Four-side sensing structure and aisle indicating lamp based on four-side sensing structure

By adopting aisle indicator lights designed with four-sided sensing structure in factory and warehouse environments, and using all-round visual and acoustic and light warnings, the accident risk problem at the intersection of forklift transportation operations and manual handling activities is solved, significantly reducing the collision risk and improving installation efficiency.

CN119559731APending Publication Date: 2025-03-04CEA ELECTRIC CO LTD
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Patent Information

Application Number
CN202411460936.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-03-04

AI Technical Summary

Technical Problem

In factory and warehouse environments, forklift transportation operations and manual handling activities coexist, resulting in the sharing of people and forklifts in the same passage or the parallel passage of two forklifts, which increases the risk of accidents, especially at intersections with dense people and limited space.

Method used

The aisle indicator light designed with a four-sided sensing structure is formed by arranging the first warning light source around the sheet metal shell, paired with four passive infrared sensors, and the second warning light source and buzzer at the bottom of the sheet metal shell, forming a full-dimensional visual and acoustic and light double warning.

Benefits of technology

Effectively preventing the occurrence of collision accidents, especially for heavy mobile devices such as forklifts, significantly reduces the risk of collision, simplifies the installation process, and improves assembly efficiency.

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Abstract

The four-side sensing structure comprises a metal plate shell, first warning light sources are arranged on the periphery of the metal plate shell in a surrounding mode, the first warning light sources are installed at installation openings in the four sides of the metal plate shell, and parts of the first warning light sources penetrate into the metal plate shell; the number of the passive infrared sensors is four, the passive infrared sensors extend upwards along the top face of the metal plate shell to form a four-point equal-height rectangular array, a fixedly-installed control panel is further arranged in the metal plate shell, the control panel is in Bluetooth connection with the passive infrared sensors, and the control panel is electrically connected with the first warning light source. The structure covers the metal plate shell, the passive infrared sensors, the first warning light sources and the control panel, the first warning light sources are arranged on the periphery of the metal plate shell, the four passive sensors, the second warning light sources at the bottom of the metal plate shell and the buzzer are matched, and all-directional visual warning is formed.
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Description

Technical Field

[0001] The invention relates to the technical field of aisle indicator lights, and in particular to a four-sided sensing structure and an aisle indicator light based on the four-sided sensing structure. Background Art

[0002] In factories and warehouses, forklift transportation and manual handling coexist, especially in cross-sections where goods are stacked, where it is easy for people and forklifts to share the same aisle, or for two forklifts to run in parallel in the same aisle. If the forklift driver fails to notice such a situation in time, or the vision is blocked by the stacked goods, the risk of accidents will increase.

[0003] The current technical countermeasures are mainly to install warning devices on the forklift body, such as forklift indicator lights, to warn people and vehicles in front of the forklift to take evasive measures through light signals. However, this solution has limitations in warehouses and factory intersections where there are dense personnel and limited space. Due to the closed environment and many obstacles, especially when people or vehicles are in another channel that intersects with the forklift channel, it is often difficult to directly observe the dynamics of the forklift, so the hidden danger of accidents still remains.

[0004] In view of the above situation, we provide a four-sided sensing structure and an aisle indicator light based on the four-sided sensing structure to solve the above problem. Summary of the invention

[0005] In view of the problems existing in the above-mentioned prior art, the present invention provides a four-sided sensing structure and an aisle indicator light based on the four-sided sensing structure, which forms an all-round visual warning through the first warning light source arranged around the sheet metal shell and the passive infrared sensors of the rectangular array of equal height at four points on the top. In addition, a second warning light source and a buzzer device are added at the bottom of the sheet metal shell, which can instantly trigger the dual sound and light warning, effectively preventing the occurrence of collision accidents, especially for heavy mobile equipment such as forklifts, significantly reducing the risk of collision.

[0006] In order to achieve the above-mentioned purpose, the four-sided sensing structure adopted by the present invention includes: a sheet metal shell, a passive infrared sensor, a first warning light source and a control panel, wherein the sheet metal shell is surrounded by the first warning light source, the first warning light source is installed at the installation openings on the four sides of the sheet metal shell and a part of the first warning light source penetrates into the interior of the sheet metal shell, the number of the passive infrared sensors is four, and they extend upward along the top surface of the sheet metal shell to form a four-point rectangular array of equal height, the sensing surface of the passive infrared sensor and the irradiation surface of the first warning light source are located in the same plane, and a fixed control panel is also provided inside the sheet metal shell, the control panel is connected to the passive infrared sensor via Bluetooth, and the control panel is electrically connected to the first warning light source;

[0007] A second warning light source is also provided at the bottom of the sheet metal shell. Part of the second warning light source extends into the interior of the sheet metal shell. The second warning light source is electrically connected to the control board.

[0008] The above structure includes a sheet metal shell, a passive infrared sensor, a first warning light source and a control panel. By arranging the first warning light source around the sheet metal shell, and matching it with four passive sensors and a second warning light source and a buzzer at the bottom of the sheet metal shell, an all-round visual warning is formed.

[0009] As a further optimization of the above scheme, the interior of the sheet metal shell is a accommodating space, and a detachable supporting frame is provided on the top of the accommodating space. The control panel is located at the center of the supporting frame, and the control panel is fixed by quick-release clamps located at the four corners of the supporting frame. There are four quick-release clamps, and a four-point rectangular array is formed with the top surface of the control panel as a horizontal plane and equal height. The quick-release clamp includes a slide rail located on the supporting frame, and a fixing hole for the upper part of the clamping part to enter is opened at the lower part of the slide rail, and a connecting hole for the fixing part to slide into is formed at the upper part of the slide rail. The fixing part and the control panel are a matching structure, and installation is The plate is located on the opposite side of the above-mentioned clamping piece, and the upper part of the mounting plate has a bent lock hook, and the upper part of the lock hook extends upward to form a limiting part that limits the edge of the control plate, the upper part of the clamping piece has a vertical through hole for fixing the lock hook, the lower part of the mounting plate has a clamping hole, and the lower part of the clamping piece has a plug-in part that passes through the clamping hole and is clamped and fixed, the clamping piece and the mounting plate form a limiting hole for the upper plate body of the support frame to pass through, the plug-in part is inclined, there are two fixing pieces and the two fixing pieces slide into the connecting hole in series, and the fixing piece has a C-shaped cross-section for the control board to enter.

[0010] The above structure is equipped with a bolt-free disassembly and assembly structure in the accommodation space, thereby avoiding destructive operations on the threads of the control panel during the installation process. At the same time, the assembly process does not require specific tools, making the assembly process simpler and more efficient. In addition, the quick-release clamp not only stabilizes the control panel, but also cleverly realizes the hollow installation design of the support frame, ensuring that the bottom of the control panel remains hollow, which is beneficial to the heat dissipation of the control panel and facilitates the layout and installation of the bottom cables.

[0011] As a further optimization of the above scheme, a locking block is provided on the outer surface of the mounting plate, and a locking hole is formed on the upper surface of the locking block for the lower part of the passive infrared sensor to penetrate, and a fastening ring corresponding to the outer circumference of the support frame is formed between the support frame and the top plate of the accommodating space, and the fastening ring has an opening, one end of the opening is a fixed part, and the end of the fastening ring away from the fixed part forms a free part, the fixed part and the fastening part are arranged relatively along the opening, and four fastening grooves are sequentially provided along the circumferential direction of the fastening ring, and the fastening grooves and the locking block are a matching structure, and an adjusting member is provided at the opening, and the adjusting member is a bolt and is rotatably installed at the opening, and the adjusting member releases external force to the opening according to the rotation direction to make the opening widen or narrow, and the fastening groove narrows as the opening narrows.

[0012] The above structure incorporates an adjustable fastening ring mechanism, which relies on a rotating adjustment piece to achieve flexible adjustment of the opening size. As the opening gradually narrows, the fastening ring shrinks inward. At the same time, the fastening groove on the fastening ring gradually engages with the locking block. Since the passive infrared sensor has been firmly installed in the locking block, the fastening operation of the fastening groove not only completes the firm fixation of the entire quick-release fixture structure, but also simultaneously achieves a secure locking of the passive infrared sensor. This design abandons traditional direct locking methods such as bolts and screws. On the one hand, it simplifies the disassembly and assembly process and reduces the difficulty of operation; on the other hand, by implementing a double-layer locking strategy, it ensures the firm fixation of the two core components of the control panel and the passive infrared sensor, thereby improving the stability and safety of the overall structure.

[0013] The aisle indicator light based on the four-sided sensing structure applies the four-sided sensing structure as described in any of the above solutions.

[0014] The four-sided sensing structure of the present invention and the aisle indicator light based on the four-sided sensing structure have the following beneficial effects:

[0015] 1. The four-sided sensing structure of the present invention and the aisle indicator light based on the four-sided sensing structure include a sheet metal shell, a passive infrared sensor, a first warning light source and a control panel. The first warning light source is arranged around the sheet metal shell, matched with four passive sensors and a second warning light source and a buzzer at the bottom of the sheet metal shell, so as to form an all-round visual warning. In addition, a second warning light source and a buzzer device are added at the bottom of the sheet metal shell, which can instantly trigger a dual sound and light warning, effectively preventing the occurrence of collision accidents, especially for heavy mobile equipment such as forklifts, and significantly reducing the risk of collision.

[0016] 2. The four-sided sensing structure of the present invention and the aisle indicator light based on the four-sided sensing structure are configured with a bolt-free disassembly and assembly structure in the accommodation space, thereby avoiding destructive operations on the threads of the control panel during installation. At the same time, the assembly process does not require specific tools, making the assembly process simpler and more efficient. In addition, while stabilizing the control panel, the quick-release clamp cleverly realizes the hollow installation design of the support frame, ensuring that the bottom of the control panel remains hollow, which is beneficial to the heat dissipation of the control panel and also facilitates the layout and installation of the bottom cables.

[0017] 3. The four-sided sensing structure of the present invention and the aisle indicator light based on the four-sided sensing structure, the above structure incorporates an adjustable fastening ring mechanism, relying on a rotating adjustment piece to achieve flexible adjustment of the opening size. As the opening gradually narrows, the fastening ring performs an inward contraction movement. At the same time, the fastening groove on the fastening ring gradually engages with the locking block. Since the passive infrared sensor has been firmly installed in the locking block, the fastening operation of the fastening groove not only completes the firm fixation of the entire quick-release clamp structure, but also simultaneously achieves a secure locking of the passive infrared sensor. This design abandons traditional direct locking methods such as bolts and screws. On the one hand, it simplifies the disassembly and assembly process and reduces the difficulty of operation; on the other hand, by implementing a double-layer locking strategy, it ensures the firm fixation of the two core components of the control panel and the passive infrared sensor, thereby improving the stability and safety of the overall structure.

[0018] With reference to the following description and drawings, a specific embodiment of the present invention is disclosed in detail, indicating the manner in which the principle of the present invention can be adopted. It should be understood that the scope of the embodiment of the present invention is not limited thereby, and the embodiment of the present invention includes many changes, modifications and equivalents. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is the isometric structural diagram of the four-sided sensing structure;

[0020] Figure 2 It is a schematic diagram of the structure of the four-sided sensing structure viewed from above;

[0021] Figure 3 It is an isometric cross-sectional structural schematic diagram of a four-sided sensing structure;

[0022] Figure 4 It is a schematic diagram of the main cross-sectional structure of the four-sided sensing structure;

[0023] Figure 5 It is a schematic diagram of the isometric structure of the quick-release clamp of the present invention;

[0024] Figure 6 It is a schematic side view of the structure of the quick-release clamp in the present invention;

[0025] Figure 7It is a schematic diagram of the three-dimensional structure of the fastening ring in the present invention;

[0026] Figure 8 It is a schematic diagram of the narrowing process of the fastening groove in the present invention;

[0027] Fig. 9 It is a schematic diagram of the three-dimensional structure of the quick-release clamp in the present invention.

[0028] In the figure: 1. sheet metal shell; 11. installation port; 2. first warning light source; 3. passive infrared sensor; 4. control board; 5. second warning light source; 6. buzzer; 7. support frame; 8. quick-release clamp; 81. slide rail; 811. fixing hole; 812. connecting hole; 82. snap-on piece; 821. vertical through hole; 822. plug-in part; 83. fixing piece; 84. mounting plate; 841. locking hook; 842. limiting part; 843. snap-on hole; 844. locking block; 85. limiting hole; 9. fastening ring; 91. opening; 92. fixing part; 93. free part; 94. fastening groove; 95. adjusting piece. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the present invention more clear, the present invention is further described in detail below through the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the scope of the present invention.

[0030] It should be noted that when an element is referred to as being "disposed on, provided with" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected, connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. "Fixed connection" means a fixed connection. There are many ways of fixed connection, which are not within the scope of protection of this article. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only and do not represent the only implementation method.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs. The terms used in the specification are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0032] Please refer to the instruction manual Figure 1-9The present invention provides a first embodiment of a four-sided sensing structure, which mainly includes a sheet metal housing 1, a passive infrared sensor 3, a first warning light source 2, a control panel 4 and other key components. The sheet metal housing 1 is surrounded by the first warning light source 2, which is installed in the installation openings 11 preset on the four sides of the sheet metal housing 1, and part of the structure extends into the housing. There are four passive infrared sensors 3 in total, and the four passive infrared sensors 3 are arranged vertically upward along the top surface of the sheet metal housing 1, forming a four-point rectangular array of equal height.

[0033] It should be noted that the sensing surface of the passive infrared sensor 3 and the irradiation surface of the first warning light source 2 are maintained on the same plane, thereby ensuring the coordination of the sensing and warning functions.

[0034] A control panel 4 is also fixedly installed inside the sheet metal housing 1. The control panel 4 is wirelessly connected to the passive infrared sensor 3 via Bluetooth, and is electrically connected to the first warning light source 2, thereby realizing information transmission and control. In addition, a second warning light source 5 and a buzzer 6 are also added to the bottom of the sheet metal housing 1. The second warning light source 5 partially extends into the interior of the housing and is electrically connected to the control panel 4, thereby further enhancing the warning effect.

[0035] The above structure works as follows:

[0036] like Figure 1 As shown, taking the R direction as an example, after the passive infrared sensor 3 in the R direction detects the operation of the forklift, the first warning light source 2 in the R direction and the -R direction corresponding to the R direction all flash, the second warning light source 5 at the bottom flashes, and the buzzer 6 at the bottom sounds an alarm.

[0037] After the passive infrared sensors 3 in all directions have all detected the operation of the forklift, the first warning light sources 2 in all directions will all flash and emit light, the second warning light source 5 at the bottom will flash and emit light, and the buzzer 6 at the bottom will sound an alarm.

[0038] In summary, the first embodiment integrates core components such as a sheet metal housing 1, a passive infrared sensor 3, a first warning light source 2, and a control panel 4. It also constructs an all-round, multi-level visual and auditory warning system by arranging warning light sources around and at the bottom of the housing, combining four passive infrared sensors 3, and a buzzer 6 that may be equipped.

[0039] Please refer to the instruction manual Figure 1-9The present invention provides a second embodiment of a four-sided sensing structure. On the basis of the four-sided sensing structure in the first embodiment, the internal structure of the sheet metal housing 1 is improved to make the internal structure of the sheet metal housing 1 more compact. At the same time, the use of bolts inside the sheet metal housing 1 is reduced, which is convenient for workers to install, improves the installation efficiency of the four-sided sensing structure, saves installation time for workers, and reduces the use of bolt structures, which is convenient for workers to operate, significantly improving the simplicity and efficiency of the assembly process. The specific improvements of this embodiment are as follows:

[0040] The accommodating space is arranged inside the sheet metal shell 1, and a support frame 7 is installed on the top of the accommodating space, which is designed for disassembly and connection. The control board 4 is placed at the center of the support frame 7 and is fixed by four quick-release clamps 8. The quick-release clamps 8 are based on the top surface of the control board 4 and are arranged at equal heights into a four-point rectangular array to ensure that the control board 4 is stable and balanced.

[0041] The above-mentioned quick-release clamps 8 are all composed of a slide rail 81 located on the support frame 7. The lower part of the slide rail 81 is designed with a fixing hole 811 for the upper part of the clamping member 82 to easily enter; and the upper part of the slide rail 81 is provided with a connecting hole 812 for the sliding entry of the fixing member 83. The fixing member 83 and the control panel 4 are designed to cooperate to ensure a stable installation. The mounting plate 84 is located on the opposite side of the clamping member 82, and a bent locking hook 841 is provided on its upper part. The locking hook 841 extends upward to form a limiting part 842 on the edge of the control panel 4, effectively preventing the control panel 4 from moving. The upper part of the clamping member 82 is provided with a vertical through hole 821 for the locking hook 841 to fix, thereby realizing double locking. The lower part of the mounting plate 84 is designed with a clamping hole 843, which cooperates with the plug-in part 822 at the lower part of the clamping member 82 to form a stable clamping fixation.

[0042] It should be noted that the clamping member 82 and the mounting plate 84 together form a limiting hole 85 for the upper plate of the support frame 7 to pass through, and the plug-in portion 822 is inclined to facilitate installation and disassembly.

[0043] Furthermore, in the present embodiment, the central portion of the support frame 7 is hollowed out to facilitate heat dissipation of the control board 4 and facilitate connection of cables through the hollow portion.

[0044] In this embodiment, there are two fixing members 83, and the two fixing members 83 are connected in series and slide into the connection hole 812 to form a double fixation. The fixing member 83 has a C-shaped cross section, which perfectly matches the control board 4, ensuring the stability of the installation and facilitating disassembly.

[0045] The above structure realizes a bolt-free disassembly and assembly design in the accommodation space, effectively avoiding the potential risk of thread damage to the control panel 4 during the installation process. The entire assembly process does not need to rely on specific tools, which greatly simplifies the assembly steps and accelerates the work efficiency. Especially for large-scale production environments, given that the assembly of the structure involves manual assembly of internal precision parts, it is impossible to fully realize mechanized automatic installation. In this situation, the traditional bolt structure needs to frequently use tools such as screwdrivers to operate in a limited space, which requires strict professional skills of the operators and is inefficient. In contrast, the assembled structure adopted by the present invention, with multiple clamping mechanisms, realizes convenient assembly without tools, which is particularly suitable for the efficient installation requirements in small spaces. In addition, while ensuring the stability of the control panel 4, the quick-install clamp 8 also cleverly achieves the hollow installation of the support frame 7, so that the bottom of the control panel 4 remains transparent. This design not only promotes the effective heat dissipation of the control panel 4, but also facilitates the neat layout and convenient installation of the bottom cables, fully reflecting the high efficiency and practical value of the design.

[0046] Based on the above structure, without considering the cost, further improvements can be made to the disassembly and assembly design. The specific improvements are as follows:

[0047] A locking block 844 is provided on the outer surface of the mounting plate 84, and a locking hole is formed on the upper surface of the locking block 844 for the lower part of the passive infrared sensor 3 to penetrate. A fastening ring 9 corresponding to the outer circumference of the support frame 7 is formed between the support frame 7 and the top plate of the accommodating space, and the fastening ring 9 has an opening 91, one end of the opening 91 is a fixed portion 92, and the end of the fastening ring 9 away from the fixed portion 92 forms a free portion 93, the fixed portion 92 and the fastening portion are arranged relatively along the opening 91, and four fastening grooves 94 are sequentially provided along the circumferential direction of the fastening ring 9, and the fastening grooves 94 are a matching structure with the locking block 844, and an adjusting member 95 is provided at the opening 91, and the adjusting member 95 is a bolt and is rotatably installed at the opening 91, and the adjusting member 95 releases external force to the opening 91 according to the rotation direction, so that the opening 91 can be widened or narrowed, and the fastening groove 94 narrows as the opening 91 narrows.

[0048] This structure cleverly integrates the adjustable fastening ring 9 mechanism, and uses the rotating adjustment member 95 to flexibly control the size of the opening 91. As the opening 91 gradually narrows, the fastening ring 9 also shrinks inward. During this process, the fastening groove 94 on the fastening ring 9 gradually engages tightly with the locking block 844. Since the passive infrared sensor 3 has been firmly installed in the locking block 844, the fastening effect of the fastening groove 94 not only stabilizes the entire quick-release clamp 8 structure, but also effectively locks the passive infrared sensor 3. At the same time, while achieving the fixing work of the passive infrared sensor and the quick-release clamp 8, it has the ability to protect against external impact. If an external impact enters the interior of the accommodating space, the fastening ring 9 that is subjected to the external impact will lock inward and further fix the quick-release clamp 8, so as to effectively protect the quick-release clamp 8 and the control board 4 inside the quick-release clamp 8.

[0049] The design of the second embodiment abandons the traditional direct locking method of bolts and screws, which not only simplifies the disassembly and assembly procedures and reduces the complexity of operation, but also ensures the firm fixation of the two key components, the control board 4 and the passive infrared sensor 3, through the double-layer locking mechanism, significantly improving the stability and safety of the overall structure.

[0050] The four-sided sensing structure provided in this embodiment has the following working process:

[0051] S1, Preparation: Check that all components are complete and read the instructions. Specifically:

[0052] When checking the components, ensure that the sheet metal housing 1, passive infrared sensor 3, first warning light source 2, control board 4, support frame 7, quick-release fixture 8 (including slide rail 81, connector 82, fixing part 83, mounting plate 84, etc.), second warning light source 5, buzzer 6 and all necessary connecting wires, screws and other accessories are complete and intact.

[0053] When reading the manual, you need to have a detailed understanding of the functions of each component, installation sequence and precautions.

[0054] S2, install the housing and external components, specifically:

[0055] According to the instructions in the drawings of the specification, install the first warning light source 2 in the preset installation openings 11 on the four sides of the sheet metal housing 1, ensure that part of the structure extends into the interior of the housing, and fix it;

[0056] Arrange four passive infrared sensors 3 vertically upward along the top surface of the sheet metal housing 1 to form a four-point rectangular array of equal height, ensuring that the sensing surface and the irradiation surface of the first warning light source 2 are on the same plane;

[0057] Install the second warning light source 5 at the bottom of the sheet metal housing 1, ensure that part of the structure extends into the housing, and connect the wires. At the same time, install the buzzer 6 and connect the wires.

[0058] S3, use the quick-release fixture 8 to fix the control board 4, specifically:

[0059] Install the slide rail 81: Install the slide rail 81 on the support frame 7, and ensure that the slide rail 81 is positioned correctly and firmly.

[0060] Install the clamping member 82 and the fixing member 83: insert the upper portion of the clamping member 82 into the fixing hole 811 at the lower portion of the slide rail 81, and then slide the fixing member 83 into the connecting hole 812 at the upper portion of the slide rail 81 to fix it with the control panel 4;

[0061] Placing the control board 4: placing the control board 4 at the center of the support frame 7, ready to be fixed.

[0062] Assemble the mounting plate 84: Place the mounting plate 84 on the opposite side of the clamping member 82, and ensure that the locking hook 841 on the mounting plate 84 can be bent and extended to the upper part to limit the edge of the control board 4. At the same time, ensure that the vertical through hole 821 on the upper part of the clamping member 82 is matched and fixed with the locking hook 841.

[0063] Snap-fit ​​fixation: The snap-fit ​​hole 843 at the bottom of the mounting plate 84 is matched with the plug-in portion 822 at the bottom of the snap-fit ​​member 82 to form a stable snap-fit ​​fixation. Ensure that the limit hole 85 formed by the snap-fit ​​member 82 and the mounting plate 84 can allow the upper plate of the support frame 7 to pass through, and the plug-in portion 822 is inclined for easy installation and removal.

[0064] S4, install the internal support frame 7 and the control panel 4, specifically:

[0065] Install the support frame 7: In the accommodation space inside the sheet metal shell 1, assemble the support frame 7 after installing the quick-release clamp 8 to the side wall of the inner space of the sheet metal shell 1, and ensure that the support frame 7 is stable and in the correct position.

[0066] S5, (optional) If a fastening ring 9 structure is provided inside, this step is included, specifically:

[0067] Install the locking block 844: Install the locking block 844 on the outer surface of the mounting plate 84, and ensure that the locking hole formed on the upper surface of the locking block 844 can allow the lower part of the passive infrared sensor 3 to penetrate.

[0068] Install the fastening ring 9: Install the fastening ring 9 corresponding to the outer circumference of the support frame 7 between the support frame 7 and the top plate of the accommodation space. Make sure that the fastening ring 9 has an opening 91, and one end of the opening 91 is a fixed part 92, and the other end is a free part 93.

[0069] Adjust the fastening ring 9: Install the adjusting member 95 (bolt) at the opening 91, and control the size of the opening 91 by rotating the adjusting member 95. As the opening 91 becomes narrower, the fastening groove 94 on the fastening ring 9 gradually engages tightly with the locking block 844, thereby firmly fixing the entire quick-release fixture 8 structure and the passive infrared sensor 3.

[0070] S6, connect wires and test, specifically:

[0071] Connect the wires: Connect the wires of the control board 4, the first warning light source 2, the second warning light source 5, the buzzer 6 and other components.

[0072] Test function: After ensuring that all components are installed correctly and the wires are connected correctly, perform a functional test to check whether the passive infrared sensor 3 can correctly detect the operation of the forklift and trigger the warning functions of the first warning light source 2, the second warning light source 5 and the buzzer 6.

[0073] S7, complete the installation, specifically:

[0074] Organize cables: Keep cables neat and tidy to ensure they do not interfere with the normal operation of components.

[0075] Check for stability: Check again the stability of all components and the reliability of wire connections.

[0076] Clean the site: Clean the installation site to ensure there are no extra accessories and garbage.

[0077] In summary, the four-sided sensing structure of the present invention and the aisle indicator light based on the four-sided sensing structure include a sheet metal shell 1, a passive infrared sensor, a first warning light source 2 and a control panel 4. By arranging the first warning light source 2 around the sheet metal shell 1, with four passive sensors and a second warning light source 5 and a buzzer 6 at the bottom of the sheet metal shell 1, an all-round visual warning is formed. In addition, a second warning light source 5 and a buzzer 6 device are added at the bottom of the sheet metal shell 1, which can instantly trigger a dual sound and light warning, effectively preventing the occurrence of collision accidents, especially for heavy mobile equipment such as forklifts, significantly reducing the risk of collision.

[0078] Based on the aforementioned four-sided sensing structure, we further developed and designed an aisle indicator light based on this structure. This indicator light is designed for safety warnings when forklifts and people are passing through the aisle. Its working mechanism is: once the passive infrared sensor 3 detects the movement of objects or human activities, it immediately triggers the dual warning of alarm sound and flashing lights to effectively prevent collision accidents.

[0079] The core structure of the indicator light covers the four-sided sensing structure in the first and second embodiments mentioned above. Specifically, the indicator light has the following technical parameters: the sensing distance is set to 26.2 feet, the delay time is fixed to 15 seconds and cannot be adjusted, and the net weight of the product is 26.4 pounds. In addition, to ensure the reliability and durability of the product, its transportation and storage conditions must meet the following environmental requirements: the temperature range is between -15°C and 55°C, the relative humidity does not exceed 93% (without condensation), and the atmospheric pressure is maintained in the range of 70kPa to 106kPa.

[0080] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent substitution or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. Four-sided sensing structure, characterized in that: include: A sheet metal shell (1), a first warning light source (2), a passive infrared sensor (3) and a control panel (4); the sheet metal shell (1) is surrounded by the first warning light source (2); the first warning light source (2) is installed at installation openings (11) on four sides of the sheet metal shell (1) and a portion of the first warning light source (2) extends into the interior of the sheet metal shell (1); there are four passive infrared sensors (3) extending upward along the top surface of the sheet metal shell (1) to form a four-point rectangular array of equal height; the sensing surface of the passive infrared sensor (3) and the irradiation surface of the first warning light source (2) are located in the same plane; a fixed control panel (4) is also provided inside the sheet metal shell (1); the control panel (4) is connected to the passive infrared sensor (3) via Bluetooth, and the control panel (4) is electrically connected to the first warning light source (2).

2. The four-sided sensing structure according to claim 1, characterized in that: A second warning light source (5) is also provided at the bottom of the sheet metal housing (1), a portion of the second warning light source (5) extends deep into the interior of the sheet metal housing (1), and the second warning light source (5) is electrically connected to the control panel (4).

3. The four-sided sensing structure according to claim 2, characterized in that: A buzzer (6) is also provided on the side of the second warning light source (5), and the buzzer (6) is electrically connected to the control board (4).

4. The four-sided sensing structure according to claim 3, characterized in that: The interior of the sheet metal shell (1) is a storage space, and a detachable support frame (7) is provided on the top of the storage space. The control panel (4) is located at the center of the support frame (7). The control panel (4) is fixed by quick-release clamps (8) located at the four corners of the support frame (7). There are four quick-release clamps (8), and they form a four-point rectangular array with the top surface of the control panel (4) as a horizontal plane and equal height.

5. The four-sided sensing structure according to claim 4, characterized in that: The quick-install clamp (8) comprises a slide rail (81) located on the support frame (7), a fixing hole (811) for the upper part of the clamping member (82) to enter is formed at the lower part of the slide rail (81), and a connecting hole (812) for the fixing member (83) to slide into is formed at the upper part of the slide rail (81), the fixing member (83) and the control panel (4) are a matching structure, the mounting plate (84) is located on the opposite side of the clamping member (82), and the upper part of the mounting plate (84) has a bent locking hook (841), and the locking hook (841) A limiting portion (842) extends upward to limit the edge of the control plate (4); the upper portion of the clamping member (82) has a vertical through hole (821) for fixing the lock hook (841); the lower portion of the mounting plate (84) has a clamping hole (843); the lower portion of the clamping member (82) has a plug-in portion (822) that passes through the clamping hole (843) and is clamped and fixed; the clamping member (82) and the mounting plate (84) form a limiting hole (85) for the upper plate body of the support frame (7) to pass through.

6. The four-sided sensing structure according to claim 5, characterized in that: The plug-in portion (822) is inclined.

7. The four-sided sensing structure according to claim 6, characterized in that: There are two fixing members (83) and the two fixing members (83) are slid into the connection hole (812) in series, and the fixing members (83) have a C-shaped cross section for the control panel (4) to enter.

8. The four-sided sensing structure according to claim 7, characterized in that: The outer surface of the mounting plate (84) is provided with a locking block (844), and the upper surface of the locking block (844) is formed with a locking hole for the lower part of the passive infrared sensor (3) to penetrate. A fastening ring (9) corresponding to the outer circumference of the support frame (7) is formed between the support frame (7) and the top plate of the accommodating space. The fastening ring (9) has an opening (91), one end of the opening (91) is a fixed part (92), and the end of the fastening ring (9) away from the fixed part (92) forms a free part (93). The fixed part (92) and the fastening part are arranged opposite to each other along the opening (91), and four fastening grooves (94) are sequentially provided along the circumferential direction of the fastening ring (9), and the fastening grooves (94) and the locking block (844) are a matching structure.

9. The four-sided sensing structure according to claim 8, characterized in that: The opening (91) is provided with an adjusting member (95), which is a bolt and is rotatably mounted on the opening (91). The adjusting member (95) releases external force to the opening (91) according to the rotation direction, so that the opening (91) moves wider or narrower, and the fastening groove (94) moves narrower as the opening (91) moves narrower.

10. The aisle indicator light based on the four-sided sensing structure according to claim 9, characterized in that: The aisle indicator light uses a four-sided sensing structure as described in any one of claims 1-9.