Multidirectional compression molding equipment for one-time molding of double-layer tray
By designing a multi-directional molding equipment, the transverse outer core pulling and inclined slider inner core pulling structure, combined with the ejection structure, the one-time molding of the double-layer pallet is achieved, solving the problems of low efficiency and poor stability of traditional single-layer hydraulic devices.
Patent Information
- Application Number
- CN202510117439.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2045-01-24
AI Technical Summary
Traditional single-layer hydraulic devices cannot form double-layer pallets at one time, resulting in low processing efficiency and poor product structural stability.
A multi-directional molding equipment is designed, adopting a transverse outer core extraction structure and an inclined slider inner core extraction mechanism. Combined with the ejection structure, the mold is driven to move through the hydraulic cylinder to realize one-time molding of the double-layer pallet.
The two-layer pallets are single-use molding, which improves processing efficiency and product stability, and is suitable for molding of different shapes.
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Figure CN119550537A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of pallet hydraulic devices, and in particular to a multi-directional compression molding device for one-time molding of a double-layer pallet. Background Art
[0002] A pallet is a horizontal platform device used for packaging, stacking, handling and transporting goods and products as unit loads. As a type of packaging equipment similar to containers, pallets are now widely used in production, transportation, warehousing and circulation, and are considered to be one of the two key innovations in the logistics industry in the 20th century. As a tool for stacking and handling goods, pallets are movable cargo platforms and important logistics equipment. They play an irreplaceable role in the fast and efficient modern industrial and commercial logistics system, and have broad market prospects in my country. Most of the pallets currently in use are prepared by hydraulic forming. The molding of logistics pallets has a history of many years, but traditional hydraulic devices are mostly single-layer hydraulics. Such hydraulic methods are limited to the pressing method in a single direction, and their products are always single-layer structures. Molded logistics pallets always have only one style, single-sided nine-legs, or the product is first pressed into a single-sided accessory by a hydraulic device and then the different single-sided accessories are assembled into a double-sided panel. This results in low preparation and processing efficiency, and the final product has poor structural stability and is inconvenient to use. Therefore, it is very important to provide a multi-directional molding equipment that can be used for one-time molding of double-layer pallets. Summary of the invention
[0003] The present invention is intended to provide a multi-directional compression molding device for one-time molding of a double-layer pallet, so as to solve the technical problems raised in the above-mentioned background technology.
[0004] In order to achieve the above object, the present invention provides the following technical solutions: A multi-directional compression molding device for one-time molding of a double-layer pallet, comprising a base frame, the base frame is connected to a lower fixed plate, the lower fixed plate is connected to a connecting rod, the connecting rod is connected to a middle fixed plate and an upper fixed plate, the middle fixed plate is connected to a lower mold assembly, the upper fixed plate is connected to a lower pressure cylinder, the lower pressure cylinder is connected to an upper mold assembly; the lower fixed plate is connected to a mounting plate, the mounting plate is connected to a positioning rod, the positioning rod is connected to the positioning plate; the lower fixed plate is connected to an upper pressure cylinder, the upper pressure cylinder is connected to a lower mold moving frame, the lower mold moving frame is slidably connected to the positioning plate, and the lower mold moving frame is connected to a lower mold plate; A transverse outer core-pulling structure, wherein the transverse outer core-pulling structure is connected to the middle fixed plate and is used to form an outward-facing hollow structure; A core-pulling mechanism in the inclined slide block, the core-pulling mechanism in the inclined slide block is connected to the lower mold assembly, and the core-pulling mechanism in the inclined slide block is used to form an inward-facing hollow structure; The ejection structure is connected to the lower fixing plate and is used to eject the finished product.
[0005] Preferably, the transverse external core pulling structure includes a transverse hydraulic cylinder, and the transverse hydraulic cylinder is provided with several groups. The transverse hydraulic cylinder is connected to a mounting seat, and the mounting seat is connected to a middle fixed plate. The transverse hydraulic cylinder is connected to a transverse core pulling slider, and the transverse core pulling slider is slidably connected to the lower mold assembly.
[0006] Preferably, the inner core pulling mechanism of the inclined slider comprises an inner core pulling frame and an inclined slider hydraulic cylinder, the positioning plate is connected with the inner core pulling platform, the inner core pulling frame is connected with the inner core pulling platform, the inner side of the inner core pulling frame is slidably connected with the inner core pulling slider, the inner core pulling slider is in the shape of a figure 7, the inner core pulling frame is provided with a through hole, the inner core pulling slider cooperates with the through hole, the inner core pulling slider is provided with a dovetail groove, the inclined slider hydraulic cylinder is connected with the lower fixed plate, the inclined slider hydraulic cylinder is connected with a resistance plate, the resistance plate is connected with the inner core pulling inclined top block, the inner core pulling inclined top block is slidably connected with the inner core pulling frame, the inner core pulling inclined top block is connected with a dovetail block, and the dovetail block is slidably connected with the dovetail groove.
[0007] Preferably, the ejection structure comprises an ejection hydraulic cylinder, the ejection hydraulic cylinder is connected to the lower fixed plate, the ejection hydraulic cylinder output shaft is connected to the ejection plate, the ejection plate is connected to the ejection rod, and the ejection rod is slidably connected to the positioning plate and the lower template.
[0008] Preferably, the middle fixing plate and the lower mold assembly are respectively provided with through holes, and the lower mold plate and the through holes cooperate with each other.
[0009] Preferably, the ejection plate and the contact plate are slidably connected to the positioning rod respectively.
[0010] Preferably, the inner core-pulling inclined ejector block is slidably connected to the ejection plate.
[0011] Preferably, the lower mold moving frame is slidably connected to the ejection plate and the resistance plate respectively.
[0012] The beneficial effects of this technical solution are: The compression molding equipment provided by the technical solution consists of structures such as a horizontal external core pulling mechanism, an inclined slider internal core pulling mechanism and an ejection mechanism. The horizontal hydraulic cylinder drives the horizontal hydraulic mold to move, so as to form the outward-facing hollow structure of the product. The inclined slider hydraulic cylinder can drive the vertical core pulling ejector block to move and then form the inward-facing hollow structure of the product. The structural changes of the mold and the hydraulic equipment enable the compression molding die to be hydraulically formed into an integrated pallet with a double-layer structure at one time, which greatly improves the processing efficiency. The produced pallets are integrally formed and have better stability, which provides more possibilities for pallet preparation, improves the applicability of the device, and promotes the development of the industry. It has obvious positive improvement significance.
[0013] The lower mold plate is connected to the upper pressing cylinder, so that during compression molding, the molding can be completed by pressing down through the upper mold assembly or by pressing up through the lower mold plate, thereby improving the molding efficiency and molding applicability and facilitating the molding of molds of different shapes. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a structural schematic diagram of the present invention; Figure 3 A schematic diagram of the structure of the lower mold assembly provided by the present invention; Figure 4 A front cross-sectional view of the inner core-pulling slider provided by the present invention; Figure 5 A top sectional view of the inner core pulling slider provided by the present invention; Figure 6 A schematic structural diagram of the inner core-pulling inclined ejector block provided by the present invention; Figure 7 A schematic diagram of the structure of the lower mold assembly provided by the present invention; Figure 8 A schematic diagram of the structure of the positioning plate provided by the present invention; Fig. 9 A schematic diagram of the structure of the ejector plate provided by the present invention; Fig.10 A schematic diagram of the structure of the lower template provided by the present invention; Fig.11 A partial exploded schematic diagram of the lower mold assembly provided by the present invention; Figure numerals: base frame 1, lower fixed plate 2, connecting rod 3, middle fixed plate 4, upper fixed plate 5, lower mold assembly 6, lower pressure cylinder 7, upper mold assembly 8, mounting plate 9, positioning rod 10, positioning plate 11, upper pressure cylinder 12, lower mold moving frame 13, lower mold plate 14, transverse hydraulic cylinder 15, mounting seat 16, transverse core pulling slider 17, inner core pulling frame 18, inclined slider hydraulic cylinder 19, inner core pulling table 20, inner core pulling slider 21, through hole 22, dovetail groove 23, resistance plate 24, inner core pulling inclined ejector block 25, dovetail block 26, ejection hydraulic cylinder 27, ejection plate 28, ejection rod 29, through hole 30. DETAILED DESCRIPTION
[0015] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments: like Figures 1 to 11 The multi-directional molding equipment for one-time molding of double-layer pallets shown in the figure comprises a base frame 1, the base frame 1 is connected to a lower fixed plate 2, the lower fixed plate 2 is connected to a connecting rod 3, the connecting rod 3 is connected to a middle fixed plate 4 and an upper fixed plate 5, the middle fixed plate 4 is connected to a lower mold assembly 6, the lower mold assembly 6 can also be understood as a mother frame, which provides space for product molding, the upper fixed plate 5 is connected to a downward pressure cylinder 7, the downward pressure cylinder 7 is connected to an upper mold assembly 8; the upper mold assembly 8 can be inserted into the lower mold assembly 6, the lower fixed plate 2 is connected to a mounting plate 9, the mounting plate 9 A positioning rod 10 is connected, and the positioning rod 10 is connected to a positioning plate 11; the lower fixed plate 2 is connected to an upper pressure cylinder 12, and the upper pressure cylinder 12 is connected to a lower mold moving frame 13, and the lower mold moving frame 13 is slidably connected to the positioning plate 11, and the lower mold moving frame 13 is connected to a lower mold plate 14; the middle fixed plate 4 and the lower mold assembly 6 are respectively provided with through holes 30, and the lower mold plate 14 cooperates with the through holes 30, that is, the lower mold plate 14 can pass through the middle fixed plate 4 and the bottom of the lower mold assembly 6 through the through holes 30, and then enter the interior of the lower mold assembly 6, and is located below the upper mold assembly 8; The transverse outer core pulling structure is connected to the middle fixed plate 4, and the transverse outer core pulling structure is used to form an outward-facing hollow structure; the transverse outer core pulling structure includes a transverse hydraulic cylinder 15, and the transverse hydraulic cylinder 15 is provided with four groups. The four groups of transverse hydraulic cylinders 15 are respectively located on the front side, rear side, left side and right side of the lower mold assembly 6, and the transverse hydraulic cylinder 15 is connected to a mounting seat 16, and the mounting seat 16 is connected to the middle fixed plate 4. The transverse hydraulic cylinder 15 is connected to a transverse core pulling slider 17, and the transverse core pulling slider 17 is slidably connected to the lower mold assembly 6. The transverse core pulling slider 17 is slidably connected to the side wall of the lower mold assembly 6, that is, the transverse core pulling slider 17 can pass through the side wall of the lower mold assembly 6 and enter the inner side of the lower mold assembly 6.
[0016] The core-pulling mechanism in the inclined slider is connected to the lower mold assembly 6. The core-pulling mechanism in the inclined slider is used to form an inward-looking hollow structure; the core-pulling mechanism in the inclined slider includes an inner core-pulling frame 18 and an inclined slider hydraulic cylinder 19. The positioning plate 11 is connected to an inner core-pulling table 20. The inner core-pulling frame 18 is connected to the inner core-pulling table 20. The cross-section of the inner core-pulling frame 18 is rectangular. The inner side of the inner core-pulling frame 18 is slidably connected to an inner core-pulling slider 21. One group of inner core-pulling frames 18 can be slidably connected to four groups of inner core-pulling sliders 21. The four groups of inner core-pulling sliders 21 are respectively slidably connected to the inner side walls of the four sides of the inner core-pulling frame 18. The inner core-pulling slider 21 can only slide horizontally along the inner core-pulling frame 18. The inner core-pulling slider 21 is in the shape of a 7. The inner core-pulling frame 18 is provided with a through hole 22. The inner core-pulling slider 21 cooperates with the through hole 22. The protruding portion of the upper end of the block 21 is slidably connected with the through hole 22, further making it possible for the inner core-pulling slider 21 to slide horizontally only relative to the inner core-pulling frame 18. The inner core-pulling slider 21 is provided with a dovetail groove 23. The inclined slider hydraulic cylinder 19 is connected to the lower fixed plate 2. The inclined slider hydraulic cylinder 19 is connected to a resistance plate 24. The resistance plate 24 is connected to an inner core-pulling inclined top block 25. The inner core-pulling inclined top block 25 is slidably connected to the inner core-pulling frame 18. The inner core-pulling inclined top block 25 is connected to a dovetail block 26. The dovetail block 26 is slidably connected to the dovetail groove 23. One inner core-pulling inclined top block 25 can be connected to four groups of dovetail blocks 26. The four groups of dovetail blocks 26 respectively cooperate with four groups of inner suction sliders in one group of inner core-pulling frames 18. In actual design, a corresponding number of inner core-pulling frames 18 and inner core-pulling top blocks can be set according to actual product needs. Since the inner core-pulling slider 21 is in a 7-shape, the outer side of the inner core-pulling inclined top block 25 and the dovetail block 26 are also inclined, and the inner core-pulling slider 21 can only move along the inner core-pulling frame 18, so as the inner core-pulling inclined top block 25 moves up or down, the dovetail block 26 also moves up or down with the inner core-pulling inclined top block 25, and the inclined dovetail block 26 slides along the inclined dovetail groove 23, and then contacts the side wall of the dovetail groove 23, so that the inner core-pulling slider 21 moves horizontally, and then the inner core-pulling slider 21 moves horizontally along the through hole 22, so as to realize the molding of the inward hollow structure of the product and core pulling; The ejection structure is connected to the lower fixed plate 2, and the ejection structure is used to eject the finished molded product; the ejection structure includes an ejection hydraulic cylinder 27, and the ejection hydraulic cylinder 27 is connected to the lower fixed plate 2. Multiple groups of ejection hydraulic cylinders 27 can be provided, and the output shafts of the multiple groups of ejection hydraulic cylinders 27 are commonly connected to the ejection plate 28, and the ejection plate 28 is connected to the ejection rod 29, and the ejection rod 29 is slidably connected to the positioning plate 11 and the lower template 14.
[0017] The ejector plate 28 and the resistance plate 24 are respectively slidably connected to the positioning rod 10, the ejector plate 28 is located above the resistance plate 24, the inner core-pulling inclined ejector block 25 is slidably connected to the ejector plate 28, the lower mold plate 14 is slidably connected to the inner core-pulling frame 18, and the lower mold moving frame 13 is also slidably connected to the ejector plate 28 and the resistance plate 24, so that the lower mold moving frame 13 can drive the lower mold plate 14 to move upward or downward.
[0018] The specific implementation process is as follows: When using, press Figure 1 As shown in the figure, the molding device is installed. At this time, the lower mold plate 14 is located at the bottom of the inner side of the lower mold assembly 6, the ejector rod 29 is inserted in the lower mold plate 14, and the top of the ejector rod 29 is flush with the corresponding position of the lower mold plate 14. At this time, the transverse core-pulling slider 17 is not inserted into the lower mold assembly 6, and the outer end of the inner core-pulling slider 21 is also flush with the outer side wall of the inner core-pulling frame 18; at this time, the original product with molding can be placed in the lower mold assembly 6, and the original product is aligned with the lower mold plate 14, the side wall of the inner core-pulling frame 18 and the lower mold assembly 6. The inner wall of the mold assembly 6 is in conflict, and the inclined slider hydraulic cylinder 19 is started at this time. The inclined slider hydraulic cylinder 19 drives the conflict plate 24 and the inner core-pulling inclined ejector block 25 to move upward, and the inner core-pulling inclined ejector block 25 moves upward to push the inner core-pulling slider 21 to slide, so that the inner core-pulling slider 21 slides out of the inner core-pulling frame 18 along the through hole 22, which is convenient for subsequent forming of the inner hollow structure, and then the transverse hydraulic cylinder 15 is started, and the transverse hydraulic cylinder 15 drives the transverse forming mold to move so that it is inserted into the lower mold assembly 6 for subsequent forming. Continue with the outer hollow structure, then start the downward pressure cylinder 7 to drive the upper mold assembly 8 to press down. During this period, the upward pressure cylinder 12 can be started according to the actual production situation to drive the lower mold plate 14 to move up, thereby completing the molding of the original product and making the original product molded. After the product is molded and cooled, start the downward pressure cylinder 7 to drive the upper mold assembly 8 to move up, and then start the transverse hydraulic cylinder 15 to drive the transverse molding mold to slide out of the lower mold assembly 6, start the inclined slider hydraulic cylinder 19 to drive the inner core pulling inclined ejector block 25 to move down, so that the inner core pulling slider 21 slides into the through hole 22 again, and then start the ejection hydraulic cylinder 27, the ejection hydraulic cylinder 27 drives the ejection plate 28 to move up, and then drives all the ejection rods 29 to move up, the ejection rod 29 moves up to resist the already formed product, and lifts the product upward, so that the product is separated from the fit with the lower mold plate 14, and then ejects the product out of the lower mold assembly 6, takes out the product to complete the molding, and then resets the device to perform the next molding again.
[0019] The above is only an embodiment of the present invention, and the common knowledge such as the known specific technical solutions and / or characteristics in the solution is not described in detail here. It should be pointed out that for those skilled in the art, without departing from the technical solution of the present invention, several modifications and improvements can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.
Claims
1. A multi-directional molding device for one-time molding of double-layer pallets, characterized in that: The invention comprises a base frame (1), wherein the base frame (1) is connected to a lower fixed plate (2), the lower fixed plate (2) is connected to a connecting rod (3), the connecting rod (3) is connected to a middle fixed plate (4) and an upper fixed plate (5), the middle fixed plate (4) is connected to a lower die assembly (6), the upper fixed plate (5) is connected to a lower pressure cylinder (7), and the lower pressure cylinder (7) is connected to an upper die assembly (8); the lower fixed plate (2) is connected to a mounting plate (9), the mounting plate (9) is connected to a positioning rod (10), and the positioning rod (10) is connected to a positioning plate (11); the lower fixed plate (2) is connected to an upper pressure cylinder (12), the upper pressure cylinder (12) is connected to a lower die moving frame (13), the lower die moving frame (13) is slidably connected to the positioning plate (11), and the lower die moving frame (13) is connected to a lower die plate (14); A transverse outer core-pulling structure, the transverse outer core-pulling structure being connected to the middle fixed plate (4), the transverse outer core-pulling structure being used for forming an outward-facing hollow structure; A core-pulling mechanism in the inclined slide block, the core-pulling mechanism in the inclined slide block being connected to the lower mold assembly (6), and the core-pulling mechanism in the inclined slide block being used for forming an inward-facing hollow structure; An ejection structure, the ejection structure is connected to the lower fixing plate (2), and the ejection structure is used to eject the finished molded product.
2. A multi-directional molding device for one-time molding of double-layer pallets as claimed in claim 1, characterized in that: The transverse external core pulling structure comprises a transverse hydraulic cylinder (15), wherein the transverse hydraulic cylinder (15) is provided with a plurality of groups, wherein the transverse hydraulic cylinder (15) is connected to a mounting seat (16), wherein the mounting seat (16) is connected to a middle fixed plate (4), wherein the transverse hydraulic cylinder (15) is connected to a transverse core pulling slider (17), and wherein the transverse core pulling slider (17) is slidably connected to a lower die assembly (6).
3. The multi-directional molding equipment for one-time molding of double-layer pallets as claimed in claim 1, characterized in that: The inclined slider inner core pulling mechanism comprises an inner core pulling frame (18) and an inclined slider hydraulic cylinder (19); the positioning plate (11) is connected to an inner core pulling platform (20); the inner core pulling frame (18) is connected to the inner core pulling platform (20); an inner core pulling slider (21) is slidably connected to the inner side of the inner core pulling frame (18); the inner core pulling slider (21) is in a 7-shape; the inner core pulling frame (18) is provided with a through hole (22); the inner core pulling slider (21) and the through hole (22) cooperate with each other. The inner core-pulling slider (21) is provided with a dovetail groove (23), the inclined slider hydraulic cylinder (19) is connected to the lower fixed plate (2), the inclined slider hydraulic cylinder (19) is connected to a contact plate (24), the contact plate (24) is connected to an inner core-pulling inclined ejector block (25), the inner core-pulling inclined ejector block (25) is slidably connected to the inner core-pulling frame (18), the inner core-pulling inclined ejector block (25) is connected to a dovetail block (26), and the dovetail block (26) is slidably connected to the dovetail groove (23).
4. The multi-directional molding equipment for one-time molding of double-layer pallets as claimed in claim 1, characterized in that: The ejection structure comprises an ejection hydraulic cylinder (27), the ejection hydraulic cylinder (27) is connected to the lower fixed plate (2), the output shaft of the ejection hydraulic cylinder (27) is connected to an ejection plate (28), the ejection plate (28) is connected to an ejection rod (29), and the ejection rod (29) is slidably connected to both the positioning plate (11) and the lower template (14).
5. The multi-directional molding equipment for one-time molding of double-layer pallets as claimed in claim 1, characterized in that: The middle fixed plate (4) and the lower mold assembly (6) are respectively provided with through holes (30), and the lower mold plate (14) cooperates with the through holes (30).
6. The multi-directional molding equipment for one-time molding of double-layer pallets as claimed in claim 1, characterized in that: The ejection plate (28) and the contact plate (24) are respectively slidably connected to the positioning rod (10).
7. The multi-directional molding equipment for one-time molding of double-layer pallets as claimed in claim 1, characterized in that: The inner core-pulling inclined ejector block (25) is slidably connected to the ejector plate (28).
8. The multi-directional molding equipment for one-time molding of double-layer pallets as claimed in claim 1, characterized in that: The lower die moving frame (13) is slidably connected to the ejection plate (28) and the contact plate (24) respectively.
Citation Information
Patent Citations
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