Bridge support detection auxiliary device
By designing a bridge support detection auxiliary device, the coordination of the positioning unit and the detection unit is used to realize automatic alignment and 180° rotation detection probe, solving the problems of difficult detection, long time and occupying bridge space in the traditional detection method, and improving detection efficiency and accuracy.
Patent Information
- Application Number
- CN202411617932.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-02-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional bridge bearing detection methods are difficult to effectively solve the problems of difficulty, long time and occupying bridge space.
A bridge support detection auxiliary device is designed, including a positioning unit and two symmetrical detection units. Through the cooperation of the clamping frame and the semicircular toothed ring, the automatic alignment of the detection probe and 180° rotation are realized, and the comprehensive detection is carried out using ultrasonic technology.
It realizes that inspection can be completed without a lift, reduces detection time and space usage, and improves detection efficiency and accuracy.
Smart Images

Figure CN119534643A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bridge bearing detection, and in particular to a bridge bearing detection auxiliary device. Background Art
[0002] As an important load-bearing and weight-reducing component in the bridge structure, rubber bearings are responsible for connecting the upper structure and lower bearings of the bridge. Regular inspection of the status and performance of bridge rubber bearings is crucial to ensure the safety and stability of bridge operation. The main functions of bridge rubber bearing inspection include: evaluating the performance of rubber bearings. The main inspection methods include: ultrasonic inspection, vibration table test and thermal infrared inspection. Here, ultrasonic inspection technology is mainly used for rubber bearings of bridge bearings that have been installed and used to evaluate their quality and damage. It mainly uses the propagation speed of ultrasonic waves in the material and the change of echo signals for analysis. This non-destructive inspection technology can not only evaluate the physical properties of rubber bearings, but also provide detailed information about their structure and performance without affecting the normal use of rubber bearings. It is of great significance to ensure the safe operation of bridges.
[0003] The traditional inspection method is to use a lift to send staff to the vicinity of the bridge support and inspect the bridge support manually. In order to accommodate the inspection personnel, the size of the lift is large. Before the inspection, a vehicle of corresponding size is required to transport the lift to the bridge. The larger vehicle occupies the space used by the bridge, and during the inspection process, the inspection personnel and the elevator control personnel are required to communicate and cooperate with each other to ensure the smooth progress of the inspection. The whole process is time-consuming and affects the normal use of the bridge. In addition, it is difficult to inspect the back side manually during the inspection process, which further causes the inspection to take longer. Summary of the invention
[0004] In view of the above problems, the embodiment of the present application provides a bridge bearing detection auxiliary device to solve the technical problems in the related art that the detection is difficult, time-consuming and occupies a large space of the bridge. In order to achieve the above purpose, the embodiment of the present application provides the following technical solutions.
[0005] The first aspect of the embodiment of the present application provides a bridge bearing detection auxiliary device, including a positioning unit and two symmetrical detection units, the detection units are arranged on the left and right sides of the positioning unit for detecting the bridge bearing; the positioning unit includes a movable base, an adjustment frame is arranged on the upper end of the movable base, a limiting column is fixedly installed on the lower end of the adjustment frame, a sliding block 1 is connected to the rear end of the limiting column in a sliding manner, a driving frame 1 is arranged on the sliding block 1, a close-fitting frame 1 is arranged on the sliding block 1, a sliding block 2 is connected to the close-fitting frame 1 in a sliding manner, a driving frame 2 is arranged on the sliding block 2, and a close-fitting frame 2 is arranged on the upper end of the sliding block 2, the opposite ends of the two detection units are commonly fixedly connected with a connecting frame, the opposite ends of the close-fitting frame 1 and the close-fitting frame 2 are commonly provided with a centering frame, and the close-fitting frame 1 and the close-fitting frame 2 are both provided with The upper ends of the alignment frame, the close-fitting frame 1 and the close-fitting frame 2 are all provided with detection units; the detection unit includes a limit bracket, the upper ends of the close-fitting frame 1 and the close-fitting frame 2 are fixedly installed with the limit bracket, the middle part of the limit bracket is connected with a semicircular gear ring in a sliding manner, the outer end of the semicircular gear ring is evenly provided with tooth grooves, the upper end of the rear side of the semicircular gear ring is connected with a moving round block in a sliding manner, the front end of the moving round block is fixedly installed with an electric push rod, the telescopic end of the electric push rod is fixedly installed with a detection probe, the detection probe is fixedly installed with a camera, the front side of the semicircular gear ring is rotatably connected with a winding drum, the winding drum is fixedly installed with a steel wire rope, the end of the steel wire rope passes through the semicircular gear ring and is fixedly connected to the moving round block, the lower end of the semicircular gear ring is fixedly installed with a motor four through a motor seat, and the output shaft of the motor four is fixedly connected to the adjacent winding drum through a coupling.
[0006] According to an embodiment of the present invention, the mobile base includes a rectangular block, a universal wheel is evenly fixedly installed on the lower end of the rectangular block, a control screw is rotatably connected to the rectangular block, a rectangular frame plate is connected to the lower side of the control screw in a threaded manner, a retractable limit rod is fixedly connected between the rectangular frame plate and the rectangular block, rubber suction cups are evenly fixedly installed on the lower end of the rectangular frame plate, the rubber suction cups are connected to each other, an air pump is fixedly installed on the right end of the rectangular frame plate, and the air pump and the adjacent rubber suction cups are fixedly connected via a main control tube.
[0007] According to an embodiment of the present invention, the adjustment frame includes an extension column, an inverted L-shaped extension column is fixedly installed on the upper end of the movable base, a distance control cylinder 1 is fixedly installed on the front end of the horizontal section of the extension column, a square block is fixedly installed on the telescopic end of the distance control cylinder 1, a distance control cylinder 2 is fixedly installed on the lower end of the square block, and the telescopic end of the distance control cylinder 2 is fixedly connected to the limit column.
[0008] According to an embodiment of the present invention, the driving frame 1 includes a threaded rod 1, which is rotatably connected to the limit column, and the threaded rod 1 is connected to the sliding block 1 by a threaded connection. The right end of the limit column is fixedly installed with a motor 1 through a motor seat, and the output shaft of the motor 1 is fixedly connected to the threaded rod 1 through a coupling. The driving frame 2 includes a threaded rod 2, which is rotatably connected to the close frame 1, and the motor 2 is fixedly installed on the close frame 1 through the motor seat. The output shaft of the motor 2 is fixedly connected to the threaded rod 2 through a coupling, and the sliding block 2 is connected to the threaded rod 2 by a threaded connection.
[0009] According to an embodiment of the present invention, the close-fitting frame includes a compensation column, an upper end of a sliding block is connected to the compensation column in a sliding fit manner, an extension block is fixedly installed at the lower end of the front side of the compensation column, a cylindrical spring is fixedly connected between the extension block and the sliding block, a connecting column is fixedly installed at the rear end of the compensation column, a sliding block is connected to the lower end of the connecting column in a sliding fit manner, an inclined support rod is hinged between the lower end of the sliding block and the sliding block, the rear end of the connecting column is connected to the center column in a sliding fit manner, the rear side of the center column is connected to the square column in a sliding fit, and a balancing spring is fixedly connected between the center column and the connecting column and between the center column and the square column.
[0010] According to an embodiment of the present invention, the close-fitting frame 2 includes a compensation column 2, the upper end of the sliding block 2 is connected to the compensation column 2 in a sliding fit manner, an extension block 2 is fixedly installed on the lower end of the front side of the compensation column 2, a cylindrical spring 2 is fixedly connected between the extension block 2 and the sliding block 2, a connecting column 2 is fixedly installed on the rear end of the compensation column 2, the lower end of the connecting column 2 is connected to the sliding block 2 in a sliding fit manner, an inclined support rod 2 is hinged between the lower end of the sliding block 2 and the sliding block 2, the rear end of the connecting column 2 is connected to the center column 2 in a sliding fit manner, the rear side of the center column 2 is connected to the square column 2 in a sliding fit, two balancing springs are fixedly connected between the center column 2 and the connecting column 2 and between the center column 2 and the square column 2, and limited brackets are fixedly installed on the upper ends of the center column 1 and the center column 2.
[0011] According to an embodiment of the present invention, the center frame includes a matching rod, and a retractable matching rod is fixedly installed at the opposite ends of the connecting column 1 and the connecting column 2. A fixed cylinder is fixedly installed at the rear end of the middle part of the matching rod, and an isosceles triangle block is fixedly installed at the front end of the fixed cylinder. The front end length of the isosceles triangle block is less than the minimum length between the bridge supports.
[0012] According to an embodiment of the present invention, the alignment frame includes a rack, a square column 1 and a connecting column 1 are both connected with the rack in a sliding manner, and an inclined plate is hinged on the square column 1 and the connecting column 1. The inclined plates are symmetrically arranged front and back, and tooth grooves matching the rack are provided on the inclined plates and located in the square column 1 and the connecting column 1. A bidirectional screw rod 1 is rotatably connected to the center column 1, and the front and rear sides of the bidirectional screw rod 1 are respectively connected to the adjacent square column 1 and the connecting column 1 in a threaded manner, and a bidirectional screw rod 2 with a retractable middle part is rotatably connected to the center column 1, and the front and rear sides of the bidirectional screw rod 2 are respectively connected to the adjacent racks in a threaded manner.
[0013] According to an embodiment of the present invention, the opposite ends of the limit bracket are fixedly installed with fixed plates, and cylindrical gears matching with the semicircular gear ring are rotatably connected on the fixed plates. A sprocket wheel 1 is fixedly installed on the lower end of the cylindrical gear on the right side, and a cylindrical gear 2 matching with the cylindrical gear 1 is rotatably connected on the fixed plate on the left side. A sprocket wheel 2 is rotatably connected to the middle part of the connecting frame, and a sprocket wheel 3 is fixedly installed on the lower end of the cylindrical gear 2. The sprocket wheel 1, the sprocket wheel 2 and the sprocket wheel 3 are connected through a toothed chain belt 1 for transmission. A motor 3 is fixedly installed on the lower end of the fixed plate on the right side through a motor seat, and the output shaft of the motor 3 is fixedly connected to the sprocket wheel 1 on the right side through a coupling.
[0014] According to an embodiment of the present invention, the connecting frame includes a fixed rod, and the opposite ends of the left and right limit brackets are fixedly installed with fixed rods, and the fixed rods are commonly connected with a balancing rod in a sliding manner, and the balancing rod and the fixed rod are fixedly connected by a connecting spring, and the rear ends of the fixed rods are hinged with connecting rods, and the ends of the connecting rods are commonly hinged with a retractable connecting plate, the end of the connecting plate is fixedly connected to the balancing rod, and the front upper end of the connecting plate is rotatably connected to the second sprocket.
[0015] It can be seen from the above technical solutions that the present invention has the following advantages:
[0016] 1. In the present invention, the center axis of the semicircular gear ring is aligned with the center axis of the adjacent bridge support by cooperating with the close-fitting frame 1 and the close-fitting frame 2, and the detection probe is moved to the surface of the rubber support, and the motor 4 drives the winding drum to rotate, thereby winding the wire rope and driving the detection probe to rotate 180° around the rubber support. During the rotation, the detection probe completely detects the rubber support through ultrasound. During the whole process, there is no need to rely on an elevator to send the staff to the vicinity of the bridge support, so as to avoid occupying a large use space of the bridge and affecting the normal use of the bridge. Moreover, the whole detection process only needs a single staff member to operate and complete, reducing the difficulty of detection. In the detection process, the entire rubber support surface can be automatically detected, further reducing the difficulty of detection and reducing the time spent on detection.
[0017] 2. In the present invention, the forces between the center column 1 and the connecting column 1 and between the center column 1 and the square column 1 are balanced by a balancing spring 1, and adaptive compensation is performed on the compensation column 1 and the connecting column 1 by a pair of cylindrical springs, so as to achieve the purpose of aligning the center of the alignment frame with the center of the support pad stone.
[0018] 3. In the present invention, by adjusting the horizontal position of the limit column during the horizontal movement of the isosceles triangle block, it is ensured that the distance between the connecting column 1 and the supporting pad stone and the distance between the connecting column 2 and the supporting pad stone are small, so as to prevent the alignment frame on either side from contacting the bridge support when the connecting column 1 and the connecting column 2 move horizontally toward the bridge support, thereby causing damage to the alignment frame.
[0019] 4. In the present invention, the distance between the inclined plates on the front and rear sides is adjusted by cooperating with the bidirectional screw rod 1 and the bidirectional screw rod 2, and the inclination angle of the inclined plates is adjusted at the same time, to ensure that when the square column 1 and the connecting column 1 move toward the bridge support together, the inclined plates first contact with the support pedestal stone, and the compensation column 2 and the connecting column 2 are adaptively compensated by the cylindrical spring 2, so as to achieve the purpose of aligning the center of the center column 1 with the center of the support pedestal stone.
[0020] 5. In the present invention, after the test probe performs a 180° test on the rubber bearing, if a more detailed test result is required, the sprocket one is driven to rotate by the motor three, and with the cooperation of the toothed chain belt one, the sprocket two and the sprocket three, the sprocket two and the sprocket three rotate synchronously, and the cylindrical gear one on the right rotates synchronously with the cylindrical gear two, so that the cylindrical gears one on the left and right sides rotate in the opposite direction, driving the semicircular gears on the left and right sides to rotate in the opposite direction, thereby driving the detection probe to continue to rotate 180°, and finally making the detection probe rotate one circle to obtain more detailed test data.
[0021] 6. In the present invention, the length of the connecting plate is adjusted by the connecting rod to change the horizontal displacement of the sprocket wheel 2, thereby compensating for the deformed toothed chain belt 1, ensuring that the toothed chain belt 1 is always in a taut state, and ensuring the smooth transmission between the sprocket wheel 1, the sprocket wheel 2, the sprocket wheel 3 and the toothed chain belt 1.
[0022] In addition to the technical problems solved by the embodiments of the present application described above, the technical features that constitute the technical solutions, and the beneficial effects brought about by the technical features of these technical solutions, other technical problems that can be solved by a bridge bearing detection auxiliary device provided by the embodiments of the present application, other technical features included in the technical solutions, and the beneficial effects brought about by these technical features will be further described in detail in the specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0024] Figure 1 A schematic diagram of a main-view stereoscopic structure provided according to an embodiment of the present invention is shown.
[0025] Figure 2 A rear view stereoscopic structural schematic diagram of the extension column and the distance control cylinder 1 is shown.
[0026] Figure 3 A schematic diagram of a main viewing plane structure provided according to an embodiment of the present invention is shown.
[0027] Figure 4 Shows Figure 3 AA section view.
[0028] Figure 5 A schematic diagram of the main stereoscopic structure of the close-fitting frame 1, the close-fitting frame 2 and the limiting bracket is shown.
[0029] Figure 6 A schematic diagram of the main plane structure of the close-fitting frame 1, the close-fitting frame 2 and the limiting bracket is shown.
[0030] Figure 7 Shows Figure 6 BB cross-sectional view.
[0031] Figure 8 Shows Figure 6 Cross-sectional view along CC direction.
[0032] Fig. 9 Shows Figure 6 DD-direction cross-sectional view.
[0033] Fig.10 Shows Figure 6 EE cross-sectional view.
[0034] Fig.11 Shows Figure 6 FF cross-sectional view.
[0035] Fig.12 A schematic diagram of the left-side planar structure of motor four is shown.
[0036] Fig.13 A schematic diagram of the rear view plane structure of an isosceles triangle block is shown.
[0037] Fig.14 Shows Fig.13 Cross-sectional view along the GG direction.
[0038] Fig.15 Shows Fig.14 A local enlarged view of location N.
[0039] Fig.16 A schematic diagram of the top cross-sectional plan structure of the winding drum and the wire rope is shown.
[0040] Fig.17 A schematic diagram of the top plan structure of the center frame is shown.
[0041] The above drawings include the following reference numerals:
[0042] 1. Positioning unit; 10. Mobile base; 101. Rectangular block; 102. Universal wheel; 103. Control screw; 104. Rectangular frame; 105. Limit rod; 106. Rubber suction cup; 107. Air pump; 108. Main control tube; 11. Adjustment frame; 111. Extension column; 112. Distance control cylinder 1; 113. Square block; 114. Distance control cylinder 2; 12. Limit column; 121. Sliding block 1; 122. Sliding block 2; 13. Driving frame 1; 131. Screw Threaded rod one; 132, motor one; 14, close frame one; 141, compensation column one; 142, extension block one; 143, cylindrical spring one; 144, connecting column one; 145, slider one; 146, tilting support rod one; 147, center column one; 148, square column one; 149, balance spring one; 15, drive frame two; 151, threaded rod two; 152, motor two; 16, close frame two; 161, compensation column two; 162, extension block two; 163, cylindrical spring two ; 164, connecting column 2; 165, slider 2; 166, tilting support rod 2; 167, center column 2; 168, square column 2; 169, balance spring 2; 17, connecting frame; 171, fixed rod; 172, balance rod; 173, connecting spring; 174, connecting rod; 175, connecting plate; 18, center frame; 181, matching rod; 182, fixed cylinder; 183, isosceles triangle block; 19, alignment frame; 191, rack; 192, tilting plate; 1 93. Bidirectional screw one; 194. Bidirectional screw two; 2. Detection unit; 20. Limit bracket; 201. Fixing plate; 202. Cylindrical gear one; 203. Sprocket one; 204. Cylindrical gear two; 205. Sprocket two; 206. Sprocket three; 207. Toothed chain belt one; 208. Motor three; 21. Semicircular gear ring; 22. Moving round block; 23. Electric push rod; 24. Detection probe; 25. Camera; 26. Winding drum; 27. Wire rope; 28. Motor four. DETAILED DESCRIPTION
[0043] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
[0044] See also Figure 1 , Figure 5 , Figure 7 , Fig. 9 , Fig.12 and Fig.16A bridge bearing detection auxiliary device comprises a positioning unit 1 and two symmetrical detection units 2. The detection units 2 are arranged on the left and right sides of the positioning unit 1 for detecting the bridge bearing; the positioning unit 1 comprises a mobile base 10, an adjustment frame 11 is arranged on the upper end of the mobile base 10, a limit column 12 is fixedly installed on the lower end of the adjustment frame 11, a sliding block 121 is connected to the rear end of the limit column 12 in a sliding cooperation manner, a driving frame 13 is arranged on the sliding block 121, a close-fitting frame 14 is arranged on the sliding block 121, a sliding block 122 is connected to the close-fitting frame 14 in a sliding cooperation manner, a driving frame 2 15 is arranged on the sliding block 122, a close-fitting frame 2 16 is arranged on the upper end of the sliding block 122, a connecting frame 17 is fixedly connected to the opposite ends of the two detection units 2, a centering frame 18 is arranged on the opposite ends of the close-fitting frame 14 and the close-fitting frame 2 16, and a positioning frame 19 is arranged on the close-fitting frame 14 and the close-fitting frame 2 16. The upper ends of the close-fitting frame 14 and the close-fitting frame 2 16 are both provided with a detection unit 2; the detection unit 2 includes a limit bracket 20, the upper ends of the close-fitting frame 14 and the close-fitting frame 2 16 are both fixedly installed with the limit bracket 20, the middle part of the limit bracket 20 is connected with a semicircular gear ring 21 in a sliding fit manner, the outer end of the semicircular gear ring 21 is evenly provided with tooth grooves, the upper end of the rear side of the semicircular gear ring 21 is connected with a moving round block 22 in a sliding fit manner, and the front end of the moving round block 22 is fixedly installed with an electric push rod 23, a detection probe 24 is fixedly installed at the telescopic end of the electric push rod 23, and a camera 25 is fixedly installed on the detection probe 24. A winding drum 26 is rotatably connected to the front side of the semicircular gear ring 21, and a steel wire rope 27 is fixedly installed on the winding drum 26. The end of the steel wire rope 27 passes through the semicircular gear ring 21 and is fixedly connected to the moving round block 22. A motor 4 28 is fixedly installed at the lower end of the semicircular gear ring 21 through a motor seat, and the output shaft of the motor 4 28 is fixedly connected to the adjacent winding drum 26 through a coupling;First, a coupling agent is applied to the surface of the detection probe 24, and then the detection unit 2 is transported to the bridge support through the mobile base 10, and the limit column 12 is driven to move by the adjustment frame 11, and the limit column 12 is adjusted by the center frame 18 to make the distance difference between the close-fitting frame 14 and the close-fitting frame 2 16 and the adjacent bridge support smaller, so as to avoid collision and interference between the close-fitting frame 1 14 and the close-fitting frame 2 16 and the bridge during the movement process, and the subsequent detection is carried out, and the close-fitting frame 1 14 and the close-fitting frame 2 16 are driven to move by the driving frame 13 and the driving frame 2 15, and the close-fitting frame 14 and the close-fitting frame 2 16 are The center of the alignment frame 19 is aligned with the central axis of the bridge support, and the close frame 14 and the close frame 2 16 are both close to the support pad stone on the adjacent bridge support. At this time, the central axis of the semicircular gear ring 21 is aligned with the central axis of the adjacent bridge support. The electric push rod 23 drives the detection probe 24 to move to the surface of the rubber support on the bridge support, and the motor 4 28 drives the winding drum 26 to rotate, so as to reel the wire rope 27, and drive the moving round block 22 and the detection probe 24 to rotate 180° around the rubber support. During the rotation process, the detection probe 24 completely detects the rubber support through ultrasonic waves. ;
[0045] See also Figure 4 The mobile base 10 includes a rectangular block 101, a universal wheel 102 is evenly fixedly installed at the lower end of the rectangular block 101, a control screw 103 is rotatably connected to the rectangular block 101, a rectangular frame plate 104 is connected to the lower side of the control screw 103 in a threaded manner, a retractable limit rod 105 is fixedly connected between the rectangular frame plate 104 and the rectangular block 101, a rubber suction cup 106 is evenly fixedly installed at the lower end of the rectangular frame plate 104, the rubber suction cups 106 are connected, an air pump 107 is fixedly installed at the right end of the rectangular frame plate 104, and the air pump 107 and the adjacent rubber suction cup 106 are fixedly connected through a main control tube 108; the control screw 103 is rotated to drive the rectangular frame plate 104 to move downward until the rubber suction cup 106 is in close contact with the bridge deck, at this time, the air between the rubber suction cup 106 and the bridge deck is discharged through the air pump 107, so that the rubber suction cup 106 and the bridge deck are attracted to each other, and the mobile base 10 is fixed.
[0046] See also Figure 2 and Figure 3 The adjustment frame 11 includes an extension column 111, an inverted L-shaped extension column 111 is fixedly installed on the upper end of the mobile base 10, a distance control cylinder 112 is fixedly installed on the front end of the horizontal section of the extension column 111, a square block 113 is fixedly installed on the telescopic end of the distance control cylinder 112, and a distance control cylinder 2 114 is fixedly installed on the lower end of the square block 113, and the telescopic end of the distance control cylinder 2 114 is fixedly connected to the limit column 12; the horizontal displacement of the limit rod 105 is controlled by the distance control cylinder 112, and the vertical position of the limit column 12 is controlled by the distance control cylinder 2 114.
[0047] See also Figure 5 The driving frame 13 includes a threaded rod 131, the threaded rod 131 is rotatably connected to the limiting column 12, the threaded rod 131 is connected to the sliding block 121 by a threaded connection, the right end of the limiting column 12 is fixedly installed with a motor 132 through a motor seat, and the output shaft of the motor 132 is fixedly connected to the threaded rod 131 through a coupling, the driving frame 15 includes a threaded rod 151, the threaded rod 151 is rotatably connected to the close frame 14, and the motor 132 is fixedly installed on the close frame 14 through the motor seat. Machine 2 152, the output shaft of motor 2 152 is fixedly connected to threaded rod 2 151 through a coupling, and sliding block 2 122 is connected to threaded rod 2 151 in a threaded manner; the threaded rod 131 is driven to rotate by motor 132, thereby driving sliding block 121 and close-fitting frame 14 to move, and the threaded rod 151 is driven to rotate by motor 2 152, thereby driving sliding block 2 122 and close-fitting frame 2 16 to move, so that close-fitting frame 14 and close-fitting frame 2 16 are in close contact with the support pad stone on the adjacent bridge support.
[0048] See also Figure 5 , Figure 7 , Figure 8 and Fig.15 The close-fitting frame 14 includes a compensation column 141, the upper end of the sliding block 121 is connected to the compensation column 141 in a sliding fit manner, an extension block 142 is fixedly installed at the lower end of the front side of the compensation column 141, a cylindrical spring 143 is fixedly connected between the extension block 142 and the sliding block 121, a connecting column 144 is fixedly installed at the rear end of the compensation column 141, a slider 145 is connected to the lower end of the connecting column 144 in a sliding fit manner, an inclined support rod 146 is hinged between the lower end of the slider 145 and the sliding block 121, a center column 147 is connected to the rear end of the connecting column 144 in a sliding fit manner, a square column 148 is connected to the rear side of the center column 147 in a sliding fit manner, and the center column 147 is connected to the square column 148 in a sliding fit manner. A balancing spring 149 is fixedly connected between the connecting column 144 and between the center column 147 and the square column 148; the balancing spring 149 balances the forces between the center column 147 and the connecting column 144 and between the center column 147 and the square column 148. When the sliding block 121 drives the compensation column 141 to move toward the support pad stone, the alignment frame 19 first contacts the support pad stone. When there is a distance between the center of the alignment frame 19 and the center of the support pad stone, the cylindrical spring 143 is used to adaptively compensate the compensation column 141 and the connecting column 144, so that the center of the alignment frame 19 is aligned with the center of the support pad stone. The connecting column 144 is supported by cooperating with the inclined support rod 146 and the slider 145.
[0049] See also Figure 5 , Fig. 9 and Fig.10The close-fitting frame 16 includes a compensation column 161, the upper end of the sliding block 122 is connected to the compensation column 161 in a sliding fit manner, an extension block 162 is fixedly installed on the lower end of the front side of the compensation column 161, and a cylindrical spring 163 is fixedly connected between the extension block 162 and the sliding block 122, and a connecting column 164 is fixedly installed on the rear end of the compensation column 161, and a slider 165 is connected to the lower end of the connecting column 164 in a sliding fit manner, and an inclined support rod 166 is hinged between the lower end of the slider 165 and the sliding block 122, and the rear end of the connecting column 164 is connected to the center column 167 in a sliding fit manner, and the rear side of the center column 167 is connected to the square column 168 in a sliding fit, and the center column 167 and the connecting column 164 are connected to the center column 168. A balancing spring 2 169 is fixedly connected between column 2 167 and square column 2 168, and a limiting bracket 20 is fixedly installed on the upper ends of center column 1 147 and center column 2 167; the balancing spring 2 169 makes the force between center column 2 167 and connecting column 2 164 and between center column 2 167 and square column 2 168 balanced, and when sliding block 2 122 drives compensation column 2 161 to move toward the support cushion stone, alignment frame 19 first contacts with the support cushion stone, and when there is a distance between the center of alignment frame 19 and the center of the support cushion stone, cylindrical spring 2 163 is used to adaptively compensate compensation column 2 161 and connecting column 2 164, so that the center of alignment frame 19 is aligned with the center of the support cushion stone, and connecting column 2 164 is supported by cooperating with inclined support rod 2 166 and slider 2 165.
[0050] See also Figure 5 , Figure 7 , Fig. 9 , Fig.11 , Fig.13 and Fig.17The center frame 18 includes a matching rod 181, and the opposite ends of the connecting column 144 and the connecting column 2 164 are fixedly installed with a retractable matching rod 181. A fixed cylinder 182 is fixedly installed at the rear end of the middle of the matching rod 181, and an isosceles triangle block 183 is fixedly installed at the front end of the fixed cylinder 182. The front end length of the isosceles triangle block 183 is less than the minimum length between the bridge supports; in the process of the distance control cylinder 112 driving the limit column 12 to move backward, if the distance between the connecting column 144 and the support pad stone and the distance between the connecting column 2 164 and the support pad stone is large. During the horizontal movement of the isosceles triangle block 183, it first contacts the bridge support on either side. At this time, the horizontal position of the limit column 12 is adjusted as needed until the isosceles triangle block 183 does not contact the bridge support on either side during the horizontal movement, thereby ensuring that the distance between the connecting column 144 and the support pad stone and the distance between the connecting column 164 and the support pad stone are small, so as to prevent the alignment frame 19 on either side from contacting the bridge support first when the connecting column 144 and the connecting column 2 164 move horizontally toward the bridge support, so as to prevent damage to the alignment frame 19.
[0051] See also Fig.15 The alignment frame 19 includes a rack 191, and the square column 148 and the connecting column 144 are both connected with the rack 191 in a sliding manner. The square column 148 and the connecting column 144 are both hinged with an inclined plate 192, and the inclined plate 192 is symmetrically arranged front and back. The inclined plate 192 and the square column 148 and the connecting column 144 are provided with tooth grooves that match the rack 191. The center column 147 is rotatably connected with a bidirectional screw 193, and the front and rear sides of the bidirectional screw 193 are respectively connected to the adjacent square column 148 and the connecting column 144 in a threaded connection. The center column 147 is rotatably connected with a middle telescopic bidirectional screw 2 194, and the front and rear sides of the bidirectional screw 2 194 are respectively connected to the adjacent rack 19 1 is connected by a threaded connection; according to the size of the bridge support, the distance between the square column 148 and the connecting column 144 is adjusted by rotating the bidirectional screw rod 193, thereby adjusting the distance between the inclined plates 192 on the front and rear sides, and rotating the bidirectional screw rod 194 to drive the rack 191 to move toward each other, and with the cooperation of the tooth groove, the inclined plates 192 on the front and rear sides are driven to rotate synchronously, thereby adjusting the inclination angle of the inclined plates 192, in the process of the square column 148 and the connecting column 144 moving toward the bridge support together, the inclined plate 192 first contacts with the support pad stone, at this time, the compensation column 161 and the connecting column 164 are adaptively compensated by the cylindrical spring 163, so that the center of the center column 147 is aligned with the center of the support pad stone.
[0052] See also Figure 5 and Figure 7The opposite ends of the limit bracket 20 are fixedly installed with a fixing plate 201, and the fixing plate 201 is rotatably connected with a cylindrical gear 202 that matches the semicircular gear ring 21. A sprocket 203 is fixedly installed at the lower end of the cylindrical gear 202 on the right side, and a cylindrical gear 204 that matches the cylindrical gear 202 is rotatably connected on the fixing plate 201 on the left side. A sprocket 205 is rotatably connected to the middle part of the connecting frame 17, and a sprocket 3 206 is fixedly installed at the lower end of the cylindrical gear 204. The sprocket 1 203, the sprocket 205 and the sprocket 3 206 are connected through a toothed chain belt 207. A motor 3 208 is fixedly installed at the lower end of the fixing plate 201 on the right side through a motor seat. The motor 3 208 outputs The output shaft is fixedly connected to the sprocket 1 203 on the right side through a coupling; after the test probe performs a 180° test on the rubber bearing, if a more detailed test result is required, the sprocket 1 203 is driven to rotate by the motor 3 208, and with the cooperation of the toothed chain belt 1 207, the sprocket 2 205 and the sprocket 3 206, the sprocket 2 205 and the sprocket 3 206 rotate synchronously, and the cylindrical gear 1 202 on the right side rotates synchronously with the cylindrical gear 2 204, so that the cylindrical gears 1 202 on the left and right sides rotate in the opposite direction, driving the semicircular gears on the left and right sides to rotate in the opposite direction, thereby driving the detection probe 24 to continue to rotate 180°, and finally making the detection probe 24 rotate one circle to obtain more detailed test data.
[0053] See also Fig.11 The connecting frame 17 includes a fixing rod 171, and the fixing rods 171 are fixedly installed at the opposite ends of the left and right limit brackets 20. The fixing rods 171 are connected to the balance rod 172 in a sliding manner. The balance rod 172 and the fixing rod 171 are fixedly connected by a connecting spring 173. The rear ends of the fixing rods 171 are hinged with connecting rods 174, and the ends of the connecting rods 174 are hinged with a retractable connecting plate 175. The end of the connecting plate 175 is fixedly connected to the balance rod 172, and the upper end of the front side of the connecting plate 175 is connected to the chain. Wheel two 205 is rotatably connected; when the distance between center column one 147 and center column two 167 changes, the distance between sprocket one 203 and sprocket two 205 changes, and at the same time the inclination angle of the connecting rod 174 changes, thereby changing the length of the connecting plate 175, and changing the horizontal displacement of sprocket two 205, thereby compensating for the deformed toothed chain belt one 207, ensuring that the toothed chain belt one 207 is always in a taut state, ensuring the smooth transmission between sprocket one 203, sprocket two 205, sprocket three 206 and toothed chain belt one 207.
[0054] Working principle of the present invention: Step 1: first apply coupling agent to the surface of the detection probe 24, then transport the detection unit 2 to the bridge support through the mobile base 10, drive the limit column 12 to move through the adjustment frame 11, and adjust the limit column 12 through the centering frame 18.
[0055] Step 2: Drive frame 1 13 and drive frame 2 15 to drive close frame 14 and close frame 2 16 to move, and the center of the alignment frame 19 on close frame 14 and close frame 2 16 is aligned with the central axis of the bridge support. At the same time, close frame 14 and close frame 2 16 are both in close contact with the support pad stone on the adjacent bridge support. At this time, the central axis of the semicircular gear ring 21 is aligned with the central axis of the adjacent bridge support.
[0056] Step 3: The detection probe 24 is driven by the electric push rod 23 to move to the surface of the rubber bearing on the bridge bearing, and the motor 28 is used to drive the winding drum 26 to rotate, thereby winding the wire rope 27, driving the moving block 22 and the detection probe 24 to rotate 180° around the rubber bearing. During the rotation, the detection probe 24 completely detects the rubber bearing through ultrasound.
[0057] In the description of the present invention, it is necessary to understand that the terms "center", "middle", "up", "down", "front", "back", "left", "right", "top", "bottom", "inside", "outside", "end", "axial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0058] In addition, the terms "first", "second", "number one", "number two", "one", "two" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. In the description of the present invention, "multiple" means at least two, such as two, three, etc., unless otherwise clearly and specifically limited.
[0059] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, a sliding connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0060] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A bridge support detection auxiliary device, characterized in that , comprising a positioning unit (1) and two symmetrical detection units (2), wherein the detection units (2) are arranged on the left and right sides of the positioning unit (1) for detecting bridge bearings; The positioning unit (1) comprises a movable base (10), an adjustment frame (11) is arranged at the upper end of the movable base (10), a limit column (12) is fixedly mounted at the lower end of the adjustment frame (11), a rear end of the limit column (12) is connected to a sliding block (121) in a sliding manner, a driving frame (13) is arranged on the sliding block (121), a close-fitting frame (14) is arranged on the sliding block (121), and a sliding block (122) is connected to the close-fitting frame (14) in a sliding manner. , a driving frame 2 (15) is arranged on the sliding block 2 (122), a close-fitting frame 2 (16) is arranged on the upper end of the sliding block 2 (122), a connecting frame (17) is fixedly connected to the opposite ends of the two detection units (2), a centering frame (18) is arranged on the opposite ends of the close-fitting frame 1 (14) and the close-fitting frame 2 (16), an alignment frame (19) is arranged on the close-fitting frame 1 (14) and the close-fitting frame 2 (16), and a detection unit (2) is arranged on the upper ends of the close-fitting frame 1 (14) and the close-fitting frame 2 (16); The detection unit (2) comprises a limit bracket (20), the limit bracket (20) is fixedly mounted on the upper ends of the close-fitting frame 1 (14) and the close-fitting frame 2 (16), the middle part of the limit bracket (20) is connected to a semicircular gear ring (21) in a sliding manner, the outer end of the semicircular gear ring (21) is evenly provided with tooth grooves, the upper end of the rear side of the semicircular gear ring (21) is connected to a moving round block (22) in a sliding manner, the front end of the moving round block (22) is fixedly mounted with an electric push rod (23), and the telescopic end of the electric push rod (23) is fixedly mounted. A detection probe (24) is fixedly installed, and a camera (25) is fixedly installed on the detection probe (24). The front side of the semicircular gear ring (21) is rotatably connected to a winding drum (26), and a steel wire rope (27) is fixedly installed on the winding drum (26). The end of the steel wire rope (27) passes through the semicircular gear ring (21) and is fixedly connected to the moving round block (22). The lower end of the semicircular gear ring (21) is fixedly installed with a motor four (28) through a motor seat, and the output shaft of the motor four (28) is fixedly connected to the adjacent winding drum (26) through a coupling.
2. A bridge bearing detection auxiliary device according to claim 1, characterized in that: The mobile base (10) comprises a rectangular block (101), a universal wheel (102) is evenly fixedly mounted on the lower end of the rectangular block (101), a control screw (103) is rotatably connected to the rectangular block (101), a rectangular frame plate (104) is connected to the lower side of the control screw (103) in a threaded manner, a retractable limit rod (105) is fixedly connected between the rectangular frame plate (104) and the rectangular block (101), rubber suction cups (106) are evenly fixedly mounted on the lower end of the rectangular frame plate (104), the rubber suction cups (106) are interconnected, an air pump (107) is fixedly mounted on the right end of the rectangular frame plate (104), and the air pump (107) is fixedly connected to an adjacent rubber suction cup (106) via a main control tube (108).
3. A bridge bearing detection auxiliary device according to claim 1, characterized in that: The adjustment frame (11) comprises a protruding column (111), an inverted L-shaped protruding column (111) is fixedly mounted on the upper end of the movable base (10), a distance control cylinder (112) is fixedly mounted on the front end of the horizontal section of the protruding column (111), a square block (113) is fixedly mounted on the telescopic end of the distance control cylinder (112), a distance control cylinder (114) is fixedly mounted on the lower end of the square block (113), and the telescopic end of the distance control cylinder (114) is fixedly connected to the limit column (12).
4. The bridge bearing detection auxiliary device according to claim 1, characterized in that: The driving frame 1 (13) comprises a threaded rod 1 (131), the threaded rod 1 (131) is rotatably connected to the limiting column (12), the threaded rod 1 (131) and the sliding block 1 (121) are connected in a threaded connection manner, the right end of the limiting column (12) is fixedly mounted with a motor 1 (132) through a motor seat, the output shaft of the motor 1 (132) is fixedly connected to the threaded rod 1 (131) through a coupling, the driving frame 2 (15) comprises a threaded rod 2 (151), the threaded rod 2 (151) is rotatably connected to the close frame 1 (14), the motor 2 (152) is fixedly mounted on the close frame 1 (14) through a motor seat, the output shaft of the motor 2 (152) is fixedly connected to the threaded rod 2 (151) through a coupling, and the sliding block 2 (122) is connected to the threaded rod 2 (151) in a threaded connection manner.
5. A bridge bearing detection auxiliary device according to claim 4, characterized in that: The close-fitting frame (14) comprises a compensation column (141), the upper end of the sliding block (121) is connected to the compensation column (141) in a sliding fit manner, an extension block (142) is fixedly installed at the front lower end of the compensation column (141), a cylindrical spring (143) is fixedly connected between the extension block (142) and the sliding block (121), a connecting column (144) is fixedly installed at the rear end of the compensation column (141), and the lower end of the connecting column (144) is connected to the sliding block in a sliding fit manner. A sliding block (121) is hingedly connected to a sliding rod (146) at the lower end of the sliding block (145); a center column (147) is connected to the rear end of the connecting column (144) in a sliding manner; a square column (148) is connected to the rear side of the center column (147) in a sliding manner; a balancing spring (149) is fixedly connected between the center column (147) and the connecting column (144) and between the center column (147) and the square column (148).
6. A bridge bearing detection auxiliary device according to claim 5, characterized in that: The close-fitting frame 2 (16) comprises a compensation column 2 (161), the upper end of the sliding block 2 (122) is connected to the compensation column 2 (161) in a sliding fit manner, the lower end of the front side of the compensation column 2 (161) is fixedly installed with an extension block 2 (162), and a cylindrical spring 2 (163) is fixedly connected between the extension block 2 (162) and the sliding block 2 (122), and the rear end of the compensation column 2 (161) is fixedly installed with a connecting column 2 (164), and the lower end of the connecting column 2 (164) is connected to the sliding block 2 (165) in a sliding fit manner, and the lower end of the sliding block 2 (165) is fixedly connected to the The sliding blocks (122) are hinged with two inclined support rods (166) between them. The rear end of the connecting column (164) is connected to the center column (167) in a sliding manner. The rear side of the center column (167) is connected to the square column (168) in a sliding manner. The center column (167) and the connecting column (164) are fixedly connected with two balancing springs (169). The upper ends of the center column (147) and the center column (167) are fixedly installed with limited brackets (20).
7. A bridge bearing detection auxiliary device according to claim 6, characterized in that: The center frame (18) includes a matching rod (181), and a retractable matching rod (181) is fixedly installed at the opposite ends of the first connecting column (144) and the second connecting column (164). A fixed cylinder (182) is fixedly installed at the middle rear end of the matching rod (181), and an isosceles triangle block (183) is fixedly installed at the front end of the fixed cylinder (182). The front end length of the isosceles triangle block (183) is less than the minimum length between the bridge supports.
8. A bridge bearing detection auxiliary device according to claim 7, characterized in that: The alignment frame (19) comprises a rack (191), the rack (191) is connected to the square column (148) and the connecting column (144) in a sliding manner, the square column (148) and the connecting column (144) are hinged with an inclined plate (192), the inclined plate (192) is symmetrically arranged front and back, and the inclined plate (192) and the inside of the square column (148) and the connecting column (144) are provided with a toothed plate (191) The tooth grooves are connected together, and a bidirectional screw rod (193) is rotatably connected to the center column (147). The front and rear sides of the bidirectional screw rod (193) are respectively connected to the adjacent square column (148) and the connecting column (144) by threaded connection. A middle telescopic bidirectional screw rod (194) is rotatably connected to the center column (147). The front and rear sides of the bidirectional screw rod (194) are respectively connected to the adjacent racks (191) by threaded connection.
9. The bridge bearing detection auxiliary device according to claim 1, characterized in that: The opposite ends of the position limiting bracket (20) are fixedly mounted with a fixing plate (201), and a cylindrical gear one (202) matching with the semicircular gear ring (21) is rotatably connected to the fixing plate (201); a sprocket one (203) is fixedly mounted on the lower end of the cylindrical gear one (202) on the right side; a cylindrical gear two (204) matching with the cylindrical gear one (202) is rotatably connected to the fixing plate (201) on the left side; a sprocket two (205) is rotatably connected to the middle part of the connecting frame (17); a sprocket three (206) is fixedly mounted on the lower end of the cylindrical gear two (204); the sprocket one (203), the sprocket two (205) and the sprocket three (206) are transmission-connected via a toothed chain belt one (207); a motor three (208) is fixedly mounted on the lower end of the fixing plate (201) on the right side via a motor seat; and an output shaft of the motor three (208) is fixedly connected to the sprocket one (203) on the right side via a coupling.
10. A bridge bearing detection auxiliary device according to claim 9, characterized in that: The connecting frame (17) comprises a fixing rod (171), the fixing rods (171) are fixedly mounted on opposite ends of the left and right limit brackets (20), a balancing rod (172) is connected between the fixing rods (171) in a sliding manner, the balancing rod (172) and the fixing rod (171) are fixedly connected via a connecting spring (173), the rear ends of the fixing rods (171) are hinged with connecting rods (174), the ends of the connecting rods (174) are hinged with a retractable connecting plate (175), the ends of the connecting plates (175) are fixedly connected to the balancing rod (172), and the front upper end of the connecting plate (175) is rotatably connected to the second sprocket (205).
Citation Information
Patent Citations
Bridge support deformation detection mechanism
CN117889814A
Bridge support detection device
CN211652709U
Bridge support detection device
CN221645561U
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