Home decoration construction waste recycling cooperative processing system and control method
By designing a collaborative treatment system for home improvement construction waste resource utilization and using the sharing of multiple equipment, the problem of low resource utilization rate of home improvement construction waste in the existing technology has been solved, and efficient resource utilization and effective land utilization have been achieved.
Patent Information
- Application Number
- CN202411667523.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-02-28
AI Technical Summary
In the existing technology, the resource utilization rate of home improvement construction waste is relatively low. The traditional treatment method is mainly landfill and accumulation. It lacks an efficient collaborative treatment system to share treatment equipment and reduce customer investment and land occupation.
A resource-based collaborative treatment system for home decoration construction waste is designed, including loading systems, crushing systems, screening systems and crushing systems for decorating garbage and removing garbage. Through the sharing of multiple equipment, efficient crushing, screening and recycling of construction waste is achieved.
The system can efficiently merge decoration waste with demolition waste treatment, reduce equipment investment and land area, realize effective resource utilization of construction waste, turn waste into treasure, and improve resource utilization.
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Figure CN119524987A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of construction waste treatment equipment, and relates to a resource-based collaborative treatment system for home improvement construction waste and a control method. Background Art
[0002] With the continuous acceleration of engineering construction, demolition waste and decoration waste are growing at an alarming rate. The overall resource utilization rate of demolition waste and decoration waste in my country is low. At present, the traditional treatment methods of home decoration construction waste are mainly landfill and accumulation. Home decoration construction waste mainly includes demolition waste and decoration waste. The main components of demolition waste are concrete blocks, bricks and tiles, metals, plastics, etc. containing steel bars, while decoration waste is more complex than demolition waste, including a small amount of bricks and tiles, concrete blocks, gypsum boards, wood, plastics, rubber, glass products and other impurities. However, the resource utilization methods and final products of the two types of waste are basically the same. Therefore, how to coordinate the resource utilization of demolition waste and decoration waste, share the two types of waste treatment equipment such as crushing, screening, and air separation, reduce customer investment, effectively utilize land area, make full and effective use of limited land, efficiently recycle aggregates, compress and package metals and light materials for reuse, and turn waste into treasure has always been a technical problem that needs to be solved in the industry. Summary of the invention
[0003] In order to overcome the deficiencies in the prior art, the present invention provides a system for coordinating the resource utilization of household construction waste. To achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows:
[0004] Home improvement construction waste resource collaborative processing system, including decoration waste feeding system, demolition waste feeding system, first crushing system, slag screening system, second crushing system;
[0005] The decoration waste feeding system includes a grab bucket feeder and a step-type screening machine, wherein the grab bucket feeder is connected to the step-type screening machine, the grab bucket feeder feeds the decoration waste to the step-type screening machine, and the step-type screening machine screens the decoration waste into large-particle materials and small-particle materials;
[0006] The demolition waste feeding system comprises a loader and a vibrating feeder, wherein the loader is connected to the vibrating feeder, and the vibrating feeder is connected to the loader and the step-type screening machine, and is used to receive the demolition waste conveyed by the loader and the large-particle material conveyed by the step-type screening machine, and the vibrating feeder screens the received waste aggregate into large-size waste aggregate and small-size waste aggregate;
[0007] The first crushing system includes a jaw crusher and a particle conveyor belt. The jaw crusher is connected to a vibrating feeder, receives large-size garbage aggregates fed by the vibrating feeder and crushes them into garbage particles, which are then fed to a slag screening system. The particle conveyor belt feeds the jaw-crushed garbage particles into the slag screening system.
[0008] The slag screening system includes a tension-and-relax screen and an air separator. The tension-and-relax screen is connected to the first crushing system and is used to receive garbage particles and screen them into materials of different specifications according to particle sizes. The air separator is connected to the tension-and-relax screen and air-separates the screened materials into heavy materials and light materials.
[0009] The second crushing system includes an impact crusher, which is connected to the winnowing machine and is used to receive heavy materials and crush them into finished aggregates.
[0010] Furthermore, the flap screen includes at least a double layer of screens, the upper layer is a 50mm heavy grate structure, and the lower layer is a 10mm screen. The fan, the air separator includes at least a first air separator and a second air separator. The flap screen screens the input garbage particles into 0-10mm slag, 10-50mm materials, and materials larger than 50mm, among which 10-50mm materials are fed into the first air separator, and materials larger than 50mm are fed into the second air separator.
[0011] Furthermore, the second crushing system also includes a buffer bin and a finished product conveyor belt. The air separator is connected to the buffer bin for feeding heavy materials into the buffer bin. The buffer bin is connected to the impact crusher for feeding heavy materials to the impact crusher. The finished aggregate is connected to the impact crusher via the finished product conveyor belt for feeding the finished aggregate out.
[0012] Furthermore, it also includes a finished product screening system, which includes a second iron remover and a finished product screen. The second iron remover is arranged on the finished product conveyor belt to remove iron from the delivered finished aggregates. The finished product screen is connected to the finished product conveyor belt to receive the finished aggregates and screen the finished aggregates into finished aggregates of different specifications.
[0013] Furthermore, the finished product screening system also includes a circulating conveyor belt and a third iron remover. The screened material of the finished product screen is oversized aggregate. The circulating conveyor belt is connected to the finished product screen and is used to send the oversized aggregate to the impact crusher. The third iron remover is arranged on the circulating conveyor belt to remove iron from the returned oversized aggregate.
[0014] The control method of the collaborative treatment system for resource recovery of home improvement construction waste uses the above-mentioned collaborative treatment system for resource recovery of home improvement construction waste, and the specific steps are as follows:
[0015] The grab loader sends the renovation waste to the step-type screening machine for primary screening. The step-type screening machine screens the renovation waste into large particles and small particles. The large particles are finally transported to the first crushing system, and the small particles are sent to the slag screening system.
[0016] The loader mixes the demolished garbage and the large-particle materials screened by the step-type screening machine into garbage aggregates, which are then fed into the vibrating feeder. The vibrating feeder screens the garbage aggregates into large-size garbage aggregates and small-size garbage aggregates. The large-size garbage aggregates are fed into the first crushing system, and the small-size garbage aggregates are screened out and fed into the slag screening system.
[0017] The jaw crusher of the first crushing system receives the large-size garbage aggregates fed by the vibrating feeder and crushes the received large-size garbage aggregates into garbage particles, which are then fed into the slag screening system through a particle conveyor belt;
[0018] The slag screening system removes metal impurities from the materials fed into the relaxation screen. The relaxation screen includes multiple layers of screens to screen the fed garbage particles into materials of different specifications. The wind separator is connected to the relaxation screen to separate the screened materials into heavy materials and light materials.
[0019] The impact crusher receives heavy materials and breaks them into finished aggregates.
[0020] Furthermore, the particle size of the large particle material is greater than 150 mm, the particle size of the small particle material is less than 150 mm, the particle size of the large particle size garbage aggregate is greater than 100 mm, and the particle size of the small particle size garbage aggregate is less than 100 mm.
[0021] Furthermore, the relaxation screen screens the input garbage particles into 0-10mm slag, 10-50mm materials, and materials larger than 50mm, among which 10-50mm materials are sent to the first air separator, and materials larger than 50mm are sent to the second air separator. The first air separator and the second air separator respectively separate the heavy materials and light materials.
[0022] Furthermore, the finished product screen of the finished product screening system screens the finished aggregate into four grades: 0-5mm finished aggregate, 5-10mm finished aggregate, 10-31.5mm finished aggregate and finished aggregate larger than 31.5mm.
[0023] Furthermore, the finished aggregates larger than 31.5 mm are sent back to the impact crusher for re-crushing until all the finished aggregates are crushed to less than 31.5 mm.
[0024] The system and control method for the resource-based collaborative processing of home improvement and construction waste of the present invention combine the processing of decoration waste and demolition waste, share multiple system equipment, meet the capacity of resource-based collaborative processing of demolition waste and decoration, reduce floor space and equipment investment, and efficiently recycle home improvement and construction waste. Metals, light materials, etc. are compressed and packaged for reuse, turning waste into treasure. The materials used in the treatment of decoration waste and demolition waste are converted into finished aggregates of different specifications. The finished aggregates are basically the same, which is convenient for unified recycling, reduces customer investment, and effectively utilizes land area. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a flow chart of the collaborative processing system for resource utilization of home improvement construction waste. DETAILED DESCRIPTION
[0026] The present invention is further described below through specific implementation modes.
[0027] Reference Figure 1 The home improvement construction waste resource collaborative processing system shown includes a decoration waste feeding system, a demolition waste feeding system, a first crushing system, a slag screening system, a second crushing system, and a finished product screening system;
[0028] The decoration waste feeding system includes a grab bucket feeder 11 and a step-type screening machine 12. The grab bucket feeder 11 sends the decoration waste to the step-type screening machine 12 for primary screening. The step-type screening machine 12 screens the decoration waste into large particles and small particles. The large particles are finally transported to the first crushing system, and the small particles are sent to the slag screening system. The preferred particle size is greater than 150 mm for large particles, and the particle size is less than 150 mm for small particles.
[0029] The demolition waste feeding system 2 includes a loading and feeding machine 21 and a vibrating feeder 22. The demolition waste conveyed by the loading and feeding machine 21 and the large-particle material with a particle size greater than 150 mm screened by the step-type screening machine 2 are mixed into waste aggregates. The waste aggregates are fed into the vibrating feeder 22. The vibrating feeder 22 is provided with grate bars for screening the waste aggregates into large-particle-size waste aggregates and small-particle-size waste aggregates. The waste aggregates with a particle size greater than 100 mm are large-particle-size waste aggregates, and the waste aggregates with a particle size less than 100 mm are small-particle-size waste aggregates. The large-particle-size waste aggregates are fed into the first crushing system, and the small-particle-size waste aggregates are screened out and fed into the slag screening system.
[0030] The first crushing system includes a jaw crusher 31 and a particle conveyor belt 32. The jaw crusher 31 receives large-size garbage aggregates with a particle size greater than 100 mm fed by the vibrating feeder 22, and crushes the received large-size garbage aggregates into garbage particles. The garbage particles are fed into the slag screening system 4 through the particle conveyor belt 32.
[0031] The slag screening system includes a first iron remover 41, a relaxation screen 42, a first air separator 43, and a second air separator 44. The first iron remover 41 is arranged at the front end of the relaxation screen 42, and is used to remove metal impurities from the material fed into the relaxation screen 42. The relaxation screen 42 includes a multi-layer screen, an upper layer of a 50mm heavy-duty grate structure, and a lower layer of a 10mm screen. The relaxation screen 42 screens the fed garbage particles into 0-10mm slag, 10-50mm materials, and materials larger than 50mm. The 0-10mm slag is transported to the slag bin through a conveyor belt for stacking to prevent the slag from causing dust problems on subsequent production lines. The 10-50mm materials are fed into the first air separator 43, and the materials larger than 50mm are fed into the second air separator 44. The first air separator 43 and the second air separator 44 sort the materials into light materials, and respectively divide the materials into heavy materials and light materials. The heavy materials are fed to the second crushing system 5;
[0032] The second crushing system includes a buffer bin 51, an impact crusher 52, and a finished product conveyor belt 53. The buffer bin 51 is connected to the first air separator 43 and the second air separator 44 to receive the heavy materials after air separation. The buffer bin 51 is connected to the impact crusher 52 to convey the heavy materials to the impact crusher 52. The impact crusher 52 crushes the heavy materials into finished aggregates, and the finished aggregates are conveyed to the finished product screening system 6 via the finished product conveyor belt 53.
[0033] The finished product screening system includes a second iron remover 61, a finished product screen 62, a circulating conveyor belt 63, and a third iron remover 64. The second iron remover 61 is arranged on the finished product conveyor belt 53 to remove iron from the finished aggregate. The finished product screen 62 is connected to the finished product conveyor belt 53 to receive the finished aggregate and screen the finished aggregate into four grades of 0-5mm finished aggregate, 5-10mm finished aggregate, 10-31.5mm finished aggregate and finished aggregate larger than 31.5mm. At the same time, the finished aggregate larger than 31.5mm is sent back to the impact crusher 52 via the circulating conveyor belt 63 for re-crushing. The third iron remover 64 is arranged on the circulating conveyor belt 62 to remove iron from the returned finished aggregate until all the finished aggregates are crushed to below 31.5mm.
[0034] according to Figure 1 As shown, the control method of the above-mentioned home improvement construction waste resource collaborative processing system is as follows:
[0035] The grab loader 11 sends the renovation waste to the step screening machine 12 for primary screening. The step screening machine 12 screens the renovation waste into large particles and small particles. The large particles are finally transported to the first crushing system, and the small particles are sent to the slag screening system. The preferred particle size is greater than 150 mm for large particles, and the particle size is less than 150 mm for small particles.
[0036] The demolition waste conveyed by the loading and feeding machine 21 and the large-particle material with a particle size greater than 150 mm screened by the step-type screening machine 2 are mixed into waste aggregate, and the waste aggregate is sent to the vibrating feeder 22. The vibrating feeder 22 is provided with grate bars for screening the waste aggregate into large-particle-size waste aggregate and small-particle-size waste aggregate. The waste aggregate with a particle size greater than 100 mm is large-particle-size waste aggregate, and the waste aggregate with a particle size less than 100 mm is small-particle-size waste aggregate. The large-particle-size waste aggregate is sent to the first crushing system, and the small-particle-size waste aggregate is screened out and sent to the slag screening system;
[0037] The jaw crusher 31 receives the large-size garbage aggregate with a particle size greater than 100 mm fed by the vibrating feeder 22, and crushes the received large-size garbage aggregate into garbage particles, which are then fed into the slag screening system 4 through the particle conveyor belt 32;
[0038] The first iron remover 41 removes metal impurities from the material fed into the relaxation screen 42. The relaxation screen 42 screens the fed garbage particles into 0-10mm slag, 10-50mm material, and material larger than 50mm. The 0-10mm slag is transported to the slag bin by a conveyor belt for stacking to prevent the slag from causing dust problems on the subsequent production line. The 10-50mm material is fed into the first air separator 43, and the material larger than 50mm is fed into the second air separator 44. The first air separator 43 and the second air separator 44 separate the light materials from the materials, and divide the materials into heavy materials and light materials respectively. The heavy materials are fed to the second crushing system 5.
[0039] The buffer bin 51 is connected to the first air separator 43 and the second air separator 44 for receiving the heavy materials after air separation. The buffer bin 51 is connected to the impact crusher 52 for conveying the heavy materials to the impact crusher 52. The impact crusher 52 crushes the heavy materials into finished aggregates, and the finished aggregates are conveyed to the finished product screening system 6 via the finished product conveyor belt 53.
[0040] The second iron remover 61 is arranged on the finished product conveyor belt 53 to remove iron from the delivered finished aggregate. The finished product screen 62 is connected to the finished product conveyor belt 53 to receive the finished aggregate, and screens the finished aggregate into four grades of 0-5mm finished aggregate, 5-10mm finished aggregate, 10-31.5mm finished aggregate and finished aggregate larger than 31.5mm. At the same time, the finished aggregate larger than 31.5mm is sent back to the impact crusher 52 via the circulating conveyor belt 63 for re-crushing. The third iron remover 64 is arranged on the circulating conveyor belt 62 to remove iron from the returned finished aggregate until all the finished aggregates are crushed to less than 31.5mm.
[0041] The resource-based collaborative processing system for home improvement construction waste of the present invention combines the whole-line sand washing equipment to process decoration waste and demolition waste, and multiple system equipment are shared to meet the ability of collaborative processing of demolition waste and decoration waste, reduce the floor space and equipment investment, and efficiently recycle home improvement construction waste. Metals, light materials, etc. are compressed and packaged for reuse, turning waste into treasure, and the utilization of decoration waste and demolition waste is converted into finished aggregates of different specifications. The finished aggregates are basically the same, which is convenient for unified recycling, reducing customer investment and effectively utilizing land area.
[0042] The above are only some specific implementation methods of the present invention, but the design concept of the present invention is not limited thereto. Any non-substantial changes to the present invention using this concept shall be deemed as an infringement of the protection scope of the present invention.
Claims
1. The collaborative treatment system for home improvement and construction waste resources is characterized by: It includes decoration waste feeding system, demolition waste feeding system, first crushing system, slag screening system and second crushing system; The decoration waste feeding system includes a grab bucket feeder and a step-type screening machine, wherein the grab bucket feeder is connected to the step-type screening machine, the grab bucket feeder feeds the decoration waste to the step-type screening machine, and the step-type screening machine screens the decoration waste into large-particle materials and small-particle materials; The demolition waste feeding system comprises a loader and a vibrating feeder, wherein the loader is connected to the vibrating feeder, and the vibrating feeder is connected to the loader and the step-type screening machine, and is used to receive the demolition waste conveyed by the loader and the large-particle material conveyed by the step-type screening machine, and the vibrating feeder screens the received waste aggregate into large-size waste aggregate and small-size waste aggregate; The first crushing system includes a jaw crusher and a particle conveyor belt. The jaw crusher is connected to a vibrating feeder, receives large-size garbage aggregates fed by the vibrating feeder and crushes them into garbage particles, which are then fed to a slag screening system. The particle conveyor belt feeds the jaw-crushed garbage particles into the slag screening system. The slag screening system includes a tension-and-relax screen and an air separator. The tension-and-relax screen is connected to the first crushing system and is used to receive garbage particles and screen them into materials of different specifications according to particle sizes. The air separator is connected to the tension-and-relax screen and air-separates the screened materials into heavy materials and light materials. The second crushing system includes an impact crusher connected to a winnowing machine for receiving heavy materials and crushing them into finished aggregates.
2. The system for coordinating the resource utilization of household construction waste according to claim 1 is characterized by: The relaxation screen includes at least two layers of screens, the upper layer is a 50mm heavy grate structure, and the lower layer is a 10mm screen. The air separator includes at least a first air separator and a second air separator. The relaxation screen screens the input garbage particles into 0-10mm slag, 10-50mm materials, and materials larger than 50mm, among which 10-50mm materials are fed into the first air separator, and materials larger than 50mm are fed into the second air separator.
3. The system for coordinating the resource utilization of household construction waste according to claim 1 is characterized in that: The second crushing system also includes a buffer bin and a finished product conveyor belt. The winnowing machine is connected to the buffer bin for feeding heavy materials into the buffer bin. The buffer bin is connected to the impact crusher for feeding heavy materials to the impact crusher. The finished aggregate is connected to the impact crusher via the finished product conveyor belt for feeding the finished aggregate out.
4. The system for coordinating the resource utilization of household construction waste according to claim 1 is characterized in that: It also includes a finished product screening system, which includes a second iron remover and a finished product screen. The second iron remover is arranged on the finished product conveyor belt to remove iron from the delivered finished aggregates. The finished product screen is connected to the finished product conveyor belt to receive the finished aggregates and screen the finished aggregates into finished aggregates of different specifications.
5. The system for coordinating the resource utilization of household construction waste according to claim 4 is characterized in that: The finished product screening system also includes a circulating conveyor belt and a third iron remover. The screened material of the finished product screen is oversized aggregate. The circulating conveyor belt is connected to the finished product screen and is used to send the oversized aggregate to the impact crusher. The third iron remover is arranged on the circulating conveyor belt to remove iron from the oversized aggregate sent back.
6. A control method for a collaborative treatment system for household construction waste resource utilization, characterized in that: Using the household construction waste resource collaborative processing system described in any one of claims 1 to 5 above, the specific steps are as follows: The grab loader sends the renovation waste to the step-type screening machine for primary screening. The step-type screening machine screens the renovation waste into large particles and small particles. The large particles are finally transported to the first crushing system, and the small particles are sent to the slag screening system. The loader mixes the demolished garbage and the large-particle materials screened by the step-type screening machine into garbage aggregates, which are then fed into the vibrating feeder. The vibrating feeder screens the garbage aggregates into large-size garbage aggregates and small-size garbage aggregates. The large-size garbage aggregates are fed into the first crushing system, and the small-size garbage aggregates are screened out and fed into the slag screening system. The jaw crusher of the first crushing system receives the large-size garbage aggregates fed by the vibrating feeder and crushes the received large-size garbage aggregates into garbage particles, which are then fed into the slag screening system through a particle conveyor belt; The slag screening system removes metal impurities from the materials fed into the relaxation screen. The relaxation screen includes multiple layers of screens to screen the fed garbage particles into materials of different specifications. The wind separator is connected to the relaxation screen to separate the screened materials into heavy materials and light materials. The impact crusher receives heavy materials and breaks them into finished aggregates.
7. The control method of the coordinated treatment system for household construction waste resource utilization according to claim 6 is characterized by: The particle size of the large particle material is greater than 150 mm, the particle size of the small particle material is less than 150 mm, the particle size of the large particle size garbage aggregate is greater than 100 mm, and the particle size of the small particle size garbage aggregate is less than 100 mm.
8. The control method of the collaborative treatment system for household construction waste resource utilization according to claim 6 is characterized by: The relaxation screen screens the input garbage particles into 0-10mm slag, 10-50mm materials, and materials larger than 50mm. Among them, the 10-50mm materials are sent to the first air separator, and the materials larger than 50mm are sent to the second air separator. The first air separator and the second air separator respectively sort out the heavy materials and light materials.
9. The control method of the collaborative treatment system for household construction waste resource utilization according to claim 6 is characterized by: The finished product screen of the finished product screening system screens the finished aggregate into four grades: 0-5mm finished aggregate, 5-10mm finished aggregate, 10-31.5mm finished aggregate and finished aggregate larger than 31.5mm.
10. The control method of the collaborative treatment system for household construction waste resource utilization according to claim 9 is characterized by: The finished aggregates larger than 31.5mm are sent back to the impact crusher for further crushing until all the finished aggregates are crushed to less than 31.5mm.
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