Automatic plastic vacuum forming machine

By designing an automatic blister machine and adopting mechanical structures and refrigeration systems, the automatic discharge and rapid cooling treatment of plastic products are achieved, and the problems of inconvenient unloading and incomplete cooling treatment of existing blister machines are solved, and production efficiency and product quality are improved.

CN119526739AInactive Publication Date: 2025-02-28GUANGXI ZHENXIN PRECISION MACHINERY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202411707665.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-02-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing blister machines are inconvenient to unload the material after processing plastic products, manual unloading is time-consuming and labor-intensive, and it is difficult to effectively cool down and treat plastic products.

Method used

An automatic blister machine is designed, using mechanical structures such as vertical electric push rods, forward and reverse motors, linear motors and servo motors to realize automatic discharge and cooling treatment. The machine achieves rapid cooling and ventilation of plastic products through the combination of semiconductor refrigeration sheets and fan, and improves temperature uniformity.

Benefits of technology

It realizes automatic discharge and rapid cooling of plastic products, reduces the time and labor intensity of manual operation, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic plastic vacuum forming machine, which belongs to the technical field of plastic vacuum forming processing and comprises a plastic vacuum forming machine body, a plugging plate for plugging is arranged at the top end of the plastic vacuum forming machine body, a cooling assembly is arranged on the periphery of the plastic vacuum forming machine body, a plurality of connecting blocks are mounted on the periphery of the cooling assembly, and vertical electric push rods are fixedly connected to the peripheries of the connecting blocks. Moving parts of the multiple vertical electric push rods are fixedly connected with the plugging plate, and the periphery of the cooling assembly is further provided with a plastic uptake power assembly providing the automatic plastic uptake capacity. And the U-shaped balance weight plate is rotationally connected with the cooling assembly through a rotating shaft, a forward and reverse motor for providing power for the rotating shaft is installed on the outer wall of the balance weight plate, two linear motors are installed at the bottom end of the plugging plate, and moving parts of the two linear motors are jointly connected with a material pushing plate used for discharging the products subjected to plastic uptake. According to the automatic plastic vacuum forming machine, not only can discharging be conveniently carried out, but also cooling can be carried out, and follow-up treatment is facilitated.
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Description

Technical Field

[0001] The invention belongs to the technical field of blister processing, in particular to an automatic blister machine. Background Art

[0002] The blister machine, also known as the thermoplastic forming machine, is a machine that blister-forms heated and plasticized thermoplastic plastic coils such as PVC, PE, PP, PET, HIPS, etc. into various shapes of high-end packaging boxes, frames, and other products. Using the vacuum suction generated by the vacuum pump, the heated and softened thermoplastic plastic sheets such as PVC and PET are blister-formed into various shapes of vacuum covers, blister trays, blister shells, etc. through molds. After the blister machine processes the plastic products, it is inconvenient to unload, and manual unloading is time-consuming and laborious.

[0003] After searching, the Chinese patent document (authorization announcement number CN221968922U) thick sheet blister machine includes a blister machine frame, a return plate is fixedly connected between the two sides of the inner cavity of the blister machine frame, an infrared radiator and a support plate are respectively arranged above and below the return plate, and the top of the blister machine frame is fixedly connected with a second electric telescopic rod through an opening, and the telescopic end of the second electric telescopic rod is fixedly connected to the top of the infrared radiator. The thick sheet blister machine is evacuated through the air inlet pipe on the vacuum pump, so that the air inlet pipe is evacuated on the support plate through the ventilation branch pipe, which can well perform blister molding on the plastic thick sheet, and the gas is discharged into the filter cylinder through the air outlet pipe, and the extracted gas is filtered and purified by the activated carbon plate, so that the harmful gas generated by the heating of the plastic thick sheet can be well prevented from polluting the environment, and the health of the staff is guaranteed. After processing the plastic products, the blister machine is inconvenient to unload, and manual unloading is time-consuming and laborious. Summary of the invention

[0004] The object of the present invention is to provide an automatic blister machine to solve the problems raised in the background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: an automatic blister machine, comprising:

[0006] The blister machine body, the top of the blister machine body is provided with a blocking plate for blocking, the periphery of the blister machine body is provided with a cooling component, the periphery of the cooling component is installed with a plurality of connecting blocks, the periphery of the connecting block is fixedly connected with a vertical electric push rod, the moving parts of the plurality of vertical electric push rods are connected and fixed with the blocking plate, and the periphery of the cooling component is also installed with a blister power component providing automatic blistering capability;

[0007] The U-shaped counterweight plate is rotatably connected to the cooling assembly through a rotating shaft. A forward and reverse motor for providing power to the rotating shaft is installed on the outer wall of the counterweight plate. Two linear motors are installed at the bottom end of the blocking plate. The moving parts of the two linear motors are jointly connected to a push plate for unloading the finished blister products.

[0008] Multiple assembly plates are detachably connected to the bottom end of the blister machine body. A hollow plate is welded to the bottom end of the assembly plate. A movable plate is arranged in the inner cavity of the hollow plate. A spring is fixedly connected between the movable plate and the assembly plate. A servo motor is installed on the side of the movable plate. The output shaft of the servo motor passes through the movable plate and is connected to a rotating rod. The outer periphery of the rotating rod is connected to an eccentric wheel for vibrating the blister machine body and assisting in material removal.

[0009] As a preferred embodiment, the cooling component includes:

[0010] The heat-insulating shell is arranged on the outer periphery of the blister machine body, and a plurality of connecting rods for improving stability are fixedly connected between the heat-insulating shell and the blister machine body;

[0011] A plurality of semiconductor refrigeration sheets are installed on the outer periphery of the heat-insulating shell, and the refrigeration part of the semiconductor refrigeration sheet passes through the heat-insulating shell and is located in the inner cavity of the heat-insulating shell;

[0012] The air blocking plate is connected between the heat-insulating shell and the blister machine body.

[0013] As a preferred embodiment, the top end of the air blocking plate is connected to an air venting pipe with a solenoid valve, and a thermometer is installed on the outer periphery of the heat-insulating shell.

[0014] As a preferred embodiment, a plurality of fans are installed on the outer periphery of the heat-insulating shell, and the fans are connected to the heat-insulating shell through two ventilation pipes.

[0015] As a preferred embodiment, the blister power assembly comprises:

[0016] An air suction device is installed on the periphery of the cooling component and is used to provide suction power. The suction end of the air suction device is connected to an air inlet pipe;

[0017] The multi-way component is connected with the air inlet pipe, and the multi-way component is connected with the blister machine body through a plurality of air inlet branches.

[0018] As a preferred embodiment, a plurality of auxiliary electric push rods are installed on the top of the blocking plate, and the moving parts of the plurality of auxiliary electric push rods are commonly connected to an extension plate.

[0019] As a preferred embodiment, a rubber sealing pad is bonded to the top of the blister machine body, and a plurality of auxiliary pipes with solenoid valves are connected to the top of the sealing plate.

[0020] As a preferred embodiment, a plurality of auxiliary plates are connected to the outer periphery of the counterweight plate, and circular holes are provided at the tops of the auxiliary plates and the counterweight plate, and bolts for connecting to the ground are provided in the circular holes.

[0021] Compared with the prior art, the technical effects and advantages of the present invention are as follows:

[0022] When the automatic blister machine needs to unload materials, the extension of the vertical electric push rod can push open the blocking plate, and the forward and reverse motors indirectly drive the blister machine body to rotate, so that the opening of the blister machine body faces downward, and the plastic products can fall with gravity. The servo motor drives the rotating rod to rotate, and then drives the eccentric wheel to rotate, so that the eccentric wheel indirectly hits the blister machine body to assist in unloading the plastic products.

[0023] In this automatic vacuum forming machine, the linear motor drives the push plate to move, pushes the plastic product down the blocking plate, and the auxiliary electric push rod is extended, so that the extension plate moves compared with the push plate to meet different unloading needs. The forward and reverse motors drive to change the inclination angles of the blocking plate and the extension plate, thereby improving the convenience of unloading.

[0024] The semiconductor refrigeration sheet of the cooling component of the automatic vacuum forming machine can cool down the plastic product after vacuum forming, which is convenient for subsequent processing. In addition, due to the principle of thermal expansion and contraction, it is more conducive to material unloading. The ventilation of the fan and the ventilation pipe make the air in the insulation shell flow, thereby improving the uniformity of temperature.

[0025] The automatic blister packaging machine is not only convenient for unloading, but also can cool down the materials, making it easier for subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of the present invention;

[0027] Figure 2 For the present invention Figure 1 A magnified schematic diagram of the structure at center A;

[0028] Figure 3 It is a schematic structural diagram of the blocking plate of the present invention when viewed from above;

[0029] Figure 4 It is a front view of the blocking plate and the cooling assembly of the present invention;

[0030] Figure 5 It is a cross-sectional view of the heat-insulating shell and the blister machine body of the present invention;

[0031] Figure 6 A cross-sectional view of the assembly plate and the eccentric wheel of the present invention;

[0032] Figure 7 It is a structural schematic diagram of the eccentric wheel of the present invention.

[0033] Description of reference numerals:

[0034] In the figure:

[0035] 1. Vacuum forming machine body; 2. Sealing plate; 3. Cooling assembly; 4. Connecting block; 5. Vertical electric push rod; 6. Vacuum forming power assembly; 7. Counterweight plate; 8. Forward and reverse motor; 9. Linear motor; 10. Push plate; 11. Assembly plate; 12. Hollow plate; 13. Movable plate; 14. Spring; 15. Servo motor; 16. Rotating rod; 17. Eccentric wheel; 18. Auxiliary electric push rod; 19. Extension plate; 20. Auxiliary pipe; 21. Auxiliary plate;

[0036] 31. Insulation shell; 32. Connecting rod; 33. Semiconductor cooling plate; 34. Sealing plate; 35. Ventilation pipe; 36. Thermometer; 37. Fan; 38. Ventilation pipe;

[0037] 61. Exhaust equipment; 62. Air intake pipe; 63. Multi-way assembly; 64. Air intake branch pipe. DETAILED DESCRIPTION

[0038] In the following description, a large number of specific details are provided to provide a more thorough understanding of the present invention. However, it is apparent to those skilled in the art that the present invention can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present invention, some technical features well known in the art are not described.

[0039] Unless otherwise defined, the up, down, left, right, front, back, inside and outside directions involved in this document are based on the up, down, left, right, front, back, inside and outside directions in the figures shown in the present invention, and are explained here together.

[0040] The connection method can be bonding, welding, bolt connection, etc., depending on actual needs.

[0041] See also Figures 1 to 7 , this embodiment includes:

[0042] The blister machine body 1 utilizes the vacuum suction force generated by the vacuum pump to blister the heated and softened thermoplastic plastic sheets such as PVC and PET into products of various shapes through a mold. A blocking plate 2 for blocking is provided at the top of the blister machine body 1. A cooling component 3 is provided at the periphery of the blister machine body 1. A plurality of connecting blocks 4 are installed at the periphery of the cooling component 3. The size of the connecting block 4 ensures that it does not affect the linear motor 9. A vertical electric push rod 5 is fixedly connected to the periphery of the connecting block 4. The moving parts of the plurality of vertical electric push rods 5 are connected and fixed to the blocking plate 2. The plastic raw material is placed between the blister machine body 1 and the blocking plate 2, and the vertical electric push rod 5 is controlled to contract so that the blocking plate 2 is blocked.

[0043] The U-shaped counterweight plate 7 is rotatably connected with the cooling component 3 through the rotating shaft. The height of the counterweight plate 7 is guaranteed to meet the needs of rotation and loading and unloading. The outer wall of the counterweight plate 7 is installed with a positive and negative motor 8 that provides power for the rotating shaft. The positive and negative motor 8 drives the rotating shaft to rotate, and indirectly drives the blister machine body 1 to rotate, so that the blister machine body 1 opens downward, and the plastic product can fall with gravity. Two linear motors 9 are installed at the bottom end of the blocking plate 2. The moving parts of the two linear motors 9 are jointly connected with a push plate 10 for unloading the finished blister products. A plurality of auxiliary electric push rods 18 are installed at the top of the blocking plate 2. The moving parts of the plurality of auxiliary electric push rods 18 are jointly connected with an extension plate 19. When unloading is required, the extension of the vertical electric push rod 5 can push open the blocking plate 2, and the linear motor 9 drives the push plate 10 to move to push the plastic product off the blocking plate 2.

[0044] A plurality of assembly plates 11 are detachably connected to the bottom end of the blister machine body 1. A hollow plate 12 is welded to the bottom end of the assembly plate 11. A movable plate 13 is arranged in the inner cavity of the hollow plate 12. A spring 14 is fixedly connected between the movable plate 13 and the assembly plate 11. The length and elasticity of the spring 14 ensure that the eccentric wheel 17 can excite the blister machine body 1. A servo motor 15 is installed on the side of the movable plate 13. The output shaft of the servo motor 15 passes through the movable plate 13 and is connected to a rotating rod 16. The outer periphery of the rotating rod 16 is connected to an eccentric wheel 17 for exciting the blister machine body 1 and assisting in unloading. If the material has not been unloaded, the servo motor 15 drives the rotating rod 16 to rotate, thereby driving the eccentric wheel 17 to rotate, so that the eccentric wheel 17 indirectly hits the blister machine body 1 to assist in unloading of plastic products.

[0045] The cooling component 3 includes:

[0046] The heat-insulating shell 31 is arranged on the outer periphery of the blister machine body 1, and a plurality of connecting rods 32 for improving stability are fixedly connected between the heat-insulating shell 31 and the blister machine body 1;

[0047] A plurality of semiconductor cooling sheets 33 are installed on the outer periphery of the heat preservation shell 31, and the cooling part of the semiconductor cooling sheets 33 passes through the heat preservation shell 31 and is located in the inner cavity of the heat preservation shell 31;

[0048] An air blocking plate 34 is connected between the insulation shell 31 and the blister machine body 1. The top of the air blocking plate 34 is connected to an air venting pipe 35 with a solenoid valve. A thermometer 36 is installed on the periphery of the insulation shell 31. A plurality of fans 37 are installed on the periphery of the insulation shell 31. The fans 37 are connected to the insulation shell 31 through two ventilation pipes 38. After the blister is completed, the semiconductor refrigeration sheet 33 is turned on for cooling and cooling, and the fans 37 are turned on for ventilation. In conjunction with the ventilation pipe 38, the air in the insulation shell 31 can form a flowing state to improve the temperature uniformity.

[0049] The outer periphery of the cooling component 3 is also equipped with a blister power component 6 that provides automatic blister capability. The blister power component 6 includes:

[0050] The suction device 61 is installed on the periphery of the cooling component 3 and is used to provide the power for vacuum forming. The suction end of the suction device 61 is connected with the air inlet pipe 62. The suction device 61 is turned on for vacuum forming. The suction device 61 is set as a vacuum machine, a vacuum pump, a vacuum pump and other negative pressure suction devices, preferably a vacuum pump. The gas outlet of the suction device 61 is connected to a device for processing gas.

[0051] The multi-way component 63 is connected to the air inlet pipe 62 , and the multi-way component 63 is connected to the blister machine body 1 through a plurality of air inlet branches 64 .

[0052] A rubber sealing pad is bonded to the top of the blister machine body 1, and a plurality of auxiliary pipes 20 with solenoid valves are connected to the top of the blocking plate 2.

[0053] A plurality of auxiliary plates 21 are connected to the outer periphery of the counterweight plate 7. The top ends of the auxiliary plates 21 and the counterweight plate 7 are provided with circular holes, and bolts for connecting with the ground are arranged in the circular holes.

[0054] The blister machine body 1, the vertical electric push rod 5, the forward and reverse motor 8, the linear motor 9, the servo motor 15, the auxiliary electric push rod 18, the semiconductor refrigeration plate 33, the thermometer 36, the fan 37, and the exhaust device 61 are all set to the prior art. The working principle, size and model are irrelevant to the function of the present application, so they are not described in detail. The control method of the present invention is controlled by a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0055] How it works

[0056] The automatic blister forming machine places the plastic raw material between the blister forming machine body 1 and the blocking plate 2, controls the vertical electric push rod 5 to contract, so that the blocking plate 2 is blocked, and turns on the exhaust device 61 to exhaust the blister forming. After the blister forming is completed, the semiconductor refrigeration sheet 33 is turned on for cooling and cooling, and the fan 37 is turned on for ventilation. With the help of the vent pipe 38, the air in the insulation shell 31 can form a flowing state to improve the temperature uniformity. When it is necessary to unload the material, the vertical electric push rod 5 is slightly extended to release the blocking of the blocking plate 2, and the forward and reverse motors are turned on. 8 drives the rotating shaft to rotate, and indirectly drives the blister machine body 1 to rotate, so that the opening of the blister machine body 1 faces downward, and the plastic product can fall with gravity. If the material has not been unloaded, the servo motor 15 drives the rotating rod 16 to rotate, and then drives the eccentric wheel 17 to rotate, so that the eccentric wheel 17 indirectly hits the blister machine body 1 to assist in unloading the plastic product. When unloading is required, the extension of the vertical electric push rod 5 can push open the sealing plate 2, and the linear motor 9 drives the push plate 10 to move to push the plastic product off the sealing plate 2.

[0057] It should be noted that, in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0058] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic blister machine, characterized in that: include: A blister machine body (1), wherein a sealing plate (2) for sealing is arranged at the top of the blister machine body (1), a cooling component (3) is arranged at the periphery of the blister machine body (1), a plurality of connecting blocks (4) are installed at the periphery of the cooling component (3), a vertical electric push rod (5) is fixedly connected to the periphery of the connecting block (4), the moving parts of the plurality of vertical electric push rods (5) are fixedly connected to the sealing plate (2), and a blister power component (6) for providing automatic blistering capability is also installed at the periphery of the cooling component (3); A U-shaped counterweight plate (7) is rotatably connected to the cooling assembly (3) via a rotating shaft, a forward and reverse motor (8) for providing power to the rotating shaft is installed on the outer wall of the counterweight plate (7), two linear motors (9) are installed at the bottom end of the blocking plate (2), and the moving parts of the two linear motors (9) are commonly connected to a push plate (10) for unloading the finished blister product; A plurality of assembly plates (11) are detachably connected to the bottom end of a blister machine body (1); a hollow plate (12) is welded to the bottom end of the assembly plate (11); a movable plate (13) is provided in the inner cavity of the hollow plate (12); a spring (14) is fixedly connected between the movable plate (13) and the assembly plate (11); a servo motor (15) is installed on the side of the movable plate (13); an output shaft of the servo motor (15) passes through the movable plate (13) and is connected to a rotating rod (16); an eccentric wheel (17) for exciting the blister machine body (1) and assisting in removing materials is connected to the outer periphery of the rotating rod (16).

2. The automatic blister machine according to claim 1, characterized in that: The cooling component (3) comprises: A heat-insulating shell (31) is arranged on the outer periphery of the blister machine body (1), and a plurality of connecting rods (32) for improving stability are fixedly connected between the heat-insulating shell (31) and the blister machine body (1); A plurality of semiconductor refrigeration sheets (33) are installed on the outer periphery of the heat-insulating shell (31), and the refrigeration parts of the semiconductor refrigeration sheets (33) penetrate the heat-insulating shell (31) and are located in the inner cavity of the heat-insulating shell (31); The air blocking plate (34) is connected between the heat-insulating shell (31) and the blister machine body (1).

3. An automatic blister machine according to claim 2, characterized in that: The top end of the air blocking plate (34) is connected to an air release pipe (35) with an electromagnetic valve, and a thermometer (36) is installed on the outer periphery of the heat-insulating shell (31).

4. The automatic blister machine according to claim 3, characterized in that: A plurality of fans (37) are installed on the outer periphery of the heat-insulating shell (31), and the fans (37) are connected to the heat-insulating shell (31) through two ventilation pipes (38).

5. The automatic blister machine according to claim 1, characterized in that: The blister power assembly (6) comprises: An air suction device (61) is installed on the outer periphery of the cooling component (3) and is used to provide suction power. The air suction end of the air suction device (61) is connected to an air inlet pipe (62); The multi-way component (63) is connected to the air inlet pipe (62), and the multi-way component (63) is connected to the vacuum forming machine body (1) through a plurality of air inlet branches (64).

6. The automatic blister machine according to claim 1, characterized in that: A plurality of auxiliary electric push rods (18) are installed at the top end of the blocking plate (2), and the moving parts of the plurality of auxiliary electric push rods (18) are commonly connected to an extension plate (19).

7. The automatic blister machine according to claim 1, characterized in that: A rubber sealing pad is bonded to the top of the vacuum forming machine body (1), and a plurality of auxiliary pipes (20) with electromagnetic valves are connected to the top of the sealing plate (2).

8. The automatic blister machine according to claim 1, characterized in that: A plurality of auxiliary plates (21) are connected to the outer periphery of the counterweight plate (7), and circular holes are provided at the top ends of the auxiliary plates (21) and the counterweight plate (7), and bolts for connecting to the ground are provided in the circular holes.

Citation Information

Patent Citations

  • Thick sheet plastic vacuum forming machine

    CN221968922U