Winding device with leveling function for flat wire coil processing
By introducing a leveling assembly and positioning system into the flat wire coil winding device, the problem of easy staggering of the winding device during wire feeding and winding is solved, the winding accuracy and efficiency are improved, and the synchronous processing of multiple flat wire bodies is realized.
Patent Information
- Application Number
- CN202411572367.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-11-06
AI Technical Summary
The existing flat coil winding devices are prone to staggering during wire feeding and winding, resulting in low winding efficiency and low accuracy. Only one flat coil can be processed, and the overall processing efficiency is low.
A winding device for processing flat wire coils with leveling function is designed, using leveling components, positioning vertical plates, limiting components and leveling gears. Through the cooperation of these components, the flatness and guidance of the flat wire body are improved, the stability of the winding process is ensured, and the synchronous unwinding and winding of multiple flat wire bodies is realized.
The flatness and accuracy of the flat line body during winding is improved, offset is prevented, winding efficiency and overall processing efficiency are improved, and multiple workpieces can be wound simultaneously.
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Figure CN119560304A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field related to flat coil winding, and in particular to a winding device for processing flat wire coils with a flattening function. Background Art
[0002] From the perspective of quality, flat coils have a simpler structure, more stable performance, and a smaller temperature difference between the inside and outside of the coil, so the heat dissipation performance and magnetic field efficiency can achieve better performance than ordinary coils. They are usually widely used in electronic transformers, power supplies, solar energy, wireless chargers, automotive electronics, switches, mobile phones and other high-tech products. The flat coil winding device is a device that winds the copper wire onto a specific workpiece.
[0003] After searching, it is found that the typical winding device in the prior art is disclosed in CN209232586U, which is a flat coil winding device, including: a wire feeding mechanism for a flat flat wire and a rotatable workbench, the workbench is provided with a protruding main shaft and a block matched with the main shaft, an annular groove is provided on the outer peripheral surface of the main shaft, and a wire clamping groove is provided on the block at the same height as the annular groove, and the block can rotate around the main shaft. This device can realize the winding of flat wire coils without an iron core, and can realize automatic operation to replace manual labor.
[0004] To sum up, the existing winding device is prone to dislocation during the wire feeding and winding process, resulting in low winding efficiency and low winding accuracy. Secondly, the existing winding device can only process a flat coil when used, resulting in low overall processing efficiency. In view of the above problems, the existing equipment needs to be improved. Summary of the invention
[0005] The object of the present invention is to provide a winding device for flat wire coil processing with a flattening function, so as to solve the problem that the existing winding device mentioned in the above background technology is easy to move out of place during the wire feeding and winding process, resulting in low winding efficiency and low winding accuracy. Secondly, the existing winding device can only process one flat coil when used, resulting in low overall processing efficiency.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a winding device for processing a flat wire coil with a flattening function, comprising a processing table,
[0007] The upper end of the processing table is symmetrically provided with mounting seats on both sides, and a display rack is equidistantly provided on the outer side of the mounting seat provided on one side, and a reel is provided inside the upper outer end of the display rack, the reel is located between two adjacent display racks, a wire rack is provided on the outer side, and a flat wire body is wound around the outer side of the wire rack, and one end of the flat wire body passes through the mounting seat and is connected with a corresponding winding assembly, the winding assembly includes a mounting frame, a driving motor, a main connecting piece, a turntable, a sub-connecting piece, a limiting disk and a display column, and the mounting frame is arranged at the bottom of the other end of the processing table, and a driving motor is installed at the bottom of the mounting frame, and the output end pipe of the driving motor passes through the mounting frame through the main The connecting piece is connected to the middle of the lower end of the turntable, and one side of the upper end of the turntable is equidistantly connected with a plurality of sub-connecting pieces, and the other end of the sub-connecting piece passes through the middle of the bottom of the limit plate corresponding to the processing table and is connected, a placing column is arranged in the middle of the upper end of the limit plate, and a workpiece is sleeved on the outside of the placing column, and a flat wire body is wound on the workpiece, a leveling stop frame is arranged on one side of each limit plate at the upper end of the processing table, and the leveling stop frame is fitted with the outer side of the flat wire body wound on the outer side of the workpiece, a leveling assembly and a cutting assembly are arranged between the winding assembly and a mounting seat arranged on one side at the upper end of the processing table, and a limiting assembly is arranged on the outer side of the mounting seat arranged on the other side.
[0008] Preferably, the leveling assembly includes a guide seat and a movable top plate, and a plurality of guide channels are equidistantly provided on the upper end of the guide seat, and a flat wire body corresponding to each guide channel is snap-connected, and a movable top plate is provided on one side above the guide seat, and both sides of the lower end of the movable top plate are connected to electric linear guides corresponding to the upper end of the processing table through support columns, and a plurality of electric hydraulic cylinders are equidistantly provided on the inner side of the lower end of the movable top plate, and the output end of the electric hydraulic cylinder is connected to the upper end of the mounting plate, and a plurality of leveling rollers are equidistantly provided on the lower end of the mounting plate, and the positions of the leveling rollers are arranged one-to-one correspondingly to the positions of the guide channels, and the bottom of the lower end of the leveling roller is slidably connected to the inside of the guide channel.
[0009] Preferably, the lower end of the mounting plate is located in the middle of the adjacent leveling rollers and is connected to the lower end of the movable top plate through a limit frame, and the limit frame is a U-shaped structure. The position of the limit frame is arranged one-to-one with the position of the positioning channel corresponding to the upper end of the guide seat, and the limit frame and the positioning channel are slidably connected.
[0010] Preferably, there are multiple cutting assemblies, and each cutting assembly is located on both sides of the corresponding flat wire body. The cutting assembly includes a positioning cross bar, a movable slide and a slitting knife. The positioning cross bar is installed in the middle of a limiting through groove opened below the corresponding flat wire body, and the movable slides are symmetrically slidably connected to the upper ends of the positioning cross bar on both sides. At the same time, the upper ends of the two movable slides are connected to the slitting knife through mounting bolts.
[0011] Preferably, the lower end of each of the movable slide seats is connected to the ball screw through a ball nut seat, and the ball screw is connected to the lower end of the processing table through multiple positioning brackets. At the same time, one end of the ball screw passes through the outermost positioning bracket and is connected to the rotating motor. A separating ring frame is provided in the middle of the bottom of the lower end of the limiting groove between the two positioning brackets, and the ball screw arranged between the two positioning brackets is symmetrically provided with ball channels about the separating ring frame, and the ball channels are connected to the corresponding ball nut seats.
[0012] Preferably, the two slitting knives are symmetrically arranged, and an electromagnetic seat is symmetrically arranged on the outer side between the two slitting knives. At the same time, the bottom of the electromagnetic seat is connected to the upper end of the processing table. The electromagnetic seat is sleeved on the outside of the flat wire body, and the flat wire body and the electromagnetic seat are magnetically connected.
[0013] Preferably, a positioning vertical plate is provided between the cutting assembly and the winding assembly, and a plurality of adjustment holes are equidistantly provided at the lower end of the positioning vertical plate, and a guide ring frame is slidably connected inside each adjustment hole, and the guide ring frame is sleeved on the outer side of the corresponding flat wire body.
[0014] Preferably, the limit assembly includes an electric telescopic rod, which is symmetrically arranged on the outside of the mounting seat, and the output end of the electric telescopic rod is connected to one side of the push plate, and the push plate is located on one side of the electric telescopic rod with connecting columns equidistantly arranged, the other end of the connecting column is connected to the middle of one side of the corresponding upper limit seat, and the upper limit seat is located inside the mounting groove correspondingly opened at the upper end of the mounting seat, and the bottom end of the mounting groove is slidably connected to the lower end of the upper limit seat through a sliding guide rail.
[0015] Preferably, a locking groove is provided in the middle of the other side of the upper limit seat, and the size of the locking groove is the same as the size of the corresponding display column. At the same time, the locking groove is locked and connected with the outer side of the display column. The other side of the upper limit seat is locked and connected with the side of the plug-in groove provided at the corresponding position of the positioning vertical plate, and the locking block installed in the middle of the plug-in groove is locked and connected with the locking groove.
[0016] Compared with the prior art, the invention has the following beneficial effects: the winding device for processing flat wire coils with a flattening function,
[0017] (1) In order to solve the problem that the existing winding device is easy to move out of place during the wire feeding and winding process, resulting in low winding efficiency and low winding accuracy, the present application is provided with a leveling component, a positioning vertical plate, a limit component and a leveling stop frame. The leveling component is used to improve the flatness and guidance of the flat wire body during transportation. At the same time, the positioning vertical plate, the limit component and the leveling stop frame are used in combination to improve the stability of the flat wire body during winding, effectively prevent the flat wire body from deflecting during winding, and improve the winding accuracy;
[0018] (2) In order to solve the problem that the existing winding device can only process one flat coil when used, resulting in low overall processing efficiency, the present application sets up multiple sets of wire racks to synchronously unwind the flat wire body, so that the multiple flat wire bodies are synchronously wound with the workpieces sleeved on the outer side of the corresponding placement column under the action of the driving motor to drive the main connecting part, turntable, sub-connecting part, limit plate and placement column to rotate, thereby improving the processing efficiency during the winding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the top view structure of the present invention;
[0020] Figure 2 It is a schematic diagram of the side structure of the leveling assembly of the present invention;
[0021] Figure 3 For the present invention Figure 1 The enlarged structural diagram at A in the middle;
[0022] Figure 4 It is a schematic diagram of the side view structure of the cutting assembly of the present invention;
[0023] Figure 5 This is a schematic diagram of the side view of the positioning vertical plate of the present invention;
[0024] Figure 6 For the present invention Figure 1 The enlarged structural diagram at B in the middle;
[0025] Figure 7 It is a schematic diagram of the side view structure of the winding assembly of the present invention.
[0026] In the figure: 1, processing table; 101, limit slot; 102, positioning bracket; 103, separation ring frame; 2, mounting seat; 201, mounting slot; 202, sliding guide rail; 3, display rack; 4, unwinding roller; 5, wire rack; 6, flat wire body; 7, guide seat; 701, guide channel; 702, positioning channel; 8, electric linear guide; 9, moving top plate; 10, support column; 11, electric hydraulic cylinder; 12, mounting plate; 13, leveling roller; 14, limit rack; 15, positioning cross bar; 16, moving slide; 17, slitting knife; 18, mounting bolts; 19, ball screw; 20, rotating motor; 21, ball nut seat; 22, electromagnetic seat; 23, positioning vertical plate; 2301, adjustment through hole; 2302, guide ring frame; 2303, plug-in slot; 2304, snap-fit block; 24, mounting frame; 25, driving motor; 26, main connecting part; 27, turntable; 28, sub-connecting part; 29, limit plate; 30, placing column; 31, leveling stop frame; 32, electric telescopic rod; 33, push plate; 34, connecting column; 35, upper limit seat; 36, snap-fit slot. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] See also Figure 1-7 The present invention provides a technical solution: a winding device for flat wire coil processing with a flattening function, according to Figure 1 , Figure 6 and Figure 7 As shown, mounting seats 2 are symmetrically arranged on both sides of the upper end of the processing table 1, and a display rack 3 is equidistantly arranged on the outer side of the mounting seat 2 arranged on one side, and a reel 4 is arranged inside the upper end of the outer side of the display rack 3, and the reel 4 is located between two adjacent display racks 3. A wire rack 5 is arranged on the outer side, and a flat wire body 6 is wound on the outer side of the wire rack 5, and one end of the flat wire body 6 passes through the mounting seat 2 and is connected to a corresponding winding assembly, and the winding assembly includes a mounting frame 24, a driving motor 25, a main connecting member 26, a turntable 27, a sub-connecting member 28, a limiting plate 29 and a display column 30, and the mounting frame 24 is arranged at the bottom of the other end of the processing table 1, and a driving motor 25 is installed at the bottom of the mounting frame 24, and the output end tube of the driving motor 25 passes through the mounting seat 27, and the main connecting member 26 is connected to the main connecting member 26, a turntable 27, a sub-connecting member 28, a limiting plate 29 and a display column 30. The frame 24 is connected to the middle of the lower end of the turntable 27 through the main connecting part 26, and one side of the upper end of the turntable 27 is equidistantly rotatably connected with multiple sub-connecting parts 28, and the other end of the sub-connecting part 28 passes through the middle of the bottom of the limit plate 29 corresponding to the processing table 1, and a placement column 30 is arranged in the middle of the upper end of the limit plate 29, and a workpiece is sleeved on the outside of the placement column 30, and a flat wire body 6 is wound on the workpiece. A leveling baffle 31 is arranged on one side of each limit plate 29 at the upper end of the processing table 1, and the leveling baffle 31 is fitted with the outer side of the flat wire body 6 wound on the outside of the workpiece. Through the leveling baffle 31, the flat wire body 6 can be better fitted with the workpiece when the workpiece is wound, and the winding is made smooth, thereby improving the quality of the winding.
[0029] When in use, the driving motor 25 drives the main connecting part 26 to rotate, so that the turntable 27 rotates horizontally, and then the turntable 27 drives the sub-connecting part 28 to rotate, so that the sub-connecting part 28 drives the corresponding limit plate 29 and the placement column 30 to rotate, so that the workpiece sleeved on the outside of the placement column 30 is wound around the flat wire body 6. This method makes it possible to simultaneously perform winding processing on multiple workpieces, thereby improving processing efficiency.
[0030] according to Figure 1 , Figure 2 and Figure 5As shown, a leveling assembly and a cutting assembly are arranged at the upper end of the processing table 1 between the winding assembly and the mounting seat 2 arranged on one side, a positioning vertical plate 23 is arranged between the cutting assembly and the winding assembly, and a plurality of adjustment through holes 2301 are equidistantly provided at the lower end of the positioning vertical plate 23, and at the same time, a guide ring frame 2302 is slidably connected inside each adjustment through hole 2301, and the guide ring frame 2302 is sleeved on the outer side of the corresponding flat wire body 6, and the guide ring frame 2302 moves inside the adjustment through hole 2301, so that the guide ring frame 2302 adjusts the conveying height of the flat wire body 6, so that the winding of the flat wire body 6 is relatively flat and less prone to errors.
[0031] Specifically, the leveling assembly includes a guide seat 7 and a movable top plate 9, and a plurality of guide channels 701 are equidistantly provided on the upper end of the guide seat 7, and the flat wire body 6 corresponding to each guide channel 701 is snap-fitted and connected. The guide channel 701 is convenient for guiding the conveying position of the flat wire body 6, and it is also convenient for limiting the flat wire body 6, so as to facilitate the later leveling of the flat wire body 6. At the same time, a movable top plate 9 is provided on one side above the guide seat 7, and both sides of the lower end of the movable top plate 9 are connected to the electric linear guide rails 8 corresponding to the upper end of the processing table 1 through support columns 10, and a plurality of electric hydraulic cylinders 11 are equidistantly provided on the inner side of the lower end of the movable top plate 9, and the electric hydraulic cylinders 11 are The output end is connected to the upper end of the mounting plate 12, and a plurality of leveling rollers 13 are equidistantly arranged at the lower end of the mounting plate 12. The mounting plate 12 is driven to rise and fall by the electric hydraulic cylinder 11, so that the position and height of the leveling roller 13 can be adjusted so that the leveling roller 13 can better fit the flat wire body 6 and improve the leveling effect. The position of the leveling roller 13 is set in a one-to-one correspondence with the position of the guide channel 701. At the same time, the bottom of the lower end of the leveling roller 13 is slidably connected to the inside of the guide channel 701. The support column 10 is driven to move by the electric linear guide 8, so that the movable top plate 9 drives the leveling roller 13 to move, so that the correspondingly set flat wire body 6 can be leveled by the leveling roller 13.
[0032] To further explain, the lower end of the mounting plate 12 is located in the middle of the adjacent leveling roller 13 and is connected to the lower end of the movable top plate 9 through a limit frame 14, and the limit frame 14 is a U-shaped structure. The position of the limit frame 14 is one-to-one corresponding to the position of the positioning channel 702 opened at the upper end of the guide seat 7. At the same time, the limit frame 14 and the positioning channel 702 are slidably connected, and the limit frame 14 moves inside the positioning channel 702 to improve the stability of the movement of the movable top plate 9.
[0033] When in use, start the electric linear guide 8 to drive the support column 10 and the movable top plate 9 to move, so that the leveling roller 13 is located above the corresponding guide channel 701, and the limit frame 14 is located inside the positioning channel 702, and then start the electric hydraulic cylinder 11 to drive the mounting plate 12 to move downward, so that the leveling roller 13 is in contact with the upper end of the flat wire body 6 set inside the guide channel 701, and then start the electric linear guide 8 to drive the support column 10 and the movable top plate 9 to move repeatedly, so that the leveling roller 13 levels the flat wire body 6.
[0034] according to Figure 1 , Figure 3 and Figure 4 As shown, there are multiple cutting assemblies, and each cutting assembly is located on both sides of the corresponding flat wire body 6. At the same time, the cutting assembly includes a positioning cross bar 15, a movable slide 16 and a slitting knife 17. The positioning cross bar 15 is installed in the middle of the limiting through groove 101 opened below the corresponding flat wire body 6, and the movable slides 16 are symmetrically slidably connected to the upper ends of the positioning cross bar 15 on both sides. At the same time, the upper ends of the two movable slides 16 are connected to the slitting knife 17 through mounting bolts 18. The movable slide 16 moves on the positioning cross bar 15, which facilitates the adjustment of the position of the slitting knife 17, thereby cutting the flat wire body 6.
[0035] To further explain, the lower end of each movable slide 16 is connected to the ball screw 19 through a ball nut seat 21, and the ball screw 19 is connected to the lower end of the processing table 1 through multiple positioning brackets 102. At the same time, one end of the ball screw 19 passes through the outermost positioning bracket 102 and is connected to the rotating motor 20. A separating ring frame 103 is provided in the middle of the bottom of the lower end of the limiting groove 101 between the two positioning brackets 102, and the ball screw 19 arranged between the two positioning brackets 102 is symmetrically provided with ball channels about the separating ring frame 103. At the same time, the ball channels are connected to the corresponding ball nut seats 21. When the ball screw 19 is driven to rotate by the rotating motor 20, the ball channels symmetrically opened on the ball screw 19 drive the ball nut seat 21 to move relative to each other, so that each cutting component can cut the corresponding flat wire body 6 at the same time, thereby improving the practicality of use.
[0036] To further explain, the two slitting knives 17 are symmetrically arranged, and an electromagnetic seat 22 is symmetrically arranged on the outer side in the middle of the two slitting knives 17. At the same time, the bottom of the electromagnetic seat 22 is connected to the upper end of the processing table 1, and the electromagnetic seat 22 is sleeved on the outer side of the flat wire body 6. The flat wire body 6 and the electromagnetic seat 22 are magnetically connected. The electromagnetic seat 22 is energized to generate magnetic force to fix the two sides of the cutting position of the flat wire body 6, effectively preventing the flat wire body 6 from moving when cutting, thereby improving the cutting efficiency.
[0037] When in use, start the rotating motor 20 to drive the ball screw 19, so that the ball screw 19 rotates inside the positioning bracket 102 and the separating ring frame 103, and then the ball nut seats 21 arranged at both ends of the outer side of the ball screw 19 arranged between the two positioning brackets 102 drive the movable slide 16 to move toward the side of the flat wire body 6 along the positioning cross bar 15, so that the slitting knife 17 cuts the flat wire body 6.
[0038] according to Figure 1 As shown, a limit assembly is arranged outside the mounting seat 2 arranged on the other side, and the limit assembly includes an electric telescopic rod 32, which is symmetrically arranged outside the mounting seat 2, and the output end of the electric telescopic rod 32 is connected to one side of the push plate 33, and the push plate 33 is equidistantly arranged with a connecting column 34 on one side of the electric telescopic rod 32, and the other end of the connecting column 34 is connected to the middle of one side of the corresponding upper limit seat 35, and the upper limit seat 35 is located in the mounting groove 201 correspondingly opened at the upper end of the mounting seat 2, and the bottom end of the mounting groove 201 is connected to the upper limit seat 3 through a sliding guide rail 202. The upper limit seat 35 is slidably connected at the lower end thereof, and the sliding guide rail 202 is used to prevent the upper limit seat 35 from being easily offset, thereby improving the accuracy of the engagement between the upper limit seat 35 and the display column 30. A locking groove 36 is provided in the middle of the other side of the upper limit seat 35, and the size of the locking groove 36 is the same as the size of the corresponding display column 30. At the same time, the locking groove 36 is engaged with the outer side of the display column 30, and the other side of the upper limit seat 35 is engaged with the side of the plugging groove 2303 provided at the corresponding position of the positioning vertical plate 23, and the locking block 2304 installed in the middle of the plugging groove 2303 is engaged with the locking groove 36.
[0039] When in use, the push plate 33 is driven by the electric telescopic rod 32 to move toward the mounting seat 2, so that the push plate 33 pushes the upper limit seat 35 to slide on the sliding guide rail 202 through the connecting column 34, so that the locking groove 36 opened on the upper limit seat 35 is locked with the outer side of the upper end of the display column 30, so that the workpiece is located between the limit plate 29 and the upper limit seat 35, and at the same time, the upper limit seat 35 is locked and connected with the side of the plug-in groove 2303 opened at the corresponding position of the positioning vertical plate 23 at one end away from the connecting column 34, and the locking block 2304 installed in the middle of the plug-in groove 2303 is locked and connected with the locking groove 36, so as to facilitate the limiting of the upper limit seat 35, thereby improving the stability of the workpiece when winding.
[0040] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the protection content of the present invention.
[0041] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A winding device for flat wire coil processing with a flattening function, comprising a processing table (1), characterized in that: The processing table (1) has mounting seats (2) symmetrically arranged on both sides of the upper end, and a placement rack (3) is equidistantly arranged outside the mounting seat (2) arranged on one side, and a reeling roller (4) is arranged inside the upper end of the outer side of the placement rack (3). The reeling roller (4) is located between two adjacent placement racks (3), and a wire rack (5) is arranged outside, and a flat wire body (6) is wound around the wire rack (5). At the same time, one end of the flat wire body (6) passes through the mounting seat (2) and is connected to a corresponding winding assembly, and the winding assembly comprises a mounting frame (24), a driving motor (25), a main connecting member (26), a rotating disk (27), a sub-connecting member (28), a limiting disk (29) and a placement column (30), and the mounting frame (24) is arranged at the bottom of the other end of the processing table (1), and a driving motor (25) is installed at the bottom of the mounting frame (24), and the output end pipe of the driving motor (25) passes through the mounting seat (2). The installation frame (24) is connected to the middle of the lower end of the turntable (27) through the main connecting member (26), and a plurality of sub-connecting members (28) are equidistantly rotatably connected to one side of the upper end of the turntable (27), and the other end of the sub-connecting member (28) passes through the middle of the bottom of a limiting plate (29) corresponding to the processing table (1) and is connected. A placing column (30) is arranged in the middle of the upper end of the limiting plate (29), and a workpiece is sleeved on the outer side of the placing column (30), and a flat wire body (6) is wound on the workpiece. A leveling stop frame (31) is arranged on one side of each limiting plate (29) at the upper end of the processing table (1), and the leveling stop frame (31) is in contact with the outer side of the flat wire body (6) wound on the outer side of the workpiece. A leveling component and a cutting component are arranged between the winding component and the mounting seat (2) arranged on one side at the upper end of the processing table (1), and a limiting component is arranged on the outer side of the mounting seat (2) arranged on the other side.
2. The flat wire coil processing winding device with a flattening function according to claim 1, characterized in that: The leveling assembly comprises a guide seat (7) and a movable top plate (9), and a plurality of guide channels (701) are equidistantly provided at the upper end of the guide seat (7), and a flat wire body (6) corresponding to each guide channel (701) is snap-connected, and a movable top plate (9) is provided on one side above the guide seat (7), and both sides of the lower end of the movable top plate (9) are connected to electric linear guide rails (8) corresponding to the upper end of the processing table (1) through support columns (10), and a plurality of electric hydraulic cylinders (11) are equidistantly provided on the inner side of the lower end of the movable top plate (9), and the output end of the electric hydraulic cylinder (11) is connected to the upper end of the mounting plate (12), and a plurality of leveling rollers (13) are equidistantly provided at the lower end of the mounting plate (12), and the position of the leveling roller (13) is arranged in a one-to-one correspondence with the position of the guide channel (701), and the bottom of the lower end of the leveling roller (13) is slidably connected to the inside of the guide channel (701).
3. The flat wire coil processing winding device with a flattening function as claimed in claim 2, characterized in that: The lower end of the mounting plate (12) is located in the middle of the adjacently arranged leveling roller (13) and is connected to the lower end of the movable top plate (9) through a limiting frame (14), and the limiting frame (14) is a U-shaped structure. The position of the limiting frame (14) is arranged in a one-to-one correspondence with the position of the positioning channel (702) correspondingly opened at the upper end of the guide seat (7), and the limiting frame (14) and the positioning channel (702) are slidably connected.
4. The flat wire coil processing winding device with a flattening function according to claim 1, characterized in that: There are a plurality of cutting assemblies, and each cutting assembly is located on both sides of a corresponding flat wire body (6). The cutting assembly comprises a positioning cross bar (15), a movable slide (16) and a slitting knife (17). The positioning cross bar (15) is installed in the middle of a limiting through slot (101) provided below the corresponding flat wire body (6), and the movable slides (16) are symmetrically slidably connected to the upper ends of the positioning cross bar (15). At the same time, the upper ends of the two movable slides (16) are connected to the slitting knife (17) via mounting bolts (18).
5. The flat wire coil processing winding device with a flattening function as claimed in claim 4, characterized in that: The lower end of each movable slide (16) is connected to a ball screw (19) via a ball nut seat (21), and the ball screw (19) is connected to the lower end of the processing table (1) via a plurality of positioning brackets (102), and one end of the ball screw (19) passes through the outermost positioning bracket (102) and is connected to the rotating motor (20), a separation ring frame (103) is arranged between the two positioning brackets (102) at the bottom of the lower end of the limiting through groove (101), and the ball screw (19) arranged between the two positioning brackets (102) is symmetrically provided with a ball channel about the separation ring frame (103), and the ball channel is connected to the correspondingly arranged ball nut seat (21).
6. The flat wire coil processing winding device with a flattening function as claimed in claim 4, characterized in that: The two slitting knives (17) are symmetrically arranged, and an electromagnetic seat (22) is symmetrically arranged on the outer side between the two slitting knives (17). At the same time, the bottom of the electromagnetic seat (22) is connected to the upper end of the processing table (1). The electromagnetic seat (22) is sleeved on the outer side of the flat wire body (6), and the flat wire body (6) and the electromagnetic seat (22) are magnetically connected.
7. The flat wire coil processing winding device with a flattening function as claimed in claim 1, characterized in that: A positioning vertical plate (23) is arranged between the cutting assembly and the winding assembly, and a plurality of adjustment through holes (2301) are equidistantly provided at the lower end of the positioning vertical plate (23), and a guide ring frame (2302) is slidably connected inside each adjustment through hole (2301), and the guide ring frame (2302) is sleeved on the outer side of a correspondingly arranged flat wire body (6).
8. The flat wire coil processing winding device with a flattening function as claimed in claim 1, characterized in that: The limit assembly comprises an electric telescopic rod (32), the electric telescopic rod (32) is symmetrically arranged on the outside of the mounting seat (2), and the output end of the electric telescopic rod (32) is connected to one side of the push plate (33), and the push plate (33) is equidistantly arranged on one side of the electric telescopic rod (32), and the other end of the connecting column (34) is connected to the middle of one side of a corresponding upper limit seat (35), and the upper limit seat (35) is located inside a mounting groove (201) correspondingly opened at the upper end of the mounting seat (2), and the bottom end of the mounting groove (201) is slidably connected to the lower end of the upper limit seat (35) through a sliding guide rail (202).
9. The flat wire coil processing winding device with a flattening function according to claim 8, characterized in that: A snap-fitting groove (36) is provided in the middle of the other side of the upper limit seat (35), and the size of the snap-fitting groove (36) is the same as the size of the corresponding display column (30), and the snap-fitting groove (36) is snap-fitted and connected with the outer side of the display column (30), and the other side of the upper limit seat (35) is snap-fitted and connected with the side of the plug-in groove (2303) provided at the corresponding position of the positioning vertical plate (23), and the snap-fitting block (2304) installed in the middle of the plug-in groove (2303) is snap-fitted and connected with the snap-fitting groove (36).
Citation Information
Patent Citations
Flat coil winding device
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