TC bearing performance comprehensive detection system and method
By designing a comprehensive detection system for performance of TC bearings, combining internal and external stress detection and other detection methods, the problems of low detection accuracy and inability to detect internally in the existing technology are solved, and a multi-faceted high-precision detection of TC bearings is achieved.
Patent Information
- Application Number
- CN202510090795.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2045-01-21
AI Technical Summary
The existing TC bearing detection devices mainly adopt stamping mode, which is prone to damage, difficult to detect local defects, and cannot detect the inside of the bearing, resulting in limited detection accuracy.
A comprehensive TC bearing performance detection system is designed, combining an internal stress detection device and an external stress detection device. The TC bearing is subjected to internal and external side extrusion detection through the internal and external stress airbags, and is equipped with a torque detection and corrosion-resistant detection mechanism to realize multi-faceted detection of TC bearings.
It greatly improves the range and flexibility of detection, can detect different positions of TC bearings, eliminates the occurrence of local defects, and significantly improves the detection accuracy.
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Figure CN119533936A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a TC bearing performance comprehensive detection system and method, in particular to a TC bearing performance comprehensive detection system and method, belonging to the technical field of bearing detection. Background Art
[0002] TC bearings, also known as oil-sealed bearings, are important accessories for threaded electric drill tools used in oil exploration and drilling. They are mainly used to withstand the radial loads generated by the drive shaft of the electric drill tool during operation, ensuring the normal operation of the equipment and reducing energy consumption and maintenance costs. They can withstand harsh conditions under high temperature, high pressure and high speed, and ensure the sealing and stability of liquids or gases.
[0003] Therefore, it is necessary to test the TC bearings. Existing testing devices usually use stamping mode to test the stress of TC bearings. The impact force is relatively large and it is easy to cause direct damage. It is also well known that when TC bearings are in use, they will not be suddenly subjected to a large impact force, and it is difficult to guarantee the impact caused by local defects during impact testing. That is to say, if the TC bearings are directly impacted once, it is difficult to determine the local situation because local defects may cause insufficient stress as a whole. Another point is that stamping tests the TC bearings from the outside, and the inside of the TC bearings cannot be tested, so the accuracy of the test is greatly affected.
[0004] Therefore, it is urgent to improve the comprehensive detection system of TC bearing performance to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to provide a TC bearing performance comprehensive detection system and method, which can perform internal stress detection, external stress detection, torque detection and corrosion resistance detection on TC bearings through internal stress detection devices and external stress detection devices, greatly improving the detection range and detection flexibility. At the same time, through internal stress detection and external stress detection, different positions of TC bearings can be detected, thereby preventing the occurrence of local defects and greatly improving the detection accuracy.
[0006] In order to achieve the above object, the main technical solutions adopted by the present invention include: A TC bearing performance comprehensive detection system, comprising an internal stress detection device and an external stress detection device, wherein the internal stress detection device comprises an auxiliary limiting mechanism and an internal detection mechanism slidably arranged on the auxiliary limiting mechanism, wherein the internal detection mechanism comprises an internal stress-propelled telescopic rod and a connecting tube arranged at the output end of the internal stress-propelled telescopic rod, wherein the connecting tube is fixedly connected with a connecting shaft, wherein an internal stress airbag is fixedly arranged on the connecting shaft, wherein the internal stress airbag is connected with the interior of the connecting tube through a first through hole, wherein the bottom of the connecting tube is connected with a first high-pressure air pump through a second air pump connecting pipe, wherein a TC bearing is sleeved on the internal stress airbag, wherein after the internal stress airbag is expanded, the internal stress airbag squeezes the inner side surface of the TC bearing; The external stress detection device includes an external stress-driven telescopic rod and a sleeve arranged at the output end of the external stress-driven telescopic rod. An external stress airbag is fixedly arranged inside the sleeve. The external stress airbag is connected to a second high-pressure air pump through a first air pump connecting pipe. After the external stress airbag is inflated, the external stress airbag is used to squeeze the outer side surface of the TC bearing.
[0007] Preferably, a torque detection mechanism is fixedly arranged on the outer side of the connecting shaft, and the torque detection mechanism comprises a torsion motor and a torsion shaft, and a flow channel is opened inside the torsion motor rotor, and the flow channel is connected with the inside of the connecting cylinder; The interior of the torsion shaft is connected to the interior of the connecting tube through the flow channel. A torsion airbag is fixedly arranged on the torsion shaft, and the torsion airbag is connected to the interior of the torsion shaft through a second through hole.
[0008] Preferably, the auxiliary limiting mechanism includes a plurality of limiting telescopic rods and an auxiliary limiting plate arranged at the output end of the limiting telescopic rods, the auxiliary limiting plate is provided with a baffle through hole, the connecting tube is fixedly provided with a baffle, and the baffle is slidably arranged inside the baffle through hole.
[0009] Preferably, a fixed connection block is fixedly provided on the outer side surface of the sleeve, and the external stress pushes the telescopic rod to be fixedly connected to the fixed connection block.
[0010] Preferably, a corrosion-resistant detection mechanism is arranged inside the sleeve, and the corrosion-resistant detection mechanism includes a corrosion-resistant detection telescopic rod and a salt spray cylinder arranged at the output end of the corrosion-resistant detection telescopic rod, and a hollow driving rod is arranged at the output end of the corrosion-resistant detection telescopic rod, and the hollow driving rod is fixedly connected to the salt spray cylinder, and the interior of the hollow driving rod is connected to the interior of the salt spray cylinder.
[0011] Preferably, the salt spray cylinder is provided with a plurality of evenly distributed spray nozzles, the outer side surface of the salt spray cylinder is provided with a heating strip groove, and a heating strip is fixedly arranged inside the heating strip groove.
[0012] Preferably, the hollow driving rod is connected to an atomizing pump via an atomizing connecting pipe, a brine tank is provided directly below the corrosion-resistant detection mechanism, and the atomizing pump is provided inside the brine tank.
[0013] Preferably, a triangular support frame is provided on one side of the internal stress detection device, and a plurality of triangular fixed connecting blocks are provided on the triangular support frame. The internal stress-driven telescopic rod and the limiting telescopic rod are both fixedly provided on the triangular fixed connecting block, and the bottom of the triangular support frame is connected to a supporting base through a triangular supporting foot.
[0014] Preferably, the other end of the support base is connected to a flat-angle support frame through a flat-angle support foot, the external stress-driven telescopic rod and the corrosion-resistant detection telescopic rod are fixedly arranged on the flat-angle support frame, and a recovery box is arranged on the support base, and the recovery box is arranged directly below the external stress detection device.
[0015] A method for using a TC bearing performance comprehensive detection system comprises the following steps: Step 1: Bearing installation: first, sleeve the TC bearing onto the internal stress detection device, and then start the first high-pressure air pump to inject gas into the internal stress airbag to fix the TC bearing. Step 2: Inner diameter stress detection. After the TC bearing is sleeved on the internal stress airbag, the first high-pressure air pump continuously inflates the internal stress airbag to squeeze the inside of the TC bearing to detect the pressure of the inner diameter of the TC bearing. By moving the position of the internal stress airbag inside the TC bearing, different positions of the TC bearing are detected. Step 3: External diameter stress detection: the TC bearing is pushed into the external stress detection device through the internal detection mechanism, and then the internal stress airbag is removed from the TC bearing after deflation, and the external stress airbag inside the external stress detection device is started to squeeze the TC bearing to detect the external stress of the TC bearing; Step 4: Torque detection, push the TC bearing onto the torsion airbag of the torque detection mechanism, then inflate the torsion airbag, push the TC bearing into the external stress detection device, fix the TC bearing through the external stress airbag, and then start the torque detection mechanism to drive the torsion airbag to rotate, so as to complete the torque detection of the TC bearing; Step 5: Corrosion test: push the salt spray cylinder into the TC bearing through the corrosion test telescopic rod, then use the atomizing pump to extract the brine inside the brine tank and atomize it, and then spray it onto the inner side of the TC bearing through the spray nozzle on the salt spray cylinder to perform corrosion test; Step 6: Cooling test: Heat the TC bearing through the heating strips on the heating strip grooves, and then cool it naturally. The cooling speed of the TC bearing is tested through the temperature change.
[0016] The present invention has at least the following beneficial effects: 1. The internal stress detection device and the external stress detection device can be used to detect internal stress, external stress, torque and corrosion resistance of TC bearings, which greatly improves the detection range and detection flexibility. At the same time, the internal stress detection and external stress detection can be used to detect different positions of TC bearings, thereby preventing local defects and greatly improving the detection accuracy.
[0017] 2. After the TC bearing is fixed inside the sleeve, start the second high-pressure air pump to rush gas into the external stress airbag through the first air pump connecting pipe. After the external stress airbag expands, the TC bearing is squeezed and fixed, and then the gas is continuously introduced to increase the pressure on the TC bearing to detect the external stress of the TC bearing. The TC bearing is moved inside the external stress detection device through the internal detection mechanism, so that different positions of the TC bearing can be detected, thereby improving the detection range and detection accuracy.
[0018] 3. A torsion airbag is fixedly arranged on the torsion shaft. Therefore, after air is filled into the interior of the flow channel, the gas enters into the torsion airbag through the second through hole on the torsion shaft, and expands the torsion airbag to squeeze and fix the TC bearing. Then, the TC bearing is pushed into the interior of the external stress detection device through the internal detection mechanism, but does not completely enter the interior of the external stress detection device. That is to say, one end of the TC bearing is fixed on the second through hole, and the other end is fixed inside the external stress detection device. The second high-pressure air pump is started to inflate the interior of the external stress airbag, and the upper side of the TC bearing is fixed after the external stress airbag is inflated and expanded. After fixation, the torsion motor is started to rotate the TC bearing to detect the torsion resistance of the TC bearing.
[0019] 4. The salt water inside the salt water tank is extracted by the atomizing pump, and then passed into the salt spray cylinder through the atomizing connecting pipe to achieve the purpose of corrosion resistance test of TC bearings. The salt spray can be evenly sprayed on the inside of the TC bearing through the spray nozzle on the salt spray cylinder to increase the contact area. The diameter of the salt spray cylinder is smaller than the inner diameter of the TC bearing to ensure sufficient entry of oxygen and the reaction rate as soon as possible. At the same time, a heating strip groove is opened on the outer side of the salt spray cylinder, and a heating strip is fixed inside the heating strip groove. After the heating strip is started, the salt spray can be heated. The higher the temperature, the faster the reaction rate, which further enhances the reaction rate and ensures the rapid progress of corrosion resistance test.
[0020] 5. A heating strip is fixed inside the heating strip groove to heat the TC bearing. After the TC bearing is heated, it is cooled naturally and the temperature change is observed to facilitate cooling detection of the TC bearing. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings: Figure 1 A perspective view of the present invention; Figure 2 is a cross-sectional view of the present invention; Figure 3 The local structure of the present invention Figure 1 ; Figure 4 is a cross-sectional view of the internal stress detection device of the present invention; Figure 5 The local structure of the present invention Figure 2 ; Figure 6 It is a structural diagram of the external stress detection device of the present invention; Figure 7 It is a structural diagram of the internal detection mechanism of the present invention; Figure 8 It is a cross-sectional view of the corrosion resistance detection mechanism of the present invention; Fig. 9 It is a structural diagram of the auxiliary limiting mechanism of the present invention.
[0022] In the figure, 1, internal stress detection device; 2, external stress detection device; 201, external stress push telescopic rod; 202, sleeve; 203, external stress airbag; 204, fixed connection block; 205, first air pump connecting pipe; 206, second high-pressure air pump; 3, internal detection mechanism; 301, internal stress push telescopic rod; 302, connecting tube; 303, connecting shaft; 304, internal stress airbag; 305, first through hole; 306, flow channel; 307, baffle; 4, auxiliary limiting mechanism; 401, limiting telescopic rod; 402, auxiliary limiting plate; 403, baffle through hole; 5, torque detection mechanism; 501, Torsion motor; 502, torsion shaft; 503, torsion airbag; 504, second through hole; 6, first high-pressure air pump; 601, second air pump connecting pipe; 7, corrosion-resistant detection mechanism; 701, corrosion-resistant detection telescopic rod; 702, hollow driving rod; 703, salt spray cylinder; 704, heating strip groove; 705, heating strip; 706, spray nozzle; 707, atomization connecting pipe; 708, atomization pump; 8, triangular support frame; 801, triangular fixed connection block; 802, triangular support foot; 9, support base; 901, flat angle support frame; 902, flat angle support foot; 10, recovery box; 11, brine tank. DETAILED DESCRIPTION
[0023] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
[0024] like Figure 1-Figure 9 As shown, the TC bearing performance comprehensive detection system provided in this embodiment includes an internal stress detection device 1 and an external stress detection device 2. The internal stress detection device 1 is used to detect the inner surface of the TC bearing, and the external stress detection device 2 is used to detect the outer surface of the TC bearing. The scope of use is greatly improved. The internal stress detection device 1 includes an auxiliary limiting mechanism 4 and an internal detection mechanism 3 slidably arranged on the auxiliary limiting mechanism 4. The internal detection mechanism 3 includes an internal stress-propelled telescopic rod 301 and a connecting tube 302 arranged at the output end of the internal stress-propelled telescopic rod 301. The connecting tube 302 is fixedly connected with a connecting shaft 303. The connecting shaft An internal stress airbag 304 is fixedly arranged on 303, and the internal stress airbag 304 is connected with the interior of the connecting tube 302 through the first through hole 305. The bottom of the connecting tube 302 is connected with the first high-pressure air pump 6 through the second air pump connecting pipe 601. After the first high-pressure air pump 6 is started, gas is rushed into the interior of the connecting tube 302 through the second air pump connecting pipe 601. The gas enters through the first through hole 305 on the connecting tube 302 and then enters the interior of the internal stress airbag 304, so that the internal stress airbag 304 expands. After the internal stress airbag 304 expands, the TC bearing is squeezed to achieve the purpose of fixing the TC bearing; Internal stress detection: a TC bearing is sleeved on the internal stress airbag 304. After the internal stress airbag 304 expands, the internal stress airbag 304 squeezes the inner side of the TC bearing, and then continues to inflate the internal stress airbag 304 to increase the pressure on the internal stress airbag 304, so as to achieve the purpose of detecting the internal stress of the TC bearing. At the same time, by moving the position of the internal stress airbag 304 inside the TC bearing, different positions of the TC bearing can be detected, so that the occurrence of local defects can be eliminated and the detection accuracy can be greatly improved; External stress detection, the external stress detection device 2 includes an external stress-driven telescopic rod 201 and a sleeve 202 arranged at the output end of the external stress-driven telescopic rod 201, an external stress airbag 203 is fixedly arranged inside the sleeve 202, and a fixed connecting block 204 is fixedly arranged on the outer side of the sleeve 202. The external stress-driven telescopic rod 201 is fixedly connected to the fixed connecting block 204, and an external stress airbag 203 is fixedly arranged inside the sleeve 202. The TC bearing is fixed by the external stress airbag 203, and the external stress airbag 203 is fixed by The first air pump connecting pipe 205 is connected to the second high-pressure air pump 206. After the external stress airbag 203 is inflated, the external stress airbag 203 is used to squeeze the outer side of the TC bearing. After the TC bearing is fixed inside the sleeve 202, the second high-pressure air pump 206 is started to rush gas into the external stress airbag 203 through the first air pump connecting pipe 205. After the external stress airbag 203 is expanded, the TC bearing is squeezed and fixed, and then the gas is continuously introduced to increase the pressure on the TC bearing, thereby realizing the detection of the external stress of the TC bearing. By moving the TC bearing inside the external stress detection device 2 through the internal detection mechanism 3, different positions of the TC bearing can be detected, thereby improving the detection range and detection accuracy; Torque detection, such as Figure 1 As shown, a torque detection mechanism 5 is fixedly arranged on the outer side of the connecting shaft 303, and the torque detection mechanism 5 includes a torsion motor 501 and a torsion shaft 502. A flow channel 306 is provided inside the rotor of the torsion motor 501, and the flow channel 306 is connected to the inside of the connecting cylinder 302. The torsion motor 501 is fixedly arranged on the connecting shaft 303, and a flow channel 306 connected to the inside of the connecting cylinder 302 is provided inside the connecting shaft 303. Therefore, the gas inside the connecting cylinder 302 can directly enter the inside of the first air pump connecting pipe 205 through the flow channel 306, and is directly inflated through the flow channel 306. The structure is simple, and it neither affects the normal rotation of the torsion shaft 502 nor affects the air delivery, thereby improving the scope of use and flexibility. The interior of the torsion shaft 502 is connected with the interior of the connecting tube 302 through the flow channel 306, and a torsion airbag 503 is fixedly arranged on the torsion shaft 502. The torsion airbag 503 is connected with the interior of the torsion shaft 502 through the second through hole 504. The torsion airbag 503 is fixedly arranged on the torsion shaft 502, so after the air is filled into the interior of the flow channel 306, the gas enters the interior of the torsion airbag 503 through the second through hole 504 on the torsion shaft 502, and causes the torsion airbag 503 to expand to squeeze and fix the TC bearing, and then the TC bearing is pushed into the interior of the external stress detection device 2 through the internal detection mechanism 3, but does not completely enter the interior of the external stress detection device 2, that is, one end of the TC bearing is fixed on the second through hole 504, and the other end is fixed in the interior of the external stress detection device 2, and the second high-pressure air pump 206 is started to inflate the interior of the external stress airbag 203, so that the external stress airbag 203 is inflated and expanded to fix the upper side of the TC bearing; After fixing, the torsion motor 501 is started to rotate the TC bearing to detect the torsion resistance of the TC bearing.
[0025] Furthermore, the device can also perform corrosion resistance testing, such as Figure 2 and Figure 8 As shown, the interior of the sleeve 202 is provided with a corrosion-resistant detection mechanism 7, and the corrosion-resistant detection mechanism 7 includes a corrosion-resistant detection telescopic rod 701 and a salt spray cylinder 703 arranged at the output end of the corrosion-resistant detection telescopic rod 701. The salt spray cylinder 703 is inserted into the interior of the TC bearing through the corrosion-resistant detection telescopic rod 701. The output end of the corrosion-resistant detection telescopic rod 701 is provided with a hollow driving rod 702, and the hollow driving rod 702 is fixedly connected to the salt spray cylinder 703, and the interior of the hollow driving rod 702 is connected to the interior of the salt spray cylinder 703, and the hollow driving rod 702 at the output end of the corrosion-resistant detection telescopic rod 701 is a hollow structure, so the atomized salt mist can be directly discharged to the inner side of the TC bearing through the salt spray cylinder 703. The salt spray barrel 703 is provided with a plurality of evenly distributed spray nozzles 706, the hollow driving rod 702 is connected with an atomizing pump 708 through an atomizing connecting pipe 707, a brine tank 11 is provided directly below the corrosion resistance testing mechanism 7, and the atomizing pump 708 is provided inside the brine tank 11, and the brine inside the brine tank 11 is extracted by the atomizing pump 708, and then passes through the atomizing connecting pipe 707 to the inside of the salt spray barrel 703, so as to achieve the purpose of corrosion resistance testing of the TC bearing, and the salt spray can be evenly sprayed on the inside of the TC bearing through the spray nozzle 706 on the salt spray barrel 703, so as to increase the contact area, and the diameter of the salt spray barrel 703 is smaller than the inner diameter of the TC bearing, so as to ensure the full entry of oxygen and the reaction rate as soon as possible; At the same time, a heating strip groove 704 is provided on the outer side of the salt spray cylinder 703, and a heating strip 705 is fixedly provided inside the heating strip groove 704. After the heating strip 705 is started, the salt spray can be heated. The higher the temperature, the faster the reaction rate, which further enhances the reaction rate and ensures the rapid progress of the corrosion resistance test. In addition, a heating strip 705 is fixedly installed inside the heating strip groove 704, and the TC bearing can be heated by the heating strip 705. After the TC bearing is heated, it is naturally cooled and the temperature change is observed to facilitate cooling detection of the TC bearing.
[0026] Furthermore, Figure 3 , Figure 5 as well as Fig. 9 As shown, the auxiliary limiting mechanism 4 includes a plurality of limiting telescopic rods 401 and an auxiliary limiting plate 402 arranged at the output end of the limiting telescopic rod 401, a baffle through hole 403 is opened on the auxiliary limiting plate 402, a baffle 307 is fixedly arranged on the connecting tube 302, and the baffle 307 is slidably arranged inside the baffle through hole 403, and an auxiliary limiting mechanism 4 used in conjunction with the internal detection mechanism 3 is arranged on the outer side surface of the internal detection mechanism 3, which can limit and support the TC bearing and can also be offset against one side of the TC bearing to improve the stability of the TC bearing.
[0027] Further, if Figure 1 and Figure 2 As shown, a triangular support frame 8 is provided on one side of the internal stress detection device 1, and a plurality of triangular fixed connection blocks 801 are provided on the triangular support frame 8. The internal stress-propelled telescopic rod 301 and the limiting telescopic rod 401 are fixedly arranged on the triangular fixed connection block 801. The bottom of the triangular support frame 8 is connected to a support base 9 through a triangular support foot 802. The internal stress-propelled telescopic rod 301 and the limiting telescopic rod 401 are fixed through the triangular fixed connection block 801 on the triangular support frame 8 to improve the stability of the internal detection mechanism 3 and the auxiliary limiting mechanism 4. The other end of the support base 9 is connected to a flat angle support frame through a flat angle support foot 902. 901, the external stress-driven telescopic rod 201 and the corrosion-resistant detection telescopic rod 701 are both fixedly arranged on the flat angle support frame 901, and the corrosion-resistant detection telescopic rod 701 and the external stress-driven telescopic rod 201 are fixed by the flat angle support frame 901 to improve the stability of the external stress detection device 2 and the corrosion-resistant detection mechanism 7, and a recovery box 10 is arranged on the support base 9, and the recovery box 10 is arranged directly below the external stress detection device 2, and a recovery box 10 is arranged on the support base 9. After atomization, the salt mist will liquefy into water when it is cooled, and then drip into the interior of the recovery box 10, so as to facilitate the recovery of waste liquid and other impurities, thereby improving the convenience of use.
[0028] like Figure 1-Figure 9As shown, the method for using the TC bearing performance comprehensive detection system provided in this embodiment includes the following steps: Step 1: Bearing installation: first, the TC bearing is sleeved on the internal stress detection device 1, and then the first high-pressure air pump 6 is started to inject gas into the internal stress airbag 304 to fix the TC bearing; Step 2: Inner diameter stress detection. After the TC bearing is sleeved on the internal stress airbag 304, the first high-pressure air pump 6 continuously inflates the internal stress airbag 304 to squeeze the inside of the TC bearing to detect the pressure of the inner diameter of the TC bearing. By moving the position of the internal stress airbag 304 inside the TC bearing, different positions of the TC bearing are detected. Step 3: External diameter stress detection, the TC bearing is pushed into the external stress detection device 2 through the internal detection mechanism 3, and then the internal stress airbag 304 is pulled out from the TC bearing after deflation, and the external stress airbag 203 inside the external stress detection device 2 is started to squeeze the TC bearing to detect the external stress of the TC bearing; Step 4: Torque detection, push the TC bearing onto the torsion airbag 503 of the torque detection mechanism 5, then inflate the torsion airbag 503, push the TC bearing into the external stress detection device 2, fix the TC bearing through the external stress airbag 203, and then start the torque detection mechanism 5 to drive the torsion airbag 503 to rotate, so as to complete the torque detection of the TC bearing; Step 5: Corrosion test: push the salt spray cylinder 703 into the interior of the TC bearing through the corrosion test telescopic rod 701, then extract the salt water in the salt water tank 11 through the atomizing pump 708 and atomize it, and then spray it onto the inner side of the TC bearing through the spray nozzle 706 on the salt spray cylinder 703 to perform a corrosion test; Step 6: Cooling detection, heating the TC bearing by the heating strip 705 on the heating strip groove 704, and then cooling it naturally, and detecting the cooling speed of the TC bearing through the temperature change.
[0029] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.
[0030] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.
[0031] The above description shows and describes several preferred embodiments of the present invention, but as mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the invention concept described herein through the above teachings or the technology or knowledge of the relevant field. Changes and variations made by those skilled in the art do not depart from the spirit and scope of the present invention, and should be within the scope of protection of the claims attached to the present invention.
Claims
1. A TC bearing performance comprehensive detection system, comprising an internal stress detection device (1) and an external stress detection device (2), characterized in that: The internal stress detection device (1) comprises an auxiliary limiting mechanism (4) and an internal detection mechanism (3) slidably arranged on the auxiliary limiting mechanism (4), the internal detection mechanism (3) comprising an internal stress-propelled telescopic rod (301) and a connecting tube (302) arranged at the output end of the internal stress-propelled telescopic rod (301), the connecting tube (302) being fixedly connected to a connecting shaft (303), the connecting shaft (303) being fixedly arranged with an internal stress airbag (304), the internal stress airbag (304) being connected to the interior of the connecting tube (302) through a first through hole (305), the bottom of the connecting tube (302) being connected to a first high-pressure air pump (6) through a second air pump connecting pipe (601), the internal stress airbag (304) being sleeved with a TC bearing, wherein after the internal stress airbag (304) expands, the internal stress airbag (304) presses the inner side surface of the TC bearing; The external stress detection device (2) comprises an external stress-propelled telescopic rod (201) and a sleeve (202) arranged at the output end of the external stress-propelled telescopic rod (201); an external stress airbag (203) is fixedly arranged inside the sleeve (202); the external stress airbag (203) is connected to a second high-pressure air pump (206) via a first air pump connecting pipe (205); after the external stress airbag (203) is inflated, the external stress airbag (203) is used to press the outer side surface of the TC bearing.
2. A TC bearing performance comprehensive detection system according to claim 1, characterized in that: A torque detection mechanism (5) is fixedly arranged on the outer side surface of the connecting shaft (303), the torque detection mechanism (5) comprising a torsion motor (501) and a torsion shaft (502), a flow channel (306) is provided inside the rotor of the torsion motor (501), and the flow channel (306) is communicated with the interior of the connecting cylinder (302); The interior of the torsion shaft (502) is connected to the interior of the connecting tube (302) via the flow channel (306); a torsion airbag (503) is fixedly arranged on the torsion shaft (502); and the torsion airbag (503) is connected to the interior of the torsion shaft (502) via a second through hole (504).
3. A TC bearing performance comprehensive detection system according to claim 1, characterized in that: The auxiliary limiting mechanism (4) comprises a plurality of limiting telescopic rods (401) and an auxiliary limiting plate (402) arranged at the output end of the limiting telescopic rod (401); a baffle through hole (403) is provided on the auxiliary limiting plate (402); a baffle (307) is fixedly provided on the connecting tube (302); and the baffle (307) is slidably arranged inside the baffle through hole (403).
4. A TC bearing performance comprehensive detection system according to claim 1, characterized in that: A fixed connection block (204) is fixedly provided on the outer side surface of the sleeve (202), and the external stress pushes the telescopic rod (201) to be fixedly connected to the fixed connection block (204).
5. A TC bearing performance comprehensive detection system according to claim 3, characterized in that: A corrosion-resistant detection mechanism (7) is arranged inside the sleeve (202), and the corrosion-resistant detection mechanism (7) comprises a corrosion-resistant detection telescopic rod (701) and a salt spray cylinder (703) arranged at the output end of the corrosion-resistant detection telescopic rod (701); a hollow driving rod (702) is arranged at the output end of the corrosion-resistant detection telescopic rod (701), and the hollow driving rod (702) is fixedly connected to the salt spray cylinder (703), and the interior of the hollow driving rod (702) is connected to the interior of the salt spray cylinder (703).
6. A TC bearing performance comprehensive detection system according to claim 5, characterized in that: The salt spray cylinder (703) is provided with a plurality of evenly distributed spray nozzles (706), the outer side surface of the salt spray cylinder (703) is provided with a heating strip groove (704), and a heating strip (705) is fixedly arranged inside the heating strip groove (704).
7. A TC bearing performance comprehensive detection system according to claim 6, characterized in that: The hollow driving rod (702) is connected to an atomizing pump (708) via an atomizing connecting pipe (707); a salt water tank (11) is arranged directly below the corrosion resistance detection mechanism (7); and the atomizing pump (708) is arranged inside the salt water tank (11).
8. A TC bearing performance comprehensive detection system according to claim 7, characterized in that: A triangular support frame (8) is provided on one side of the internal stress detection device (1); a plurality of triangular fixed connection blocks (801) are provided on the triangular support frame (8); the internal stress-propelling telescopic rod (301) and the limiting telescopic rod (401) are both fixedly arranged on the triangular fixed connection blocks (801); and the bottom of the triangular support frame (8) is connected to a support base (9) via triangular support feet (802).
9. A TC bearing performance comprehensive detection system according to claim 8, characterized in that: The other end of the support base (9) is connected to a flat angle support frame (901) via a flat angle support foot (902); the external stress-propelled telescopic rod (201) and the corrosion-resistant detection telescopic rod (701) are both fixedly arranged on the flat angle support frame (901); a recovery box (10) is arranged on the support base (9); and the recovery box (10) is arranged directly below the external stress detection device (2).
10. A method for using a TC bearing performance comprehensive detection system, characterized in that: The TC bearing performance comprehensive detection system according to claim 1 is used, comprising the following steps: Step 1: Bearing installation, firstly, the TC bearing is sleeved on the internal stress detection device (1), and then the first high-pressure air pump (6) is started to inject gas into the internal stress air bag (304) to fix the TC bearing; Step 2: inner diameter stress detection, after the TC bearing is sleeved on the internal stress airbag (304), the first high-pressure air pump (6) continuously inflates the interior of the internal stress airbag (304) to squeeze the interior of the TC bearing to detect the pressure of the inner diameter of the TC bearing, and by moving the position of the internal stress airbag (304) inside the TC bearing, different positions of the TC bearing are detected; Step 3: external diameter stress detection, the TC bearing is pushed into the interior of the external stress detection device (2) through the internal detection mechanism (3), and then the internal stress airbag (304) is removed from the TC bearing after the air is deflated, and the external stress airbag (203) inside the external stress detection device (2) is started to squeeze the TC bearing, so as to detect the external stress of the TC bearing; Step 4: Torque detection, the TC bearing is pushed onto the torsion airbag (503) of the torque detection mechanism (5), and then the torsion airbag (503) is inflated, and the TC bearing is pushed into the external stress detection device (2), and the TC bearing is fixed by the external stress airbag (203), and then the torque detection mechanism (5) is started to drive the torsion airbag (503) to rotate, so as to complete the torque detection of the TC bearing; Step 5: Corrosion test, the salt spray cylinder (703) is pushed into the interior of the TC bearing through the corrosion test telescopic rod (701), and then the salt water in the salt water tank (11) is extracted and atomized through the atomizing pump (708), and then sprayed onto the inner side of the TC bearing through the spray nozzle (706) on the salt spray cylinder (703) to perform a corrosion test; Step 6: Cooling test: The TC bearing is heated by the heating strip (705) on the heating strip groove (704), and then cooled naturally. The cooling speed of the TC bearing is tested through the temperature change.
Citation Information
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