Device and process for disassembling waste battery by non-saline water dry method

By designing a device for dismantling waste batteries by drying non-salt water, including discharge, dismantling and liquid leakage mechanisms, the problems of high cost, low efficiency and inconvenient electrolyte dismantling waste batteries in the prior art are solved, and efficient and safe separation and collection of waste battery materials are achieved.

CN119549511AInactive Publication Date: 2025-03-04HUBEI MEICHEN ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Application Number
CN202411805218.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-03-04
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The prior art has problems such as high cost, low separation efficiency, and inability to deal with electrolytes during the disassembly of waste batteries, and can only be disassembled for cylindrical batteries of specific sizes.

Method used

A device for dismantling waste batteries by drying non-salt water is designed, including a discharge mechanism, a dismantling mechanism and a liquid leakage mechanism. The discharge mechanism realizes battery discharge through a bidirectional threaded reciprocating rod and a discharge plate; the disassembly mechanism uses a rotating shaft, a planetary gear set and an arc blade for preliminary and complete disassembly; the liquid leakage mechanism collects electrolyte through magnetic spiral blades and a leakage arc plate.

Benefits of technology

It improves the disassembly efficiency and cost-effectiveness of used batteries, realizes the disassembly of batteries of different models and shapes, and ensures the safe collection of electrolytes and the effective separation and collection of materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of waste battery recycling, in particular to a device and process for disassembling waste batteries through a non-saline water dry method, the device comprises a box body, and a discharging mechanism, a disassembling mechanism and a liquid leakage mechanism are sequentially installed in the box body in the height direction of the box body; the designed preliminary disassembling assembly comprises a rotating shaft, when the rotating shaft rotates, a rotating handle is driven to rotate, a rotating rod is driven to rotate through gear meshing transmission, and arc-shaped blades on the rotating rod synchronously rotate and disassemble the waste batteries; the disassembling mechanism comprises a magnetic spiral blade, the magnetic spiral blade can adsorb magnetic materials of the waste batteries disassembled by the disassembling blade when powered on, meanwhile, non-magnetic materials are conveyed out of the box body, the magnetic spiral blade loses magnetism when powered off, and the remaining magnetic materials can be conveyed out of the box body. Therefore, the separation and collection of the waste battery material are realized.
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Description

Technical Field

[0001] The present application relates to the technical field of waste battery recycling, and in particular to a device and process for dismantling waste batteries by a non-salt water dry method. Background Art

[0002] Non-salt water dry dismantling of used batteries is an environmentally friendly battery recycling technology that avoids the use of water or chemical solutions, thereby reducing potential pollution to the environment. This technology usually involves physical methods to separate the various components in the battery, such as metals and plastics.

[0003] For example, a waste lithium battery disassembly and processing device with publication number CN118336189B relates to the field of lithium battery recycling technology. This prior art rotates the columnar positive and negative electrode materials in reverse after the shell is removed to create gaps between the layers of the materials, and then uses a crushing mechanism to crush the positive electrode material that is close to the negative electrode material to separate it from the negative electrode material, thereby obtaining pure positive electrode material and negative electrode material without sorting, which greatly reduces the sorting cost, reduces the difficulty of recycling battery materials, and improves the recycling efficiency.

[0004] However, the above-mentioned prior art still has some defects when dismantling waste batteries: 1. When dismantling waste lithium batteries, the above-mentioned patent application needs to first dismantle the battery shell, which increases the cost of dismantling waste batteries. Then, the internal materials of the waste batteries are placed in the device for dismantling into positive and negative electrode materials. However, the extrusion force generated by the crushing mechanism may not be able to completely crush the positive electrode material, and thus the positive and negative electrode materials may not be completely separated.

[0005] 2. The above patent application did not take into account the treatment of electrolyte during the disassembly of waste batteries. In the process of crushing the battery materials with a crushing mechanism, the electrolyte remaining in the waste batteries may leak out, thereby causing damage to the environment and even affecting the health of the operator.

[0006] 3. In the above patent application, when disassembling waste batteries, only cylindrical batteries can be disassembled, and because the size of the C-frame is fixed, only cylindrical batteries of a specific size can be disassembled by the device, thereby reducing the efficiency of disassembling waste batteries and increasing the cost of disassembling waste batteries.

[0007] Based on this, and according to the above-mentioned viewpoints, there is still room for improvement in the existing technology for disassembling waste batteries. Summary of the invention

[0008] In order to solve the above technical problems, the present application provides a device and process for dismantling waste batteries by a non-salt water dry method, which adopts the following technical solutions:

[0009] In a first aspect, a device for dismantling waste batteries by a non-salt water dry method comprises a box body, wherein a discharge mechanism, a dismantling mechanism and a liquid leakage mechanism are sequentially installed inside the box body along its height direction.

[0010] The discharge mechanism comprises a bidirectional threaded reciprocating rod, two bidirectional threaded reciprocating rods are symmetrically installed on both sides of the center line of the width direction of the box body, and discharge plates are installed on both sides of the center line of the length direction of the box body through threaded rotation.

[0011] The disassembling mechanism comprises a rotating shaft, and two rotating shafts are symmetrically installed on both sides of the center line of the box along the width direction, and each rotating shaft is provided with a magnetic spiral blade.

[0012] The liquid leakage mechanism comprises a liquid leakage arc plate, which is arranged at the bottom of the corresponding magnetic spiral blade and has a plurality of liquid leakage holes.

[0013] Preferably, the discharge plate is provided with a plurality of discharge slots, and telescopic plates are provided on both side walls of the discharge slots.

[0014] One of the two-way threaded reciprocating rods is provided with a first motor at one end outside the box body, and a first pulley is installed between the first motor and the box body. The other two-way threaded reciprocating rod is provided with a second pulley at one end outside the box body, and the first pulley is connected to the second pulley through a belt drive.

[0015] Preferably, a preliminary disassembly assembly is installed between the discharge plates, and the preliminary disassembly assembly includes a rotating shaft, which is symmetrically arranged in the box body on both sides of the center line in the width direction of the box body, and a rotating handle is installed at one end of the rotating shaft in the box body, and a planetary gear set is installed on the side of the rotating handle on the rotating shaft close to the box body, and the planetary gear set includes a bidirectional gear plate, a planetary gear and a sun gear, and the bidirectional gear plate of the planetary gear set is rotatably connected to the rotating handle through a bearing.

[0016] Preferably, a plurality of support rods are installed between the planetary gear set and the inner wall of the housing, and a planetary gear meshing with a bidirectional gear disc is rotatably installed on one end of the support rod away from the housing through a bearing.

[0017] A sun gear meshing with the planetary gear is installed on one end of the outer wall of the rotating shaft corresponding to the planetary gear.

[0018] A linkage rod is installed on the rotating handle, and a first linkage gear meshing with a bidirectional gear disc is installed on one end of the linkage rod away from the rotating handle.

[0019] Preferably, a rotating rod is rotatably penetrated by an end of the rotating handle away from the rotating shaft through a bearing, and a second linkage gear meshing with the first linkage gear is installed on an end of the rotating rod close to the inner wall of the box body.

[0020] A plurality of arc-shaped blades are installed on the rotating rod.

[0021] Preferably, each of the magnetic spiral blades is provided with a plurality of spikes.

[0022] Preferably, a plurality of diamond-shaped disassembling blades are mounted on the rotating shaft, and a limiting ring is mounted on one end of each disassembling blade away from the rotating shaft.

[0023] A scraper ring is installed on the disassembling blade, and a return spring is installed between the scraper ring and the rotating shaft.

[0024] One end of one of the rotating shafts passing through the outside of the box is provided with a second motor, and a driving gear is installed on the rotating shaft between the box and the second motor. The other end of the rotating shaft passing through the outside of the box is provided with a third linkage gear meshing with the driving gear.

[0025] Preferably, the liquid leakage mechanism further comprises a liquid storage box, the top of which is sealedly connected to the liquid leakage arc plate, and a liquid outlet pipe is arranged on one side of the bottom of the liquid storage box.

[0026] Preferably, a discharge port is provided on a side of the box body away from the second motor, and a valve is provided on the discharge port.

[0027] In a second aspect, a process for dismantling waste batteries by a non-salt water dry method comprises the following steps:

[0028] S1: Battery discharge, firstly adjust the bidirectional threaded reciprocating rod so that the spacing between the discharge plates matches the battery size, and then put the battery into the discharge slot to discharge the battery;

[0029] S2: Preliminary disassembly: Use the preliminary disassembly components to perform preliminary disassembly of the battery, which can cause cracks or dents on the waste battery, making it easier for the disassembly mechanism to disassemble;

[0030] S3: Complete disassembly, further disassembly of the battery after the initial disassembly of the components, and complete disassembly of the battery to facilitate the sorting and collection of materials;

[0031] S4: Magnetic absorption of leaked liquid. According to the different characteristics of the internal materials of the battery, the magnetic spiral blades are electrified to make them magnetic, thereby adsorbing the magnetic materials in the battery. In addition, the electrolyte in the battery is collected by the leaking arc plate and the liquid storage tank;

[0032] S5: Material collection. The non-magnetic materials in the battery are discharged from the discharge port and collected through the conveying characteristics of the magnetic spiral blades. After the non-magnetic materials are discharged, the magnetic spiral blades are powered off to make them lose their magnetism. The magnetic materials fall on the leakage arc plate. At this time, the magnetic materials are discharged and collected through the conveying characteristics of the magnetic spiral blades.

[0033] In summary, the present application includes at least one of the following beneficial technical effects:

[0034] 1. The preliminary disassembly assembly designed by the present invention comprises a rotating shaft, which drives the rotating handle to rotate when the rotating shaft rotates, and drives the rotating rod to rotate through gear meshing transmission, and the arc-shaped blade on the rotating rod rotates synchronously to disassemble the waste batteries; the disassembly mechanism comprises a magnetic spiral blade, which can adsorb the magnetic materials of the waste batteries disassembled by the disassembly blade when powered on, and transport the non-magnetic materials out of the box at the same time, and the magnetic spiral blade loses its magnetism when the power is off, and can transport the remaining magnetic materials out of the box, thereby realizing the separation and collection of the waste battery materials.

[0035] 2. The discharge mechanism designed in the present invention includes a bidirectional threaded reciprocating rod, which cooperates with the discharge plate to adjust the spacing between the discharge plates according to the size of the waste battery. At the same time, a telescopic plate is also provided in the discharge slot. Under the joint action of the two, the waste battery disassembly device can disassemble waste batteries of different models and shapes, thereby improving the disassembly efficiency of the waste batteries and reducing the disassembly cost.

[0036] 3. The leakage mechanism designed in the present invention includes a leakage arc plate, which can store the electrolyte leaked during the disassembly of the waste battery into the liquid storage tank through the leakage hole, and collect the electrolyte in the liquid storage tank after the waste battery material is collected. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.

[0038] Figure 2 It is a cross-sectional structural schematic diagram of the present invention.

[0039] Figure 3 The present invention Figure 2 A partial enlarged view of point A in the middle.

[0040] Figure 4 It is a schematic diagram of the structure among the rotating shaft, the bidirectional gear plate, the planetary gear set, the support rod, the first linkage gear and the second linkage gear of the present invention.

[0041] Figure 5 It is a schematic diagram of the structure among the rotating shaft, the linkage rod, the rotating rod, the first linkage gear and the second linkage gear of the present invention.

[0042] Figure 6 It is a schematic diagram of the structure among the rotating shaft, magnetic spiral blades, spikes and disassembling blades of the present invention.

[0043] Figure 7 The present invention Figure 6 A partial enlarged view of point B in the middle.

[0044] Figure 8 It is a schematic diagram of the structure between the leakage arc plate, the leakage hole and the liquid storage tank of the present invention.

[0045] Explanation of the reference numerals: 1. box body; 11. discharge port; 12. valve; 2. discharge mechanism; 21. bidirectional threaded reciprocating rod; 22. discharge plate; 23. discharge slot; 24. telescopic plate; 25. first motor; 26. first pulley; 27. second pulley; 28. preliminary disassembly assembly; 281. rotating shaft; 282. rotating handle; 283. planetary gear set; 284. bidirectional toothed disc; 285. support rod; 286. linkage rod; 287. first A linkage gear; 288, a rotating rod; 289, a second linkage gear; 2810, an arc blade; 3, a disassembling mechanism; 31, a rotating shaft; 32, a magnetic spiral blade; 33, a spike; 34, a disassembling blade; 35, a limit ring; 36, a scraper ring; 37, a reset spring; 38, a second motor; 39, a driving gear; 310, a third linkage gear; 4, a liquid leakage mechanism; 41, a liquid leakage arc plate; 42, a liquid leakage hole; 43, a liquid storage tank; 44, a liquid outlet pipe. DETAILED DESCRIPTION

[0046] The following is combined with Figures 1 to 8 This application is described in further detail.

[0047] The embodiment of the present application discloses a device for disassembling waste batteries by a non-salt water dry method. The waste batteries are disassembled to separate and collect the positive and negative electrode materials inside the batteries, and the electrolyte leaked during the disassembly of the waste batteries is also collected.

[0048] Embodiment 1:

[0049] Reference Figure 1 and Figure 2 A device for dismantling waste batteries by a non-salt water dry method comprises a box body 1, inside which a discharge mechanism 2, a dismantling mechanism 3 and a leakage mechanism 4 are sequentially installed along the height direction.

[0050] The discharge mechanism 2 includes a bidirectional threaded reciprocating rod 21. Two bidirectional threaded reciprocating rods 21 are symmetrically installed on both sides of the center line of the box body 1 along its width direction. Discharge plates 22 are installed on the bidirectional threaded reciprocating rods 21 along both sides of the center line of the box body 1 along the length direction through threaded rotation, which can discharge the battery to avoid explosion during disassembly.

[0051] The disassembling mechanism 3 includes a rotating shaft 31. Two rotating shafts 31 are symmetrically installed on both sides of the center line of the box body 1 along the width direction. Each rotating shaft 31 is provided with a magnetic spiral blade 32, which can adsorb the magnetic material in the battery material.

[0052] The leakage mechanism 4 includes a leakage arc plate 41 , which is disposed at the bottom of the corresponding magnetic spiral blade 32 , and has a plurality of leakage holes 42 , through which the electrolyte leaks into the bottom of the leakage arc plate 41 .

[0053] Among them, before disassembly, the discharge plate 22 corresponding to the shape of the waste battery, such as cylindrical or square, can be replaced, so that the device for disassembling waste batteries can adapt to the disassembly of waste batteries of different models, thereby saving the cost of the device. In the specific implementation process, the two-way threaded reciprocating rod 21 is first adjusted according to the size of the waste battery to be disassembled so that the distance between the discharge plates 22 matches the size of the waste battery, and then the waste battery is placed in the two discharge plates 22 for discharge, thereby ensuring that the waste battery can be disassembled in a non-powered state, avoiding accidents such as explosion or fire of charged waste batteries during disassembly, thereby affecting personnel safety. After the waste battery is discharged, the waste battery is preliminarily disassembled to avoid the waste battery being too large or the waste battery surface being relatively smooth, thereby reducing the subsequent disassembly rate and even possibly damaging the device.

[0054] Among them, the magnetic spiral blade 32 is magnetic when energized, and can absorb the magnetic material in the waste battery, and loses its magnetism when the power is off, and the curvature of the leakage arc plate 41 is consistent with the magnetic spiral blade 32, so it is convenient to transport and collect the internal materials of the waste battery that fall on the leakage arc plate 41. During specific work, the waste battery that has been initially disassembled falls into the disassembly mechanism 3 for further disassembly. At this time, the magnetic spiral blade 32 is energized, so that the magnetic material inside the waste battery can be absorbed by the magnetic spiral blade 32 during the disassembly of the waste battery by the disassembly mechanism 3, thereby realizing the separation of the internal materials of the waste battery. The negative electrode material contains magnetic substances such as iron, cobalt, and nickel. The magnetic spiral blades 32 adsorb these magnetic substances to achieve separation of the positive and negative electrodes, avoiding the positive and negative electrode materials from mixing together to increase the cost of subsequent separation of the positive and negative electrode materials, while improving the efficiency of disassembly and recycling of waste batteries; after the disassembly is completed, the non-magnetic material can be discharged from the box 1 and collected through the conveying characteristics of the magnetic spiral blades 32. After the non-magnetic material is conveyed, the magnetic spiral blades 32 are powered off, and the magnetic material falls on the leakage arc plate 41. At this time, the conveying characteristics of the magnetic spiral blades 32 can be used again to separate and collect the positive and negative electrode materials of the waste battery.

[0055] When disassembling used batteries, the electrolyte inside the batteries will leak out. If it is not collected, it may cause environmental pollution and damage human health. Therefore, the electrolyte leaked during the disassembly of used batteries will enter the bottom of the leakage arc plate 41 through the leakage hole 42. After all batteries are disassembled, the electrolyte under the leakage arc plate 41 is centrally processed.

[0056] Reference Figure 1 and Figure 3 In order to make the discharge mechanism 2 match batteries of different sizes, a plurality of discharge slots 23 are provided on the discharge plate 22 to discharge the waste batteries, and telescopic plates 24 are provided on both side walls of the discharge slots 23.

[0057] One end of one of the bidirectional threaded reciprocating rods 21 passing through the outside of the box body 1 is provided with a first motor 25, and a first pulley 26 is installed between the first motor 25 and the box body 1. The other end of the bidirectional threaded reciprocating rod 21 passing through the outside of the box body 1 is provided with a second pulley 27, and the first pulley 26 and the second pulley 27 are connected by belt transmission.

[0058] Before the disassembly begins, a discharge slot hole 23 that matches the shape and model of the waste battery can be selected, and the discharge plate 22 with the discharge slot hole 23 is placed on the bidirectional threaded reciprocating rod 21. At the same time, the discharge slot hole 23 can fix the waste battery, so that the waste battery will not jump or shake during the initial disassembly, thereby avoiding the low efficiency of the initial disassembly of the waste battery. In the specific implementation process, the first motor 25 is started, and under the joint action of the first pulley 26, the second pulley 27 and the belt, the bidirectional threaded reciprocating rod 21 starts to rotate in the same direction and moves with the discharge plate 22. When the distance between the discharge plates 22 matches the size of the waste battery, the waste battery is placed in the discharge slot hole 23 for discharge, so as to avoid accidents such as explosion or fire of the charged waste battery during disassembly, thereby threatening the safety of personnel.

[0059] Among them, the inclined surface on the top of the telescopic plate 24 can more effectively guide the waste batteries to be placed in the discharge slot hole 23. During operation, the telescopic plate 24 can tighten batteries of different sizes so that the waste batteries will not jump or shake during discharge or preliminary disassembly, thereby affecting the efficiency of discharge or disassembly.

[0060] Reference Figure 4 and Figure 5In order to facilitate the disassembly mechanism 3 to disassemble the waste battery more effectively, a preliminary disassembly assembly 28 is installed between the discharge plates 22. The preliminary disassembly assembly 28 includes a rotating shaft 281. The rotating shaft 281 is symmetrically arranged on both sides of the center line of the box body 1 along the width direction. A rotating handle 282 is installed at one end of the rotating shaft 281 in the box body 1. A planetary gear set 283 is installed on the side of the rotating handle 282 on the rotating shaft 281 close to the box body 1. The planetary gear set 283 includes a bidirectional gear disc 284, a planetary gear and a sun gear. The bidirectional gear disc 284 of the planetary gear set 283 is rotatably connected with the rotating handle 282 through a bearing.

[0061] During the specific implementation process, under external drive (not shown in the figure), the rotating shaft 281 starts to rotate and rotates together with the rotating handle 282. At this time, the preliminary disassembly component 28 begins to disassemble the discharged used batteries to avoid the used batteries being too large or having a smooth surface, which makes the subsequent disassembly efficiency low. The preliminary disassembly component 28 can break the outer shell of the used batteries or create many dents and damages on the surface of the used batteries to facilitate the disassembly mechanism 3 to disassemble the used batteries, thereby improving the disassembly efficiency.

[0062] Continue to refer to Figure 4 and Figure 5 A plurality of support rods 285 are installed between the planetary gear set 283 and the inner wall of the housing 1. One end of the support rod 285 away from the housing 1 is rotatably mounted on a planetary gear meshed with a bidirectional toothed disc 284 through a bearing.

[0063] A sun gear meshing with the planetary gear is installed on one end of the outer wall of the rotating shaft 281 corresponding to the planetary gear.

[0064] A linkage rod 286 is mounted on the rotating handle 282 , and a first linkage gear 287 meshing with the bidirectional gear plate 284 is mounted on one end of the linkage rod 286 away from the rotating handle 282 .

[0065] Among them, since the planetary gear and the support rod 285 are rotatably connected through the bearing, and the end of the support rod 285 away from the planetary gear is connected to the inner wall of the box body 1, the rotation of the rotating shaft 281 will not directly drive the planetary gear to rotate. During the specific implementation process, the rotating shaft 281 starts to rotate under external drive and drives the sun gear to rotate, and then the sun gear drives the planetary gear to rotate through the meshing transmission, and the planetary gear drives the two-way gear plate 284 to rotate through the meshing transmission, and then the two-way gear plate 284 drives the first linkage gear 287 to rotate through the meshing transmission, so that the preliminary disassembly component 28 can be operated and the used batteries can be preliminarily disassembled.

[0066] Reference Figure 4In order to enable the preliminary disassembly component 28 to disassemble the used batteries, a rotating rod 288 is rotatably penetrated by the end of the rotating handle 282 away from the rotating shaft 281 through a bearing, and a second linkage gear 289 meshing with the first linkage gear 287 is installed at the end of the rotating rod 288 close to the inner wall of the box body 1.

[0067] A plurality of arc-shaped blades 2810 are mounted on the rotating rod 288 to perform preliminary disassembly of the waste batteries.

[0068] During the specific implementation process, the rotating shaft 281 drives the rotating handle 282 to rotate, and the rotating handle 282 drives the rotating rod 288 to revolve. When the rotating rod 288 contacts the used battery, pressure is generated on the used battery. In addition, the first linkage gear 287 rotates and drives the second linkage gear 289 to rotate through meshing transmission. The rotation of the second linkage gear 289 drives the rotating rod 288 to rotate at the same time, and causes the arc blade 2810 to start rotating. Then, the rotating rod 288 and the arc blade 2810 can perform preliminary disassembly of the used battery under the joint action of revolution and rotation, so as to facilitate the subsequent disassembly mechanism 3 to further disassemble the used battery.

[0069] Reference Figure 6 Each magnetic spiral blade 32 is provided with a plurality of spikes 33 .

[0070] In the specific implementation process, the magnetic spiral blades 32 can not only adsorb the magnetic materials in the waste batteries, thereby separating the positive and negative electrode materials of the waste batteries, but also have the characteristics of being magnetic when the magnetic spiral blades 32 are powered on and losing magnetism when the power is off, and utilizing their conveying properties to collect the positive and negative electrode materials. In addition, the spikes 33 on the magnetic spiral blades 32 can cooperate with the preliminary disassembly assembly 28 to further disassemble the waste batteries, making the disassembly of the waste batteries more complete and improving the disassembly efficiency of the waste batteries.

[0071] Reference Figure 6 and Figure 7 In order to disassemble and collect the materials inside the used batteries, a plurality of diamond-shaped disassembly blades 34 are installed on the rotating shaft 31, which can directly disassemble the used batteries. A limiting ring 35 is installed at one end of each disassembly blade 34 away from the rotating shaft 31.

[0072] A scraper ring 36 is installed on the disassembling blade 34 to scrape the material on the disassembling blade 34 , and a return spring 37 is installed between the scraper ring 36 and the rotating shaft 31 .

[0073] A second motor 38 is disposed at one end of one of the rotating shafts 31 passing through the box body 1, and a driving gear 39 is installed on the rotating shaft 31 between the box body 1 and the second motor 38. A third linkage gear 310 meshing with the driving gear 39 is disposed at one end of the other rotating shaft 31 passing through the box body 1.

[0074] Among them, the reset spring 37 is located at the back of the disassembling blade 34, so when the disassembling blade 34 is working, the reset spring 37 will not affect the disassembling blade 34. In the specific implementation process, the second motor 38 is started to rotate the rotating shaft 31, and the rotation of the rotating shaft 31 drives the driving gear 39 to rotate. The driving gear 39 rotates and drives the third linkage gear 310 to rotate. The third linkage gear 310 drives another rotating shaft 31 to rotate, so the two rotating shafts 31 rotate in opposite directions, and then the magnetic spiral blades 32 on the two rotating shafts 31 and the disassembling blades 34 all rotate in opposite directions. This allows the waste batteries to be disassembled more thoroughly and completely. In the process of disassembling waste batteries, When the rotating shaft 31 rotates, centrifugal force is generated, causing the scraper ring 36 on the disassembling blade 34 to move toward the limit ring 35. The limit ring 35 can prevent the scraper ring 36 from being thrown out of the disassembling blade 34 under the action of the centrifugal force. When the disassembly is completed, the scraper ring 36 begins to reset under the action of the reset spring 37. During its reset process, the scraper ring 36 can clean some battery materials attached to the disassembly blade 34, thereby ensuring the recovery rate of the internal materials of the waste battery. At the same time, cleaning the disassembly blade 34 can ensure that the disassembly blade 34 can still effectively disassemble the waste battery during the next disassembly work, thereby improving the disassembly efficiency of the waste battery.

[0075] Embodiment 2:

[0076] Reference Figure 8 In order to recycle the electrolyte in the waste battery, the leakage mechanism 4 also includes a liquid storage tank 43, the top of the liquid storage tank 43 is sealed with the leakage arc plate 41, and a liquid outlet pipe 44 is arranged on one side of the bottom of the liquid storage tank 43.

[0077] During the specific implementation process, when the used batteries are initially disassembled and completely disassembled, the electrolyte leaked from the used batteries flows into the liquid storage tank 43 through the leakage hole 42 on the leakage arc plate 41 for temporary storage to prevent the electrolyte from causing damage to human health. After the magnetic spiral blades 32 discharge all the magnetic materials and non-magnetic materials from the box body 1, the electrolyte in the liquid storage tank 43 is discharged and collected through the liquid outlet pipe 44.

[0078] Reference Figure 2 In order to allow the waste battery materials to be discharged from the box 1 and collected, a discharge port 11 is provided on the side of the box 1 away from the second motor 38, and a valve 12 is provided on the discharge port 11.

[0079] Among them, the size of the battery material after disassembly is larger than the aperture of the leakage hole 42. In the specific implementation process, after the waste battery in the disassembly mechanism 3 is completely disassembled, the valve 12 is opened, and the non-magnetic material in the waste battery can be discharged and collected through the discharge port 11 through the conveying action of the magnetic spiral blade 32. After the non-magnetic material is discharged, the magnetic spiral blade 32 is powered off, the magnetic spiral blade 32 loses its magnetism, and the magnetic material attached to it falls on the leakage arc plate 41, and then under the conveying action of the magnetic spiral blade 32, the magnetic material is discharged and collected through the discharge port 11, thereby realizing the separation and collection of the positive and negative electrode materials of the battery.

[0080] Finally, the present invention also provides a process for dismantling waste batteries by a non-salt water dry method, and the method for using the process comprises the following steps:

[0081] S1: Battery discharge, firstly adjust the bidirectional threaded reciprocating rod 21 so that the spacing between the discharge plates 22 matches the battery size, and then put the battery into the discharge slot 23 to discharge the battery;

[0082] S2: Preliminary disassembly, using the preliminary disassembly component 28 to perform preliminary disassembly on the battery, which can cause cracks or dents to appear on the waste battery, making it easier for the disassembly mechanism 3 to disassemble;

[0083] S3: Complete disassembly, further disassembling the battery after the preliminary disassembly assembly 28 is disassembled, and the battery is completely disassembled to facilitate the sorting and collection of materials;

[0084] S4: Magnetic absorption of leaked liquid. According to the different characteristics of the internal materials of the battery, the magnetic spiral blade 32 is energized to make it magnetic, thereby adsorbing the magnetic material in the battery. In addition, the electrolyte in the battery is collected by the leaking arc plate 41 and the liquid storage tank 43;

[0085] S5: Material collection. The non-magnetic material in the battery is discharged from the box 1 through the conveying characteristics of the magnetic spiral blade 32 and collected. After the non-magnetic material is discharged, the magnetic spiral blade 32 is powered off to make it lose its magnetism, and the magnetic material falls on the leakage arc plate 41. At this time, the magnetic material is discharged and collected through the conveying characteristics of the magnetic spiral blade 32.

[0086] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is limited by the appended rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements be included in the present invention. Any reference numerals in the accompanying drawings should not be considered as limiting the references.

[0087] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A device for dismantling waste batteries by a non-salt water dry method, comprising a housing (1), characterized in that: The box body (1) is provided with a discharge mechanism (2), a disassembly mechanism (3) and a liquid leakage mechanism (4) in sequence along its height direction, wherein: The discharge mechanism (2) comprises a bidirectional threaded reciprocating rod (21), two bidirectional threaded reciprocating rods (21) are symmetrically mounted inside the box (1) along the center line of the box in the width direction, and discharge plates (22) are mounted on the bidirectional threaded reciprocating rods (21) along the center line of the box in the length direction through threaded rotation. The disassembling mechanism (3) comprises a rotating shaft (31), two rotating shafts (31) are symmetrically installed inside the box body (1) along the center line of the box body (1) in the width direction, and each rotating shaft (31) is provided with a magnetic spiral blade (32); The liquid leakage mechanism (4) comprises a liquid leakage arc plate (41), which is arranged at the bottom of the corresponding magnetic spiral blade (32), and a plurality of liquid leakage holes (42) are provided on the liquid leakage arc plate (41).

2. The device for dismantling waste batteries by dry method without salt water according to claim 1, characterized in that: The discharge plate (22) is provided with a plurality of discharge slots (23), and telescopic plates (24) are provided on the two side walls of the discharge slots (23); One end of one of the bidirectional threaded reciprocating rods (21) passing through the outside of the box body (1) is provided with a first motor (25), and a first belt pulley (26) is installed between the first motor (25) and the box body (1); another end of the bidirectional threaded reciprocating rod (21) passing through the outside of the box body (1) is provided with a second belt pulley (27), and the first belt pulley (26) and the second belt pulley (27) are connected by belt transmission.

3. The device for dismantling waste batteries by non-salt water dry method according to claim 1, characterized in that: A preliminary disassembly assembly (28) is installed between the discharge plates (22), and the preliminary disassembly assembly (28) comprises a rotating shaft (281), the rotating shaft (281) is symmetrically arranged on both sides of the center line of the box body (1) along the width direction, and is penetrated by the box body (1), a rotating handle (282) is installed at one end of the rotating shaft (281) inside the box body (1), and a planetary gear set (283) is installed on the side of the rotating handle (282) on the rotating shaft (281) close to the box body (1), and the planetary gear set (283) comprises a bidirectional gear disk (284), a planetary gear and a sun gear, and the bidirectional gear disk (284) of the planetary gear set (283) is rotatably connected to the rotating handle (282) via a bearing.

4. The device for dismantling waste batteries by dry method without salt water according to claim 3, characterized in that: A plurality of support rods (285) are installed between the planetary gear set (283) and the inner wall of the housing (1), and a planetary gear meshing with a bidirectional gear disc (284) is installed at one end of the support rod (285) away from the housing (1); A sun gear meshing with the planetary gear is installed on one end of the outer wall of the rotating shaft (281) corresponding to the planetary gear; A linkage rod (286) is installed on the rotating handle (282), and a first linkage gear (287) meshing with the bidirectional gear disc (284) is installed on one end of the linkage rod (286) away from the rotating handle (282).

5. The device for dismantling waste batteries by dry method without salt water according to claim 4, characterized in that: A rotating rod (288) is rotatably provided on one end of the rotating handle (282) away from the rotating shaft (281) through a bearing, and a second linkage gear (289) meshing with the first linkage gear (287) is installed on one end of the rotating rod (288) close to the inner wall of the box body (1); A plurality of arc-shaped blades (2810) are installed on the rotating rod (288).

6. The device for dismantling used batteries by dry method without salt water according to claim 1, characterized in that: Each of the magnetic spiral blades (32) is provided with a plurality of spikes (33).

7. The device for dismantling used batteries by dry method without salt water according to claim 1, characterized in that: A plurality of rhombus-shaped disassembling blades (34) are mounted on the rotating shaft (31), and a limiting ring (35) is mounted on one end of each disassembling blade (34) away from the rotating shaft (31); A scraper ring (36) is installed on the disassembling blade (34), and a return spring (37) is installed between the scraper ring (36) and the rotating shaft (31); A second motor (38) is disposed at one end of one of the rotating shafts (31) passing through the outside of the housing (1), a driving gear (39) is mounted on the rotating shaft (31) between the housing (1) and the second motor (38), and a third linkage gear (310) meshing with the driving gear (39) is disposed at one end of the other rotating shaft (31) passing through the outside of the housing (1).

8. The device for dismantling used batteries by a non-salt water dry method according to claim 1, characterized in that: The liquid leakage mechanism (4) further comprises a liquid storage box (43), the top of which is sealedly connected to the liquid leakage arc plate (41), and a liquid outlet pipe (44) is arranged on one side of the bottom of the liquid storage box (43).

9. The device for dismantling used batteries by a non-salt water dry method according to claim 7, characterized in that: A discharge port (11) is provided on a side of the box body (1) away from the second motor (38), and a valve (12) is provided on the discharge port (11).

10. A process for dismantling used batteries by dry method without salt water, comprising the process for dismantling used batteries by dry method without salt water according to any one of claims 1 to 9, characterized in that: The method of use includes the following steps: S1: Battery discharge, firstly, the distance between the discharge plates (22) is adjusted to match the battery size by adjusting the bidirectional threaded reciprocating rod (21), and then the battery is placed in the discharge slot (23) to discharge the battery; S2: Preliminary disassembly, using a preliminary disassembly assembly (28) to perform preliminary disassembly on the battery, so that cracks or dents appear on the waste battery, making it easier for the disassembly mechanism (3) to disassemble; S3: Complete disassembly, further disassembling the battery after the preliminary disassembly assembly (28), and completely disassembling the battery to facilitate the sorting and collection of materials; S4: Magnetic absorption of leaked liquid. According to the different characteristics of the internal materials of the battery, the magnetic spiral blade (32) is electrified to make it magnetic, thereby adsorbing the magnetic material in the battery. In addition, the electrolyte in the battery is collected by the leaking arc plate (41) and the liquid storage tank (43); S5: Material collection. The non-magnetic material in the battery is discharged from the discharge port (11) to the box (1) and collected through the conveying characteristics of the magnetic spiral blade (32). After the non-magnetic material is discharged, the magnetic spiral blade (32) is powered off to make it lose its magnetism. The magnetic material falls on the leakage arc plate (41). At this time, the magnetic material is discharged and collected again through the conveying characteristics of the magnetic spiral blade (32).

Citation Information

Patent Citations

  • A waste lithium battery disassembly and processing device

    CN118336189B