RJ11 joint processing equipment and operation method

Abstract

The invention discloses RJ11 connector processing equipment which comprises a horizontally-arranged operation table, a wire processing assembly and a connector processing assembly are arranged on the operation table, and a controller in communication fit with the wire processing assembly and the connector processing assembly is further arranged on the operation table. The power supply module is used for supplying power to the wire rod processing assembly, the joint processing assembly and the controller respectively; the wire processing assembly comprises a reference tool bit, a movable tool bit and a tool bit driving mechanism. The controller comprises a wire cutting control module and a peeling control module. The connector processing assembly comprises a material box, and a material preparing cavity, an assembling cavity and a feeding mechanism are arranged in the material box. An assembling hole is formed in a top plate of the material box, a wire feeding hole is formed in the side wall of the material box, the connector processing assembly further comprises a wire pressing clamp and a pressing action mechanism, and the controller comprises a pressing control module. The invention further discloses an operation method for the RJ11 connector processing equipment.

Description

Technical Field

[0001] The present invention relates to the technical field of information communication equipment supporting processing equipment, and in particular to an RJ11 connector processing equipment. The present invention also relates to an operating method for the RJ11 connector processing equipment. Background Art

[0002] In general power and related communications industries, large-scale installation and connection of telephone lines and other wires are usually involved. Among them, it is often necessary to crimp the RJ11 connectors of the telephone lines and strip and cut the related wires.

[0003] Accordingly, in the existing RJ11 connector assembly process, workers usually use wire crimping pliers and matching wire stripping tools to perform the operation. Specifically, workers manually perform wire cutting, wire skin stripping, and wire and connector crimping assembly in sequence. Although this operation method can meet the current routine working conditions, for large-scale continuous RJ11 connector assembly and processing, this existing operation method has poor operational continuity and low overall operational efficiency, causing many inconveniences to the related RJ11 connector batch processing and the installation and layout of the matching communication cable system.

[0004] In addition, the above-mentioned existing RJ11 connector processing operations completely rely on workers to manually operate tools such as crimping pliers to implement individual processing steps one by one. The labor intensity of the workers in actual operations is relatively high, and the operation accuracy cannot be guaranteed, resulting in unsatisfactory quality of RJ11 connectors processed in batches during actual operations, which has an adverse impact on the subsequent installation of supporting wires and the reliable operation of related communication systems.

[0005] In view of this, how to optimize the installation of the RJ11 connector and related wire processing methods to make the processing process more convenient and efficient, and correspondingly improve its processing accuracy and reduce the labor intensity of related staff is an important technical problem that technical personnel in this field currently need to solve. Summary of the invention

[0006] The object of the present invention is to provide an RJ11 connector processing device, which can conveniently and efficiently implement the installation of RJ11 connectors and the cutting and stripping of related wires, and has high processing accuracy, and can reduce the labor intensity of related staff. Another object of the present invention is to provide an RJ11 connector processing device operating method for the above RJ11 connector processing device.

[0007] In order to solve the above technical problems, the present invention provides an RJ11 connector processing device, comprising a horizontally arranged operating table, on which a wire processing component and a connector processing component are respectively arranged, a controller communicating with the wire processing component and the connector processing component is also arranged, and a power supply module for supplying power to the wire processing component, the connector processing component and the controller is respectively arranged;

[0008] The wire processing assembly includes a reference cutter head fixedly arranged on the top surface of the operating table and arranged with the blade facing upward, a movable cutter head arranged with the blade facing downward is arranged above the reference cutter head, a cutter head driving mechanism capable of driving the movable cutter head to reciprocate and rise and fall in the vertical direction is arranged on the operating table, and the controller includes a cutting control module and a stripping control module communicating and cooperating with the cutter head driving mechanism;

[0009] The cutting control module can control the cutter head driving mechanism to drive the movable cutter head to move downward until the blade of the movable cutter head is aligned, contacted and pressed with the blade of the reference cutter head;

[0010] The stripping control module can control the cutter head driving mechanism to drive the movable cutter head to move downward until the distance between the blade of the movable cutter head and the blade of the reference cutter head reaches a preset stripping distance, and the preset stripping distance is equal to the outer diameter of the wire core of the processed wire;

[0011] The joint processing assembly includes a material box, the material box has a material preparation cavity and an assembly cavity capable of accommodating the joint assemblies to be assembled, the material preparation cavity and the assembly cavity are connected to each other, and the material box is provided with a feeding mechanism capable of feeding the joint assemblies to be assembled from the material preparation cavity into the assembly cavity one by one;

[0012] The top plate of the material box is provided with an assembly hole aligned and connected to the top of the assembly cavity, the side wall of the material box is provided with a wire feeding hole aligned and connected to the side of the assembly cavity, the joint processing assembly also includes a wire crimping pliers and a pressing action mechanism capable of driving the wire crimping pliers to reciprocate and rise and fall in a vertical direction, the controller includes a pressing control module that communicates and cooperates with the pressing action mechanism, the wire crimping pliers and the assembly hole are arranged in a vertical direction, and the pressing action mechanism can drive the wire crimping pliers to be inserted into the assembly hole from top to bottom.

[0013] Preferably, a wire limiting block capable of abutting against the free end of the processed wire is protruded from the top surface of the operating table, and the wire limiting block is arranged downstream of the reference cutter head along the conveying direction of the processed wire.

[0014] Preferably, the wire processing assembly also includes a wire feeding mechanism arranged on the top surface of the operating table, and the controller also includes a wire feeding control module that communicates and cooperates with the wire feeding mechanism. The wire feeding control module can control the wire feeding mechanism to drive the processed wire to pass through the blade gap between the movable blade head and the reference blade head and continue to move until the length of the wire passing through the blade gap meets the preset tangent length or stripping length.

[0015] Preferably, the wire feeding mechanism is a pressing wheel mechanism, which comprises a pressing wheel bracket fixed on the top surface of the operating table and two wire feeding pressing wheels rotatably arranged on the pressing wheel bracket, the two wire feeding pressing wheels are arranged in a vertical direction and are clearance-matched, and the axis of the wire feeding pressing wheel extends in a horizontal direction and is perpendicular to the conveying direction of the processed wire;

[0016] The pressing wheel mechanism is arranged upstream of the reference cutter head along the conveying direction of the processed wire, and a pressing wheel motor capable of driving the wire feeding pressing wheel to rotate on a fixed axis is also arranged on the top surface of the operating table.

[0017] Preferably, the feeding mechanism comprises a material ejecting block and a material ejecting spring which cooperate with each other, the material ejecting block can be arranged in the material preparation cavity so as to be reciprocatingly movable along the length direction of the material preparation cavity, and the material ejecting spring can be reciprocatingly extended and retracted along the length direction of the material preparation cavity;

[0018] The assembly cavity is connected to one end of the preparation cavity along the length direction of the preparation cavity, and the ejection spring is embedded between the inner wall of the other end of the preparation cavity and the ejection block along the length direction of the preparation cavity.

[0019] Preferably, a guide groove extending along the length direction of the material preparation cavity is provided on the top plate of the material box, a guide rod is slidably arranged in the guide groove, and the guide rod is linked to the top of the material ejecting block.

[0020] Preferably, an auxiliary bracket is provided on the top surface of the operating table, and a positioning mounting plate extending in the horizontal direction is provided on the auxiliary bracket. The positioning mounting plate is arranged above the wire processing assembly and the joint processing assembly in the vertical direction, and the cutter head driving mechanism and the pressing action mechanism are both arranged on the positioning mounting plate.

[0021] Preferably, the cutter head driving mechanism and the pressing action mechanism are both screw mechanisms.

[0022] The present invention also provides an RJ11 connector processing device operating method, which is used for the RJ11 connector processing device as described in any one of the above items, comprising the steps of:

[0023] The wire to be cut is sent to the reference cutter head, and the blade of the reference cutter head is located at a position corresponding to the target size of the wire to be cut. Then, the cutter head driving mechanism is controlled by the tangent control module in the controller to start, so as to drive the movable cutter head to move downward, so that the movable cutter head moves downward to a position corresponding to the target size of the wire to be cut and continues to move downward until the blade of the movable cutter head abuts against the blade of the reference cutter head, thereby cutting the wire to be cut to the target size.

[0024] The wire to be stripped is sent to the reference cutter head, and the blade of the reference cutter head is located at a position corresponding to the target size of the wire to be stripped, and then the stripping control module in the controller controls the cutter head drive mechanism to start, so as to drive the movable cutter head to move downward, so that the movable cutter head moves downward to a position corresponding to the target size of the wire to be stripped and the skin removed, and then the movable cutter head continues to move downward by a preset height, so that the blade of the movable cutter head and the blade of the reference cutter head respectively cut into the top and bottom of the wire to be processed by a preset thickness, and the preset thickness is equal to the skin thickness of the wire to be processed, so that the skin of the wire to be processed can be stripped and removed;

[0025] The wire that needs to be crimped is delivered to the material box, and one of the connector components is delivered into the assembly cavity by the feeding mechanism. Thereafter, the peeled end of the wire that needs to be crimped can be delivered into the assembly cavity through the wire feeding hole and inserted into the connector component in the assembly cavity to complete the pre-installation of the connector. Thereafter, the crimping control module in the controller controls the start of the crimping action mechanism to drive the crimping pliers to move downward, so that the crimping pliers is inserted into the assembly hole from top to bottom and enters the assembly cavity until the crimping pliers contacts the connector component on which the wire is pre-installed and crimps the connector component from top to bottom, thereby the pre-installed connector component and the wire can be reliably crimped and assembled to complete the crimping process.

[0026] Preferably, the wire that needs to be cut or stripped is sent to the wire feeding mechanism, and then the wire feeding control module controls the wire feeding mechanism to start, so as to drive the processed wire to gradually approach the reference blade and pass above the blade of the reference blade, until the size of the part of the free end of the processed wire passing above the blade of the reference blade meets the corresponding cutting or stripping processing requirements. At this time, the wire feeding control module controls the wire feeding mechanism to stop to complete the wire conveying operation.

[0027] Compared with the above-mentioned background technology, the RJ11 connector processing equipment provided by the present invention, when implementing the assembly of the RJ11 connector and related wire processing, sends the wire to be cut to the reference blade head, and makes the blade of the reference blade head located at the corresponding target size of the wire to be processed, then the cutting control module in the controller controls the blade head driving mechanism to start, so as to drive the movable blade head to move downward, so that the movable blade head moves downward to the corresponding target size of the wire to be processed and continues to move downward until the blade of the movable blade head abuts against the blade of the reference blade head, thereby cutting the processed wire to the target size; sends the wire to be stripped to the reference blade head, and makes the blade of the reference blade head located at the corresponding target size of the wire to be stripped, then the stripping control module in the controller controls the blade head driving mechanism to start, so as to drive the movable blade head to move downward, so that the movable blade head moves downward to the target size of the wire to be stripped and the skin removed. The movable blade head continues to move downward by a preset height, so that the blade of the movable blade head and the blade of the reference blade head respectively cut into the preset thickness of the top and bottom of the processed wire material, and the preset thickness is equal to the skin thickness of the processed wire material, thereby the skin of the processed wire material can be peeled off and removed; the wire material that needs to be subjected to joint pressing processing is sent to the material box, and one of the joint components is sent into the assembly cavity by using the feeding mechanism, and then the peeled end of the wire material that needs to be subjected to joint processing can be sent into the assembly cavity through the wire feeding hole and inserted into the joint component located in the assembly cavity in alignment to complete the joint pre-installation, and then the pressing control module in the controller controls the pressing action mechanism to start, so as to drive the wire crimping pliers to move downward, so that the wire crimping pliers is inserted into the assembly hole from top to bottom and enters the assembly cavity, until the wire crimping pliers contacts the joint component on which the wire material is pre-installed and presses the joint component from top to bottom, thereby the pre-installed joint component and the wire material can be reliably pressed and assembled, and the joint pressing processing is completed. It is not difficult to see that the RJ11 connector processing equipment utilizes the separate operation of the wire processing component and the connector processing component, and can efficiently and conveniently implement the pressing and assembly processing of the connector component and the wire of the RJ11 connector and the corresponding wire cutting and stripping processing, and combined with the precise control of the corresponding action components by each control module in the controller, it can effectively improve the operating accuracy when implementing the corresponding processing on the RJ11 connector, and the entire processing process does not require the staff to manually implement pressing, cutting and stripping and other processing, which greatly reduces the labor intensity of the staff.

[0028] In addition, the present invention also provides an operating method for the above-mentioned RJ11 connector processing equipment, which efficiently and conveniently implements the pressing and assembly processing of the connector component and the wire of the RJ11 connector and the corresponding wire cutting and stripping processing through the sequential implementation of various operating steps, and combined with the precise control of the corresponding action components by each control module in the controller, it can effectively improve the operating accuracy when implementing the corresponding processing on the RJ11 connector, and the entire operation process does not require the staff to manually implement specific processing such as pressing, cutting and stripping, which greatly reduces the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0030] Figure 1 An axonometric diagram of the assembly structure of an RJ11 connector processing device provided in a specific embodiment of the present invention;

[0031] Figure 2 for Figure 1 Side view of

[0032] Figure 3 for Figure 1 Layout diagram of relevant control circuits of the controller.

[0033] in:

[0034] 10-operating table; 101-controller; 102-power module; 103-thread trimming control button; 104-stripping control button; 105-pressing control button;

[0035] 11-reference cutter head; 111-movable cutter head; 112-cutter head driving mechanism; 113-wire limit block; 114-pressing wheel bracket; 115-wire feeding press wheel; 116-pressing wheel motor;

[0036] 12-material box; 121-material preparation chamber; 122-assembly chamber; 123-assembly hole; 124-wire feeding hole; 125-wire crimping pliers; 126-pressing action mechanism; 127-material ejection block; 128-material ejection spring; 129-guide groove; 120-guide rod;

[0037] 13- auxiliary bracket; 131- positioning mounting plate; 132- cutter head drive motor; 133- pressing drive motor. DETAILED DESCRIPTION

[0038] The core of the present invention is to provide an RJ11 connector processing device, which can effectively avoid the failure of dry mist dust removal operation caused by the blockage of its nozzle nozzle, ensure the stable and continuous operation of the RJ11 connector processing device, and at the same time reduce the maintenance cost of the RJ11 connector processing device and improve its inspection and maintenance efficiency; and also provide an RJ11 connector processing device operation method for the above-mentioned RJ11 connector processing device.

[0039] In order to enable those skilled in the art to better understand the solution of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0040] Please refer to Figures 1 to 3 .

[0041] In a specific embodiment, the RJ11 connector processing device provided by the present invention includes a horizontally arranged operating table 10, on which a wire processing component and a connector processing component are respectively arranged, and a controller 101 is also arranged to communicate and cooperate with the wire processing component and the connector processing component, and a power supply module 102 is respectively arranged to supply power to the wire processing component, the connector processing component and the controller 101.

[0042] The wire processing assembly includes a reference cutter head 11 fixedly arranged on the top surface of the operating table 10 with the blade facing upward, a movable cutter head 111 with the blade facing downward is arranged above the reference cutter head 11, and a cutter head driving mechanism 112 capable of driving the movable cutter head 111 to reciprocate and rise and fall in the vertical direction is arranged on the operating table 10. The controller 101 includes a tangent control module and a stripping control module that communicate and cooperate with the cutter head driving mechanism 112.

[0043] The cutting control module can control the cutter head driving mechanism 112 to drive the movable cutter head 111 downward until the blade of the movable cutter head 111 contacts and presses with the blade of the reference cutter head 11. The stripping control module can control the cutter head driving mechanism 112 to drive the movable cutter head 111 downward until the distance between the blade of the movable cutter head 111 and the blade of the reference cutter head 11 reaches a preset stripping distance, and the preset stripping distance is equal to the outer diameter of the wire core of the processed wire.

[0044] In addition, the joint processing component includes a material box 12, which has a preparation chamber 121 and an assembly chamber 122 that can accommodate the joint components to be assembled. The preparation chamber 121 and the assembly chamber 122 are connected to each other. The material box 12 is provided with a feeding mechanism that can feed the joint components to be assembled from the preparation chamber 121 into the assembly chamber 122 one by one.

[0045] The top plate of the material box 12 is provided with an assembly hole 123 which is aligned and connected to the top of the assembly cavity 122, and the side wall of the material box 12 is provided with a wire feeding hole 124 which is aligned and connected to the side of the assembly cavity 122. The joint processing assembly also includes a crimping tool 125 and a pressing action mechanism 126 which can drive the crimping tool 125 to move up and down in the vertical direction. The controller 101 includes a pressing control module which communicates with the pressing action mechanism 126. The crimping tool 125 and the assembly hole 123 are arranged in the vertical direction, and the pressing action mechanism 126 can drive the crimping tool 125 to be inserted into the assembly hole 123 from top to bottom.

[0046] When implementing the assembly of the RJ11 connector and related wire processing, if it is necessary to cut the wire, the wire to be cut can be sent to the reference blade 11, and the blade of the reference blade 11 is located at a position corresponding to the target size of the wire to be processed. Then, the cutting control module in the controller 101 controls the blade drive mechanism 112 to start, so as to drive the movable blade 111 to move downward, so that the movable blade 111 moves down to a position corresponding to the target size of the wire to be processed and continues to move downward until the blade of the movable blade 111 abuts against the blade of the reference blade 11, thereby cutting the processed wire to the target size.

[0047] If it is necessary to implement wire stripping, the wire to be stripped can be sent to the reference cutter head 11, and the blade of the reference cutter head 11 is located at a position corresponding to the target size of the wire to be stripped, and then the stripping control module in the controller 101 controls the cutter head drive mechanism 112 to start, so as to drive the movable cutter head 111 to move downward, so that the movable cutter head 111 moves downward to a position corresponding to the target size of the wire to be stripped and the skin removed, and then the movable cutter head 111 continues to move downward by a preset height, so that the blades of the movable cutter head 111 and the blade of the reference cutter head 11 respectively cut into the top and bottom of the wire to be stripped by a preset thickness, which is equal to the skin thickness of the wire to be stripped, thereby the skin of the wire to be stripped and removed.

[0048] If the wire and the connector assembly need to be pressed together to complete the overall assembly of the RJ11 connector, the wire that needs to be pressed together can be sent to the material box 12, and one of the connector assemblies can be sent into the assembly chamber 122 by the feeding mechanism. Then, the peeled end of the wire that needs to be processed can be sent into the assembly chamber 122 through the wire feeding hole 124 and inserted into the connector assembly in the assembly chamber 122 to complete the connector pre-installation. Then, the pressing control module in the controller 101 controls the pressing action mechanism 126 to start, so as to drive the crimping pliers 125 to move downward, so that the crimping pliers 125 is inserted into the assembly hole 123 from top to bottom and enters the assembly chamber 122, until the crimping pliers 125 contacts the connector assembly that has been pre-installed with the wire and presses the connector assembly from top to bottom, thereby reliably pressing and assembling the pre-installed connector assembly and the wire to complete the connector pressing process. The assembled RJ11 connector can be taken out of the assembly chamber 122 through the wire feeding hole 124.

[0049] Generally, for conventional working conditions, the specific operation process in the actual application process can be to first place multiple connector assemblies that can be used for RJ11 connector assembly into the preparation chamber 121, and the feeding mechanism feeds one of the connector assemblies into the assembly chamber 122 to ensure that there is always a connector assembly that can be used for connector pre-assembly in the assembly chamber 122. At the same time, the unprocessed wire can be sent to the wire processing assembly, and the wire can be cut to a length that meets the RJ11 connector assembly. After that, the cut wire can be sent to the wire processing assembly again for stripping, so as to remove the skin of the processed wire and expose its wire core appropriately, so as to reliably contact and electrically connect with the relevant terminals or contacts in the connector assembly. After completing the above-mentioned cutting and stripping processes, the end of the wire that is exposed after the stripping process is inserted into the connector assembly located in the assembly cavity 122 to complete the connector pre-installation. After that, the pressing action mechanism 126 can be used to drive the crimping pliers 125 to perform the corresponding pressing process, so as to press and assemble the connector assembly with the pre-installed connector and the corresponding wire material to obtain the assembled RJ11 connector product.

[0050] Of course, the specific operation sequence of the above-mentioned components can also be flexibly adjusted according to the specific working conditions. For example, if in actual working conditions, the wire material already has an end structure of the exposed wire core that can meet the requirements of assembly, the above-mentioned cutting and stripping processing steps can be omitted, and the corresponding wire material and the connector component in the assembly cavity 122 can be directly pressed and assembled. If in actual working conditions, the length of the wire material already meets the requirements of the corresponding stripping processing and connector pressing and assembly, the above-mentioned cutting processing steps can be omitted, and the corresponding wire material can be directly sent to the wire material processing component to complete the stripping processing, and then sent to the connector processing component to complete the pressing and assembly with the connector component.

[0051] It is not difficult to see that the RJ11 connector processing equipment utilizes the separate operation of the wire processing component and the connector processing component to efficiently and conveniently implement the pressing and assembling processing of the connector component and the wire of the RJ11 connector and the corresponding wire cutting and stripping processing, and combined with the precise control of the corresponding action components by each control module in the controller 101, it can effectively improve the operating accuracy when implementing the corresponding processing on the RJ11 connector, and the entire processing process does not require the staff to manually implement pressing, cutting and stripping and other processing, which greatly reduces the labor intensity of the staff.

[0052] It should be noted that, in actual application, the operation console 10 is provided with a tangent control button 103 capable of controlling the start and stop of the tangent control module, a stripping control button 104 capable of controlling the start and stop of the stripping control module, and a pressing control button 105 capable of controlling the start and stop of the pressing control module. The tangent control button 103, the stripping control button 104, and the pressing control button 105 are respectively connected to the controller 101. In this way, the start and stop of the corresponding control module can be directly controlled by each control button, so as to control the operation or shutdown of the corresponding processing component, so as to implement separate control of the operation flow of each process such as cutting, stripping, pressing, etc., so as to further improve the operation accuracy and efficiency of the RJ11 connector processing equipment, and improve its adaptability to working conditions and operation convenience accordingly.

[0053] Accordingly, the power module 102 is generally a battery, and the controller 101 can be a single chip microcomputer. Of course, in actual applications, the specific types of the power module 102 and the controller 101 can be flexibly adjusted according to specific working conditions. In principle, any type that can meet the actual application requirements of the RJ11 connector processing device is acceptable.

[0054] Specifically, a wire stopper 113 that can abut against the free end of the processed wire is protruding from the top surface of the operating table 10, and the wire stopper 113 is arranged downstream of the reference cutter head 11 along the conveying direction of the processed wire. The wire stopper 113 can be detachably arranged on the operating table 10 through auxiliary connectors such as buckles or screws, so as to adjust the horizontal distance between the wire stopper 113 and the reference cutter head 11 according to the wire size requirements of the RJ11 connector to be assembled under the current working conditions. After the free end of the processed wire, that is, the front end thereof, is sent to the reference cutter head 11, the free end of the wire passes over the blade of the reference cutter head 11 and continues to move until the free end of the wire abuts against the wire stopper 113. At this time, the matching part between the wire and the blade of the reference cutter head 11 meets the corresponding size requirements for cutting or peeling. In this way, the wire limit block 113 can be used as an auxiliary positioning of the wire processing size to prevent the wire from being too large or too small after passing through the blade of the reference blade 11, resulting in the wire after cutting or stripping being unable to match the corresponding connector assembly requirements.

[0055] On this basis, the wire processing component also includes a wire feeding mechanism arranged on the top surface of the operating table 10, and the controller 101 also includes a wire feeding control module that communicates with the wire feeding mechanism. The wire feeding control module can control the wire feeding mechanism to drive the processed wire to pass through the blade gap between the movable blade head 111 and the reference blade head 11 and continue to move until the length of the wire passing through the blade gap meets the preset tangent length or stripping length.

[0056] The wire that needs to be cut or stripped is sent to the wire feeding mechanism, and then the wire feeding control module controls the wire feeding mechanism to start, so as to drive the processed wire to gradually approach the reference blade 11 and pass through the upper part of the blade of the reference blade 11, until the size of the part where the free end of the processed wire passes through the upper part of the blade of the reference blade 11 meets the corresponding cutting or stripping processing requirements, at which time the wire feeding control module controls the wire feeding mechanism to stop, so as to complete the wire feeding operation. The coordinated cooperation between the wire feeding control module and the wire feeding mechanism can further improve the wire feeding position control effect and the corresponding cutting and stripping processing accuracy, thereby making the operation of the RJ11 connector processing device more accurate and efficient.

[0057] More specifically, the wire feeding mechanism is a pressing wheel mechanism, which includes a pressing wheel bracket 114 fixed on the top surface of the operating table 10 and two wire feeding pressing wheels 115 rotatably arranged on the pressing wheel bracket 114. The two wire feeding pressing wheels 115 are arranged in a vertical direction and are clearance-matched. The axis of the wire feeding pressing wheel 115 extends in a horizontal direction and is perpendicular to the conveying direction of the processed wire. The pressing wheel mechanism is arranged upstream of the reference cutter head 11 along the conveying direction of the processed wire, and a pressing wheel motor 116 capable of driving the fixed axis rotation of the wire feeding pressing wheel 115 is also arranged on the top surface of the operating table 10. This type of pressing wheel mechanism has good adaptability to the wire, and it uses the fixed axis rotation of the two pressing wheels arranged in an upper and lower position to drive the wire embedded between the two pressing wheels to complete a smooth movement, effectively avoiding the problems of loosening or dislocation of the wire during the conveying process, greatly improving the conveying efficiency and conveying accuracy of the wire, so that the corresponding wire cutting and stripping processing accuracy and processing efficiency are correspondingly improved.

[0058] On the other hand, the feeding mechanism includes a lifting block 127 and a lifting spring 128 that cooperate with each other. The lifting block 127 can be reciprocated and arranged in the preparation cavity 121 along the length direction of the preparation cavity 121, and the lifting spring 128 can reciprocate and extend along the length direction of the preparation cavity 121. The assembly cavity 122 is connected to one end of the preparation cavity 121 along the length direction of the preparation cavity 121, and the lifting spring 128 is embedded between the inner wall of the other end of the preparation cavity 121 and the lifting block 127 along the length direction of the preparation cavity 121. Each joint assembly to be assembled stored in the preparation cavity 121 will be arranged in the space between the lifting block 127 and the assembly cavity 122, so that the elastic extension and reset force of the lifting spring 128 located on the other side of the lifting block 127 can be used to appropriately press the lifting block 127 toward the direction close to the assembly cavity 122, so as to feed the joint assemblies in the preparation cavity 121 into the assembly cavity 122 one by one, and complete the step-by-step feeding.

[0059] The end of the preparation chamber 121 close to the assembly chamber 122 has an openable baffle plate or a small stopper, which is used to reliably restrict the connector assembly in the preparation chamber 121 when it is not necessary to feed the connector assembly into the assembly chamber 122. When it is necessary to add connector assembly to the assembly chamber 122, it is only necessary to open the baffle plate. Alternatively, there is no need for a baffle plate or a stopper structure, and it is only necessary to ensure that the inner cavity size of the assembly chamber 122 can only allow one connector assembly to exist, so that the step-by-step feeding operation of the connector assembly can be realized accordingly, thereby ensuring the alignment accuracy and press-fit assembly efficiency of the corresponding wire and connector assembly, and improving the product quality of the RJ11 connector.

[0060] Furthermore, the top plate of the material box 12 is provided with a guide groove 129 extending along the length direction of the material preparation cavity 121, and a guide rod 120 is slidably arranged in the guide groove 129, and the guide rod 120 is linked to the top of the material ejection block 127. The assembly structure in which the guide rod 120 is inserted into the guide groove 129 and slides to fit can provide reliable limit and auxiliary guidance for the reciprocating movement of the material ejection block 127, so as to prevent the material ejection block 127 from structural dislocation or loosening in a direction different from its feeding direction, thereby further ensuring the conveying efficiency of the joint assembly of the feeding mechanism and the stability of the assembly operation.

[0061] In addition, an auxiliary bracket 13 is provided on the top surface of the operating table 10, and a positioning mounting plate 131 extending in the horizontal direction is provided on the auxiliary bracket 13. The positioning mounting plate 131 is arranged above the wire processing assembly and the connector processing assembly in the vertical direction, and the cutter head driving mechanism 112 and the pressing action mechanism 126 are both arranged on the positioning mounting plate 131. The auxiliary bracket 13 and the positioning mounting plate 131 cooperate with each other to provide reliable structural support and appropriate shock absorption and buffering for the cutter head driving mechanism 112 and the pressing action mechanism 126, and at the same time, can ensure the alignment accuracy of the action ends of the cutter head driving mechanism 112 and the pressing action mechanism 126 with the corresponding reference cutter head 11 and the assembly hole 123 in the vertical direction, thereby further ensuring the processing accuracy and working efficiency of the RJ11 connector processing device.

[0062] Generally, the cutter head driving mechanism 112 and the pressing action mechanism 126 are both screw mechanisms, and a cutter head driving motor 132 cooperating with the cutter head driving mechanism 112 and a pressing action motor 133 cooperating with the pressing action mechanism 126 can be arranged on the positioning mounting plate 131 to ensure the action efficiency and operation accuracy of the corresponding action mechanism.

[0063] In a specific embodiment, the RJ11 connector processing device operation method provided by the present invention uses the RJ11 connector processing device as described above, and includes the following steps:

[0064] The wire to be cut is sent to the reference cutter head 11, and the blade of the reference cutter head 11 is located at a position corresponding to the target size of the wire to be cut. The tangent control module in the controller 101 then controls the cutter head drive mechanism 112 to start, so as to drive the movable cutter head 111 to move downward, so that the movable cutter head 111 moves downward to a position corresponding to the target size of the wire to be cut and continues to move downward until the blade of the movable cutter head 111 abuts against the blade of the reference cutter head 11, thereby cutting the wire to be cut to the target size.

[0065] The wire to be stripped is sent to the reference cutter head 11, and the blade of the reference cutter head 11 is located at a position corresponding to the target size of the wire to be stripped. Then, the stripping control module in the controller 101 controls the cutter head drive mechanism 112 to start, so as to drive the movable cutter head 111 to move downward, so that the movable cutter head 111 moves downward to a position corresponding to the target size of the wire to be stripped and the skin to be removed. Then, the movable cutter head 111 continues to move downward by a preset height, so that the blades of the movable cutter head 111 and the blades of the reference cutter head 11 respectively cut into the top and bottom of the wire to be stripped by a preset thickness, which is equal to the skin thickness of the wire to be stripped, thereby stripping and removing the skin of the wire to be stripped.

[0066] The wire that needs to be crimped is delivered to the material box 12, and one of the connector components is delivered into the assembly chamber 122 by the feeding mechanism. Thereafter, the peeled end of the wire that needs to be crimped can be delivered into the assembly chamber 122 through the wire feeding hole 124 and inserted into the connector component in the assembly chamber 122 to complete the connector pre-installation. Thereafter, the crimping control module in the controller 101 controls the starting of the crimping action mechanism 126 to drive the crimping pliers 125 to move downward, so that the crimping pliers 125 is inserted into the assembly hole 123 from top to bottom and enters the assembly chamber 122 until the crimping pliers 125 contacts the connector component on which the wire is pre-installed and crimps the connector component from top to bottom, thereby the pre-installed connector component and the wire can be reliably crimped and assembled to complete the connector crimping process.

[0067] In the actual application of the above-mentioned operation method, the pressing and assembling processing of the connector component and the wire of the RJ11 connector and the corresponding wire cutting and stripping processing are efficiently and conveniently implemented through the sequential implementation of each operation step, and combined with the precise control of the corresponding action components by each control module in the controller 101, the operation accuracy when the corresponding processing of the RJ11 connector is implemented can be effectively improved, and the entire operation process does not require the staff to manually implement specific processing such as pressing, cutting and stripping, which greatly reduces the labor intensity of the staff.

[0068] In addition, when implementing the cutting or stripping of the wire, the wire that needs to be cut or stripped is sent to the wire feeding mechanism, and then the wire feeding control module controls the wire feeding mechanism to start, so as to drive the processed wire to gradually approach the reference blade 11 and pass above the blade of the reference blade 11, until the size of the part of the free end of the processed wire passing through the blade above the reference blade 11 meets the corresponding cutting or stripping processing requirements. At this time, the wire feeding control module controls the wire feeding mechanism to stop to complete the wire conveying operation.

[0069] In summary, the RJ11 connector processing device provided in the present invention, when implementing the assembly of the RJ11 connector and related wire processing, sends the wire that needs to be cut to the reference blade head, and makes the blade of the reference blade head located at the corresponding target size of the wire to be processed, then the tangent control module in the controller controls the blade head drive mechanism to start, so as to drive the movable blade head to move downward, so that the movable blade head moves downward to the corresponding target size of the wire to be processed and continues to move downward until the blade of the movable blade head abuts against the blade of the reference blade head, thereby cutting the processed wire to the target size; sends the wire that needs to be stripped to the reference blade head, and makes the blade of the reference blade head located at the corresponding target size of the wire to be stripped, then the stripping control module in the controller controls the blade head drive mechanism to start, so as to drive the movable blade head to move downward, so that the movable blade head moves downward to the corresponding target size of the wire to be stripped and the skin removed. The movable blade head should be disposed at a preset height, and then the movable blade head continues to move down to a preset height, so that the blade of the movable blade head and the blade of the reference blade head respectively cut into the preset thickness of the top and bottom of the processed wire, and the preset thickness is equal to the skin thickness of the processed wire, thereby the skin of the processed wire can be peeled off and removed; the wire that needs to be subjected to joint pressing processing is sent to the material box, and one of the joint components is sent into the assembly cavity by using the feeding mechanism, and then the peeled end of the wire that needs to be subjected to joint processing can be sent into the assembly cavity through the wire feeding hole and inserted into the joint component located in the assembly cavity to complete the joint pre-installation, and then the pressing control module in the controller controls the pressing action mechanism to start, so as to drive the wire crimping pliers to move downward, so that the wire crimping pliers is inserted into the assembly hole from top to bottom and enters the assembly cavity, until the wire crimping pliers contacts the joint component on which the wire is pre-installed and presses the joint component from top to bottom, thereby the pre-installed joint component and the wire can be reliably pressed and assembled, and the joint pressing processing is completed. It is not difficult to see that the RJ11 connector processing equipment utilizes the separate operation of the wire processing component and the connector processing component, and can efficiently and conveniently implement the pressing and assembly processing of the connector component and the wire of the RJ11 connector and the corresponding wire cutting and stripping processing, and combined with the precise control of the corresponding action components by each control module in the controller, it can effectively improve the operating accuracy when implementing the corresponding processing on the RJ11 connector, and the entire processing process does not require the staff to manually implement pressing, cutting and stripping and other processing, which greatly reduces the labor intensity of the staff.

[0070] In addition, the RJ11 connector processing device operating method provided in the present invention is used for the RJ11 connector processing device as described above. It efficiently and conveniently implements the pressing and assembly processing of the connector component and the wire of the RJ11 connector and the corresponding wire cutting and stripping processing through the various operating steps implemented in sequence, and combined with the precise control of the corresponding action components by each control module in the controller, it can effectively improve the operating accuracy when the RJ11 connector is subjected to corresponding processing, and the entire operation process does not require the staff to manually perform specific processing such as pressing, cutting and stripping, which greatly reduces the labor intensity of the staff.

[0071] The RJ11 connector processing device provided by the present invention and the RJ11 connector processing device operation method used for the RJ11 connector processing device are introduced in detail above. Specific examples are used herein to illustrate the principle and implementation mode of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. An RJ11 connector processing device, characterized in that: It comprises a horizontally arranged operating table, on which a wire processing component and a joint processing component are respectively arranged, a controller communicating and cooperating with the wire processing component and the joint processing component, and a power supply module respectively supplying power to the wire processing component, the joint processing component and the controller; The wire processing assembly includes a reference cutter head fixedly arranged on the top surface of the operating table and arranged with the blade facing upward, a movable cutter head arranged with the blade facing downward is arranged above the reference cutter head, a cutter head driving mechanism capable of driving the movable cutter head to reciprocate and rise and fall in the vertical direction is arranged on the operating table, and the controller includes a cutting control module and a stripping control module communicating and cooperating with the cutter head driving mechanism; The cutting control module can control the cutter head driving mechanism to drive the movable cutter head to move downward until the blade of the movable cutter head is aligned, contacted and pressed with the blade of the reference cutter head; The stripping control module can control the cutter head driving mechanism to drive the movable cutter head to move downward until the distance between the blade of the movable cutter head and the blade of the reference cutter head reaches a preset stripping distance, and the preset stripping distance is equal to the outer diameter of the wire core of the processed wire; The joint processing assembly includes a material box, the material box has a material preparation cavity and an assembly cavity capable of accommodating the joint assemblies to be assembled, the material preparation cavity and the assembly cavity are connected to each other, and the material box is provided with a feeding mechanism capable of feeding the joint assemblies to be assembled from the material preparation cavity into the assembly cavity one by one; The top plate of the material box is provided with an assembly hole aligned and connected to the top of the assembly cavity, the side wall of the material box is provided with a wire feeding hole aligned and connected to the side of the assembly cavity, the joint processing assembly also includes a wire crimping pliers and a pressing action mechanism capable of driving the wire crimping pliers to reciprocate and rise and fall in a vertical direction, the controller includes a pressing control module that communicates and cooperates with the pressing action mechanism, the wire crimping pliers and the assembly hole are arranged in a vertical direction, and the pressing action mechanism can drive the wire crimping pliers to be inserted into the assembly hole from top to bottom.

2. The RJ11 connector processing device according to claim 1, characterized in that: A wire limiting block capable of abutting against the free end of the processed wire is protruding from the top surface of the operating table, and the wire limiting block is arranged downstream of the reference cutter head along the conveying direction of the processed wire.

3. The RJ11 connector processing device according to claim 2, characterized in that: The wire processing assembly also includes a wire feeding mechanism arranged on the top surface of the operating table, and the controller also includes a wire feeding control module that communicates and cooperates with the wire feeding mechanism. The wire feeding control module can control the wire feeding mechanism to drive the processed wire to pass through the blade gap between the movable blade head and the reference blade head and continue to move until the length of the wire passing through the blade gap meets the preset tangent length or stripping length.

4. The RJ11 connector processing device according to claim 3, characterized in that: The wire feeding mechanism is a pressing wheel mechanism, which includes a pressing wheel bracket fixed on the top surface of the operating table and two wire feeding pressing wheels rotatably arranged on the pressing wheel bracket, the two wire feeding pressing wheels are arranged in a vertical direction and are clearance-matched, and the axis of the wire feeding pressing wheel extends in a horizontal direction and is perpendicular to the conveying direction of the processed wire; The pressing wheel mechanism is arranged upstream of the reference cutter head along the conveying direction of the processed wire, and a pressing wheel motor capable of driving the wire feeding pressing wheel to rotate on a fixed axis is also arranged on the top surface of the operating table.

5. The RJ11 connector processing device according to claim 1, characterized in that: The feeding mechanism comprises a material ejecting block and a material ejecting spring which cooperate with each other, wherein the material ejecting block is arranged in the material preparation cavity so as to be reciprocatingly movable along the length direction of the material preparation cavity, and the material ejecting spring is reciprocatingly retractable along the length direction of the material preparation cavity; The assembly cavity is connected to one end of the preparation cavity along the length direction of the preparation cavity, and the ejection spring is embedded between the inner wall of the other end of the preparation cavity and the ejection block along the length direction of the preparation cavity.

6. The RJ11 connector processing device according to claim 5, characterized in that: A guide groove extending along the length direction of the material preparation cavity is provided on the top plate of the material box, a guide rod is slidably arranged in the guide groove, and the guide rod is linked to the top of the material ejecting block.

7. The RJ11 connector processing device according to claim 1, characterized in that: An auxiliary bracket is arranged on the top surface of the operating table, and a positioning mounting plate extending in the horizontal direction is arranged on the auxiliary bracket. The positioning mounting plate is arranged above the wire processing assembly and the joint processing assembly in the vertical direction, and the cutter head driving mechanism and the pressing action mechanism are both arranged on the positioning mounting plate.

8. The RJ11 connector processing device according to claim 7, characterized in that: The cutter head driving mechanism and the pressing action mechanism are both screw mechanisms.

9. A method for operating an RJ11 connector processing device, characterized in that: The RJ11 connector processing device according to any one of claims 1 to 8 comprises the steps of: The wire to be cut is sent to the reference cutter head, and the blade of the reference cutter head is located at a position corresponding to the target size of the wire to be cut. Then, the cutter head driving mechanism is controlled by the tangent control module in the controller to start, so as to drive the movable cutter head to move downward, so that the movable cutter head moves downward to a position corresponding to the target size of the wire to be cut and continues to move downward until the blade of the movable cutter head abuts against the blade of the reference cutter head, thereby cutting the wire to be cut to the target size. The wire to be stripped is sent to the reference cutter head, and the blade of the reference cutter head is located at a position corresponding to the target size of the wire to be stripped, and then the stripping control module in the controller controls the cutter head drive mechanism to start, so as to drive the movable cutter head to move downward, so that the movable cutter head moves downward to a position corresponding to the target size of the wire to be stripped and the skin removed, and then the movable cutter head continues to move downward by a preset height, so that the blade of the movable cutter head and the blade of the reference cutter head respectively cut into the top and bottom of the wire to be processed by a preset thickness, and the preset thickness is equal to the skin thickness of the wire to be processed, so that the skin of the wire to be processed can be stripped and removed; The wire that needs to be crimped is delivered to the material box, and one of the connector components is delivered into the assembly cavity by the feeding mechanism. Thereafter, the peeled end of the wire that needs to be crimped can be delivered into the assembly cavity through the wire feeding hole and inserted into the connector component in the assembly cavity to complete the pre-installation of the connector. Thereafter, the crimping control module in the controller controls the start of the crimping action mechanism to drive the crimping pliers to move downward, so that the crimping pliers is inserted into the assembly hole from top to bottom and enters the assembly cavity until the crimping pliers contacts the connector component on which the wire is pre-installed and crimps the connector component from top to bottom, thereby the pre-installed connector component and the wire can be reliably crimped and assembled to complete the crimping process.

10. The RJ11 connector processing device operating method according to claim 9, characterized in that: The RJ11 connector processing device as described in claim 3 delivers the wire that needs to be cut or stripped to the wire feeding mechanism, and then the wire feeding control module controls the wire feeding mechanism to start, so as to drive the processed wire to gradually approach the reference blade head and pass above the blade of the reference blade head, until the size of the part of the free end of the processed wire that passes above the blade of the reference blade head meets the corresponding cutting or stripping processing requirements. At this time, the wire feeding control module controls the wire feeding mechanism to stop, so as to complete the wire conveying operation.

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