Wear-resistant brake pad suitable for mountainous road
By designing a brake pad structure including a fixed box, shock absorber, friction components and heat dissipation mechanism, the existing brake pad friction substrate has solved the problems of poor wear resistance and short service life, and achieved higher wear resistance and braking performance and longer service life.
Patent Information
- Application Number
- CN202510072342.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-02-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The surface of the existing brake pads is smooth, resulting in low friction coefficient and poor wear resistance. The friction substrate and the steel back substrate are directly formed integrally. When damaged, the entire brake pad needs to be replaced, resulting in waste of resources and shortened service life.
A brake pad structure including a steel back substrate, a fixing box, a shock absorbing block, a friction assembly, a downward mechanism, an unlocking mechanism and a heat dissipation mechanism are designed. Through the cooperation of the fixing mechanism, the downward mechanism and the unlocking mechanism, the removable separation of the shock absorbing block and the fixing box is realized, and a heat dissipation mechanism is provided on the friction assembly to improve the braking performance and service life.
It improves the wear-resistant braking performance of the brake pads, extends service life, reduces resource waste, and reduces the vibration of friction components when braked.
Smart Images

Figure CN119508400A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of brake pads, in particular to a wear-resistant brake pad suitable for mountain roads. Background Art
[0002] Brake pads are one of the most common parts in cars and are well known to people. They are composed of a steel backing and a friction base attached to the steel backing. During the braking process, the friction base and the brake disc rub against each other to generate the braking force of the car. When the brake pad brakes, it is mainly achieved through the friction of the friction base and the brake disc.
[0003] The surface of the friction substrate of the brake pad in the prior art is generally set as a smooth surface, which cannot be fully run-in when in friction contact with the brake disc, has a low friction coefficient and poor wear resistance, and the friction substrate and the steel backing substrate are directly integrally formed. Once the friction substrate is damaged, the entire brake pad needs to be replaced, resulting in a waste of steel backing substrate resources. At the same time, the above design method will also cause the friction substrate to generate friction vibration during braking, seriously reducing the service life of the friction substrate. Therefore, further improvements are needed. Summary of the invention
[0004] The object of the present invention is to provide a wear-resistant brake pad suitable for mountain roads to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: A wear-resistant brake pad suitable for mountain roads comprises a steel back base plate, a fixed box is fixedly installed on the steel back base plate, a shock-absorbing block is locked and installed inside the fixed box through a fixing mechanism arranged on the inner wall of the fixed box, a friction assembly is arranged on the upper end of the shock-absorbing block, a pressing mechanism is arranged at a position corresponding to the fixing mechanism on the upper side of the inner wall of the fixed box, a protrusion is also arranged on the side wall of the shock-absorbing block, an unlocking mechanism for unlocking the fixing mechanism is arranged inside the protrusion, the unlocking mechanism and the pressing mechanism are arranged in cooperation with each other, a shock-absorbing groove is also arranged at the bottom of the shock-absorbing block, an active magnetic block is installed inside the shock-absorbing groove, a fixed magnetic block is also installed at a position corresponding to the steel back base plate and the active magnetic block, and a heat dissipation mechanism for dissipating heat from the friction assembly is also arranged on the shock-absorbing block.
[0006] As an improved solution of the present invention: mounting grooves are symmetrically arranged on the steel back substrate.
[0007] As an improved solution of the present invention: the friction assembly includes multiple friction blocks fixed on the upper surface of the shock-absorbing block, the upper surface of the friction block is provided with multiple chip grooves, and the upper surface of the shock-absorbing block and the friction block are also equipped with adhesion blocks in the alternating matching area, and the adhesion blocks are fixedly installed with metal blocks.
[0008] As an improved solution of the present invention: the heat dissipation mechanism includes a heat dissipation elbow pipe arranged on the upper surface of the shock-absorbing block, the heat dissipation elbow pipe is bent and arranged between the metal block and the friction block, and fixed straight pipes are also installed at both ends of the heat dissipation elbow pipe, and the fixed straight pipe is installed on the fixed box through a fixing card, and a top air nozzle is fixedly connected and installed at one end of the fixed straight pipe away from the heat dissipation elbow, and the top air nozzle is designed as a bell-mouth structure, and a plurality of heat dissipation through holes are also arranged inside the friction block.
[0009] As an improved solution of the present invention: the fixing mechanism includes a locking straight groove arranged at the lower side of the inner wall of the fixing box, a plurality of locking springs are vertically installed inside the locking straight groove, a locking wedge is fixedly installed at one end of the locking spring away from the locking straight groove, and the locking wedge is locked with the locking wedge grooves arranged at the lower side of both ends of the shock absorbing block.
[0010] As an improved solution of the present invention: the downward pressing mechanism includes a downward pressing groove set on the inner wall of the fixed box, a plurality of downward pressing springs are fixedly installed in the vertical direction inside the downward pressing groove, a downward pressing block is fixedly installed on the upper end of the downward pressing spring, a downward pressing rod is fixedly installed on the side wall of the downward pressing block, the downward pressing rod is an L-shaped rod structure, a downward pressing ball is fixedly installed on the bottom of the downward pressing rod, and the downward pressing ball is in contact and cooperate with the upper wedge surface of the locking wedge block.
[0011] As an improved solution of the present invention: the unlocking mechanism includes an unlocking groove arranged inside the protrusion, an unlocking shaft is slidably installed in the unlocking groove in the vertical direction, an unlocking plate is fixedly installed on the bottom of the unlocking shaft through the unlocking groove, the unlocking plate and the downward pressure rod are in contact and cooperate with each other, an unlocking block is fixedly installed on the upper end of the unlocking shaft, the unlocking block is slidably arranged inside the unlocking groove, and an unlocking spring is sleeved on the outside of the unlocking shaft between the unlocking block and the bottom of the unlocking groove.
[0012] As an improved solution of the present invention: a sound-absorbing cotton layer is also installed in the non-fixed magnetic block area on the steel back substrate located on the bottom side of the fixed box.
[0013] As an improved solution of the present invention: a circle of shock-absorbing rubber plate is fixedly installed on the outer area of the movable magnetic block at the bottom of the shock-absorbing block.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. Through the cooperation of the fixing mechanism, the pressing mechanism and the unlocking mechanism, the detachable and separate installation of the entire shock-absorbing block and the fixing box is realized, and with the cooperation of the friction component, the wear-resistant braking performance of the brake pad is further ensured; 2. By setting a heat dissipation mechanism on the shock-absorbing block and cooperating with the movable magnetic block and the fixed magnetic block, not only can the friction component dissipate heat during braking, but also the vibration of the friction component during braking is reduced, thereby greatly improving the service life of the brake pad. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall front view structure of the present invention; Figure 2 It is a schematic diagram of the overall bottom-up structure of the present invention; Figure 3 It is a schematic diagram of the overall rear view structure of the present invention; Figure 4 It is a schematic diagram of the explosion structure of the present invention; Figure 5 It is a structural schematic diagram of the fixed box in the present invention; Figure 6 It is a schematic diagram of the top view of the shock absorbing block in the present invention; Figure 7 It is a bottom view structural schematic diagram of the shock absorbing block in the present invention; Figure 8 It is a half-section structural schematic diagram of the present invention; Fig. 9 for Figure 5 A is a schematic diagram of the partially enlarged structure of the middle part; Fig.10 for Figure 7 Schematic diagram of the partially enlarged structure of B.
[0016] In the figure: 1. Steel back base plate; 2. Mounting groove; 3. Fixing box; 4. Shock-absorbing block; 5. Friction block; 6. Metal block; 7. Heat dissipation elbow; 8. Top air nozzle; 9. Fixing card; 10. Fixed straight pipe; 11. Adhesion block; 12. Locking wedge groove; 13. Fixed magnetic block; 14. Sound-absorbing cotton layer; 15. Locking wedge block; 16. Locking straight groove; 17. Locking spring; 18. Pressing groove; 19. Pressing spring; 20. Pressing block; 21. Pressing rod; 22. Pressing ball; 23. Chip removal groove; 24. Heat dissipation through hole; 25. Bump; 26. Unlocking spring; 27. Unlocking shaft; 28. Unlocking plate; 29. Unlocking block; 30. Movable magnetic block; 31. Shock-absorbing rubber plate; 32. Shock-absorbing groove; 33. Unlocking groove. DETAILED DESCRIPTION
[0017] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0018] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0019] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0020] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0021] Example 1 See also Figures 1 to 10 In an embodiment of the present invention, a wear-resistant brake pad suitable for mountain roads includes a steel back substrate 1, a fixing box 3 is fixedly installed on the steel back substrate 1, a damping block 4 is locked and installed inside the fixing box 3 through a fixing mechanism arranged on the inner wall of the fixing box 3, a friction component is arranged on the upper end of the damping block 4, a pressing mechanism is arranged at a position corresponding to the fixing mechanism on the upper side of the inner wall of the fixing box 3, a convex block 25 is further arranged on the side wall of the damping block 4, an unlocking mechanism for unlocking the fixing mechanism is arranged inside the convex block 25, and the unlocking mechanism and the pressing mechanism are mutually In coordination with the setting, a shock absorbing groove 32 is also provided at the bottom of the shock absorbing block 4, and an active magnetic block 30 is installed inside the shock absorbing groove 32. A fixed magnetic block 13 is also installed at the corresponding position of the steel back substrate 1 and the active magnetic block 30. The polarities of the corresponding surfaces of the fixed magnetic block 13 and the active magnetic block 30 are opposite, so that a repulsive force can be generated between the fixed magnetic block 13 and the active magnetic block 30, thereby further ensuring the shock absorbing effect of the shock absorbing block 4 inside the fixed box 3. A heat dissipation mechanism for dissipating heat from the friction component is also provided on the shock absorbing block 4.
[0022] In order to realize the installation and fixation of the entire brake pad on the brake system, the steel back substrate 1 is symmetrically provided with installation grooves 2 .
[0023] In addition, in one case of this embodiment, the friction assembly includes a plurality of friction blocks 5 fixed on the upper surface of the damping block 4, and a plurality of chip removal grooves 23 are provided on the upper surface of the friction block 5 to achieve effective discharge of the debris generated by the friction block 5 during friction, while also taking into account the heat dissipation of the friction block 5. Adhesion blocks 11 are also installed in the alternating matching area between the upper surface of the damping block 4 and the friction block 5, and a metal block 6 is fixedly installed on the adhesion block 11. By providing the metal block 6, not only can a certain braking purpose be achieved, but also heat can be taken out, further ensuring the braking service life of the friction block 5.
[0024] In addition, in order to ensure the heat dissipation performance of the entire friction assembly, in this embodiment, the heat dissipation mechanism includes a heat dissipation elbow 7 arranged on the upper surface of the damping block 4, the heat dissipation elbow 7 is arranged in a bent manner between the metal block 6 and the friction block 5, and fixed straight pipes 10 are also installed at both ends of the heat dissipation elbow 7, and the fixed straight pipe 10 is installed on the fixed box 3 through a fixed card 9. The fixed straight pipe 10 is fixedly connected and connected with a top air nozzle 8 at one end away from the heat dissipation elbow 7, and the top air nozzle 8 is a bell-mouth structure design, and a plurality of heat dissipation through holes 24 are also arranged inside the friction block 5. When working, using the principle of air cooling and heat dissipation, cold air enters the fixed straight pipe 10 through the top air nozzle 8, and then under the action of the heat dissipation elbow 7, the friction block 5 and the metal block 6 are heat dissipated.
[0025] In the preferred case of this embodiment, the fixing mechanism includes a locking straight groove 16 arranged at the lower side of the inner wall of the fixing box 3, a plurality of locking springs 17 are vertically installed inside the locking straight groove 16, a locking wedge 15 is fixedly installed at one end of the locking spring 17 away from the locking straight groove 16, and the locking wedge 15 is locked and matched with the locking wedge grooves 12 arranged at the lower side of both ends of the shock absorbing block 4. By means of the mutual locking and matching of the locking wedge 15 and the locking wedge groove 12, the shock absorbing block 4 can be detachably installed inside the fixing box 3, and finally the reliability of the entire brake pad is ensured.
[0026] At the same time, in order to ensure that the shock-absorbing block 4 can be quickly installed inside the fixed box 3, in this embodiment, the pressing mechanism includes a pressing groove 18 provided on the inner wall of the fixed box 3, a plurality of pressing springs 19 are fixedly installed in the vertical direction inside the pressing groove 18, a pressing block 20 is fixedly installed on the upper end of the pressing spring 19, a pressing rod 21 is fixedly installed on the side wall of the pressing block 20, the pressing rod 21 is an L-shaped rod structure, a pressing ball 22 is fixedly installed at the bottom of the pressing rod 21, and the pressing ball 22 contacts and cooperates with the upper end wedge surface of the locking wedge 15. By pressing the pressing rod 21 downward, the pressing ball 22 contacts and contacts with the wedge surface of the locking wedge 15, and then the locking wedge 15 moves toward the direction close to the locking straight groove 16, and finally the shock-absorbing block 4 can be better inserted downward into the fixed box 3.
[0027] In one case of this embodiment, the unlocking mechanism includes an unlocking groove 33 arranged inside the protrusion 25, an unlocking shaft 27 is slidably installed in the vertical direction inside the unlocking groove 33, an unlocking plate 28 is fixedly installed at the bottom of the unlocking shaft 27 through the unlocking groove 33, and the unlocking plate 28 contacts and cooperates with the lower pressing rod 21, and an unlocking block 29 is fixedly installed on the upper end of the unlocking shaft 27, and the unlocking block 29 is slidably arranged inside the unlocking groove 33, and an unlocking spring 26 is sleeved and installed outside the unlocking shaft 27 between the unlocking block 29 and the bottom of the unlocking groove 33. When the unlocking action of the locking mechanism needs to be realized, that is, when the damping block 4 is pulled out of the fixed box 3, the unlocking block 29 is pushed downward, and then, with the cooperation of the unlocking shaft 27, the unlocking plate 28 is pushed downward against the upper end surface of the lower pressing rod 21, and then, with the overall cooperation of the lower pressing mechanism, the overall unlocking action of the unlocking mechanism is realized, and the entire unlocking process is fast and convenient, which is worthy of popularization and use.
[0028] In addition, in order to effectively reduce the noise of the entire brake pad during braking, in this embodiment, a sound-absorbing cotton layer 14 is also installed in the non-fixed magnetic block 13 area on the steel back substrate 1 located on the bottom side of the fixed box 3.
[0029] Example 2 The present invention also provides another embodiment, which is different from the above embodiment in that a circle of shock-absorbing rubber plate 31 is fixedly installed on the outer area of the movable magnetic block 30 at the bottom of the shock-absorbing block 4. The set shock-absorbing rubber plate 31 further ensures that the fixed magnetic block 13 and the movable magnetic block 30 will not directly collide and contact during the mutual repulsion and shock-absorbing process to cause damage to the magnetic blocks.
[0030] To sum up, during assembly, the installation of the shock absorbing block 4 inside the fixed box 3 is achieved through the pressing mechanism. When the friction component needs to be replaced, the unlocking mechanism and the pressing mechanism cooperate with each other to achieve the disassembly and separation of the shock absorbing block 4. During the entire working process of the brake pad, the friction component is cooled and dissipated by the heat dissipation mechanism to ensure the service life of the entire brake pad. At the same time, with the cooperation between the fixed magnetic block 13 and the movable magnetic block 30, the shock absorbing purpose of the brake pad is achieved, further ensuring the performance of the brake pad.
[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A wear-resistant brake pad suitable for mountain roads, comprising a steel backing plate (1), characterized in that: A fixing box (3) is fixedly mounted on the steel back substrate (1), a damping block (4) is lockedly mounted inside the fixing box (3) via a fixing mechanism arranged on the inner wall of the fixing box (3), a friction assembly is arranged on the upper end of the damping block (4), a pressing mechanism is arranged at a position corresponding to the fixing mechanism on the upper side of the inner wall of the fixing box (3), a convex block (25) is further arranged on the side wall of the damping block (4), an unlocking mechanism for unlocking the fixing mechanism is arranged inside the convex block (25), the unlocking mechanism and the pressing mechanism are arranged in cooperation with each other, a damping groove (32) is further arranged at the bottom of the damping block (4), a movable magnetic block (30) is installed inside the damping groove (32), a fixed magnetic block (13) is further installed at a position corresponding to the steel back substrate (1) and the movable magnetic block (30), and a heat dissipation mechanism for dissipating heat from the friction assembly is further arranged on the damping block (4).
2. The wear-resistant brake pad suitable for mountain roads according to claim 1, characterized in that: The steel back substrate (1) is symmetrically provided with mounting grooves (2).
3. The wear-resistant brake pad suitable for mountain roads according to claim 1, characterized in that: The friction assembly comprises a plurality of friction blocks (5) fixed on the upper surface of a damping block (4), the upper surface of the friction block (5) being provided with a plurality of chip removal grooves (23), and an adhesion block (11) being installed in the alternating matching area between the upper surface of the damping block (4) and the friction block (5), and a metal block (6) being fixedly installed on the adhesion block (11).
4. The wear-resistant brake pad suitable for mountain roads according to claim 3, characterized in that: The heat dissipation mechanism comprises a heat dissipation curved pipe (7) arranged on the upper surface of the damping block (4), the heat dissipation curved pipe (7) being arranged in a curved manner between the metal block (6) and the friction block (5), fixed straight pipes (10) being installed at both ends of the heat dissipation curved pipe (7), the fixed straight pipe (10) being installed on the fixed box (3) via a fixed card (9), a top air nozzle (8) being fixedly connected and installed at one end of the fixed straight pipe (10) away from the heat dissipation curved pipe (7), the top air nozzle (8) being of a bell-mouth structure design, and a plurality of heat dissipation through holes (24) being arranged inside the friction block (5).
5. The wear-resistant brake pad suitable for mountain roads according to claim 4, characterized in that: The fixing mechanism comprises a locking straight groove (16) arranged at the lower side of the inner wall of the fixing box (3), a plurality of locking springs (17) are vertically installed inside the locking straight groove (16), a locking wedge block (15) is fixedly installed at one end of the locking spring (17) away from the locking straight groove (16), and the locking wedge block (15) is locked and matched with the locking wedge grooves (12) arranged at the lower side of both ends of the shock absorbing block (4).
6. The wear-resistant brake pad suitable for mountain roads according to claim 5, characterized in that: The pressing mechanism comprises a pressing groove (18) arranged on the inner wall of the fixed box (3), a plurality of pressing springs (19) are fixedly installed in the vertical direction inside the pressing groove (18), a pressing block (20) is fixedly installed on the upper end of the pressing spring (19), a pressing rod (21) is fixedly installed on the side wall of the pressing block (20), the pressing rod (21) is an L-shaped rod structure, a pressing ball (22) is fixedly installed on the bottom of the pressing rod (21), and the pressing ball (22) contacts and cooperates with the upper end wedge surface of the locking wedge (15).
7. The wear-resistant brake pad suitable for mountain roads according to claim 6, characterized in that: The unlocking mechanism comprises an unlocking groove (33) arranged inside the protrusion (25), an unlocking shaft (27) is slidably mounted inside the unlocking groove (33) in the vertical direction, an unlocking plate (28) is fixedly mounted on the bottom of the unlocking shaft (27) passing through the unlocking groove (33), the unlocking plate (28) and the lower pressing rod (21) are in contact with each other, an unlocking block (29) is fixedly mounted on the upper end of the unlocking shaft (27), the unlocking block (29) is slidably mounted inside the unlocking groove (33), and an unlocking spring (26) is sleeved and mounted on the outer side of the unlocking shaft (27) between the unlocking block (29) and the bottom of the unlocking groove (33).
8. The wear-resistant brake pad suitable for mountain roads according to claim 1, characterized in that: A sound-absorbing cotton layer (14) is also installed in the non-fixed magnetic block (13) area on the steel back substrate (1) located on the bottom side of the fixed box (3).
9. The wear-resistant brake pad suitable for mountain roads according to claim 1, characterized in that: A circle of shock-absorbing rubber plate (31) is also fixedly mounted on the outer area of the movable magnetic block (30) at the bottom of the shock-absorbing block (4).
Citation Information
Patent Citations
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CN211975736U
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