Jelly paste production equipment

Abstract

The invention discloses production equipment for jelly stickers (including TPE stickers, TPU stickers, silica gel stickers and labeling products with jelly properties, which are collectively called jelly stickers hereinafter), and relates to the technical field of jelly sticker production. Comprising a power motor, a feeding device, a material heating and dissolving device, a die head casting device, an unwinding deviation rectifying device, a heating and leveling device, a cooling device, a trimming and leveling device and a winding device which are connected in sequence, the heating and leveling device is connected with a water heater, and the cooling device is connected with an industrial cooling-water machine. The power motor, the feeding device, the material heating and dissolving device, the die head casting device, the unwinding deviation correcting device, the heating and leveling device, the cooling device, the trimming and leveling device, the winding device and the industrial cooling-water machine are all connected with the electric cabinet. The device is reasonable in structural layout, low in cost and high in efficiency, a mold does not need to be opened, and a heating tape casting process is adopted.

Description

Technical Field

[0001] The invention relates to the technical field of jelly patch production, and in particular to jelly patch production equipment. Background Art

[0002] Jelly stickers (including TPE stickers, TPU stickers, silicone stickers, and jelly-like labeling products, collectively referred to as "jelly stickers" below) are a kind of decorative items, usually used for the decoration of office or household items with smooth surfaces such as window glass, mirrors, computers, refrigerators, etc. Jelly stickers have the characteristics of novel styles, rich colors, and various varieties, and can be customized according to customer needs. Traditional jelly sticker production equipment mainly adopts mold injection molding, and the use of mold injection molding machines requires the opening of injection molds, which costs about 18,000 to 25,000 per set, and the cost is high. 1,800 PCS are produced per hour, and 43,200 PCS are produced per day, which is inefficient. In order to improve the production process of jelly stickers, the present invention designs a jelly sticker production equipment with high production efficiency. Summary of the invention

[0003] In view of the deficiencies in the prior art, the present invention aims to provide a jelly patch production device with a reasonable structure and layout, no need to open a mold, adopts a heating casting process, has low cost and high efficiency.

[0004] In order to achieve the above-mentioned purpose, the present invention is realized through the following technical scheme: a jelly patch production equipment, including a power motor, a feeding device, a heating and dissolving device, a die casting device, a unwinding and correcting device, a heating and leveling device, a cooling device, a trimming and leveling device and a winding device connected in sequence, the cooling device is connected to an industrial chiller, the heating and leveling device is connected to an industrial water heater, and the power motor, the feeding device, the heating and dissolving device, the die casting device, the unwinding and correcting device, the heating and leveling device, the cooling device, the trimming and leveling device, the winding device, the industrial chiller and the industrial water heater are all connected to an electric cabinet.

[0005] Preferably, the power motor is an electric motor or a hydraulic motor.

[0006] Preferably, the feeding device comprises a hopper and a feed control port, and a feed control port is provided below the hopper.

[0007] Preferably, the device for heating the molten material comprises a heater, a temperature control system and a connecting heating channel, wherein a heater is arranged in the connecting heating channel, the heater is connected to the temperature control system, and the temperature control system is connected to an electric cabinet.

[0008] Preferably, the die casting device comprises a die, an extruder and a casting platform, the extruder is connected to the die, and the die is connected to the casting platform.

[0009] Preferably, the trimming and leveling device comprises a trimming knife, a leveling roller and a waste recovery system, wherein the trimming knife is arranged at the front side of the leveling roller, and a waste recovery system is arranged below one side of the leveling roller. The material is first trimmed by the trimming knife, and then enters the leveling roller for surface leveling. The leveling roller is located above or beside the waste recovery system to ensure that any waste generated during the leveling process can smoothly enter the waste recovery system. The trimming and leveling device can efficiently trim and level the film or sheet, ensuring that the edge of the final product is neat and the surface is flat, thereby improving the product quality.

[0010] The present invention has the following beneficial effects:

[0011] 1. High degree of automation: The entire production process from feeding to winding is completed in sequence by multiple devices, which reduces manual intervention and improves production efficiency.

[0012] 2. Precise control: various devices such as unwinding and correcting devices and trimming and leveling devices can accurately control the position and shape of the material to ensure product quality.

[0013] 3. Efficient heating and cooling: The heating dissolving device and the heating leveling device can quickly heat the material to achieve the required flow state; the cooling device is connected to the industrial chiller, which can quickly cool the formed jelly patch to ensure production speed and product quality.

[0014] 4. Integrated design: All devices are connected to the electrical cabinet, realizing centralized control and management, and facilitating operation and maintenance.

[0015] 5. Energy saving and environmental protection: The use of industrial chillers not only improves cooling efficiency, but also saves energy and reduces energy consumption in the production process.

[0016] 6. Strong adaptability: The equipment is suitable for the production of jelly patches of different types and specifications, and has strong flexibility and adaptability.

[0017] 7. High safety: All parts of the equipment are connected to the electric cabinet 11, and the safety protection function can be realized through centralized control to ensure the safety of the operators.

[0018] In summary, the jelly patch production equipment has reasonable structural design and efficient automatic control, does not require molds, and adopts a heated casting process, which can significantly improve production efficiency and product quality while reducing energy consumption and labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments;

[0020] Figure 1 It is a structural schematic diagram of the present invention;

[0021] Figure 2 is a schematic diagram of a feeding device of the present invention;

[0022] Figure 3 It is a schematic diagram of a device for heating a melt of the present invention;

[0023] Figure 4 It is a schematic diagram of a die casting device of the present invention;

[0024] Figure 5 It is a schematic diagram of the trimming and leveling device of the present invention. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0026] Reference Figure 1-5 , this specific embodiment adopts the following technical scheme: a jelly patch production equipment, including a power motor 1, a feeding device 2, a heating and dissolving device 3, a die casting device 4, a unwinding and correcting device 5, a heating and leveling device 6, a cooling device 7, a trimming and leveling device 8 and a winding device 9 connected in sequence, the cooling device 7 is connected to an industrial chiller 10, and the power motor 1, the feeding device 2, the heating and dissolving device 3, the die casting device 4, the unwinding and correcting device 5, the heating and leveling device 6, the cooling device 7, the trimming and leveling device 8, the winding device 9 and the industrial chiller 10 are all connected to an electric cabinet 11.

[0027] It is worth noting that the power motor 1 is an electric motor or a hydraulic motor.

[0028] It is worth noting that the feeding device 2 includes a hopper 21 and a material control port 22 , and a material control port 22 is provided below the hopper 21 .

[0029] It is worth noting that the above-mentioned molten material heating device 3 includes a heater 31, a temperature control system 32 and a molten material tank 33 connected to a heating flow channel. The molten material tank 33 connected to the heating flow channel is provided with a heater 31, the heater 31 is connected to the temperature control system 32, and the temperature control system 32 is connected to the electric cabinet 11.

[0030] It is worth noting that the die casting device 4 comprises a die 41 , an extruder 42 and a casting platform 43 , the extruder 42 is connected to the die 41 , and the die 41 is connected to the casting platform 43 .

[0031] In addition, the trimming and leveling device 8 includes a trimming knife 81, a leveling roller 82 and a waste recovery system 83. The trimming knife 81 is arranged on the front side of the leveling roller 82, and the waste recovery system 83 is arranged below one side of the leveling roller 82. The material is first trimmed by the trimming knife, and then enters the leveling roller for surface leveling. The leveling roller is located above or beside the waste recovery system to ensure that any waste generated during the leveling process can smoothly enter the waste recovery system. The trimming and leveling device 8 can efficiently trim and level the film or sheet, ensuring that the edge of the final product is neat and the surface is flat, thereby improving the product quality.

[0032] The power motor of this specific embodiment is the power source of the entire equipment and is responsible for providing the kinetic energy required for the operation of the equipment. It can output power continuously and stably. The power and speed of the power motor can be adjusted according to production requirements. The feeding device is responsible for feeding the raw materials (such as jelly paste substrate) into the production equipment. The feeding device needs to ensure that the material can enter the next process evenly and continuously. The heating and dissolving device is used to heat the raw materials to a molten state to make them fluid. The heating and dissolving device needs to accurately control the temperature to ensure that the material can melt at an appropriate temperature. The die casting device is responsible for extruding the molten material through the die and forming a continuous film or sheet. The design of the die needs to ensure that the material can be evenly distributed and form a film of the required thickness and width. The unwinding and correcting device is used to release the formed film or sheet from the reel and perform a correction treatment. The unwinding and correcting device needs to ensure that the material does not deviate from the predetermined track during transportation. The heating and leveling device is used to heat the formed film or sheet to make its surface smoother. The heating and leveling device needs to accurately control the temperature and time to ensure that the surface of the material can achieve the ideal flatness. The cooling device is used to cool the heated and leveled film or sheet to solidify and shape it. The cooling device needs to ensure that the material can be quickly cooled at a suitable temperature to avoid deformation or adhesion. The trimming and leveling device is used to trim and level the film or sheet that has been cooled and solidified. The trimming and leveling device needs to ensure that the edges of the material are neat and the surface is flat to improve product quality. The winding device is used to roll the trimmed and leveled film or sheet into a roll for easy storage and transportation. The winding device needs to ensure that the material will not wrinkle or loosen during the winding process. The industrial chiller is used to provide low-temperature cooling water to the cooling device to accelerate the cooling process of the material. The industrial chiller needs to have efficient refrigeration capacity and stable operating performance to ensure the cooling effect. The electrical cabinet is the electrical control center of the entire equipment, responsible for controlling the operation of each device. The electrical cabinet needs to have good safety and reliability to ensure that the equipment can operate stably. These structures work together to enable the jelly patch production equipment to efficiently and stably produce high-quality jelly patch products.

[0033] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A jelly patch production equipment, characterized in that: The invention comprises a power motor (1), a feeding device (2), a heating and dissolving device (3), a die casting device (4), a reeling and correcting device (5), a heating and leveling device (6), a cooling device (7), a trimming and leveling device (8) and a reeling device (9) which are connected in sequence. The cooling device (7) is connected to an industrial chiller (10), the heating and leveling device (6) is connected to an industrial hot water machine, and the power motor (1), the feeding device (2), the heating and dissolving device (3), the die casting device (4), the reeling and correcting device (5), the heating and leveling device (6), the cooling device (7), the trimming and leveling device (8), the reeling device (9), the industrial chiller (10) and the industrial hot water machine are all connected to an electric cabinet (11).

2. A jelly patch production equipment according to claim 1, characterized in that: The power motor (1) is an electric motor or a hydraulic motor.

3. The jelly paste production equipment according to claim 1, characterized in that: The feeding device (2) comprises a hopper (21) and a material control port (22), and a material control port (22) is arranged below the hopper (21).

4. The jelly patch production equipment according to claim 1, characterized in that: The heating dissolving material device (3) comprises a heater (31), a temperature control system (32) and a dissolving material tank (33) connected to a heating flow channel, wherein the dissolving material tank (33) connected to the heating flow channel is provided with a heater (31), the heater (31) is connected to the temperature control system (32), and the temperature control system (32) is connected to an electric cabinet (11).

5. The jelly patch production equipment according to claim 1, characterized in that: The die casting device (4) comprises a die (41), an extruder (42) and a casting platform (43), wherein the extruder (42) is connected to the die (41), and the die (41) is connected to the casting platform (43).

6. The jelly patch production equipment according to claim 1, characterized in that: The trimming and leveling device (8) comprises a trimming knife (81), a leveling roller (82) and a waste recovery system (83); the trimming knife (81) is arranged on the front side of the leveling roller (82), and the waste recovery system (83) is arranged below one side of the leveling roller (82).

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