Prefabricating mold and method for assembly type damp-proof thermal insulation wall
By designing a prefabricated moisture-proof and thermal insulation wall mold including a vibration mechanism and a turnover mechanism, the problems of uneven vibration and poor heat dissipation after concrete pouring are solved, the density and strength of concrete are improved, and the generation of cracks is reduced.
Patent Information
- Application Number
- CN202411776972.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-03-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing prefabricated moisture-proof and thermal insulation wall prefabricated molds are difficult to effectively vibrate after concrete pouring, resulting in insufficient density and strength of concrete. At the same time, the heat at the bottom of the mold is difficult to dissipate, which easily causes cracks on the concrete surface.
A prefabricated mold including a base, a base plate, a mold holder, a vibration mechanism and a turnover mechanism is designed. By driving the motor to rotate the eccentric wheel, the base plate and mold frame vibrate horizontally and vertically, combined with the rotation of the fan to dissipate heat, ensuring uniform vibration and heat dissipation of the concrete.
The uniform vibration of concrete is achieved, the density and strength of concrete is improved, the occurrence of cracks on the concrete surface is reduced, and the accumulation of heat is prevented through the heat dissipation mechanism.
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Figure CN119550451A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of battery plate coating, in particular to a prefabricated mold for an assembled moisture-proof and heat-insulating wall and a method thereof. Background Art
[0002] The prefabricated mold for assembled moisture-proof and heat-insulating walls is a tool used to produce assembled moisture-proof and heat-insulating wall components. It not only ensures the dimensional accuracy and shape accuracy of the wall, but also plays a vital role in improving the stability of the wall structure and the construction speed. It can also achieve efficient, standardized and mass production in the production process. By ensuring the moisture-proof and heat-insulating effects of the wall, its performance can be maintained under long-term use, thereby reducing the demand for air conditioning and heating during the use of the building and saving energy consumption.
[0003] In the process of pouring concrete, most prefabricated walls in the prior art usually need to be reinforced by adding steel bars, while the assembled moisture-proof and heat-insulating walls also need to lay insulation materials and moisture-proof materials according to design requirements. After the concrete is solidified, the prefabricated wall components are removed from the mold.
[0004] A Chinese patent with publication number CN115972361B discloses a casting mold for prefabricated wall panels, including a rectangular frame surrounded by two first templates and two second templates, and also includes a rebar baffle. By inserting rebar baffles with different rebar spacings in the through seams, the mold can be used for the production of prefabricated wall panels with the same wall size but different rebar spacings.
[0005] A Chinese patent with publication number CN111605050B discloses an assembled concrete precast component mold, including a mold mechanism and a supporting mechanism; in the present invention, the mold adopts an assembled structure, so that when the precast component is formed and demolded, the mold mechanism can be disassembled to achieve the effect of convenient disassembly and assembly of the precast component.
[0006] The above-mentioned and similar prior arts usually require the use of a vibrator to be inserted into the concrete for vibration treatment after the concrete is poured, so as to expel the bubbles inside the concrete, enhance the density of the concrete, and ensure the strength and durability of the concrete. However, during the production process of the assembled moisture-proof and heat-insulating prefabricated wall, a large amount of solid materials need to be added to the concrete for reinforcement, moisture-proof and heat-insulating. These solid materials will cause the vibration of the vibrator to be unable to be evenly transmitted to the interior of the concrete. Especially in areas with dense solid materials, the vibrator may not be able to penetrate deeply into the concrete, thereby affecting the removal of bubbles and the density of the concrete. In addition, due to the sealing of the bottom of the mold, the heat at the bottom of the concrete cannot be dissipated, which can easily cause heat accumulation, accelerate the evaporation of water on the concrete surface, and make the surface of the prefabricated wall prone to cracks.
[0007] Therefore, the present invention provides a prefabricated mold for an assembled moisture-proof and heat-insulating wall and a method thereof, which can facilitate vibration of a mold frame and prevent heat accumulation at the bottom of the prefabricated wall. Summary of the invention
[0008] Aiming at the problems in the prior art that it is difficult to vibrate concrete in assembled moisture-proof and heat-insulating walls and it is difficult to dissipate heat at the bottom of the concrete, a prefabricated mold for an assembled moisture-proof and heat-insulating wall and a method thereof are designed.
[0009] The technical solution adopted by the present invention to solve its technical problems is: a prefabricated mold for an assembled moisture-proof and heat-insulating wall and a method thereof, comprising a base, a bottom plate movably arranged on the top of the base, a mold frame fixedly installed on the top of the bottom plate, a fixing ring fixedly installed at the center position of the bottom of the bottom plate, a driving motor fixedly installed inside the base, an eccentric wheel fixedly installed on the output end of the driving motor, and the eccentric wheel is located on the inner side of the fixing ring, a plurality of supporting seats fixedly installed on the top of the base, a vibration mechanism movably arranged on the bottom of the supporting seat, the vibration mechanism comprising a supporting disk, the supporting disk being elastically connected to the base, a lifting plate arranged on the top of the supporting disk, a turnover mechanism rotatably arranged on the top of the supporting disk, the turnover mechanism comprising a bearing sleeve, a rolling ball rotatably installed inside the bearing sleeve through a bearing and a supporting shaft, and a plurality of rotatable fans arranged on the top of the base; a vibration mechanism, which is assembled to realize the vibration of the bottom plate in the vertical direction through the cooperation of the lifting plate and the rolling ball; and a turnover mechanism, which is assembled to realize the vibration effect by limiting the movement direction of the rolling ball.
[0010] Furthermore, a limit plate is fixedly installed on both sides of the fixed ring, a limit frame is movably mounted on the outer side of the limit plate, two movable holes are penetrated inside the limit plate, and the two movable holes are respectively located on both sides of the limit plate, and both ends of the limit frame are movably penetrated inside the support seat, and the movable hole position of the limit frame is located on the inner side of the support seat.
[0011] Furthermore, a placement hole is formed through the center of the support seat, a hole groove corresponding to the placement hole is formed on the top of the base, and a plurality of guide holes are formed through the interior of the support seat, and the guide holes are distributed around the placement hole.
[0012] Furthermore, the vibration mechanism also includes a long spring, and one end of the long spring is fixedly installed on the inner side of the inner wall of the hole groove, the other end of the long spring is fixedly installed with a guide block, and the long spring and part of the guide block are located on the inner side of the placement hole, the guide block is fixedly installed on the bottom of the support plate, a plurality of guide columns are fixedly installed on the bottom of the support plate, a short spring is fixedly installed on the bottom of the guide column, and the short spring and the guide column are located on the inner side of the guide hole, an annular track groove is opened on the top of the support plate, and the lifting plate is fixedly installed on the inner side of the track groove.
[0013] Furthermore, the bearing sleeve is rotatably mounted on the bottom of the base plate through a bearing, the support shaft passes through the interior of the bearing sleeve through the bearing, the ball is located on the inner side of the bearing sleeve, and the ball is in close contact with the inner side of the track groove, one end of the ball is rotatably mounted with one end of an L-rod through a bearing, and the other end of the L-rod is fixedly mounted with a square block, a sleeve is slidably arranged on the outer side of the square block, and the sleeve is rotatably mounted at the center position of the top of the support plate through a bearing, a movable square groove is opened on the top of the sleeve, and the square block is located on the inner side of the movable square groove.
[0014] Furthermore, two transmission grooves are provided inside the base, a rotating shaft is installed through the middle position of the transmission groove through a bearing, and the end of the rotating shaft close to the bottom plate passes through the top of the base, and one end of the rotating shaft passing through the top of the base is fixedly installed with a limit rotating plate, a limit column is movably provided on the inner side of the limit rotating plate, and the end of the limit column away from the base is fixedly installed at the bottom of the limit plate.
[0015] Furthermore, the fan is composed of a short rod and fan blades. The short rod parts of the two fans are respectively installed in the inside of the same transmission groove through bearings, and the fan blade parts of the fans are located between the base and the bottom plate. The short rod parts of the two fans are respectively connected to the rotating shaft through belt drive groups, and the belt drive groups are located on the inner side of the transmission groove.
[0016] Furthermore, a method for using the prefabricated mold of the assembled moisture-proof and heat-insulating wall is as follows: S1: Installation of the base. The staff will install the base at the designated work location; S2: Injecting wall raw materials, the staff first applies a release agent on the top of the base plate and the inside of the mold frame, and then injects concrete and adds other moisture-proof and heat-insulating materials; S3: Shake the bottom plate and the mold frame, start the drive motor to drive the entire bottom plate to perform circular motion, so that the bottom plate shakes horizontally, and under the action of the vibration mechanism, the bottom plate vibrates in the vertical direction at the same time: S4: Add concrete. When the concrete on the top of the base plate and the inner side of the mold frame becomes more solid, observe whether the height of the concrete is reduced and add concrete appropriately.
[0017] Beneficial effects of the present invention: (1) The prefabricated mold of an assembled moisture-proof and heat-insulating wall and the method thereof described in the present invention adopt the design of a vibration mechanism and a turnover mechanism. When the driving motor drives the eccentric wheel to rotate, the bottom plate and the mold frame rotate on the horizontal plane, so that the concrete inside the mold frame is more uniform and the concrete can be more solid. At the same time, when the bottom plate drives the rolling ball to rotate, the rolling ball changes the pressure of the bottom plate pressing the long spring and the short spring downward under the action of the lifting plate, so that the bottom plate and the mold frame can vibrate up and down in the vertical direction through the pressure change. Combined with the horizontal rotation, it can ensure the uniform vibration of the concrete, effectively eliminate the bubbles in the concrete, improve the density and strength of the concrete, and thus improve the overall performance of the wall.
[0018] (2) The prefabricated mold and method for an assembled moisture-proof and heat-insulating wall described in the present invention adopts a limit rotating plate to limit the rotation of the bottom plate, so that the horizontal rotation and vertical vibration of the bottom plate can be carried out stably. At the same time, the limit rotating plate can drive the fan at the bottom of the bottom plate to rotate during the rotation, so that the fan can drive the heat at the bottom of the bottom plate to dissipate, prevent heat from accumulating at the bottom of the mold frame, reduce the moisture dissipation rate of the concrete surface, reduce the generation of cracks on the concrete surface, and further improve the overall performance of the wall. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0020] Figure 1 It is a three-dimensional structural schematic diagram of the prefabricated mold of the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the bottom of the base plate of the present invention; Figure 3 For the present invention Figure 2 A local enlarged structural schematic diagram of A; Figure 4 It is a schematic diagram of a half-cut three-dimensional structure of the bottom plate of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the bottom plate of the present invention; Figure 6 It is a schematic diagram of a three-dimensional structure in which the support seat and the support plate of the present invention are separated; Figure 7 It is a schematic diagram of a three-dimensional structure in which the support plate and the L-bar are separated from each other; Figure 8 It is a schematic diagram of the exploded three-dimensional structure of the bearing sleeve of the present invention; Fig. 9 It is a schematic diagram of the cross-sectional three-dimensional structure of the L-rod of the present invention.
[0021] In the figure: 1. base; 2. bottom plate; 3. mold frame; 4. fixing ring; 5. limit plate; 6. limit frame; 7. movable hole; 8. driving motor; 9. eccentric wheel; 10. support seat; 11. placement hole; 12. guide hole; 13. vibration mechanism; 131. long spring; 132. guide block; 133. support plate; 134. guide column; 135. short spring; 136. track groove; 137. lifting plate; 14. turnover mechanism; 141. bearing sleeve; 142. support shaft; 143. rolling ball; 144. L rod; 145. square block; 146. sleeve; 147. movable square groove; 15. rotating shaft; 16. limit rotating plate; 17. limit column; 18. transmission groove; 19. fan; 20. belt drive group. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0023] Example: Figure 1-Figure 9 As shown, a prefabricated mold for an assembled moisture-proof and heat-insulating wall and a method thereof described in the present invention include a base 1, a bottom plate 2 is movably provided on the top of the base 1, a mold frame 3 is fixedly installed on the top of the bottom plate 2, a fixing ring 4 is fixedly installed at the center position of the bottom of the bottom plate 2, a driving motor 8 is fixedly installed inside the base 1, an eccentric wheel 9 is fixedly installed at the output end of the driving motor 8, and the eccentric wheel 9 is located on the inner side of the fixing ring 4, and limiting plates 5 are fixedly installed on both sides of the fixing ring 4, and a limiting frame 6 is movably mounted on the outer side of the limiting plate 5. Two movable holes 7 are penetrated inside the limiting plate 5, and the two movable holes 7 are respectively located on both sides of the limiting plate 5, and the two ends of the limiting frame 6 are movably penetrated inside the support seat 10, and the movable hole 7 of the limiting frame 6 is located on the inner side of the support seat 10, a placement hole 11 is penetrated at the center position of the support seat 10, a hole groove corresponding to the placement hole 11 is opened on the top of the base 1, and a plurality of guide holes 12 are penetrated inside the support seat 10, and the guide holes 12 are distributed around the placement hole 11.
[0024] Specifically, the base 1 can provide stable support for the driving motor 8, the driving motor 8 can provide a rotational driving force for the eccentric wheel 9, the bottom plate 2 can provide stable support for the fixing ring 4, the interference between the eccentric wheel 9 and the fixing ring 4 can drive the fixing ring 4 to rotate, thereby driving the bottom plate 2 to rotate, the fixing ring 4 can provide stable support for the limiting plate 5, the limiting plate 5 cooperates with the limiting frame 6 to provide a limiting effect for the rotation of the fixing ring 4, and there is a gap between the limiting plate 5 and the inner side of the bottom wall and the inner side of the bottom wall of the limiting plate 5 and the limiting frame 6, thereby preventing the up and down vibration of the bottom plate 2 from affecting the cooperation between the limiting plate 5 and the limiting frame 6, and through the cooperation of the limiting plate 5, the limiting frame 6 and the support seat 10, it can be ensured that the interference between the fixing ring 4 and the eccentric wheel 9 can be carried out smoothly, thereby ensuring that the fixing ring 4 rotates, and the limiting frame 6 can provide a through-opening for the movable hole 7 The movable hole 7 can make the limit frame 6 move along the outer side of the guide block 132 when it moves left and right, so that the limit frame 6 and the guide block 132 can work separately without affecting each other. The support seat 10 can provide a through-opening space for the placement hole 11, and the placement hole 11 can provide a guiding effect for the guide block 132, and at the same time can provide a telescopic space for the long spring 131. The support seat 10 can provide a through-opening space for the guide hole 12, and the guide hole 12 can provide a guiding effect for the guide column 134. The guidance of the guide block 132 and the placement hole 11 as well as the guidance of the guide column 134 and the guide hole 12 are all to limit the support plate 133 from moving up and down, to prevent the support plate 133 from rotating when it is subjected to the pressure of the ball 143, so that the support plate 133 can smoothly support the movement of the ball 143.
[0025] In this embodiment, a plurality of support seats 10 are fixedly installed on the top of the base 1, and a vibration mechanism 13 is movably arranged on the bottom of the support seat 10. The vibration mechanism 13 is assembled to realize the vibration of the bottom plate 2 in the vertical direction through the lifting plate 137 and the rolling ball 143; the vibration mechanism 13 includes a support plate 133, the support plate 133 is elastically connected to the base 1, and a lifting plate 137 is arranged on the top of the support plate 133. The vibration mechanism 13 also includes a long spring 131, and one end of the long spring 131 is fixedly installed on the inner side of the inner wall of the hole groove, and ... A guide block 132 is fixedly installed on the other end of the spring 131, and the long spring 131 and part of the guide block 132 are located on the inner side of the placement hole 11. The guide block 132 is fixedly installed on the bottom of the support plate 133. A plurality of guide columns 134 are fixedly installed on the bottom of the support plate 133. A short spring 135 is fixedly installed on the bottom of the guide column 134, and the short spring 135 and the guide column 134 are located on the inner side of the guide hole 12. An annular track groove 136 is opened on the top of the support plate 133, and a lifting plate 137 is fixedly installed on the inner side of the track groove 136.
[0026] Specifically, the long spring 131 and the short spring 135 are both vibration springs, and both can provide vibration support for the support plate 133. The support plate 133 can provide an opening space for the track groove 136. The track groove 136 can provide a guide for the rotation of the ball 143, and at the same time can increase the contact area with the ball 143, so as to ensure that the ball 143 can use the friction with the track groove 136 to drive the ball 143 to rotate around the rotating shaft 15 during the revolution, so that the ball 143 rotates on itself, and there is rolling contact between the bottom plate 2 and the support plate 133, thereby reducing the resistance when the bottom plate 2 rotates, and making the rotation of the bottom plate 2 smoother.
[0027] In this embodiment, a revolving mechanism 14 is rotatably provided on the top of the support plate 133. The revolving mechanism 14 is configured to achieve a vibration effect by limiting the movement direction of the ball 143. The revolving mechanism 14 includes a bearing sleeve 141. The inside of the bearing sleeve 141 is rotatably installed with the ball 143 through a bearing and a support shaft 142. The bearing sleeve 141 is rotatably installed at the bottom of the base plate 2 through a bearing. The support shaft 142 passes through the inside of the bearing sleeve 141 through a bearing. The ball 143 is located at the bearing sleeve 141. The inner side of the sleeve 141, and the ball 143 is in close contact with the inner side of the track groove 136, one end of the ball 143 is rotatably mounted with one end of an L rod 144 through a bearing, and the other end of the L rod 144 is fixedly mounted with a square block 145, and a sleeve 146 is slidably arranged on the outer side of the square block 145, and the sleeve 146 is rotatably mounted at the center position of the top of the support plate 133 through a bearing, a movable square groove 147 is opened on the top of the sleeve 146, and the square block 145 is located on the inner side of the movable square groove 147.
[0028] Specifically, the bearing sleeve 141 can provide rotational support for the support shaft 142, the support shaft 142 can provide rotational support for the ball 143, and the support shaft 142 can provide a rotational connection for the L rod 144, so that when the ball 143 rotates along the inner side of the track groove 136, the ball 143 drives the support shaft 142 and the L rod 144 to rotate relative to each other, and at the same time, the connection between the L rod 144 and the support shaft 142 provides a limiting effect for the revolution of the ball 143, ensuring that the ball 143 will not deviate from the inner side of the track groove 136. The L rod 144 can be a square Block 145 provides stable support, the square block 145 can provide set support for the sleeve 146, and the support plate 133 can provide rotational support for the sleeve 146, so that the sleeve 146 can rotate with the revolution of the ball 143. There is a relative sliding space between the square block 145 and the sleeve 146, so that when the ball 143 rises and falls under the action of the lifting plate 137, the ball 143 can drive the square block 145 to move up and down along the inner side of the sleeve 146, which can facilitate the stable revolution, rotation and lifting movement of the ball 143.
[0029] In this embodiment, a plurality of rotatable fans 19 are arranged on the top of the base 1, and two transmission grooves 18 are provided inside the base 1. A rotating shaft 15 is installed through a bearing in the middle position of the transmission groove 18, and one end of the rotating shaft 15 close to the bottom plate 2 passes through the top of the base 1, and one end of the rotating shaft 15 passing through the top of the base 1 is fixedly installed with a limited rotating plate 16, and a limited column 17 is movably arranged on the inner side of the limited rotating plate 16, and the end of the limiting column 17 away from the base 1 is fixedly installed at the bottom of the limiting plate 5, and the fan 19 consists of a short rod and fan blades, and the short rod parts of the two fans 19 are respectively installed in the same transmission groove 18 through bearings, and the fan blade part of the fan 19 is located between the base 1 and the bottom plate 2, and the short rod parts of the two fans 19 are respectively connected to the rotating shaft 15 through a belt drive group 20, and the belt drive group 20 is located on the inner side of the transmission groove 18.
[0030] Specifically, the base 1 can provide a space for the transmission groove 18, the transmission groove 18 can provide bearing support for the rotating shaft 15 and the short rod of the fan 19, the transmission groove 18 can provide a rotation space for the belt drive group 20, the belt drive group 20 is composed of two pulleys and one belt, the two pulleys of the belt drive group 20 are respectively mounted on the outside of the rotating shaft 15 and the short rod, and the fan 19 is driven to rotate through the transmission of the pulley and the belt, and the outside of the rotating shaft 15 in the transmission groove 18 is respectively mounted with one pulley of the two belt drive groups 20, so that the rotating shaft 15 can simultaneously drive the two short rods in the transmission groove 18 to rotate, and then the fan 19 can rotate with the rotation of the bottom plate 2, and the gap between the bottom plate 2 and the base 1 can provide a circulation channel for air and heat, so as to facilitate the heat dissipation at the bottom of the bottom plate 2.
[0031] A supporting method for a foundation pit supporting structure: A method for using a prefabricated mold for an assembled moisture-proof and heat-insulating wall: S1: Installation of the base 1. The staff will install the base 1 at the designated work location; S2: Injecting wall raw materials, the staff first applies a release agent on the top of the bottom plate 2 and the inner side of the mold frame 3, and then injects concrete and adds other moisture-proof and heat-insulating materials; S3: Shake the bottom plate 2 and the mold frame 3, start the driving motor 8 to drive the entire bottom plate 2 to perform circular motion, so that the bottom plate 2 shakes horizontally, and under the action of the vibration mechanism 13, the bottom plate 2 vibrates in the vertical direction at the same time: S4: Add concrete. When the concrete on the top of the bottom plate 2 and the inner side of the mold frame 3 becomes more solid, observe whether the height of the concrete is reduced and add concrete appropriately.
[0032] Working principle: The staff first fixes the device at the designated working position and energizes the drive motor 8, then applies the release agent along the inner side of the mold frame 3 and the top corresponding to the bottom plate 2, injects concrete and steel reinforcement materials and moisture-proof and heat-insulating materials into the inner side of the mold frame 3, starts the drive motor 8, and makes the output end of the drive motor 8 drive the eccentric wheel 9 to rotate, so that the eccentric wheel 9 drives the fixed ring 4 to move by the friction with the inner side of the fixed ring 4, and the fixed ring 4 drives the limit plates 5 on both sides to move, so that the limit plates 5 drive the limit The position frame 6 moves left and right. Under the interference of the two support seats 10, the position frame 6 can prevent the fixed ring 4 from rotating with itself as the center of the circle, and at the same time, the position limiting plate 5 drives the position limiting rotating plate 16 to rotate with the rotating shaft 15 as the center of the circle. At the same time, the position limiting plate 5 and the fixed ring 4 perform circular motion. The center of the circular motion of the fixed ring 4 is the output end of the driving motor 8, so that the fixed ring 4 drives the bottom plate 2 and the mold frame 3 to perform circular motion. The circular motion of the mold frame 3 can drive the concrete inside the mold frame 3 to shake horizontally, so that the concrete can be more solidified; When the bottom plate 2 performs circular motion, the bearing sleeve 141 at the bottom is driven to rotate, so that the bearing sleeve 141 drives the ball 143 to rotate along the inner side of the track groove 136 through the support shaft 142. The ball 143 moves and rubs against the track groove 136. Under the action of the friction force of the track groove 136, the ball 143 drives the support shaft 142 to rotate with the support shaft 142 as the center of the circle, so that the ball 143 rotates while revolving in the track groove 136, thereby reducing the friction. When the ball 143 rolls over the top of the lifting plate 137, the ball 143 goes through the process of rising and falling successively. Since the revolution speed of the rolling ball 143 is constant, the movement of the rolling ball 143 on the top of the lifting plate 137 is a variable speed movement, so that the pressure of the rolling ball 143 on the support plate 133 is variable, and the support plate 133 compresses the long spring 131 and the short spring 135 downward. When the downward pressure of the support plate 133 changes, under the elastic force of the long spring 131 and the short spring 135, the support plate 133 vibrates slightly up and down, so that the bottom plate 2 and the mold frame 3 vibrate up and down while shaking horizontally, thereby increasing the solidification speed of the concrete and speeding up the wall making process; When the limit plate 5 drives the rotating shaft 15 to rotate, the rotating shaft 15 can drive the fan 19 to rotate by utilizing the transmission effect of the belt drive group 20, so that the fan 19 rotates to blow air upward, so that the air at the bottom of the base plate 2 circulates, and the heat at the bottom of the base plate 2 is quickly dissipated, thereby preventing the heat dissipated by the cement hydration reaction of the concrete from accumulating on the inner side of the mold frame 3 and being difficult to dissipate, reducing the surface moisture loss rate of the concrete, and thus reducing the generation of cracks in the prefabricated wall.
[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A prefabricated mold for an assembled moisture-proof and heat-insulating wall, comprising a base (1), a bottom plate (2) movably arranged on the top of the base (1), a mold frame (3) fixedly installed on the top of the bottom plate (2), characterized in that: A fixing ring (4) is fixedly mounted at the center position of the bottom of the base plate (2); a driving motor (8) is fixedly mounted inside the base (1); an eccentric wheel (9) is fixedly mounted at the output end of the driving motor (8), and the eccentric wheel (9) is located on the inner side of the fixing ring (4); a plurality of supporting seats (10) are fixedly mounted on the top of the base (1); a vibration mechanism (13) is movably arranged at the bottom of the supporting seat (10); the vibration mechanism (13) comprises a supporting disk (133); the supporting disk (133) is elastically connected to the base (1); a lifting plate (137) is arranged on the top of the supporting disk (133); a turnover mechanism (14) is rotatably arranged on the top of the supporting disk (133); the turnover mechanism (14) comprises a bearing sleeve (141); a rolling ball (143) is rotatably mounted inside the bearing sleeve (141) via a bearing and a supporting shaft (142); and a plurality of rotatable fans (19) are arranged on the top of the base (1); A vibration mechanism (13) is configured to achieve vertical vibration of the bottom plate (2) through cooperation between the lifting plate (137) and the rolling ball (143); The epicyclic mechanism (14) is configured to achieve a vibration effect by limiting the movement direction of the rolling ball (143).
2. The prefabricated mold for an assembled moisture-proof and heat-insulating wall according to claim 1, characterized in that: The two sides of the fixed ring (4) are respectively fixedly mounted with a limit plate (5), the outer side of the limit plate (5) is movably mounted with a limit frame (6), the interior of the limit plate (5) is penetrated by two movable holes (7), and the two movable holes (7) are respectively located on the two sides of the limit plate (5), the two ends of the limit frame (6) are respectively movably penetrated by the interior of the support seat (10), and the movable holes (7) of the limit frame (6) are located on the inner side of the support seat (10).
3. The prefabricated mold for an assembled moisture-proof and heat-insulating wall according to claim 1, characterized in that: A placement hole (11) is provided through the center of the support seat (10), a hole groove corresponding to the placement hole (11) is provided on the top of the base (1), a plurality of guide holes (12) are provided through the interior of the support seat (10), and the guide holes (12) are distributed around the placement hole (11).
4. The prefabricated mold for an assembled moisture-proof and heat-insulating wall according to claim 3, characterized in that: The vibration mechanism (13) further comprises a long spring (131), one end of the long spring (131) being fixedly mounted on the inner side of the inner wall of the hole groove, the other end of the long spring (131) being fixedly mounted with a guide block (132), the long spring (131) and part of the guide block (132) being located on the inner side of the placement hole (11), the guide block (132) being fixedly mounted on the bottom of a support plate (133), a plurality of guide posts (134) being fixedly mounted on the bottom of the support plate (133), a short spring (135) being fixedly mounted on the bottom of the guide posts (134), the short spring (135) and the guide posts (134) being located on the inner side of the guide hole (12), an annular track groove (136) being provided on the top of the support plate (133), and a lifting plate (137) being fixedly mounted on the inner side of the track groove (136).
5. The prefabricated mold for an assembled moisture-proof and heat-insulating wall according to claim 1, characterized in that: The bearing sleeve (141) is rotatably mounted on the bottom of the base plate (2) via a bearing, the support shaft (142) passes through the bearing inside the bearing sleeve (141), the rolling ball (143) is located on the inner side of the bearing sleeve (141), and the rolling ball (143) is in close contact with the inner side of the track groove (136), one end of the rolling ball (143) is rotatably mounted on one end of an L-rod (144) via a bearing, the other end of the L-rod (144) is fixedly mounted on a square block (145), a sleeve (146) is slidably arranged on the outer side of the square block (145), and the sleeve (146) is rotatably mounted on the center position of the top of the support plate (133) via a bearing, a movable square groove (147) is opened on the top of the sleeve (146), and the square block (145) is located on the inner side of the movable square groove (147).
6. The prefabricated mold for an assembled moisture-proof and heat-insulating wall according to claim 3, characterized in that: The base (1) has two transmission grooves (18) formed inside, a rotating shaft (15) is installed through a bearing in the middle of the transmission groove (18), and one end of the rotating shaft (15) close to the bottom plate (2) passes through the top of the base (1), and one end of the rotating shaft (15) passing through the top of the base (1) is fixedly installed with a limit rotating plate (16), a limit column (17) is movably arranged inside the limit rotating plate (16), and one end of the limit column (17) away from the base (1) is fixedly installed at the bottom of the limit plate (5).
7. The prefabricated mold for an assembled moisture-proof and heat-insulating wall according to claim 6, characterized in that: The fan (19) is composed of a short rod and fan blades. The short rod parts of the two fans (19) are respectively installed in the same transmission groove (18) through bearings. The fan blade parts of the fans (19) are located between the base (1) and the bottom plate (2). The short rod parts of the two fans (19) are respectively connected to the rotating shaft (15) through a belt transmission group (20), and the belt transmission group (20) is located on the inner side of the transmission groove (18).
8. A method for using a prefabricated mold for an assembled moisture-proof and heat-insulating wall according to any one of claims 1 to 7, characterized in that: S1: Installation of the base (1), the worker fixes the base (1) at the designated work location; S2: Injecting raw materials for the wall, the staff first applies a release agent on the top of the base plate (2) and the inner side of the mold frame (3), and then injects concrete and adds other moisture-proof and heat-insulating materials; S3: shaking the bottom plate (2) and the mold frame (3), starting the drive motor (8) to drive the entire bottom plate (2) to perform circular motion, so that the bottom plate (2) shakes horizontally, and under the action of the vibration mechanism (13), the bottom plate (2) vibrates in the vertical direction at the same time: S4: Add concrete. When the concrete on the top of the base plate (2) and the inner side of the mold frame (3) becomes more solid, observe whether the height of the concrete is reduced and add concrete appropriately.
Citation Information
Patent Citations
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