Automatic lifting and mounting device for concrete pipe
By designing a concrete pipe automatic lifting installation device including support pipe, installation ring, horizontal limit guide beam and lifting guide beam, the problem of inconvenient installation and lifting of concrete pipe shafts in the prior art is solved, efficient vertical transportation and installation are achieved, and construction efficiency is improved.
Patent Information
- Application Number
- CN202411780768.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-03-04
AI Technical Summary
The prior art lacks efficient lifting and disassembly devices in the shaft installation of concrete pipes, resulting in the concrete pipe being susceptible to compression.
A concrete pipe automatic lifting installation device is designed, including support pipe, installation ring, horizontal limit guide beam and lifting guide beam. The lifting guide beam and support pipe are connected by tensioning chains to realize automatic drag hook and vertical transportation.
The device provides effective vertical transportation and installation methods, can adapt to concrete pipes of different pipe diameters, improve construction efficiency and protect concrete pipes.
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Figure CN119551544A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building construction, in particular to an automatic lifting and installation device for a concrete pipe. Background Art
[0002] Municipal engineering refers to the construction of municipal facilities. Municipal facilities refer to various buildings, structures, equipment, etc. that are set up within the planning and construction scope of urban areas, towns (villages) and provide paid or free public products and services to residents based on government responsibilities and obligations. Municipal infrastructure projects refer to the civil engineering, pipeline, and equipment installation projects of urban roads, public transportation, water supply, drainage, gas, heat, gardening, sanitation, sewage treatment, garbage disposal, flood control, underground public facilities and ancillary facilities.
[0003] In the field of municipal roads, the installation process of shafts, blind pipes, and inspection wells is that the concrete pipe itself is a rigid material. According to statistics, the most favorable lifting and installation method is vertical lifting and installation, and the vertical lifting and installation process is statistically compared. The most favorable method is to support and lift the concrete pipe inner diameter to install, which is not easy to damage the finished material.
[0004] Traditionally, horizontal concrete pipes use pipe unloaders, which can quickly complete installation and hoisting. However, for vertical shaft installation, there is no better hoisting and disassembly device. Traditionally, slings are usually used to tie up the vertical shaft. If the concrete quality is defective, the concrete pipe is easily crushed. Summary of the invention
[0005] The purpose of the present invention is to overcome the problems raised in the above-mentioned background technology and provide an automatic lifting and installation device for concrete pipes, which provides effective vertical transportation, vertical installation, and automatic towing hook methods, meets the vertical transportation and vertical installation methods of most concrete pipes, and effectively improves construction efficiency.
[0006] The purpose of the present invention is mainly achieved through the following technical solutions:
[0007] A device for automatically lifting and installing a concrete pipe comprises a support pipe, wherein a mounting ring is sleeved on the support pipe, and the mounting ring is fixed on the outer wall of the support pipe, and a plurality of horizontal limit guide beams are arranged on the mounting ring, and one end of the horizontal limit guide beams is vertically fixed to the outer wall of the mounting ring; a lifting guide beam is arranged in each of the horizontal limit guide beams, and the lifting guide beams can move and be fixed in the horizontal limit guide beams, and a tensioning chain is connected to the top of the lifting guide beam, and the tensioning chain is fixed to the outer wall of the support pipe. Traditionally, horizontal concrete pipes use pipe unloaders, which can quickly complete installation and hoisting. However, for shaft installation, there is no better hoisting and disassembly device so far. Traditionally, slings are usually used to bind the shaft, and if the concrete quality is defective, the concrete pipe is easily crushed. In order to solve the above problems, this scheme designs an automatic lifting and installation device for concrete pipes, including a support pipe, a mounting ring is sleeved on the support pipe, and the mounting ring is fixed on the outer wall of the support pipe, a plurality of horizontal limit guide beams are arranged on the mounting ring, and one end of the horizontal limit guide beams is vertically fixed to the outer wall of the mounting ring, and the horizontal limit guide beams are used to change the working distance of the device, so that concrete pipes of different diameters can be lifted, and a lifting guide beam is arranged in the horizontal limit guide beam, and the lifting guide beam can be moved and fixed in the horizontal limit guide beam, and the top of the lifting guide beam is connected to a tensioning chain, and the tensioning chain is fixed to the outer wall of the support pipe. The lifting guide beam and the support pipe can be connected by the tensioning chain, and the tensioning chain is connected to the top of the lifting guide beam. When the lifting guide beam is working, the applied force can make the bottom end of the lifting guide beam tend to move outward, so that it can be stuck more tightly with the inner wall of the concrete pipe. This application can provide effective vertical transportation, vertical installation, and automatic hooking methods, meet most of the vertical transportation and vertical installation methods of concrete pipes, and effectively improve construction efficiency.
[0008] Furthermore, the support tube includes an upper support tube and a lower support tube, a lifting ring is installed on the top of the upper support tube, the top of the lower support tube is inserted into the bottom of the upper support tube, and the lower support tube can move in the upper support tube. The lifting ring is used to connect with the lifting equipment, and the support tube is designed to be disassembled in two sections for easy assembly and storage.
[0009] Furthermore, the outer wall of the lower support tube is covered with a trumpet-shaped retaining ring, which is fixed on the outer wall of the lower support tube, and the end with a smaller end surface faces the upper support tube. By utilizing the variable diameter of the retaining ring, the lower support tube can be fixed in the upper support tube without damaging the tube wall by drilling.
[0010] Furthermore, a locking arm is provided on the outer wall of the upper support tube, one end of the locking arm is connected to the outer wall of the upper support tube, and the other end is located below the retaining ring and contacts the bottom of the retaining ring. Through the locking arm, the lower support tube is fixed in the upper support tube under the action of gravity, and the larger end surface of the bottom of the retaining ring and the locking arm are used for locking and fixing.
[0011] Furthermore, in order to prevent sliding, a locking groove is provided on the wall surface where the locking arm and the retaining ring contact. The locking groove can increase the friction force, so that the retaining ring can be firmly locked on the wall surface of the locking arm to prevent sliding.
[0012] Furthermore, the top of the horizontal limit guide beam is concave to form a through slot, a locking hole is provided on the side wall of the horizontal limit guide beam, and the locking hole and the through slot are communicated, a connecting hole is provided in the lifting guide beam, and a locking bolt is provided in the locking hole, and the locking bolt passes through the corresponding locking hole and the connecting hole. After the lifting guide beam passes through the through slot and moves horizontally to a suitable position, the locking bolt passes through the corresponding locking hole and the connecting hole to fix the position of the lifting guide beam and the horizontal limit guide beam, so that concrete pipes of different diameters can be lifted.
[0013] Furthermore, the outer wall of the lifting guide beam is concave to form a plurality of anti-skid grooves. The anti-skid grooves can effectively contact with the concrete pipe, so that the vertical installation improves the construction efficiency.
[0014] In summary, compared with the prior art, the present invention has the following beneficial effects: when the lifting guide beam is working, the force applied by the present invention can make the bottom end of the lifting guide beam tend to move outward, so that it can be stuck more tightly with the inner wall of the concrete pipe. The present application can provide effective vertical transportation, vertical installation, and automatic towing hook methods, which can meet the vertical transportation and vertical installation methods of most concrete pipes and effectively improve construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings described herein are used to provide a further understanding of the embodiments of the present invention, constitute a part of this application, and do not constitute a limitation of the embodiments of the present invention. In the drawings:
[0016] Figure 1 It is a structural schematic diagram of the present invention.
[0017] The names corresponding to the reference numerals in the accompanying drawings are:
[0018] 1-lifting ring, 2-upper support tube, 3-mounting plate one, 4-mounting plate two, 5-tensioning chain, 6-locking arm, 7-guard ring, 8-lifting guide beam, 9-lower support tube, 10-horizontal limit guide beam, 11-locking hole, 12-mounting ring, 13-concrete pipe. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0021] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0022] The present invention and the field of municipal and temporary engineering construction technology are specifically aimed at the lifting and installation of municipal road shafts, blind pipes, inspection wells, etc. Figure 1 As shown, an automatic lifting and installation device for concrete pipes in this embodiment includes a support pipe, and the support pipe includes an upper support pipe 2 and a lower support pipe 9. A lifting ring 1 is installed on the top of the upper support pipe 2, and the top of the lower support pipe 9 is inserted into the bottom of the upper support pipe 2, and the lower support pipe 9 can move in the upper support pipe 2. The lifting ring is used to connect with the lifting equipment, and the support pipe is designed to be disassembled in two sections for easy assembly and storage. A mounting ring 12 is sleeved on the outer wall of the bottom of the lower support pipe 9, and the mounting ring 12 is fixed on the outer wall of the lower support pipe 9. Three horizontal limit guide beams 10 are arranged on the mounting ring 12, and one end of the horizontal limit guide beams 10 is vertically fixed to the outer wall of the mounting ring 12, and the adjacent horizontal limit guide beams 10 form an angle of 120°. The horizontal limit guide beams 10 are used to change the working distance of the device, and can lift concrete pipes of different diameters.
[0023] A lifting guide beam 8 is provided in each horizontal limit guide beam 10, and the lifting guide beam 8 can move and be fixed in the horizontal limit guide beam 10. A tension chain 5 is connected to the top of the lifting guide beam 8. Three mounting plates 13 are fixed on the outer wall of the upper support tube 2. The mounting plates 13 are evenly arranged around the axis of the upper support tube 2. Each tension chain 5 is fixed to a mounting plate 13. In this way, the tension chain 5 can be tightened to fix the horizontal limit guide beam 10 after the position is adjusted in place, and it can also play a protective role in preventing the lower part from slipping. The tension chain 5 adopts a steel chain, and the lifting guide beam 8 and the support tube can be connected by the tension chain 5. Moreover, the tension chain 5 is connected to the top of the lifting guide beam 8. When the lifting guide beam 8 is working, the applied force can make the bottom end of the lifting guide beam 8 tend to move outward, so that it can be more tightly stuck with the inner wall of the concrete pipe. This solution can provide effective vertical transportation, vertical installation, and automatic towing hook methods, meet most of the vertical transportation and vertical installation methods of concrete pipes, and effectively improve construction efficiency.
[0024] A trumpet-shaped retaining ring 7 is sleeved on the outer wall of the lower support tube 9, and the retaining ring 7 is fixed on the outer wall of the lower support tube 9, and the end with a smaller end face faces the upper support tube 2. The retaining ring 7 is located above the mounting ring 12. By utilizing the variable diameter of the retaining ring 7, the lower support tube 9 can be fixed in the upper support tube 2 without drilling or damaging the tube wall, thereby ensuring the force stability and service life of the support tube.
[0025] The outer wall of the upper support tube 2 is provided with a locking arm 6, and three mounting plates 2 4 are provided on the outer wall of the upper support tube 2. The mounting plates 2 4 are evenly fixed on the outer wall of the upper support tube 2 around the axis of the upper support tube 2. Each locking arm 6 is connected to a corresponding mounting plate 2 4, and can be fixed after adjusting the angle. The other end of the locking arm 6 is located below the retaining ring 7 and contacts the bottom of the retaining ring 7. Through the locking arm 6, under the action of gravity, the lower support tube 2 is fixed in the upper support tube, and it uses the larger end surface at the bottom of the retaining ring 7 and the locking arm 6 for locking and fixing.
[0026] In order to prevent sliding, a locking groove is provided on the wall surface where the locking arm 6 and the retaining ring 7 contact. The locking groove can increase the friction force, so that the retaining ring 7 can be firmly locked on the wall surface of the locking arm 6 to prevent sliding. The outer wall of the lifting guide beam 8 is concave to form a plurality of anti-skid grooves. The anti-skid groove can effectively contact with the concrete pipe, so that it can be installed vertically to improve the construction efficiency.
[0027] The top of the horizontal limit guide beam 10 is concave to form a through slot, a locking hole 11 is provided on the side wall of the horizontal limit guide beam 10, and the locking hole 11 is connected to the through slot, and a connecting hole is provided in the lifting guide beam 8, and a locking bolt is provided in the locking hole, and the locking bolt passes through the corresponding locking hole 11 and the connecting hole. After the lifting guide beam 8 passes through the through slot and moves horizontally to a suitable position, the locking bolt passes through the corresponding locking hole 11 and the connecting hole to fix the position of the lifting guide beam 8 and the horizontal limit guide beam 10, so that concrete pipes of different diameters can be lifted.
[0028] The vertical steel pipe is composed of two sections, in which the upper support pipe 2 adopts a steel pipe with an inner diameter of φ48.3, and the outer diameter of the lower support pipe 9 is slightly smaller than φ48.3, so that it can be embedded. The locking arm 6 is a U-shaped structure, and three groups of locking arms 6 are arranged around the upper support pipe 2, evenly and symmetrically arranged at 120°. A steel lock mouth is set at the end of the U-shaped locking arm 6, and the steel lock mouth effectively engages and locks with the conical guard ring to prevent the concrete pipe from falling. The lifting guide beam is an L-shaped structure, which is arranged around the lower support pipe 9 in three groups, evenly and symmetrically arranged at 120°, one end is connected in series with the upper tension chain 5, and the other end is provided with a steel lock mouth, which effectively contacts the concrete pipe, so that it can be installed vertically to improve construction efficiency. Three groups of horizontal limit guide beams are arranged around the lower support pipe 9, evenly and symmetrically arranged at 120°, and the locking holes 11 are evenly arranged along the outer diameter direction of the guide beam for locking and limiting, which can effectively control the vertical installation of concrete pipes of 300-800mm.
[0029] This solution improves construction efficiency, with simple operation, automatic hoisting, automatic hook and other high flexibility, thus ensuring the vertical installation of concrete pipes and quality control of finished materials. It also has a wide range of uses. The device is designed for vertical installation and can effectively control the vertical installation of concrete pipes with a diameter of 300-800mm, meeting the needs of most municipal road water supply and drainage projects.
[0030] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. The standard parts used in the present invention can be purchased from the market, and the special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A concrete pipe automatic lifting and installation device, characterized in that: The invention comprises a support tube, wherein a mounting ring (12) is sleeved on the support tube, and the mounting ring (12) is fixed on the outer wall of the support tube, and a plurality of horizontal limit guide beams (10) are arranged on the mounting ring (12), and one end of each horizontal limit guide beam (10) is vertically fixed to the outer wall of the mounting ring (12); a lifting guide beam (8) is arranged in each horizontal limit guide beam (10), and the lifting guide beam (8) can move and be fixed in the horizontal limit guide beam (10), and the top of the lifting guide beam (8) is connected to a tensioning chain (5), and the tensioning chain (5) is fixed to the outer wall of the support tube.
2. The automatic concrete pipe lifting and installation device according to claim 1 is characterized in that: The support tube comprises an upper support tube (2) and a lower support tube (9), a lifting ring (1) is installed on the top of the upper support tube (2), the top of the lower support tube (9) is inserted into the bottom of the upper support tube (2), and the lower support tube (9) can move in the upper support tube (2).
3. The automatic concrete pipe lifting and installation device according to claim 2 is characterized in that: The outer wall of the lower support tube (9) is sleeved with a trumpet-shaped protective ring (7), which is fixed on the outer wall of the lower support tube (9) and has an end with a smaller end surface facing the upper support tube (2).
4. The automatic concrete pipe lifting and installation device according to claim 3 is characterized in that: The outer wall of the upper support tube (2) is provided with a locking arm (6), one end of the locking arm (6) is connected to the outer wall of the upper support tube (2), and the other end is located below the retaining ring (7) and contacts the bottom of the retaining ring (7).
5. The automatic concrete pipe lifting and installation device according to claim 4 is characterized in that: The wall surface where the locking arm (6) and the retaining ring (7) contact is provided with a locking groove.
6. The automatic concrete pipe lifting and installation device according to claim 2, characterized in that: The top of the horizontal limit guide beam (10) is concave to form a through groove, a locking hole (11) is provided on the side wall of the horizontal limit guide beam (10), and the locking hole (11) and the through groove are communicated, a connecting hole is provided in the lifting guide beam (8), a locking bolt is provided in the locking hole, and the locking bolt passes through the corresponding locking hole (11) and the connecting hole.
7. The automatic concrete pipe lifting and installation device according to claim 2, characterized in that: The outer wall of the lifting guide beam (8) is concave to form a plurality of anti-slip grooves.