Electronic wire harness with pulling protection structure

By designing tensile structures in the electronic wiring harness, including tensile blocks, slides, sliders and elastic plates, the problem of insufficient tension resistance of the wire harness is solved, and current transmission can be maintained after the copper core is broken, and the positioning and maintenance of the fracture position is simplified.

CN119581928APending Publication Date: 2025-03-07SUZHOU QIXIANG OPTOELECTRONICS CO LTD
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Patent Information

Application Number
CN202411849821.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-03-07

AI Technical Summary

Technical Problem

The electronic wiring harness itself has weak resistance to pulling, and it is prone to breakage when subjected to lateral tension, resulting in power failure or short circuit problems.

Method used

An electronic wiring harness with a pull protection structure is designed, using a copper core and tensile structure built into a wire harness rubber sleeve. The tensile structure includes tensile blocks, chutes, sliders and elastic plates. Through these components, the wiring harness provides additional tensile force when the tension is received, and the current transmission continues to be maintained after the copper core breaks.

Benefits of technology

The overall tensile resistance of the wire harness is improved to ensure that current transmission can be maintained after the copper core is broken, avoiding power outage or short circuit. At the same time, the positioning and maintenance of the fracture position are simplified through the design of the connecting plate and the fixed block.

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Abstract

The invention relates to the field of electronic wire harnesses, and discloses an electronic wire harness with a pulling protection structure, which comprises a wire harness rubber sleeve, a copper core is arranged in the wire harness rubber sleeve, tensile structures are arranged at the top and the bottom of the copper core, a fixing groove is formed in the bottom of the inner wall of the wire harness rubber sleeve, and each tensile structure comprises a tensile block. The bottom of the tensile block is tightly attached to the surface of the copper core, the tensile block is in a trapezoid shape, and a sliding groove is formed in the tensile block. The tensile structure is provided, the elastic plate is arranged on the tensile structure, the elastic plate cannot affect vertical bending of the wire harness, the resilience force of the whole wire harness can be improved through the elastic plate, and therefore the tensile strength of the wire harness is improved. Compared with a common wire harness which loses current and is powered off after the copper core is broken, the wire harness provided by the invention not only can improve the overall tensile property of the device, but also can be connected continuously to provide current transmission after the copper core is broken.
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Description

Technical Field

[0001] The invention relates to the technical field of electronic wire harnesses, in particular to an electronic wire harness with a pulling protection structure. Background Art

[0002] In the patent document with application announcement number CN118198813B, it includes. Advantages: The present invention sets a central stopper composed of a stopper cylinder and an end cover in the middle of the wire harness, and limits the wire part of the data connection line through the buried wire groove set on the stopper cylinder, so as to ensure the neatness of the wire harness, and through the rotation of the winding shaft column set inside the stopper cylinder, the damping swivel and the damping dial block on it wind up the excess length of the data connection line, thereby solving the problem of data confusion caused by the different lengths of the connection lines in the current wire harness, reducing the construction process and improving the installation efficiency.

[0003] In the prior art including the above-mentioned patents, the tensile strength of the electronic wiring harness during use needs to be enhanced in addition to the connection points. When the electronic wiring harness breaks due to strong tensile force, it will cause power outages, short circuits and other problems affecting normal use. Since the wiring harness is relatively soft, it is also difficult to find the source of the breakage at a later stage and needs to be replaced as a whole. Summary of the invention

[0004] The problem to be solved by the present invention is that the electronic wire harness itself is relatively weak and has a relatively weak pulling resistance, and is easily broken and damaged when subjected to left and right lateral pulling forces.

[0005] In order to solve the above technical problems, the technical solution of the present invention is: an electronic wiring harness with a pulling protection structure, comprising a wiring harness rubber sleeve, a copper core is arranged inside the wiring harness rubber sleeve, a tensile structure is arranged on the top and bottom of the copper core, and a fixing groove is arranged on the bottom of the inner wall of the wiring harness rubber sleeve; The tensile structure includes a tensile block, the bottom of which is in close contact with the surface of the copper core, the tensile block is trapezoidal in shape, a slide groove is provided inside the tensile block, through grooves are provided on the front and rear sides of both sides of the tensile block, blocks are fixed on the top and bottom of the inner wall of the slide groove, and a slider is slidably provided inside the slide groove.

[0006] Preferably, a plurality of power blocks are provided at the top and bottom of the sliding block in a rectangular array, and the power blocks are cylindrical and the tops thereof are closely attached to the tops of the sliding grooves.

[0007] Preferably, a spring plate is fixedly provided on one side of the sliding block, and the spring plates on one side of each tensile block are fixedly connected in an integral shape, and the spring plates are adapted to the through slots.

[0008] Preferably, a connecting plate is provided at the bottom of the tensile block, and an electric contact terminal is provided at the bottom of the connecting plate.

[0009] Preferably, connecting plates are fixedly provided on both sides of the tensile block, a fixing block is fixedly provided on the top of the connecting plate, and the fixing block is buried inside the wiring harness rubber sleeve.

[0010] Preferably, connectors are provided on both sides of the wiring harness rubber sleeve, and wiring terminals are provided on the front sides of the connectors.

[0011] Compared with the prior art, the technical solution of the present invention has the following advantages: (1) A tensile structure is provided inside the wiring harness rubber sleeve, and a spring plate is provided on the tensile structure. The spring plate will not affect the normal up and down bending of the wiring harness. The spring plate can improve the overall resilience of the wiring harness, so that it can quickly restore its shape after bending. After the wiring harness is subjected to tension, the spring plate cooperates with the slider to be limited by the block to increase the overall tensile resistance of the wiring harness. If the tensile force continues and reaches a certain level, the block will break. At this time, the wiring harness has exceeded the overall maximum tensile resistance and the copper core will break. After the copper core breaks, the spring plate can cooperate with the slider to continue to connect the current, and the wiring harness can continue to transmit current without causing power outages. Compared with ordinary wiring harnesses that lose current and power outages after breaking, the present invention can not only increase the overall tensile resistance of the device, but also continue to connect and provide current transmission after the copper core breaks; (2) Connecting plates and fixing blocks are also provided on both sides of the tensile block. The fixing block is provided inside the wiring harness rubber sleeve. When the wiring harness is broken, the maintenance personnel only need to gently pull the wiring harness, and the connecting block will drive the fixing block to move sideways. Then a recessed position will appear on the rubber sleeve. The recessed position is the position where the wiring harness is broken, so that the maintenance personnel can quickly locate the broken position at the first time and choose to repair or replace it, without spending a long time to eliminate it bit by bit. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the connector structure of the present invention; Figure 3 This is a schematic diagram of the wiring harness rubber sleeve structure of the present invention; Figure 4 This is a schematic diagram of the internal structure of the wiring harness rubber sleeve of the present invention; Figure 5 It is a schematic diagram of the structure of the connecting plate of the present invention; Figure 6 This is a schematic diagram of the explosion of the tensile block structure of the present invention; Figure 7 This is a schematic diagram of the structure of the slider of the present invention; Figure 8 This is a schematic diagram of the spring plate structure of the present invention; Fig. 9 This is a schematic diagram of the chute structure of the present invention; Fig.10 It is an enlarged schematic diagram of the structure at location A of the present invention.

[0013] In the figure: 1. Wire harness rubber sleeve; 2. Anti-tensile structure; 201. Slider; 202. Spring plate; 203. Card block; 204. Anti-tensile block; 205. Connecting plate; 206. Power-on block; 3. Connector; 4. Slide groove; 5. Electric contact terminal; 6. Fixed block; 7. Connecting plate; 8. Wiring terminal; 9. Copper core. DETAILED DESCRIPTION

[0014] In order to make the purpose, technical solution and advantages of the embodiments of the present disclosure clearer, the technical solution of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, not all of the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.

[0015] Unless otherwise defined, the technical terms or scientific terms used in the present disclosure should be understood by people with ordinary skills in the field to which the present disclosure belongs. "Include" or "comprise" and other similar words used in the present disclosure mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and other similar words are not limited to physical or mechanical connections, but may also include electrical connections, whether direct or indirect. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0016] like Figures 1 to 10 As shown, an electronic wiring harness with a pulling protection structure provided by the present invention comprises: a copper core 9 is provided inside a wiring harness rubber sleeve 1, a tensile structure 2 is provided on the top and bottom of the copper core 9, and a fixing groove is provided on the bottom of the inner wall of the wiring harness rubber sleeve 1; The tensile structure 2 includes a tensile block 204, the bottom of which is tightly attached to the surface of the copper core 9. The tensile block 204 is trapezoidal in shape, and a slide groove 4 is provided inside the tensile block 204. Through grooves are provided on the front and rear sides of both sides of the tensile block 204. Blocks 203 are fixed on the top and bottom of the inner wall of the slide groove 4, and a slider 201 is slidably provided inside the slide groove 4.

[0017] A plurality of power blocks 206 are provided in a rectangular array at the top and bottom of the slider 201 . The power blocks 206 are cylindrical and the tops thereof are closely attached to the tops of the slide slots 4 .

[0018] A spring plate 202 is fixedly provided on one side of the sliding block 201 , and the spring plates 202 on one side of each tensile block 204 are fixedly connected to form an integral body, and the spring plates 202 are adapted to the through slots.

[0019] A connecting plate 205 is provided at the bottom of the tensile block 204 , and an electric contact terminal 5 is provided at the bottom of the connecting plate 205 .

[0020] Connecting plates 7 are fixedly provided on both sides of the tensile block 204 , and a fixing block 6 is fixedly provided on the top of the connecting plate 7 . The fixing block 6 is buried inside the wiring harness rubber sleeve 1 .

[0021] Connectors 3 are provided on both sides of the wiring harness rubber sleeve 1 , and wiring terminals 8 are provided on the front of the connector 3 .

[0022] The working principle and use process of the present invention are as follows: when the wiring harness is subjected to lateral pulling force from the left and right sides during use, the wiring harness sleeve 1, the spring plate 202 and the copper core 9 can provide initial tensile resistance. When the pulling force increases, the slider 201 inside the tensile block 204 will be pulled to one side by the spring plate 202, and will be fixed by the clamping block 203 after moving to a certain position. The clamped clamping block 203 can provide further tensile resistance for the wiring harness. When encountering instantaneous or continuous high-strength tensile force, the tensile strength exceeds the resistance strength of the copper core 9 and the clamping block 203 themselves, which will cause the copper core 9 and the clamping block 203 to break. After the copper core 9 breaks, the current will be conducted to the electric shock terminal 5 and the current will be transmitted to the tensile block 20 4, after the block 203 breaks, the spring plate 202 will extend outward for a distance, and the current will continue to be transmitted along with the spring plate 202, so that even if the copper core 9 breaks, the current can still be kept from being interrupted and can continue to be transmitted, avoiding circuit breakage and power outages. When the maintenance personnel find the break and perform maintenance, if the length of the wire harness is long and the break position cannot be quickly determined, the wire harness rubber sleeve 1 can be gently pulled, and the two tensile blocks 204 at the break will drive the connecting plate 7 to move, and the connecting plate 7 will drive the fixing block 6 to tilt. The tilted fixing block 6 will form an obvious pit on the surface of the wire harness rubber sleeve 1, and the user can quickly find the break position of the copper core 9 according to the position of the pit.

[0023] The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention. The protection scope of the present invention is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present invention.

Claims

1. An electronic wiring harness with a pulling protection structure, comprising a wiring harness rubber sleeve (1), characterized in that: A copper core (9) is provided inside the wiring harness rubber sleeve (1), and a tensile structure (2) is provided on the top and bottom of the copper core (9); a fixing groove is provided at the bottom of the inner wall of the wiring harness rubber sleeve (1); The tensile structure (2) comprises a tensile block (204), the bottom of the tensile block (204) is in close contact with the surface of the copper core (9), the tensile block (204) is in a trapezoidal shape, a slide groove (4) is provided inside the tensile block (204), through grooves are provided on the front and rear sides of both sides of the tensile block (204), a clamping block (203) is fixedly provided on the top and bottom of the inner wall of the slide groove (4), and a sliding block (201) is slidably provided inside the slide groove (4).

2. The electronic wiring harness with a pulling protection structure according to claim 1, characterized in that: A plurality of power blocks (206) are provided at the top and bottom of the sliding block (201) in a rectangular array. The power blocks (206) are cylindrical and the tops thereof are tightly attached to the tops of the sliding grooves (4).

3. The electronic wiring harness with a pulling protection structure according to claim 1, characterized in that: A spring plate (202) is fixedly provided on one side of the sliding block (201), and the spring plates (202) on one side of each of the tension-resistant blocks (204) are fixedly connected to form an integral body, and the spring plates (202) are adapted to the through slots.

4. The electronic wiring harness with a pulling protection structure according to claim 1, characterized in that: A connecting plate (205) is provided at the bottom of the tensile block (204), and an electric contact terminal (5) is provided at the bottom of the connecting plate (205).

5. The electronic wiring harness with a pulling protection structure according to claim 1, characterized in that: Connecting plates (7) are fixedly provided on both sides of the tensile block (204), a fixing block (6) is fixedly provided on the top of the connecting plate (7), and the fixing block (6) is buried inside the wiring harness rubber sleeve (1).

6. The electronic wiring harness with a pulling protection structure according to claim 1, characterized in that: Connectors (3) are provided on both sides of the wiring harness rubber sleeve (1), and wiring terminals (8) are provided on the front side of the connector (3).

Citation Information

Patent Citations

  • A tensile-resistant data transmission harness

    CN118198813B