Thin-wall metal sleeve stamping and automatic feeding mechanism
By designing thin-walled metal casing stamping and automatic feeding mechanism, the problem of low production efficiency in the existing technology is solved, automated production is realized, and product quality and usability are improved.
Patent Information
- Application Number
- CN202411783788.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2044-12-06
AI Technical Summary
The prior art is relatively low in production of thin-walled metal sleeves and lacks automated stamping and automatic feeding mechanisms.
A thin-walled metal casing stamping and automatic feeding mechanism is designed, including automatic feeding, automatic loading, automatic positioning, stamping and automatic discharge, and automatic operation is realized through the driving mechanism.
It improves the efficiency of stamping production of thin-walled metal casings, realizes automated production, reduces manual operations, and improves the quality and usability of the products.
Smart Images

Figure CN119566151A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of thin-walled metal sleeve processing devices, and in particular to a thin-walled metal sleeve stamping and automatic feeding mechanism. Background Art
[0002] As the name implies, thin-walled metal casing is a tube made of metal material, which is used to connect or protect other facilities, such as wires, cables and important pipelines. This kind of casing can be made of different metal materials, the most common ones are steel pipe, aluminum pipe and copper pipe.
[0003] Sometimes we need to stamp the outer wall of thin-walled metal sleeves to get the required products. Due to the small output in the early stage, each piece was inserted into the mold, stamped, and pulled out manually to achieve production. This efficiency is obviously relatively low. With the large increase in output, we grafted a set of thin-walled metal sleeve stamping and automatic feeding mechanism, which can speed up the production efficiency of stamping finished products of thin-walled metal sleeves. Summary of the invention
[0004] The technical problem to be solved by the present invention is to overcome the defects of the prior art. The present invention proposes a thin-walled metal sleeve punching and automatic feeding mechanism, which can speed up the production efficiency of the punched finished products of the thin-walled metal sleeve.
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is: a thin-walled metal sleeve stamping and automatic feeding mechanism, comprising:
[0006] An automatic feeding mechanism for thin-walled metal sleeves, the automatic feeding mechanism comprising a chassis, the upper limit position of the chassis is rotatably connected to a first rotating column, the top of the first rotating column is fixedly connected to a disc, a plurality of plugs are evenly distributed on the outer circumference of the disc, and auxiliary stamping grooves are provided on the plugs;
[0007] An automatic feeding mechanism for thin-walled metal sleeves, the automatic feeding mechanism comprising a second frame plate, a second inclined surface being arranged on the second frame plate, a through auxiliary discharge trough being arranged on the second frame plate near the bottom of the second inclined surface, and a top column capable of passing through the auxiliary discharge trough and pushing the thin-walled metal sleeve at the auxiliary discharge trough to the outer wall of the leftmost plug column;
[0008] An automatic metal sleeve positioning mechanism, the automatic metal sleeve positioning mechanism comprising a movable pressure column, used to fix the thin-walled metal sleeve placed on the rightmost plug post on the rightmost plug post;
[0009] A thin-walled metal sleeve punching mechanism is used to punch a thin-walled metal sleeve fixedly mounted on the rightmost plug post;
[0010] The automatic unloading mechanism of thin-walled metal sleeve is used to unload the thin-walled metal sleeve placed at the front side;
[0011] The driving mechanism drives the automatic feeding mechanism, automatic loading mechanism, automatic positioning mechanism and automatic unloading mechanism of thin-walled metal sleeves to operate, so as to make the disc stop after rotating at a preset angle, and then drives the top column to insert the thin-walled metal sleeve at the bottom of the second inclined surface into the outer wall of the leftmost column, drives the pressing column to fix the thin-walled metal sleeve at the rightmost side for stamping, and removes the thin-walled metal sleeve that has been stamped at the front side, thereby improving the stamping production efficiency of batches of thin-walled metal sleeves.
[0012] Furthermore, the left and right sides of the outer wall of the disc are fixedly connected with stoppers, which are used to limit the deepest position of the thin-walled metal sleeve in the plug column.
[0013] Furthermore, the automatic feeding mechanism for thin-walled metal sleeves also includes a frame plate fixing plate, and the top of the frame plate fixing plate is fixedly connected to a second frame plate.
[0014] Furthermore, a plurality of support seats are fixedly connected to the top of the chassis, a first limiting slide rail and a second slide rail are fixedly connected to the top of the plurality of support seats, a first rack is slidably connected to the top of the first limiting slide rail in a left and right limiting manner, a pressure column fixing plate is fixedly connected to the top of the right side of the first rack, and a pressure column is fixedly connected to the left side of the pressure column fixing plate;
[0015] The second rack is slidably connected to the left and right sides of the top of the second slide rail, a top column fixing plate is fixedly connected to the left side of the second rack, and a top column is fixedly connected to the right side of the top column fixing plate;
[0016] The top of the chassis is limitedly rotatably connected to a second rotating column, the top of the second rotating column is fixedly connected to a first gear, the second rack and the first rack are respectively arranged on the front and rear sides of the first gear, and the second rack and the first rack are both meshed with the first gear.
[0017] The cam is connected with the third limit rail on the top of the chassis, and the front and rear limit sliding connections on the third limit rail are connected with the limit slide bar, and a hinge rod is hinged between the limit slide bar and the first rack, so that when the first rack moves to the left, the limit slide bar is driven forward to move forward. The front side of the limit slide bar is fixedly connected with an auxiliary plate, and the rear side of the auxiliary plate is fixedly connected with two connecting plates, and the two connecting plates are fixedly connected with elastic retractable impact plates on the sides away from the auxiliary plates and close to each other. The two elastic retractable impact plates are placed on the rear side of the stopper, and when the two elastic retractable impact plates move forward, they can drive the thin-walled metal sleeve sleeved on the outer wall of the front side plug column to move forward and disengage from the front side plug column, and when the two elastic retractable impact plates move forward to the frontmost side, they are placed on the front end top and bottom of the front side plug column, so that when stamping, the elastic retractable impact plate vibrates up and down to impact the outer wall of the plug column to shake off the waste on the front side plug column.
[0018] Furthermore, a chassis support plate is fixedly connected to the bottom of the chassis.
[0019] Furthermore, the thin-walled metal sleeve stamping mechanism includes a hydraulic cylinder fixing seat, on which a first hydraulic cylinder is fixedly installed, and a punching head is fixedly installed at the telescopic end of the first hydraulic cylinder. The punching head is placed directly above the auxiliary punching groove of the rightmost column and is used for punching the thin-walled metal sleeve on the outer wall of the rightmost column, and the auxiliary punching groove is a square, circular or special-shaped hole.
[0020] Further, the driving mechanism includes a spline shaft and a motor, the spline shaft is limitedly rotatably connected to the top of the chassis, the power output end of the motor is connected to the spline shaft, the top of the spline shaft is fixedly connected to an incomplete gear, the outer wall of the second rotating column is fixedly connected to a third gear, and the incomplete gear can mesh with the third gear;
[0021] The outer wall of the spline shaft is slidably connected with a spline sleeve in an upper and lower limited position, and the outer wall of the spline sleeve is fixedly connected with a plurality of round blocks from top to bottom, and the outer walls of the plurality of round blocks are all fixedly connected with teeth, and the number of teeth on the plurality of round blocks increases in equal amounts from bottom to top. The outer wall of the spline sleeve is rotatably connected with a bearing seat in a limited position, and a second hydraulic cylinder is fixedly installed on the chassis, and the telescopic end of the second hydraulic cylinder is connected to the bearing seat. The outer wall of the first rotating column is fixedly connected with a second gear, and the second gear can mesh with the teeth on one of the plurality of round blocks, and the teeth on the incomplete gear and the teeth on the plurality of round blocks are located in the same direction. The second rotating column and the first rotating column are placed on both sides of the spline shaft. When the spline shaft rotates to drive the first rotating column to rotate, the second rotating column does not rotate, and when the spline shaft rotates to drive the second rotating column to rotate, the first rotating column does not rotate;
[0022] When the spline shaft rotates to drive the first rack, the pressure column fixing plate, and the pressure column to fix the thin-walled metal sleeve on the far right, the elastic telescopic impact plate just pushes the frontmost thin-walled metal sleeve off the plug column, and the two elastic telescopic impact plates are located at the frontmost top and bottom of the frontmost plug column, which are used to transmit vibration during stamping, so that the elastic telescopic impact plate vibrates up and down to hit the frontmost plug column to shake off the waste on it.
[0023] Furthermore, it also includes a first frame plate placed at the bottom of the frontmost plug column, the top of the first frame plate is provided with a first inclined surface, and the bottom of the first inclined surface is provided with a collecting trough for collecting the finished thin-walled metal sleeves.
[0024] Furthermore, the elastic telescopic impact plate includes a sliding sleeve, and an impact column is slidably connected to the upper and lower limit positions in the sliding sleeve. An elastic member is fixedly connected between the inner bottom of the sliding sleeve and the impact column, and the sliding sleeve is fixedly mounted on the connecting plate.
[0025] Compared with the prior art, the beneficial effects of the present invention include:
[0026] The device can realize automatic loading, automatic fixed punching and automatic unloading on the same plug column, and automatic loading, automatic fixed punching and automatic unloading can be realized at the same time, which greatly improves the operation rhythm;
[0027] The device is continuous automatic feeding, automatic fixed punching, and automatic unloading, which improves the working efficiency, and the finished thin-walled metal casing parts are free of burrs, and have good usability for thin-wall processing;
[0028] The punching set can punch various special-shaped holes on the thin wall of the thin-walled metal casing;
[0029] The device is provided with a plurality of plug posts, and a plurality of round blocks and teeth are provided so that when one of the plug posts is damaged, the device can automatically adjust, so that the device can automatically load, automatically fix and punch, and automatically unload without using the damaged plug posts, thus avoiding the need to replace new plug posts during operation, thereby improving the operation efficiency of the device;
[0030] The device can vibrate the plug after unloading to remove the waste on it, so that the device can better carry out the next round of automatic loading, automatic fixed stamping, and automatic unloading, thereby improving the operating efficiency of the device;
[0031] The unloading mechanism of the device can facilitate the safe and stable unloading of the finished thin-walled metal casing;
[0032] The device has low cost, compact structure and is easy for subsequent maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The disclosure of the present invention is described with reference to the accompanying drawings. It should be understood that the drawings are for illustrative purposes only and are not intended to limit the scope of protection of the present invention. In the accompanying drawings, the same reference numerals are used to refer to the same components. Among them:
[0034] Figure 1 It is a structural schematic diagram of the first viewing angle of the device of the present invention;
[0035] Figure 2 It is a structural schematic diagram of the second viewing angle of the device of the present invention;
[0036] Figure 3 A schematic structural diagram of the device of the present invention from a third viewing angle;
[0037] Figure 4 It is a structural schematic diagram of the fourth viewing angle of the device of the present invention;
[0038] Figure 5 for Figure 1 A schematic diagram of the enlarged structure at point A;
[0039] Figure 6 for Figure 2 A schematic diagram of the enlarged structure at B;
[0040] Figure 7 for Figure 2 A schematic diagram of the enlarged structure at C;
[0041] Figure 8 for Figure 3 A schematic diagram of the structure at D of FIG.
[0042] Fig. 9 for Figure 4 A schematic diagram of the structure at E of FIG.
[0043] Fig.10 is a schematic cross-sectional structural diagram of an elastic telescopic impact plate;
[0044] Fig.11 A schematic diagram of a column structure with two different auxiliary punching grooves;
[0045] Fig.12 It is a schematic structural diagram of a thin-walled metal sleeve to be processed according to the present invention;
[0046] Fig.13 The schematic diagram of the structure of the thin-walled metal sleeve processed by the present invention.
[0047] Numbers in the figure: 1, chassis; 2, chassis support plate; 3, collecting trough; 4, first inclined surface; 5, first frame plate; 6, punch head; 7, first hydraulic cylinder; 8, hydraulic cylinder fixing seat; 9, second frame plate; 10, second inclined surface; 11, auxiliary discharge trough; 12, pressure column fixing plate; 13, pressure column; 14, first rack; 15, first limit slide rail; 16, hinged rod; 17, support seat; 18, top column fixing plate; 19, top column; 20, second rack; 21, second slide rail; 22, frame plate fixing plate; 23, disc; 24, Insert column; 25, stop block; 26, auxiliary stamping groove; 27, first gear; 28, connecting plate; 29, elastic telescopic impact plate; 30, third limit slide rail; 31, limit slide bar; 32, auxiliary plate; 33, spline shaft; 34, second hydraulic cylinder; 35, bearing seat; 36, round block; 37, teeth; 38, spline sleeve; 39, first rotating column; 40, second gear; 41, incomplete gear; 42, third gear; 43, motor; 44, second rotating column; 45, sliding sleeve; 46, elastic member; 47, impact column. DETAILED DESCRIPTION
[0048] It is easy to understand that according to the technical solution of the present invention, without changing the essential spirit of the present invention, a person skilled in the art can propose a variety of interchangeable structural modes and implementation modes. Therefore, the following specific implementation modes and drawings are only exemplary descriptions of the technical solution of the present invention, and should not be regarded as the whole of the present invention or as a limitation or restriction to the technical solution of the present invention.
[0049] Embodiment 1:
[0050] Key References Figure 1-4 , 11, 12, 13, the device mainly includes a disc 23, a chassis 1, and a chassis support plate 2.
[0051] Four chassis support plates 2 are fixedly connected to the bottom of the chassis 1 , and the four chassis support plates 2 are evenly distributed on the bottom of the chassis 1 .
[0052] Key References Figure 1 and Figure 8 The top of the chassis 1 is connected to a first rotating column 39 for limited rotation, the middle outer wall of the first rotating column 39 is fixedly connected to a second gear 40, the top of the first rotating column 39 is fixedly connected to the bottom axis of the disk 23, and twelve plug columns 24 are evenly distributed on the circumference of the outer periphery of the disk 23, or other plug columns 24 that can be arranged at equal angles on the outer periphery of the disk 23, and the number should not be less than twelve.
[0053] Key References Figure 5The plug post 24 is provided with a through auxiliary punching groove 26 for assisting the subsequent punching. The outer wall of the plug post 24 is fixedly connected with a stopper 25 on both sides, which is used to limit the insertion of the thin-walled metal sleeve to the deepest position of the outer wall of the plug post 24.
[0054] The top of the chassis 1 is fixedly connected to a spline shaft 33 in a limited rotational manner, the outer wall of the spline shaft 33 is slidably connected to a spline sleeve 38 in an upper and lower limited position, the outer wall of the spline sleeve 38 is fixedly connected to a round block 36, the outer wall of the round block 36 is provided with teeth 37, and the second gear 40 can mesh with the teeth 37. The second hydraulic cylinder 34 is fixedly installed on the chassis 1, the outer wall of the spline sleeve 38 is limitedly connected to a bearing seat 35 in a limited rotational manner, and the telescopic end of the second hydraulic cylinder 34 is fixedly connected to the bearing seat 35. It should be noted that the second embodiment is different from the arrangement here, and a plurality of round blocks 36 are provided in the second embodiment.
[0055] It should be noted that the second hydraulic cylinder 34 can control the second gear 40 to mesh with the teeth 37 , or can control the second gear 40 to not mesh with the teeth 37 .
[0056] An incomplete gear 41 is fixedly connected to the top of the spline shaft 33 .
[0057] Key References Fig. 9 A motor 43 is fixedly installed at the bottom of the chassis 1 , and a power output end of the motor 43 is connected to the spline shaft 33 .
[0058] Key References Figure 8 and Figure 6 The top of the chassis 1 is connected to a second rotating column 44 for limited rotation. The outer wall of the second rotating column 44 is fixedly connected to a third gear 42 . The third gear 42 can mesh with the incomplete gear 41 . The top of the second rotating column 44 is fixedly connected to the first gear 27 .
[0059] Key References Figure 1 and Figure 6 A plurality of support seats 17 are fixedly connected to the top of the chassis 1, and a first limiting slide rail 15 and a second slide rail 21 are fixedly connected to the top of the plurality of support seats 17. The top of the first limiting slide rail 15 is slidingly connected to the first rack 14 in a left and right limiting manner, and the top of the right side of the first rack 14 is fixedly connected to the pressure column fixing plate 12, and the left side of the pressure column fixing plate 12 is fixedly connected to the pressure column 13; the top of the second slide rail 21 is slidingly connected to the second rack 20 in a left and right limiting manner, and the left side of the second rack 20 is fixedly connected to the top column fixing plate 18, and the right side of the top column fixing plate 18 is fixedly connected to the top column 19; the second rack 20 and the first rack 14 are respectively arranged on the front and rear sides of the first gear 27, and the second rack 20 and the first rack 14 are meshed with the first gear 27. When the second rotating column 44 rotates, the top column fixing plate 18 and the top column 19 are driven to move to the right for automatic loading, and the pressure column fixing plate 12 and the pressure column 13 move to the left to fix the material for stamping.
[0060] Key References Figure 8 , the teeth on the incomplete gear 41 and the teeth 37 on the round block 36 are located in the same direction, the second rotating column 44 and the first rotating column 39 are placed on both sides of the spline shaft 33, when the spline shaft 33 rotates to drive the first rotating column 39 to rotate, the second rotating column 44 does not rotate, when the spline shaft 33 rotates to drive the second rotating column 44 to rotate, the first rotating column 39 does not rotate, so as to achieve intermittent control of the first rotating column 39 and the second rotating column 44 in time-sharing action, so that the plug column 24 swings to a preset angle and then stops, and then the left plug column 24 is automatically loaded, and the right plug column 24 is used to fix the material to be stamped. That is, there will be no conflict between the second rotating column 44 and the first rotating column 39, so that automatic loading, automatic stamping, and automatic unloading can be safe.
[0061] Key References Figure 1 and Figure 2 The top of the frame plate fixing plate 22 is fixedly connected with the second frame plate 9, and the top of the second frame plate 9 is provided with a second inclined surface 10, and the second inclined surface 10 is downward sloping from the back to the front. The second frame plate 9 is provided with a through auxiliary discharge trough 11 near the bottom of the second inclined surface 10, and the diameter of the auxiliary discharge trough 11 is slightly larger than the diameter of the thin-walled metal sleeve. When the top column 19 moves to the right, the top column 19 penetrates the auxiliary discharge trough 11 and pushes the thin-walled metal sleeve placed at the lowest position to the outer wall of the leftmost plug column 24, thereby completing the automatic loading of the thin-walled metal sleeve.
[0062] Key References Figure 1 The pressure column 13 moves to the left to push the thin-walled metal sleeve on the rightmost plug column 24 to the stopper 25 and stably fix it on the plug column 24, thereby fixing the thin-walled metal sleeve on the rightmost side.
[0063] A first hydraulic cylinder 7 is fixedly mounted on the hydraulic cylinder fixing seat 8, and a punch head 6 is fixedly mounted on the telescopic end of the first hydraulic cylinder 7. The punch head 6 is placed directly above the auxiliary punching groove 26 of the rightmost plug column 24, and is used for punching the thin-walled metal sleeve sleeved on the outer wall of the rightmost plug column 24, thereby completing the automatic punching of the thin-walled metal sleeve.
[0064] Key References Figure 2 , Figure 7 and Fig.10A third limit slide rail 30 is fixedly connected to the top of the chassis 1, and a limit slide bar 31 is connected to the front and rear limit sliding on the third limit slide rail 30. A hinged rod 16 is hinged between the limit slide bar 31 and the first rack 14, which is used to drive the limit slide bar 31 to move forward when the first rack 14 moves to the left. The front side of the limit slide bar 31 is fixedly connected to an auxiliary plate 32, and the rear side of the auxiliary plate 32 is fixedly connected to two connecting plates 28. The two connecting plates 28 are fixedly connected to the sides close to each other away from the auxiliary plate 32. The two elastically retractable impact plates 29 are placed on the rear side of the stopper 25. When the two elastically retractable impact plates 29 move forward, they can drive the thin-walled metal sleeve sleeved on the outer wall of the front side plug column 24 to move forward and disengage from the front side plug column 24, thereby completing the stamping of the completed thin-walled metal sleeve and automatically removing it after stamping.
[0065] The first frame plate 5 is placed at the bottom of the frontmost plug column 24 , a first inclined surface 4 is arranged on the top of the first frame plate 5 , and a collecting trough 3 is arranged at the bottom of the first inclined surface 4 for collecting the finished thin-walled metal sleeves.
[0066] The above structure realizes automatic loading, automatic material fixing, automatic punching, automatic unloading and automatic material conveying.
[0067] Embodiment 2: Based on Embodiment 1, a technical means is added to enable the device to continue to operate when one or more of the plug posts 24 are damaged.
[0068] Key References Figure 8 The outer wall of the spline shaft 33 is connected to a spline sleeve 38 for sliding movement in the upper and lower limit positions. The outer wall of the spline sleeve 38 is fixedly connected to a plurality of round blocks 36 from top to bottom. The outer walls of the plurality of round blocks 36 are all fixedly connected to teeth 37, and the number of teeth 37 on the plurality of round blocks 36 increases in sequence from bottom to top. The outer wall of the spline sleeve 38 is connected to a bearing seat 35 for limited rotation. A second hydraulic cylinder 34 is fixedly installed on the chassis 1. The telescopic end of the second hydraulic cylinder 34 is connected to the bearing seat 35. The outer wall of the first rotating column 39 is fixedly connected to a second gear 40, and the second gear 40 can mesh with the teeth 37 on one of the plurality of round blocks 36.
[0069] When one or more of the plug posts 24 are found to be damaged, the second hydraulic cylinder 34 can be moved up and down so that the teeth 37 on different round blocks 36 mesh with the second gear 40 .
[0070] For a clearer presentation, a specific implementation example is described in detail.
[0071] There are twelve plug posts 24. There are three round blocks 36. The teeth 37 on the bottom round block 36 can drive the second gear 40 to rotate thirty degrees after rotating by a preset angle, the teeth 37 on the middle round block 36 can drive the second gear 40 to rotate sixty degrees after rotating by a preset angle, and the teeth 37 on the top round block 36 can drive the second gear 40 to rotate ninety degrees after rotating by a preset angle. That is, when all the plug posts 24 are normal, the teeth 37 on the bottom round block 36 are used to mesh with the second gear 40. When there is damage, the second gear 40 is first prevented from meshing with the teeth 37, the rotation angle of the first rotating column 39 is adjusted, and then the second gear 40 is adjusted to mesh with the corresponding teeth 37 according to the number distribution of the plug posts 24, so that the device can realize that after each plug post 24 rotates by a preset angle, the leftmost plug post 24 can be safely and stably loaded, the rightmost plug post 24 can be safely and stably fixed to punch materials, and the frontmost plug post 24 can be safely and stably unloaded.
[0072] That is, after the spline shaft 33 rotates by a preset angle, the first rotating column 39 and the disc 23 can be rotated by different angles. Then the second gear 40 is no longer meshed with the teeth 37, and the device is then automatically loaded, automatically punched, and automatically unloaded, and then returns to the initial position where the teeth 37 and the second gear 40 are initially meshed. At this time, the next cycle is performed, and the second hydraulic cylinder 34 is started to mesh the second gear 40 with the corresponding teeth 37. The motor 43 is continuously rotated forward to make the disc 23 continue to rotate by a preset angle, and the operation is repeated, so that the thin-walled metal sleeve is automatically loaded, automatically punched, and automatically unloaded.
[0073] The other structures are the same as those of the first embodiment.
[0074] Embodiment 3: Based on Embodiment 2, a technical means is added to facilitate the removal of waste materials on the plug posts 24 after unloading.
[0075] Key References Figure 7 and Fig.10 When the two elastic telescopic impact plates 29 move forward, they can drive the thin-walled metal sleeve sleeved on the outer wall of the front side plug column 24 to move forward and detach from the frontmost plug column 24, and when the two elastic telescopic impact plates 29 move forward to the frontmost side, they are placed on the front end top and bottom of the frontmost plug column 24, so that during stamping, the elastic telescopic impact plates 29 vibrate up and down to impact the outer wall of the plug column 24 to shake off the waste on the frontmost plug column 24.
[0076] Specifically, the elastic telescopic impact plate 29 includes a sliding sleeve 45, and an impact column 47 is slidably connected to the upper and lower limit positions in the sliding sleeve 45. An elastic member 46 is fixedly connected between the inner bottom of the sliding sleeve 45 and the impact column 47. The sliding sleeve 45 is fixedly installed on the connecting plate 28. When the two impact columns 47 push the thin-walled metal sleeve into the collecting trough 3, the two impact columns 47 are located at the top and bottom of the front end of the frontmost plug column 24. At this time, the punch head 6 punches the thin-walled metal sleeve on the far right, and the vibration force is transmitted to the elastic member 46 and the impact column 47 through the pressure column fixing plate 12 and the first rack 14. At this time, the elastic member 46 and the impact column 47 shake and hit the front end of the frontmost plug column 24, and the waste material on the plug column 24 is removed by vibration.
[0077] The other structures are the same as those in the second embodiment.
[0078] In this embodiment, it is first determined whether each plug post 24 is intact. If there is a plug post 24 that is not intact, the second hydraulic cylinder 34 is started so that the teeth 37 on different round blocks 36 mesh with the second gear 40, so that the disc 23 rotates to different preset angles and stops, and the damaged plug post 24 will not rotate to the leftmost, rightmost, or frontmost side of the disc 23. The device has multiple sets of redundant facilities, thereby improving the use efficiency of the device. It should be noted that this device is a preset simple control method and does not require complex program design.
[0079] During the specific operation, the thin-walled metal sleeve to be processed is first placed on the second inclined surface 10. Due to the rolling property of the thin-walled metal sleeve, the thin-walled metal sleeve will roll to the lowest position of the second inclined surface 10. At this time, multiple thin-walled metal sleeves are evenly distributed on the second inclined surface 10.
[0080] The motor 43 is started to make the spline shaft 33 rotate in the opposite direction. At this time, the spline shaft 33 drives the round block 36 and the corresponding teeth 37 to rotate. The second gear 40 is engaged with the teeth 37 to drive the disc 23 and the plug 24 to rotate forward to a preset angle. The second gear 40 is no longer engaged with the teeth 37. The disc 23 and the plug 24 remain stationary. At this time, the second hydraulic cylinder 34 is started again so that the round block 36 and the second gear 40 are not in the same plane, that is, no matter how the round block 36 rotates, the second gear 40 will not rotate. The transmission of the disc 23 is completed.
[0081] Then the spline shaft 33 continues to rotate in the opposite direction, at which time the incomplete gear 41 and the third gear 42 are meshed with each other, causing the first gear 27 to rotate, and the rotating first gear 27 is meshed with the second rack 20 and the first rack 14, driving the top column fixing plate 18, the top column 19, and the second rack 20 to move to the right, and also driving the pressure column fixing plate 12, the pressure column 13, and the first rack 14 to move to the left.
[0082] The top column 19 passes through the auxiliary discharge chute 11 and pushes the thin-walled metal sleeve at the bottom of the second inclined surface 10 to the outer wall of the leftmost plug column 24, so that the thin-walled metal sleeve is sleeved on the outer wall of the leftmost plug column 24. The pressing column 13 presses the rightmost thin-walled metal sleeve onto the rightmost plug column 24.
[0083] At this time, the first rack 14 moving to the left drives the limit slide 31, the connecting plate 28, and the elastic telescopic impact plate 29 to move forward through the hinge rod 16, and the two elastic telescopic impact plates 29 push the thin-walled metal sleeve installed on the frontmost plug column 24 forward into the collecting trough 3. After the elastic telescopic impact plate 29 pushes the thin-walled metal sleeve out, the two elastic telescopic impact plates 29 are placed at the top front end of the frontmost plug column 24. At this time, the first hydraulic cylinder 7 is started to drive the punch head 6 to punch the thin-walled metal sleeve on the far right. At this time, the vibration of the punching will be transmitted to the elastic telescopic impact plate 29. At this time, the elastic telescopic impact plate 29 moves up and down, and the elastic telescopic impact plate 29 hits the frontmost plug column 24, causing the waste on the plug column 24 to fall off.
[0084] Then the spline shaft 33 is started to rotate forward, so that the top column fixing plate 18 and the top column 19 move leftward, the pressure column 13 and the pressure column fixing plate 12 move rightward, and the elastic telescopic impact plate 29 moves backward. At this time, the thin-walled metal sleeve placed on the second inclined surface 10 continues to move downward, so that another thin-walled metal sleeve is placed at the lowest point of the second inclined surface 10. At this time, the spline shaft 33 rotates forward to the initial position before the teeth 37 mesh with the second gear 40.
[0085] At this time, the second hydraulic cylinder 34 is started so that the teeth 37 on the corresponding round block 36 mesh with the second gear 40, and the initial position is restored, so that the second gear 40 continues to rotate forward by a preset angle, so that the next plug 24 moves to the required position, so as to perform automatic loading, automatic stamping, and automatic unloading. That is, the material for automatic loading is moved to the automatic stamping position for stamping, and then after stamping is completed, it moves to the unloading position for automatic unloading.
[0086] The above-mentioned actions are repeated so that the thin-walled metal sleeves on each plug post 24 are automatically loaded, automatically punched, and automatically unloaded, and the operation is continuous.
[0087] The technical scope of the present invention is not limited to the contents in the above description. Those skilled in the art can make various deformations and modifications to the above embodiments without departing from the technical idea of the present invention, and these deformations and modifications should all fall within the protection scope of the present invention.
Claims
1. A thin-walled metal casing punching and automatic feeding mechanism, characterized in that: include: An automatic feeding mechanism for a thin-walled metal sleeve, the automatic feeding mechanism comprising a chassis (1), the upper limit position of the chassis (1) being rotatably connected to a first rotating column (39), the top of the first rotating column (39) being fixedly connected to a disc (23), a plurality of inserting columns (24) being evenly distributed on the outer periphery of the disc (23), and an auxiliary punching groove (26) being provided on the inserting columns (24); An automatic feeding mechanism for thin-walled metal sleeves, the automatic feeding mechanism comprising a second frame plate (9), the second frame plate (9) being provided with a second inclined surface (10), the second frame plate (9) being provided with a through auxiliary discharge trough (11) at a position close to the bottom of the second inclined surface (10), and also comprising a top column (19) capable of passing through the auxiliary discharge trough (11) and pushing the thin-walled metal sleeve at the auxiliary discharge trough (11) to the outer wall of the leftmost plug column (24); An automatic metal sleeve positioning mechanism, the automatic metal sleeve positioning mechanism comprising a movable pressure column (13) for fixing the thin-walled metal sleeve placed on the rightmost plug column (24) on the rightmost plug column (24); A thin-walled metal sleeve punching mechanism, used for punching the thin-walled metal sleeve fixedly mounted on the rightmost plug post (24); The automatic unloading mechanism of thin-walled metal sleeve is used to unload the thin-walled metal sleeve placed at the front side; The driving mechanism drives the automatic feeding mechanism for thin-walled metal sleeves, the automatic loading mechanism for thin-walled metal sleeves, the automatic positioning mechanism for metal sleeves, and the automatic unloading mechanism for thin-walled metal sleeves to operate, so as to make the disc (23) stop after rotating at a preset angle, and then drive the top column (19) to insert the thin-walled metal sleeve located at the bottom of the second inclined surface (10) into the outer wall of the leftmost plug column (24), drive the pressing column (13) to fix the thin-walled metal sleeve on the rightmost side for punching, and remove the thin-walled metal sleeve that has been punched at the front side, thereby improving the stamping production efficiency of thin-walled metal sleeves in batches.
2. A thin-walled metal sleeve punching and automatic feeding mechanism according to claim 1, characterized in that: Stoppers (25) are fixedly connected to the left and right sides of the outer wall of the disc (23) to limit the deepest position of the thin-walled metal sleeve in the plug post (24).
3. A thin-walled metal sleeve punching and automatic feeding mechanism according to claim 1, characterized in that: The thin-walled metal sleeve automatic feeding mechanism also includes a frame plate fixing plate (22), and the top of the frame plate fixing plate (22) is fixedly connected to a second frame plate (9).
4. A thin-walled metal sleeve punching and automatic feeding mechanism according to claim 2, characterized in that: The top of the chassis (1) is fixedly connected to a plurality of support seats (17), the tops of the plurality of support seats (17) are fixedly connected to a first limiting slide rail (15) and a second slide rail (21), the top of the first limiting slide rail (15) is slidably connected to a first rack (14) in a left-right limiting manner, the top of the right side of the first rack (14) is fixedly connected to a pressure column fixing plate (12), and the left side of the pressure column fixing plate (12) is fixedly connected to a pressure column (13); The second rack (20) is slidably connected to the left and right sides of the top of the second slide rail (21); the left side of the second rack (20) is fixedly connected to a top column fixing plate (18); and the right side of the top column fixing plate (18) is fixedly connected to a top column (19); The top of the chassis (1) is connected to a second rotating column (44) for limited rotation, the top of the second rotating column (44) is fixedly connected to a first gear (27), the second rack (20) and the first rack (14) are respectively arranged on the front and rear sides of the first gear (27), and the second rack (20) and the first rack (14) are both meshed with the first gear (27).
5. A thin-walled metal sleeve punching and automatic feeding mechanism according to claim 4, characterized in that: The automatic unloading mechanism for thin-walled metal sleeves comprises a third limiting slide rail (30), the top of the chassis (1) is fixedly connected with the third limiting slide rail (30), the third limiting slide rail (30) is connected with a limiting slide bar (31) in a front-rear limiting sliding manner on the third limiting slide rail (30), a hinge rod (16) is hinged between the limiting slide bar (31) and the first rack (14), and is used to drive the limiting slide bar (31) to move forward when the first rack (14) moves to the left, the front side of the limiting slide bar (31) is fixedly connected with an auxiliary plate (32), and the rear side of the auxiliary plate (32) is fixedly connected with two connecting plates (28), and the two connecting plates (28) are away from each other. The auxiliary plates (32) are fixedly connected with elastic telescopic impact plates (29) on the sides close to each other. The two elastic telescopic impact plates (29) are placed on the rear side of the stopper (25). When the two elastic telescopic impact plates (29) move forward, they can drive the thin-walled metal sleeve sleeved on the outer wall of the front plug post (24) to move forward and detach from the front plug post (24). When the two elastic telescopic impact plates (29) move forward to the frontmost side, they are placed on the front end top and bottom of the frontmost plug post (24). When stamping, the elastic telescopic impact plates (29) vibrate up and down to impact the outer wall of the plug post (24) to shake off the waste on the frontmost plug post (24).
6. A thin-walled metal sleeve punching and automatic feeding mechanism according to claim 1, characterized in that: A chassis support plate (2) is fixedly connected to the bottom of the chassis (1).
7. A thin-walled metal sleeve punching and automatic feeding mechanism according to claim 1, characterized in that: The thin-walled metal sleeve punching mechanism comprises a hydraulic cylinder fixing seat (8), a first hydraulic cylinder (7) is fixedly mounted on the hydraulic cylinder fixing seat (8), a punching head (6) is fixedly mounted on the telescopic end of the first hydraulic cylinder (7), the punching head (6) is placed just above the auxiliary punching groove (26) of the rightmost plug column (24), and is used for punching the thin-walled metal sleeve sleeved on the outer wall of the rightmost plug column (24), the auxiliary punching groove (26) is a square, circular or special-shaped hole.
8. A thin-walled metal sleeve punching and automatic feeding mechanism according to claim 5, characterized in that: The driving mechanism comprises a spline shaft (33) and a motor (43); the spline shaft (33) is connected to the top of the chassis (1) in a limited rotation manner; a power output end of the motor (43) is connected to the spline shaft (33); an incomplete gear (41) is fixedly connected to the top of the spline shaft (33); an outer wall of the second rotating column (44) is fixedly connected to a third gear (42); and the incomplete gear (41) can mesh with the third gear (42); The outer wall of the spline shaft (33) is connected to a spline sleeve (38) in a limited sliding manner up and down, and the outer wall of the spline sleeve (38) is fixedly connected to a plurality of round blocks (36) from top to bottom. The outer walls of the plurality of round blocks (36) are all fixedly connected to teeth (37), and the number of teeth (37) on the plurality of round blocks (36) increases in sequence from bottom to top. The outer wall of the spline sleeve (38) is connected to a bearing seat (35) in a limited rotation manner. A second hydraulic cylinder (34) is fixedly installed on the chassis (1), and the telescopic end of the second hydraulic cylinder (34) is connected to the bearing seat (35). The first rotary The outer wall of the moving column (39) is fixedly connected with a second gear (40), the second gear (40) can mesh with the teeth (37) on one of the plurality of round blocks (36), and the teeth on the incomplete gear (41) and the teeth on the plurality of round blocks (36) are located in the same direction, the second rotating column (44) and the first rotating column (39) are arranged on both sides of the spline shaft (33), when the spline shaft (33) rotates to drive the first rotating column (39) to rotate, the second rotating column (44) does not rotate, and when the spline shaft (33) rotates to drive the second rotating column (44) to rotate, the first rotating column (39) does not rotate; When the spline shaft (33) rotates to drive the first rack (14), the pressure column fixing plate (12), and the pressure column (13) to fix the thin-walled metal sleeve on the far right, the elastic telescopic impact plate (29) just pushes the thin-walled metal sleeve on the front side off the plug column (24), and the two elastic telescopic impact plates (29) are located at the front top and bottom of the front plug column (24) to transmit a vibration feeling during stamping, so that the elastic telescopic impact plate (29) vibrates up and down to impact the front plug column (24) to shake off the waste material on it.
9. A thin-walled metal sleeve punching and automatic feeding mechanism according to claim 8, characterized in that: It also comprises a first frame plate (5) disposed at the bottom of the frontmost plug column (24), a first inclined surface (4) being arranged on the top of the first frame plate (5), and a collecting trough (3) being arranged at the bottom of the first inclined surface (4) for collecting the finished thin-walled metal sleeves.
10. A thin-walled metal sleeve punching and automatic feeding mechanism according to claim 9, characterized in that: The elastic telescopic impact plate (29) comprises a sliding sleeve (45), an impact column (47) is slidably connected to the sliding sleeve (45) in an upper and lower limit position, an elastic member (46) is fixedly connected between the inner bottom of the sliding sleeve (45) and the impact column (47), and the sliding sleeve (45) is fixedly mounted on the connecting plate (28).
Citation Information
Patent Citations
Multi-station continuous punching machine for machine part machining
CN113290127A
Industrial robot applied to circular pipe stamping
CN113510183A
Hammer processing device capable of cleaning and recycling chippings
CN114799932A
Punching and punching device for steel pipe fitting and using method
CN118681992A
Adjustable stamping equipment workbench
CN212310572U