Automatic up-drawing unit

By designing an automatic lead-upper unit, using a servo-rotary automatic feeding device and multiple sets of wire collectors, the existing lead-upper problem is solved, and the efficient lead-upper and roll-up of multiple sets of copper rods is achieved, and the production efficiency and stability of copper rods are improved.

CN119588902APending Publication Date: 2025-03-11JIAXING JIECHENG MACHINERY
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Patent Information

Application Number
CN202411805972.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

When the copper rod is curled, the existing upper guide machine has high oxygen content or uneven appearance, which makes the work difficult and the equipment efficiency low. In addition, there is only one group of guide machines that curl, which has low efficiency.

Method used

An automatic up-up unit is designed, including a raw material area, a servo-arm automatic feeding device, an up-up furnace, an up-up mechanism and multiple sets of line collectors. The copper plate material is fed to the top-up furnace through a servo-arm automatic feeding device. The copper liquid level height is automatically controlled, and the copper rod enters the four-wire line collector through the guide wheel and the traction machine for winding.

Benefits of technology

It has achieved efficient introduction and winding of multiple sets of copper rods, greatly improving work efficiency, ensuring the stability of the quality and improvement of the production efficiency of copper rods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic up-drawing unit, and relates to the technical field of up-drawing machines. Comprising a raw material area, an electrolytic copper plate material warehouse platform is arranged on one side of the raw material area and matched with a servo rotating arm type automatic feeding device, an upward guiding furnace is arranged on one side of the servo rotating arm type automatic feeding device, a feeding opening is formed in one side of the upward guiding furnace, and an upward guiding mechanism is arranged on one side of the upward guiding furnace; the upward guiding mechanism is connected with the multiple take-up machines through the traction machine, and the outer sides of the take-up machines are finished product areas. A plurality of crystallizers are arranged in the up-drawing furnace, the crystallizers are connected with an up-drawing machine head through sleeves, a supporting rod is arranged on one side of the up-drawing machine head, a plurality of first guide wheels are arranged on the supporting rod, and a plurality of groups of second guide wheels are also arranged on the up-drawing machine head above the sleeves. The device is reasonable in structural design, capable of achieving upward guiding and winding of multiple sets of copper rods, high in efficiency and high in practicability.
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Description

Technical Field

[0001] The invention relates to the technical field of lifting machines, and in particular to an automatic lifting machine group. Background Art

[0002] The automatic pull-up unit is a device specially used for producing oxygen-free copper rods, copper tubes and other copper products. This unit uses the pull-up continuous casting technology to directly produce copper rods, copper tubes, flat billets or other special-shaped materials of different specifications from electrolytic copper by continuous melting and casting. When the existing pull-up machine is winding the copper rod, some copper rods have high oxygen content or uneven appearance and need to be rolled and sheared separately, which greatly increases the difficulty of work and reduces the efficiency of the equipment. In addition, the traditional pull-up machine generally has only one set of winding, which greatly reduces its use efficiency. Therefore, the present invention designs an automatic pull-up unit. Summary of the invention

[0003] In view of the deficiencies in the prior art, the present invention aims to provide an automatic pulling-up unit with a reasonable structural design, capable of pulling up and winding up multiple groups of copper rods, with high efficiency and strong practicality.

[0004] In order to achieve the above-mentioned purpose, the present invention is implemented through the following technical scheme: an automatic pulling-up unit, including a raw material area, an electrolytic copper plate material storage platform is arranged on one side of the raw material area, the electrolytic copper plate material storage platform is coordinated with a servo-rotating arm type automatic feeding device, an upper pulling furnace is arranged on one side of the servo-rotating arm type automatic feeding device, a feeding port is arranged on one side of the upper pulling furnace, an upper pulling mechanism is arranged on one side of the upper pulling furnace, the upper pulling mechanism is connected to multiple wire taking-up machines through a traction machine, and the outer side of the wire taking-up machine is a finished product area.

[0005] Preferably, a plurality of crystallizers are arranged in the upper furnace, and the crystallizers are connected to the upper machine head through a casing. A support rod is arranged on one side of the upper machine head, and a plurality of first guide wheels are arranged on the support rod. A plurality of sets of second guide wheels are also arranged on the upper machine head above the casing.

[0006] Preferably, a maintenance ladder is provided on the other side of the upper hoisting machine nose.

[0007] Preferably, the head of the upper machine is a lifting head, which can drive the sleeve to move up and down, thereby making the crystallizer connected to the sleeve rise and fall according to the copper liquid level, thereby ensuring stable crystallization quality.

[0008] Preferably, the wire take-up machine is a four-wire wire take-up machine, comprising a frame, a rolling shear device and a guide roller, wherein the guide roller is arranged on one side of the frame and the rolling shear device is arranged on the other side of the frame.

[0009] Preferably, the servo arm type automatic feeding device is arranged on the basis of the servo arm type automatic feeding device.

[0010] Preferably, a rotating arm type copper hanging device is also provided on one side of the upper furnace.

[0011] Beneficial effects of the present invention: The present invention has a reasonable structural design and can realize the upward pulling of multiple groups of copper rods through multiple upward pulling units, which greatly improves the work efficiency, and is provided with a rolling shearing device to further improve the quality of the copper rods. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments;

[0013] Figure 1 It is the layout diagram of the unit of the present invention;

[0014] Figure 2 It is a structural schematic diagram of the present invention;

[0015] Figure 3 for Figure 1 An enlarged schematic diagram of the D portion;

[0016] Figure 4 for Figure 2 An enlarged schematic diagram of part E of FIG.

[0017] Figure 5 It is a structural schematic diagram of the wire taking-up machine of the present invention. DETAILED DESCRIPTION

[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0019] Reference Figure 1-5 This specific implementation adopts the following technical scheme: an automatic pulling-up unit, including a raw material area A, an electrolytic copper plate material storage platform 1 is arranged on one side of the raw material area A, the electrolytic copper plate material storage platform 1 cooperates with a servo-rotating arm type automatic feeding device 2, an upper pulling furnace 3 is arranged on one side of the servo-rotating arm type automatic feeding device 2, a feeding port 4 is arranged on one side of the upper pulling furnace 3, an upper pulling mechanism 5 is arranged on one side of the upper pulling furnace 3, the upper pulling mechanism 5 is connected to multiple wire take-up machines 7 through a traction machine 6, and the outer side of the wire take-up machine 7 is the finished product area B.

[0020] It is worth noting that a plurality of crystallizers 51 are arranged in the upper drawing furnace 3, and the crystallizers 51 are connected to the upper drawing machine head 53 through a sleeve 52. A support rod 54 is arranged on one side of the upper drawing machine head 53, and a plurality of first guide wheels 55 are arranged on the support rod 54. A plurality of groups of second guide wheels 56 are also arranged on the upper drawing machine head 53 above the sleeve 52.

[0021] It is worth noting that a maintenance ladder 57 is provided on the other side of the upper hoisting machine head 53.

[0022] It is worth noting that the upper machine head 53 is a lifting head, which can drive the sleeve 53 to move up and down, thereby making the crystallizer connected to the sleeve rise and fall according to the copper liquid level, ensuring stable crystallization quality.

[0023] It is worth noting that the wire take-up machine 7 is a four-wire wire take-up machine, including a frame 71, a rolling shear device 72 and a guide roller 73. The guide roller 73 is provided on one side of the frame 71, and the rolling shear device 72 is provided on the other side of the frame 71.

[0024] In addition, the servo arm type automatic feeding device 2 is arranged on the servo arm type automatic feeding device foundation C. A rotatable arm type copper hanging device 8 is also arranged on one side of the upper furnace 3 to assist in adding the electrolytic copper plate into the feeding port.

[0025] The working principle of this specific implementation method is as follows: the copper plate material is hoisted into the feeding port by using a servo-arm automatic feeding device 2; the feeding is determined according to the height of the copper liquid level, the head of the upper drawing machine descends, and the automatic feeding device immediately starts feeding. After the copper plate in the upper drawing furnace is melted, it is crystallized into a rod through a crystallizer. The copper rod passes through a guide wheel, a traction machine, etc. in turn, and is finally sent to a four-wire take-up machine for winding into a coil.

[0026] The raw material area A of this specific embodiment is used to store the raw materials of electrolytic copper plates. The servo arm type automatic feeding device 2 is responsible for transferring the electrolytic copper plates from the storage platform 1 to the feeding port 4 of the upper lead furnace 3. The upper lead furnace 3 is responsible for melting the copper plate material and crystallizing it into copper rods through the crystallizer 51. The upper lead machine head 53 can move up and down according to the height of the copper liquid level to ensure the stability of the crystallization quality. The first guide wheel 55 and the second guide wheel 56: are used to guide the direction of the copper rod and ensure the stability of the copper rod during the traction and winding process. The traction machine 6 is responsible for pulling the copper rod so that it passes through the guide wheel and enters the winding machine. The rolling shear device 72 is used to shear the copper rod to ensure the accuracy of the winding process and the quality of the copper rod. The copper coil wound by the winding machine is stored in the finished product area B.

[0027] The entire system of this specific implementation method is highly automated from feeding to wire taking-up, which reduces manual intervention and improves production efficiency. The lifting function of the upper drawing machine head and the shearing function of the rolling shear device ensure the crystallization quality and the accuracy of the wire taking-up process. Multiple wire taking-up machines work in parallel and can process multiple copper rods at the same time, significantly improving production efficiency. The system design is flexible and can adjust the working state according to production needs to meet production needs of different specifications and quantities. Through precise control and guidance, the quality of the copper rod is stable and the defective rate is reduced.

[0028] The automatic lifting unit of this specific implementation method realizes efficient, accurate and stable copper rod production through reasonable design and efficient automatic control.

[0029] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An automatic lifting unit, characterized in that: The invention comprises a raw material area (A), wherein an electrolytic copper plate material storage platform (1) is arranged on one side of the raw material area (A), the electrolytic copper plate material storage platform (1) cooperates with a servo-rotating arm type automatic feeding device (2), an upper lead-in furnace (3) is arranged on one side of the servo-rotating arm type automatic feeding device (2), a feeding port (4) is arranged on one side of the upper lead-in furnace (3), an upper lead-in mechanism (5) is arranged on one side of the upper lead-in furnace (3), the upper lead-in mechanism (5) is connected to a plurality of wire take-ups (7) through a traction machine (6), and the outer side of the wire take-ups (7) is a finished product area (B).

2. The automatic lifting unit according to claim 1, characterized in that: A plurality of crystallizers (51) are arranged in the upper drawing furnace (3), and the crystallizers (51) are connected to the upper drawing machine head (53) through a sleeve (52). A support rod (54) is arranged on one side of the upper drawing machine head (53), and a plurality of first guide wheels (55) are arranged on the support rod (54). A plurality of groups of second guide wheels (56) are also arranged on the upper drawing machine head (53) above the sleeve (52).

3. The automatic lifting unit according to claim 2, characterized in that: A maintenance ladder (57) is arranged on the other side of the upper hoisting machine head (53).

4. The automatic lifting unit according to claim 2, characterized in that: The upper machine head (53) is a lifting machine head, which drives the sleeve (53) to move up and down, thereby causing the crystallizer connected to the sleeve to rise and fall according to the level of the copper liquid.

5. The automatic lifting unit according to claim 1, characterized in that: The wire take-up machine (7) is a four-wire wire take-up machine, comprising a frame (71), a rolling shear device (72) and a guide roller (73). The guide roller (73) is arranged on one side of the frame (71), and the rolling shear device (72) is arranged on the other side of the frame (71).

6. The automatic lifting unit according to claim 1, characterized in that: The servo rotating arm type automatic feeding device (2) is arranged on a servo rotating arm type automatic feeding device base (C).

7. The automatic lifting unit according to claim 1, characterized in that: A rotating arm type copper hanging device (8) is also provided on one side of the upper furnace (3).