Connector automatic assembling and detecting integrated equipment

Abstract

The invention relates to the technical field of electronic manufacturing, and discloses a connector automatic assembly and detection integrated device which comprises a bottom plate and a display screen, the upper surface of the bottom plate is fixedly connected with a second support, the upper surface of the second support is fixedly connected with a second supporting plate, the upper surface of the second supporting plate is fixedly connected with a first supporting plate, and the upper surface of the first supporting plate is fixedly connected with a second supporting plate. A third hydraulic rod is fixedly connected to one side of the outer wall of the first supporting plate, a first moving block is fixedly connected to the output end of the third hydraulic rod, a cross rod is fixedly connected to the interior of the first supporting plate, and the interior of the first moving block is slidably connected to the inner wall of the cross rod. By integrating an automatic assembly module and an electrical performance detection module in the same equipment, the equipment occupied space on a production line is remarkably reduced, and meanwhile, the production process is simplified, so that the production cost is reduced, the production efficiency is improved, the automatic assembly equipment is suitable for connectors of various types and sizes, and high precision and high stability of the assembly process are ensured.

Description

Technical Field

[0001] The invention relates to the technical field of electronic manufacturing, and in particular to an integrated device for automatic assembly and detection of connectors. Background Art

[0002] In the field of electronic manufacturing, connectors, as an indispensable component in the circuit, play an important role in connecting and transmitting electrical signals. As electronic products develop towards high performance, multi-function and miniaturization, the requirements for connector accuracy, reliability and performance are becoming higher and higher. Therefore, the automatic assembly of connectors and the accurate detection of their electrical properties are of vital importance to ensure product quality.

[0003] In traditional production methods, connector assembly and electrical performance testing are often performed separately, which not only takes up a lot of production line space and increases equipment investment costs, but also greatly reduces production efficiency due to the need for multiple handling and position adjustments. In addition, manual or semi-automatic assembly methods are difficult to meet the increasing precision requirements, and assembly errors and instabilities will directly affect the performance and reliability of the connector, and thus affect the quality of the final product.

[0004] In terms of electrical performance testing, existing technologies usually use separate testing equipment to test assembled connectors, which not only increases the complexity of the production process, but also may affect the accuracy of testing due to handling and positioning errors. In addition, there is a lack of effective real-time monitoring and quality control mechanisms. Once an assembly defect occurs, it often needs to be discovered in the later stages of production, resulting in increased production costs and reduced production efficiency. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides an integrated device for automatic assembly and testing of connectors, which solves the problem that the assembly and electrical performance testing of traditional connectors are often carried out separately, which not only takes up a large amount of production line space but also increases the equipment investment cost.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an integrated device for automatic assembly and detection of connectors, comprising a base plate and a display screen, the upper surface of the base plate is fixedly connected to a second bracket, the upper surface of the second bracket is fixedly connected to a second support plate, the upper surface of the second support plate is fixedly connected to the first support plate, one side of an outer wall of the first support plate is fixedly connected to a third hydraulic rod, an output end of the third hydraulic rod is fixedly connected to a first moving block, the interior of the first support plate is fixedly connected to a cross bar, the interior of the first moving block is slidably connected to the inner wall of the cross bar, one side of an outer wall of the first moving block is fixedly connected to the second moving block, one side of an outer wall of the second moving block is fixedly connected to a limiting column, the lower surface of the limiting column is fixedly connected to a second connecting rod, the lower surface of the second connecting rod is fixedly connected to a fixing column, one end of the fixing column is fixedly connected to a fixing ring, and the lower surface of the fixing ring is fixedly connected to a clamping ring An automated mechanical structure for connector assembly is fixedly connected to the bottom plate, including a first hydraulic rod, a second hydraulic rod, a first moving block and a second moving block, for achieving precise position adjustment and fixation of the connector; The device further includes an electrical performance detection module integrated on the second bracket, the module is equipped with a visual display device and an electrical performance detector, and is used to automatically detect whether the electrical performance of the assembled connector meets the preset standard; The first bracket is integrated with a vision system for providing precise assembly guidance, including a camera and image processing software to achieve real-time monitoring and quality control of the connector assembly process.

[0007] Preferably, a first hydraulic rod is fixedly connected to the upper surface of the base plate, an output end of the first hydraulic rod is fixedly connected to a first connecting rod, an outer wall of the first connecting rod is provided with a connecting block, a lower surface of the connecting block is fixedly connected to the upper surface of the base plate, an intelligent control system is provided inside the display screen to automatically adjust the movements of the first hydraulic rod, the second hydraulic rod and the first moving block and the second moving block to adapt to the assembly requirements of connectors of different types and sizes, and the intelligent control system optimizes the assembly process based on a preset assembly program or by learning past assembly data.

[0008] Preferably, a fixing plate is slidably connected to the outer wall of the first connecting rod, a second hydraulic rod is fixedly connected to the upper surface of the fixing plate, and a clamping plate is fixedly connected to the output end of the second hydraulic rod.

[0009] Preferably, a vibration plate is fixedly connected to the upper surface of the base plate, and a display screen is provided on the upper surface of the base plate. The vibration plate is used to automatically organize and transport connector parts to the assembly area, and the display screen is used to display assembly process parameters, fault diagnosis information and test results. The intelligent control system realizes user interface interaction through the built-in display screen, supports the input of customized assembly programs and test standards, and real-time feedback display of assembly process and test results.

[0010] Preferably, a second bracket is fixedly connected to the upper surface of the bottom plate, a first connecting plate is fixedly connected to the interior of the second bracket, and a first bracket is fixedly connected to one side of the outer wall of the first connecting plate.

[0011] Preferably, a motor is fixedly connected to one side of the outer wall of the first connecting plate, a fixing bracket is fixedly connected to the lower surface of the motor, and one side of the outer wall of the fixing bracket is fixedly connected to one side of the outer wall of the first connecting plate.

[0012] Preferably, an eccentric wheel is fixedly connected to the output end of the motor, a second connecting plate is fixedly connected to the outer wall of the eccentric wheel, and a sliding plate is fixedly connected to one side of the outer wall of the second connecting plate.

[0013] Preferably, a visual display device is fixedly connected to the upper surface of the bottom plate, and a side plate is fixedly connected to the upper surface of the second support plate.

[0014] Preferably, a groove is formed inside the side plate, and the inner wall of the groove fits with the outer wall of the limiting column.

[0015] Preferably, the vibration plate is combined with an intelligent material distribution system to automatically and efficiently sort the connector parts by adjusting the vibration frequency and direction, and accurately transport them to the designated assembly positions.

[0016] Working principle: When the device is needed, the base plate serves as the foundation of the equipment to support the entire assembly and testing mechanism. The second bracket and the support plate and the first support plate provide a multi-level stable platform for the equipment to ensure the accuracy and stability of the assembly action. The third hydraulic rod and the first moving block and the second moving block controlled by it constitute a precise moving and positioning system for adjusting and fixing the position of the connector to achieve the purpose of precise assembly. The system can adapt to electrical connectors of different sizes and types, adjust the pressure through the intelligent control system to achieve fine operation, and the electrical performance detection module and visual display device integrated on the second bracket are used to perform electrical performance detection of the connector through a high-precision electrical performance detector. The module automatically evaluates whether the assembled connector meets the preset electrical performance standards, such as resistance, conductivity, etc., to ensure that each connector meets the production quality requirements. The visual system integrated in the equipment, including cameras and image processing software, can monitor the assembly process in real time, automatically identify poor assembly or deviation, and adjust or alarm through the intelligent control system. The intelligent control system optimizes the assembly process based on the preset assembly program or by learning past assembly data to improve efficiency and accuracy. The vibration plate is combined with the intelligent material distribution system to automatically sort and transport connector parts to the assembly area. The built-in display and intelligent control system provide an intuitive user interface, allowing operators to customize assembly and inspection parameters, and display the assembly process and inspection results in real time, improving the operability and interactivity of the equipment.

[0017] The present invention provides an integrated device for automatic assembly and detection of connectors. It has the following beneficial effects: 1. The present invention integrates the automatic assembly and electrical performance detection modules into the same device, which significantly reduces the equipment space occupied on the production line and simplifies the production process, thereby reducing production costs and improving production efficiency. The advanced hydraulic rod and moving block configuration is combined with an intelligent control system, so that the device can achieve precise position adjustment and fixation of connector parts, adapt to connectors of various types and sizes, and ensure high precision and high stability of the assembly process.

[0018] 2. The integrated electrical performance detection module of the present invention is equipped with advanced testing instruments and visual display devices, which can automatically perform electrical performance detection on the assembled connectors to ensure that each product meets the preset electrical performance standards, significantly improving product quality. The integrated visual system provides precise assembly guidance and real-time monitoring capabilities. Through high-resolution cameras and image processing software, combined with machine learning algorithms to analyze the assembly process, assembly defects can be discovered and corrected in a timely manner, further ensuring the high quality standards of the products. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A perspective view of the present invention; Figure 2It is a schematic diagram of the structure of the first connecting plate part of the present invention; Figure 3 It is a schematic diagram of the structure of the sliding plate part of the present invention; Figure 4 It is a schematic diagram of the structure of the first support plate of the present invention; Figure 5 It is a schematic diagram of the structure of the first moving block part of the present invention; Figure 6 It is a schematic diagram of the structure of the fixing ring part of the present invention.

[0020] Among them, 1. bottom plate; 2. vibration plate; 3. display screen; 4. first bracket; 5. motor; 6. first connecting plate; 7. eccentric wheel; 8. first hydraulic rod; 9. first connecting rod; 10. connecting block; 11. fixed plate; 12. second hydraulic rod; 13. second connecting plate; 14. sliding plate; 15. second bracket; 16. first support plate; 17. side plate; 18. visual display device; 19. fixed frame; 20. clamping ring; 21. third hydraulic rod; 22. cross bar; 23. first moving block; 24. second moving block; 25. second connecting rod; 26. limit column; 27. fixed column; 28. second support plate; 29. ​​fixed ring. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0022] Please see attached Figure 1 - Attachment Figure 6The embodiment of the present invention provides an integrated device for automatic assembly and detection of connectors, including a base plate 1 and a display screen 3. The upper surface of the base plate 1 is fixedly connected with a second bracket 15, the upper surface of the second bracket 15 is fixedly connected with a second support plate 28, the upper surface of the second support plate 28 is fixedly connected with a first support plate 16, a third hydraulic rod 21 is fixedly connected to one side of the outer wall of the first support plate 16, the output end of the third hydraulic rod 21 is fixedly connected with a first moving block 23, the interior of the first support plate 16 is fixedly connected with a cross bar 22, the interior of the first moving block 23 is slidably connected to the inner wall of the cross bar 22, the outer wall side of the first moving block 23 is fixedly connected with a second moving block 24, the outer wall side of the second moving block 24 is fixedly connected with a limiting column 26, the lower surface of the limiting column 26 is fixedly connected with a second connecting rod 25, the lower surface of the second connecting rod 25 is fixedly connected with a fixing column 27, one end of the fixing column 27 is fixedly connected with a fixing ring 29, and the lower surface of the fixing ring 29 is fixedly connected with a clamping ring 20 An automated mechanical structure for connector assembly is fixedly connected to the bottom plate 1, including a first hydraulic rod 8, a second hydraulic rod 12, a first moving block 23 and a second moving block 24, for achieving precise position adjustment and fixation of the connector; The device further comprises an electrical performance detection module integrated on the second bracket 15, the module being equipped with a visual display device 18 and an electrical performance detector for automatically detecting whether the electrical performance of the assembled connector meets a preset standard; The first bracket 4 is integrated with a visual system for providing precise assembly guidance, including a camera and image processing software, so as to achieve real-time monitoring and quality control of the connector assembly process.

[0023] Furthermore, the device integrates an adaptive multi-dimensional adjustment system inside, which automatically identifies the material type, size and shape of connector parts through high-precision sensors and machine vision technology. The system uses deep learning algorithms to automatically adjust parameters such as cutting force, plug angle and depth according to the physical and chemical properties of the material to achieve the best assembly effect.

[0024] The system not only operates based on preset data, but also learns from actual data in the production process in real time, continuously optimizing production parameters through feedback loops. This is especially applicable to new or rare connector parts, ensuring efficient and flexible production capabilities.

[0025] Automated waste treatment and environmental monitoring: The adaptive multi-dimensional adjustment system integrates an efficient waste fragmentation and collection module, which can automatically classify, fragment and recycle the waste generated during the production process, greatly improving material utilization and environmental performance. At the same time, the system is equipped with an environmental monitoring device to monitor the production environment in real time to ensure that it meets the requirements of sustainable production.

[0026] In one embodiment, the electrical performance detection module integrated on the second bracket 15 is equipped with a visual display device and an electrical performance tester. The assembled connector will be automatically sent into the module for electrical performance testing. The electrical performance tester tests the connector to check whether its electrical performance meets the preset standards to ensure the quality and performance of the connector.

[0027] A first hydraulic rod 8 is fixedly connected to the upper surface of the base plate 1, and a first connecting rod 9 is fixedly connected to the output end of the first hydraulic rod 8. A connecting block 10 is provided on the outer wall of the first connecting rod 9, and the lower surface of the connecting block 10 is fixedly connected to the upper surface of the base plate 1. An intelligent control system is provided inside the display screen 3 to automatically adjust the movements of the first hydraulic rod 8, the second hydraulic rod 12, the first moving block 23 and the second moving block 24 to adapt to the assembly requirements of connectors of different types and sizes. The intelligent control system optimizes the assembly process based on a preset assembly program or by learning past assembly data.

[0028] In one embodiment, the adaptive adjustment function of the intelligent control system enables the equipment to adapt to the assembly requirements of connectors of different types and sizes, thereby improving the flexibility and adaptability of the equipment. The automatic adjustment function reduces the time for adjustment and setting, speeds up assembly, and improves production efficiency.

[0029] The outer wall of the first connecting rod 9 is slidably connected with a fixing plate 11 , the upper surface of the fixing plate 11 is fixedly connected with a second hydraulic rod 12 , and the output end of the second hydraulic rod 12 is fixedly connected with a clamping plate.

[0030] In one embodiment, the connection structure between the first connecting rod 9 and the fixed plate 11 and the second hydraulic rod 12 provides additional support and stability, which helps to ensure accuracy and reliability during the assembly process. The addition of the clamping plate enables the equipment to have the ability to clamp and fix assembly parts, which makes assembly operations more convenient and improves the functionality and diversity of the equipment.

[0031] A vibration plate 2 is fixedly connected to the upper surface of the base plate 1, and a display screen 3 is arranged on the upper surface of the base plate 1. The vibration plate 2 is used to automatically sort and transport connector parts to the assembly area, and the display screen 3 is used to display assembly process parameters, fault diagnosis information and test results. The intelligent control system realizes user interface interaction through the built-in display screen 3, supports the input of customized assembly programs and test standards, and real-time feedback display of assembly process and test results.

[0032] In one embodiment, the use of the vibration plate 2 can automatically convey connector parts, reduce the need for manual operation, and improve production efficiency. The display screen 3 displays assembly process parameters and test results in real time, helping operators to adjust and optimize the production process in a timely manner, further improving production efficiency.

[0033] The upper surface of the bottom plate 1 is fixedly connected with the second bracket 15 , the interior of the second bracket 15 is fixedly connected with the first connecting plate 6 , and one side of the outer wall of the first connecting plate 6 is fixedly connected with the first bracket 4 .

[0034] In one embodiment, the second bracket 15 is connected to the first bracket 4 through the first connecting plate 6, forming a structurally stable connection, which helps to improve the overall stability and reliability of the equipment. The setting of the connecting plate enhances the bearing capacity of the connecting bridge, allowing the equipment to better withstand various forces and pressures during the assembly process, thereby extending the service life of the equipment.

[0035] The motor 5 is fixedly connected to one side of the outer wall of the first connecting plate 6 . The fixing bracket 19 is fixedly connected to the lower surface of the motor 5 . The fixing bracket 19 is fixedly connected to one side of the outer wall of the first connecting plate 6 on one side of the outer wall.

[0036] In one embodiment, the automated drive function reduces the need for manual operation, reduces labor costs, and improves production efficiency and competitiveness. The fixed connection between the motor 5 and the fixing frame 19 makes the overall structure more stable and reliable, reduces looseness and deformation that may occur during operation, and improves the structural stability of the equipment.

[0037] The output end of the motor 5 is fixedly connected with the eccentric wheel 7 , the outer wall of the eccentric wheel 7 is fixedly connected with the second connecting plate 13 , and one side of the outer wall of the second connecting plate 13 is fixedly connected with the sliding plate 14 .

[0038] The visual display device 18 is fixedly connected to the upper surface of the bottom plate 1 , and the side plate 17 is fixedly connected to the upper surface of the second support plate 28 .

[0039] Furthermore, a cutting knife is fixedly connected to the bottom of the sliding plate 14, and an automatic knife adjustment system is also configured to automatically adjust the cutting speed and pressure according to the size and material of the connector. The knife system can use a high-speed rotating blade with an automatic replacement function to meet different production needs.

[0040] In one embodiment, the combination of the second connecting plate 13 and the sliding plate 14 makes the movement of the connector more stable and reliable, reduces the shaking and deviation that may occur during the movement, and improves the stability of the assembly.

[0041] A groove is formed inside the side plate 17 , and the inner wall of the groove fits with the outer wall of the limiting column 26 .

[0042] The vibration plate 2 is combined with an intelligent material sorting system to automatically and efficiently sort connector parts by adjusting the vibration frequency and direction, and accurately transport them to the designated assembly position.

[0043] In one embodiment, the design of the inner groove of the side plate 17 and the limiting pillar 26 ensures the stability and accuracy of the connector parts during the conveying process, thereby improving the precision and reliability of the conveying.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrated device for automatic assembly and detection of connectors, comprising a base plate (1) and a display screen (3), characterized in that: The upper surface of the bottom plate (1) is fixedly connected to a second bracket (15), the upper surface of the second bracket (15) is fixedly connected to a second support plate (28), the upper surface of the second support plate (28) is fixedly connected to a first support plate (16), a third hydraulic rod (21) is fixedly connected to one side of an outer wall of the first support plate (16), an output end of the third hydraulic rod (21) is fixedly connected to a first moving block (23), a cross bar (22) is fixedly connected to the interior of the first support plate (16), and the first moving block (23) is fixedly connected to the output end of the third hydraulic rod (21). The first movable block (23) is internally slidably connected to the inner wall of the cross bar (22); one side of the outer wall of the first movable block (23) is fixedly connected to the second movable block (24); one side of the outer wall of the second movable block (24) is fixedly connected to a limiting column (26); the lower surface of the limiting column (26) is fixedly connected to a second connecting rod (25); the lower surface of the second connecting rod (25) is fixedly connected to a fixing column (27); one end of the fixing column (27) is fixedly connected to a fixing ring (29); the lower surface of the fixing ring (29) is fixedly connected to a clamping ring (20). An automated mechanical structure for connector assembly is fixedly connected to the base plate (1), comprising a first hydraulic rod (8), a second hydraulic rod (12), a first moving block (23), and a second moving block (24), for achieving precise position adjustment and fixation of the connector; The device further comprises an electrical performance detection module integrated on the second bracket (15), the module being equipped with a visual display device (18) and an electrical performance detector for automatically detecting whether the electrical performance of the assembled connector meets a preset standard; The first bracket (4) is integrated with a visual system for providing precise assembly guidance, including a camera and image processing software, so as to achieve real-time monitoring and quality control of the connector assembly process.

2. The connector automatic assembly and detection integrated equipment according to claim 1, characterized in that: A first hydraulic rod (8) is fixedly connected to the upper surface of the base plate (1), an output end of the first hydraulic rod (8) is fixedly connected to a first connecting rod (9), an outer wall of the first connecting rod (9) is provided with a connecting block (10), and a lower surface of the connecting block (10) is fixedly connected to the upper surface of the base plate (1); an intelligent control system is provided inside the display screen (3) to automatically adjust the movements of the first hydraulic rod (8), the second hydraulic rod (12), the first moving block (23), and the second moving block (24) to meet the assembly requirements of connectors of different types and sizes; the intelligent control system optimizes the assembly process based on a preset assembly program or by learning past assembly data.

3. The connector automatic assembly and detection integrated equipment according to claim 2, characterized in that: The outer wall of the first connecting rod (9) is slidably connected to a fixing plate (11), the upper surface of the fixing plate (11) is fixedly connected to a second hydraulic rod (12), and the output end of the second hydraulic rod (12) is fixedly connected to a clamping plate.

4. The connector automatic assembly and detection integrated equipment according to claim 1, characterized in that: A vibration plate (2) is fixedly connected to the upper surface of the base plate (1), and a display screen (3) is arranged on the upper surface of the base plate (1). The vibration plate (2) is used to automatically sort and transport connector parts to an assembly area, and the display screen (3) is used to display assembly process parameters, fault diagnosis information and test results. The intelligent control system realizes user interface interaction through the built-in display screen (3), supports the input of custom assembly programs and test standards, and real-time feedback display of assembly processes and test results.

5. The connector automatic assembly and detection integrated equipment according to claim 1, characterized in that: The upper surface of the bottom plate (1) is fixedly connected to a second bracket (15), the interior of the second bracket (15) is fixedly connected to a first connecting plate (6), and one side of an outer wall of the first connecting plate (6) is fixedly connected to the first bracket (4).

6. The connector automatic assembly and detection integrated equipment according to claim 5, characterized in that: A motor (5) is fixedly connected to one side of the outer wall of the first connecting plate (6), a fixing frame (19) is fixedly connected to the lower surface of the motor (5), and one side of the outer wall of the fixing frame (19) is fixedly connected to one side of the outer wall of the first connecting plate (6).

7. The connector automatic assembly and detection integrated equipment according to claim 6, characterized in that: The output end of the motor (5) is fixedly connected to an eccentric wheel (7), the outer wall of the eccentric wheel (7) is fixedly connected to a second connecting plate (13), and one side of the outer wall of the second connecting plate (13) is fixedly connected to a sliding plate (14).

8. The connector automatic assembly and detection integrated equipment according to claim 1, characterized in that: A visual display device (18) is fixedly connected to the upper surface of the bottom plate (1), and a side plate (17) is fixedly connected to the upper surface of the second support plate (28).

9. The connector automatic assembly and detection integrated equipment according to claim 8, characterized in that: A groove begins to be formed inside the side plate (17), and the inner wall of the groove fits with the outer wall of the limiting column (26).

10. The connector automatic assembly and detection integrated equipment according to claim 4, characterized in that: The vibration plate (2) is combined with an intelligent material sorting system to automatically and efficiently sort connector parts by adjusting the vibration frequency and direction, and accurately transport them to designated assembly positions.

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