Anti-blocking air filter
By designing multiple sets of air intake chambers and side filter cotton in the air filter, and setting up an exhaust mechanism and dust collection mechanism, the problems of reduced efficiency and difficult maintenance caused by dust accumulation in the existing air filter are solved, and the problem of reduced efficiency and difficult maintenance of existing air filters is realized. High-efficiency filtration and long-lived air filtration effects.
Patent Information
- Application Number
- CN202411748121.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-02-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During use, existing air filters are prone to reduce the intake amount due to dust accumulation, reduce the filtration efficiency, and the disassembly and cleaning of the filter element is difficult, which affects the service life.
An anti-blocking air filter is designed, which uses multiple sets of air intake chambers and side filter cotton for filtering, an exhaust mechanism and a dust collection mechanism are set, and the air filtering and filter element cleaning is carried out by the motor driving the fan blades to rotate.
Effectively prevent air filter blockage, improve air filtration efficiency, extend the service life of the filter element, and simplify the maintenance and cleaning process.
Smart Images

Figure CN119508931A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of air filtration, and in particular to an anti-blocking air filter. Background Art
[0002] Although masks can filter PM2.5 to a certain extent, they also hinder human breathing. People do not wear masks indoors. Therefore, devices used for indoor air purification are becoming more and more worthy of attention.
[0003] 1. During the use of the current air filter, a large amount of dust will enter the air intake hole. When there is more moisture in the air, the dust will gather together and adhere to the tube wall. After long-term use, the air intake volume will decrease, the air filtering efficiency will decrease, and even the air cannot be filtered normally.
[0004] 2. During the use of the air filter, the internal bracket is a single mechanism, and only a single group of filter elements can be positioned during use, which will increase the difficulty of disassembly and damage of the filter element. Dust or dirt will easily settle in the filter element, but the interior of the filter element lacks air flow and cleaning mechanisms, which will shorten the service life of the filter element during use and affect the operator's maintenance and adjustment of the filter. Summary of the invention
[0005] The object of the present invention is to provide an anti-blocking air filter to solve the above-mentioned defects caused by the prior art.
[0006] The anti-blocking air filter comprises a base and a filter housing, wherein the top of the base is provided with the filter housing, and the outer side of the filter housing is provided with a plurality of groups of air inlet chambers of the same size in an annular manner, and the outer side of the air inlet chamber is provided with air inlet holes at equal intervals;
[0007] The filter housing has a sealing cover fitted on its top, and the sealing cover is provided with a discharge mechanism, which extracts the filtered air from the inside of the filter housing to complete the delivery of the filtered air;
[0008] A positioning mechanism is provided inside the filter housing, and the positioning mechanism positions filter elements of different sizes and multiple groups of the same size, thereby facilitating the positioning and removal of multiple groups of filter elements, and reducing the difficulty of removing and replacing the filter elements;
[0009] A dust collecting mechanism is provided directly below the positioning mechanism, and the dust collecting mechanism cleans the inside of the filter element according to the anti-blocking requirement, thereby preventing the cleaned dust from being retained inside the filter element, thereby extending the service life of the filter element.
[0010] Preferably, the exhaust mechanism includes an exhaust hood, an air outlet, an outer isolation seat, a motor, an exhaust hole, an internally threaded tube, fan blades and a drive shaft. The exhaust hood is arranged directly above the sealing cover, and an outer isolation seat is arranged inside the exhaust hood. The outer side of the outer isolation seat is connected to the motor, and the output end of the motor is connected to the drive shaft. The outer side of the drive shaft is connected to the fan blades, and the outer side of the drive shaft is connected to the internally threaded tube. Exhaust holes are evenly spaced at the top of the sealing cover.
[0011] Preferably, the exhaust hood is connected to the outside of the motor via an external isolation seat arranged at the bottom end.
[0012] Preferably, the motor is nestedly connected to the internally threaded tube via a drive shaft connected to the output end.
[0013] The positioning mechanism includes a filter element bracket, a positioning hole, a groove seat, a filter element and a side filter cotton. The outer side of the filter element bracket is provided with a positioning hole in an annular shape, the outer side of the filter element bracket is provided with a groove seat, the outer side of the groove seat is connected to the side filter cotton, the filter element bracket is symmetrically arranged on the upper and lower sides of the filter element, and the filter element bracket is arranged inside the filter housing.
[0014] Preferably, the filter element bracket is connected to both sides of the side filter cotton through a groove seat arranged on the outside.
[0015] Preferably, the dust collecting mechanism includes a dust collecting tray, a transmission shaft, a fan-shaped tray, a brush plate, an externally threaded rod and fasteners, the dust collecting tray is arranged at the bottom end of the filter element bracket, the bottom end bearing of the dust collecting tray is connected to the transmission shaft, the outer side of the transmission shaft is symmetrically provided with a fan-shaped tray, the outer side of the fan-shaped tray is fitted with a brush plate, the outer side of the dust collecting tray is annularly penetrated by fasteners, and the transmission shaft and the fan-shaped tray are arranged inside the filter element.
[0016] Preferably, the transmission shaft body is connected to the outer side of the internally threaded tube via an externally threaded rod arranged at the top.
[0017] Preferably, the base is connected to the output terminal of the battery through an electric heating plate arranged inside.
[0018] Compared with the prior art, the present invention has the following advantages:
[0019] 1. By setting up multiple groups of air intake chambers and multiple groups of side filter cottons to filter the air intake holes, foreign matter or floating objects can be prevented from blocking the air intake during the air inhalation process, so that the device has the advantage of anti-blocking. When the user uses the air compressor filter element group for a long time, it is not easy for dust to accumulate inside, thereby preventing the filter element holes from being blocked, and improving the practicality of the air compressor filter element group;
[0020] 2. During normal operation, the fan blades are driven by the motor to rotate, and then the outside air is filtered and discharged. When there is too much dust in the filter element inside the filter housing, the internal threaded pipe connected to the output end of the motor is rotated with the top of the transmission shaft. When the motor drives the transmission shaft to rotate in the opposite direction, the surface of the filter element in the equipment is cleaned, thereby accelerating the efficiency of dust cleaning on the surface of the filter element, and facilitating the rapid completion of dust cleaning and discharge inside the equipment;
[0021] 3. The high-speed rotating fan blades remove dust from the surface of the filter element and the side filter cotton, and use their own power to back-blow and remove dust. There is no need to replace or disassemble the filter. The structure is ingenious and easy to clean. The fan-shaped disk drives the brush plate to select, and the brush plate is used to clean the inside of the filter element, thereby extending the life of the filter element during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention.
[0023] Figure 2 It is a schematic diagram of the top view of the overall filter housing of the present invention.
[0024] Figure 3 It is a schematic diagram of the structure of the filter element itself in the present invention.
[0025] Figure 4 It is a schematic diagram of the front cross-section structure of the sealing cover in the present invention.
[0026] Figure 5 It is a schematic diagram of the top view of the dust collecting disc body in the present invention.
[0027] Figure 6 It is a front view structural schematic diagram of the filter housing in the present invention.
[0028] Figure 7 It is a schematic diagram of the front cross-section structure of the filter element in the present invention.
[0029] Figure 8 It is a schematic diagram of the top-sectional structure of the base in the present invention.
[0030] in:
[0031] 1. Base; 2. Air inlet chamber; 3. Air inlet hole; 4. Filter housing; 5. Sealing cover;
[0032] 6. Exhaust mechanism; 61. Exhaust cover; 62. Air outlet; 63. External isolation seat; 64. Motor; 65. Exhaust hole; 66. Internally threaded pipe; 67. Fan blade; 68. Drive shaft;
[0033] 7. Positioning mechanism; 71. Filter element bracket; 72. Positioning hole; 73. Groove seat; 74. Filter element; 75. Side filter cotton;
[0034] 8. Dust collecting mechanism; 81. Dust collecting disc; 82. Transmission shaft; 83. Fan-shaped disc; 84. Brush plate; 85. External threaded rod; 86. Fastener;
[0035] 9. Electric heating plate; 10. Battery. DETAILED DESCRIPTION
[0036] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0037] like Figures 1 to 8 As shown, the anti-blocking air filter comprises a base 1 and a filter housing 4, wherein the top of the base 1 is provided with the filter housing 4, and the outer side of the filter housing 4 is provided with a plurality of groups of air inlet chambers 2 of the same size in an annular manner, and the outer side of the air inlet chamber 2 is provided with air inlet holes 3 at equal intervals;
[0038] The filter housing 4 is provided with a sealing cover 5 on its upper side. The sealing cover 5 is provided with a discharge mechanism 6. The discharge mechanism 6 extracts the filtered air from the filter housing 4 to complete the delivery of the filtered air.
[0039] A positioning mechanism 7 is provided inside the filter housing 4, and the positioning mechanism 7 is used to position filter elements of different sizes and multiple groups of the same size, thereby facilitating the positioning and removal of multiple groups of filter elements, thereby reducing the difficulty of removing and replacing the filter elements;
[0040] A dust collecting mechanism 8 is provided directly below the positioning mechanism 7. The dust collecting mechanism 8 cleans the interior of the filter element according to the anti-blocking requirement, thereby preventing the cleaned dust from being retained in the interior of the filter element, thereby extending the service life of the filter element.
[0041] In this embodiment, the discharge mechanism 6 includes an exhaust hood body 61, an air outlet 62, an outer isolation seat 63, a motor 64, an exhaust hole 65, an internal threaded tube 66, a fan blade 67 and a drive shaft 68. The exhaust hood body 61 is arranged directly above the sealing cover 5. The exhaust hood body 61 is provided with an outer isolation seat 63. The outer side of the outer isolation seat 63 is connected to the motor 64. The output end of the motor 64 is connected to the drive shaft 68. The outer side of the drive shaft 68 is connected to the fan blade 67. The outer side of the drive shaft 68 is connected to the internal threaded tube 66. The top of the sealing cover 5 is provided with exhaust holes 65 at equal intervals.
[0042] In this embodiment, the exhaust hood 61 is connected to the outside of the motor 64 through an outer isolation seat 63 provided at the bottom end, and the outside air is sucked in through the motor 64 and filtered through the filter element 74.
[0043] In this embodiment, the motor 64 is nested with the internal threaded tube 66 through the drive shaft 68 connected to the output end, and the drive shaft 68, the internal threaded tube 66 and the outer side of the external threaded rod 85 are connected to facilitate driving the brush plate 84 to rotate and clean.
[0044] In this embodiment, the positioning mechanism 7 includes a filter element bracket 71, a positioning hole 72, a groove seat 73, a filter element 74 and a side filter cotton 75. The outer side of the filter element bracket 71 is provided with a positioning hole 72 in a ring shape, the outer side of the filter element bracket 71 is provided with a groove seat 73, the outer side of the groove seat 73 is connected to the side filter cotton 75, the filter element bracket 71 is symmetrically arranged on the upper and lower sides of the filter element 74, and the filter element bracket 71 is arranged inside the filter housing 4.
[0045] In this embodiment, the filter element bracket 71 is connected to both sides of the side filter cotton 75 through a groove seat 73 arranged on the outside.
[0046] In this embodiment, the dust collecting mechanism 8 includes a dust collecting tray 81, a transmission shaft 82, a fan-shaped tray 83, a brush plate 84, an external threaded rod 85 and a fastener 86. The dust collecting tray 81 is arranged at the bottom end of the filter element bracket 71, and the bottom end bearing of the dust collecting tray 81 is connected to the transmission shaft 82. The fan-shaped tray 83 is symmetrically arranged on the outer side of the transmission shaft 82. The outer side of the fan-shaped tray 83 is fitted with a brush plate 84. The outer side of the dust collecting tray 81 is annularly penetrated by a fastener 86. The transmission shaft 82 and the fan-shaped tray 83 are arranged inside the filter element 74, and the fan-shaped tray 83 is used to clean the outer side of the filter element 74.
[0047] In this embodiment, the transmission shaft 82 is connected to the outer side of the internal threaded tube 66 via an external threaded rod 85 disposed at the top. The external threaded rod 85 is used to connect the outer side of the internal threaded tube 66 to facilitate the transfer and disassembly of the equipment.
[0048] In this embodiment, the base 1 is connected to the output end of the battery 10 through an electric heating plate 9 disposed inside, and the electric heating plate 9 is used to perform cyclic heating on the inside of the device to dry the device.
[0049] The practical application of this anti-blocking air filter includes the following working processes:
[0050] Step 1: The operator first removes the sealing cover 5 from the top of the filter housing 4, then takes the filter element bracket 71 from the inside of the filter housing 4, and then sequentially installs multiple groups of side filter cottons 75 on the outside of the groove seat 73 for connection, and then fits the two sides of the filter element 74 with the filter element bracket 71 arranged on the upper and lower sides, inserts the screws into the inside of the positioning hole 72, and locks the filter element bracket 71 and the outside of the filter element 74, and at the same time, uses the groove seat 73 distributed in an annular manner on the outside of the filter element bracket 71 to fit the upper and lower sides of the side filter cotton 75;
[0051] Step 2: The operator installs the filter element bracket 71 and the filter element 74 inside the filter housing 4, and then fits the side filter cotton 75 arranged on the outside of the filter element bracket 71 to the outside of the air inlet holes 3 arranged at equal intervals on the outside of the air inlet chamber 2. When the motor 64 drives the fan blades 67 to rotate, the outside air is filtered through the air inlet holes 3 arranged on one side and then injected into the inside of the filter element 74. The filter element 74 is used to guide the filtered air into the inside of the exhaust cover body 61 through the exhaust holes 65 arranged at the top;
[0052] Step 3: Use the air outlet 62 opened on the outside of the exhaust cover 61 to discharge the filtered air. The operator can also nest the pipe fittings on the outside of the exhaust cover 61 to discharge the filtered air to other places. The operator can also turn on the battery 10 to use the battery 10 to provide power for the electric heating plate 9, and use the electric heating plate 9 to heat the base 1 and the inside of the filter housing 4 to dry the filter element 74 and the side filter cotton 75 after filtering;
[0053] Step 4: When it is necessary to clean the filter element 74 disposed inside the filter element bracket 71, the operator first separates the sealing cover 5 disposed on the top of the filter housing 4, and connects the drive shaft 68 connected to the output end of the motor 64, so that the internal threaded tube 66 connected to the bottom end of the drive shaft 68 is connected to the outer side of the external threaded rod 85. When the motor 64 drives the drive shaft 68 to rotate, the drive shaft 68 drives the fan-shaped disc 83 to rotate, and the fan-shaped disc 83 drives the brush plate 84 to select, and the brush plate 84 is used to clean the inside of the filter element 74;
[0054] Step 5: At the same time, dust continuously falls into the dust collecting disc 81. The operator disassembles and separates the fastener 86 penetrating the bottom end of the dust collecting disc 81 from the bottom end of the filter element bracket 71 of another group, and guides out the cleaned dust. Then, the high-speed rotating fan blades 67 are used to remove dust from the surface of the filter element 74 and the side filter cotton 75. During normal operation, the outside air first passes through the side filter cotton 75 to filter the air dust to prevent dust from being trapped in the air intake chamber 2 and the air intake hole 3.
[0055] Step 6: After cleaning the outside of the filter element 74 inside the filter housing 4, disassemble the connection between the external threaded rod 85 and the internal threaded tube 66. During normal use, when the motor 64 drives the fan blades 67 to rotate, it will no longer drive the transmission shaft 82 and the fan-shaped disk 83 to rotate. The operator connects the fastener 86 arranged in an annular manner on the outside of the dust collecting disk 81 to the bottom end of the filter element bracket 71, and then seals the top of the dust collecting disk 81 to prevent the dust set inside the filter element 74 from falling into the inside of the filter housing 4.
[0056] Therefore, the embodiments disclosed above are only illustrative in all aspects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.
Claims
1. Anti-blocking air filter, characterized by: The invention comprises a base (1) and a filter housing (4), wherein the top of the base (1) is provided with the filter housing (4), the outer side of the filter housing (4) is provided with a plurality of groups of air inlet chambers (2) of the same size in an annular manner, and the outer side of the air inlet chamber (2) is provided with air inlet holes (3) at equal intervals; The filter housing (4) is provided with a sealing cover (5) on its upper side, and the sealing cover (5) is provided with a discharge mechanism (6), and the discharge mechanism (6) extracts the filtered air from the interior of the filter housing (4) to complete the delivery of the filtered air; A positioning mechanism (7) is arranged inside the filter housing (4), and the positioning mechanism (7) positions filter elements of different sizes and multiple groups of filter elements of the same size, thereby facilitating the positioning and removal of multiple groups of filter elements, thereby reducing the difficulty of removing and replacing the filter elements; A dust collecting mechanism (8) is arranged directly below the positioning mechanism (7), and the dust collecting mechanism (8) cleans the interior of the filter element according to the anti-blocking requirement, thereby preventing the cleaned dust from being retained in the interior of the filter element, thereby extending the service life of the filter element.
2. The anti-blocking air filter according to claim 1, characterized in that: The exhaust mechanism (6) comprises an exhaust hood (61), an air outlet (62), an outer isolation seat (63), a motor (64), an exhaust hole (65), an internally threaded tube (66), a fan blade (67) and a drive shaft (68); the exhaust hood (61) is arranged directly above the sealing cover (5); an externally threaded tube (63) is arranged inside the exhaust hood (61); the outer side of the externally threaded tube (63) is connected to the motor (64); the output end of the motor (64) is connected to the drive shaft (68); the outer side of the drive shaft (68) is connected to the fan blade (67); the outer side of the drive shaft (68) is connected to the internally threaded tube (66); and the top of the sealing cover (5) is provided with exhaust holes (65) at equal intervals.
3. The anti-blocking air filter according to claim 2, characterized in that: The exhaust cover (61) is connected to the outside of the motor (64) via an outer isolation seat (63) arranged at the bottom end.
4. The anti-blocking air filter according to claim 2, characterized in that: The motor (64) is nestedly connected to the internally threaded tube (66) via a drive shaft (68) connected to the output end.
5. The anti-blocking air filter according to claim 1, characterized in that: The positioning mechanism (7) comprises a filter element support (71), a positioning hole (72), a groove seat (73), a filter element (74) and a side filter cotton (75); the outer side of the filter element support (71) is provided with a positioning hole (72) in an annular shape; the outer side of the filter element support (71) is provided with a groove seat (73) in a close fit; the outer side of the groove seat (73) is connected to the side filter cotton (75); the filter element support (71) is symmetrically arranged on the upper and lower sides of the filter element (74); and the filter element support (71) is arranged inside the filter housing (4).
6. The anti-blocking air filter according to claim 5, characterized in that: The filter element support (71) is connected to both sides of the side filter cotton (75) via a groove seat (73) arranged on the outside.
7. The anti-blocking air filter according to claim 1, characterized in that: The dust collecting mechanism (8) comprises a dust collecting disc (81), a transmission shaft (82), a fan-shaped disc (83), a brush plate (84), an externally threaded rod (85) and a fastener (86); the dust collecting disc (81) is arranged at the bottom end of the filter element bracket (71); the bottom end bearing of the dust collecting disc (81) is connected to the transmission shaft (82); the outer side of the transmission shaft (82) is symmetrically provided with a fan-shaped disc (83); the outer side of the fan-shaped disc (83) is fitted with a brush plate (84); the outer side of the dust collecting disc (81) is annularly penetrated by a fastener (86); the transmission shaft (82) and the fan-shaped disc (83) are arranged inside the filter element (74).
8. The anti-blocking air filter according to claim 7, characterized in that: The transmission shaft body (82) is connected to the outer side of the internally threaded tube (66) via an externally threaded rod (85) arranged at the top.
9. The anti-blocking air filter according to claim 1, characterized in that: The base (1) is connected to the output end of the storage battery (10) via an electric heating plate (9) arranged inside.
Citation Information
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