Mesh basket hydraulic forming welding machine

Abstract

The invention discloses a mesh basket hydraulic forming welding machine, and aims to solve the problems that an outer frame and a mesh are subjected to combined welding after being subjected to two independent machining procedures, so that the production procedures are various, the efficiency is low, and the mesh basket machining efficiency is affected. According to the technical scheme, the mesh basket hydraulic forming welding machine is characterized in that the mesh basket hydraulic forming welding machine comprises a rack, and a frame punching machine, a mesh bending machine, a part conveying device, a part fixing device and a welding device are sequentially arranged on the rack; and the part conveying device comprises a first conveying belt, a second conveying belt and a third conveying belt which are arranged on the rack, the first conveying belt is used for communicating the frame punching machine with the third conveying belt, and the second conveying belt is used for communicating the mesh bending machine with the third conveying belt. According to the mesh basket hydraulic forming welding machine, a frame and a mesh can be conveniently conveyed and welded, and then the mesh basket machining efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of mesh basket forming, and more particularly to a mesh basket hydraulic forming welding machine. Background Art

[0002] A mesh basket is a basket made of welded steel wires. It has a high structural strength, is lightweight and portable, and has a wide range of uses. The current processing of a mesh basket is as follows: first, use a wire bending device to bend the steel wire into the various parts of the mesh basket, then place the bent parts on a special fixture to assemble the parts together, and then use a welding device to weld the assembled parts together (or manually weld the parts one by one in fixed positions to weld the parts together). At this point, the processing of the mesh basket is completed.

[0003] In the processing of existing mesh baskets, the frame and mesh are generally processed separately. After the two are processed and formed, they are transferred to welding equipment for welding or manually welded with a handheld welding torch. In this process, the outer frame and the mesh are respectively processed in two separate processes and then welded together. Not only are the production processes complicated and inefficient, but they also affect the efficiency of the mesh basket processing. Summary of the invention

[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a mesh basket hydraulic forming welding machine, which can facilitate the transmission and welding of the frame and the mesh, thereby improving the efficiency of mesh basket processing.

[0005] The above technical objectives of the present invention are achieved through the following technical solutions: a mesh basket hydraulic forming welding machine, comprising a frame, on which a frame punching machine, a mesh bending machine, a parts transmission device, a parts fixing device and a welding device are arranged in sequence; the parts transmission device comprises a first transmission belt, a second transmission belt and a third transmission belt arranged on the frame, the first transmission belt is used to connect the frame punching machine and the third transmission belt, and the second transmission belt is used to connect the mesh bending machine and the third transmission belt.

[0006] By adopting the above technical scheme, multiple staff members respectively punch out steel plates into frames on a frame punching machine and bend steel plates into meshes on a mesh bending machine, and then transmit the produced frames and meshes to the position of the third conveyor belt through the first conveyor belt and the second conveyor belt respectively. The staff at the position of the third conveyor belt needs to place a frame and a mesh in sequence, and fix the mesh and the frame through a parts fixing device, and then transmit the assembled and fixed mesh and frame to the position of the welding device through the action of the third conveyor belt, and finally weld the mesh and the frame through the action of the welding device to form the structure of the net basket, thereby realizing the forming of the net basket. Through the action of multiple processes and multiple workstations, the efficiency of the net basket processing can be improved, and the transmission and welding of the frames and meshes are also facilitated. At the same time, it will not increase the working hours of the staff, thereby improving the working efficiency of the staff and the efficiency of the net basket welding.

[0007] The present invention is further configured as follows: the frame punching machine and the mesh bending machine are both provided with a parts fixing assembly, and the parts fixing assembly includes a steel plate transmission channel and clamping plates arranged at both ends of the steel plate transmission channel.

[0008] By adopting the above technical scheme, the steel plate passes through the steel plate transmission channel, which is a channel for passing the steel plate to be processed, and clamping plates are provided at both ends to prevent the steel plate from shifting during the transmission process, thereby ensuring the stability of the steel plate when it passes through the frame punching machine and the mesh bending machine for punching and bending. The quality of the output frames and meshes can also be improved, reducing the production of defective products.

[0009] The present invention is further configured as follows: cylinders are provided at both ends of the frame punching machine and the mesh bending machine, and the protruding ends of the cylinders are fixedly connected to the clamping plates.

[0010] By adopting the above technical solution, when the steel plate is processed into a mesh and a frame respectively, the staff can drive the cylinder to extend to drive the clamping plate close to the steel plate, so that both sides of the steel plate are restricted by the clamping plate to ensure the stability of the steel plate when being processed by the frame punching machine and the mesh bending machine, thereby ensuring the quality of the output of the frame and mesh. The frame and mesh are transmitted to the third conveyor belt through the action of the first conveyor belt and the second conveyor belt, and can be immediately placed on the parts fixing device for assembly and fixation, and finally processed by the welding device, thereby improving the efficiency of the mesh basket production.

[0011] The present invention is further configured as follows: a limiting block is fixedly connected to the clamping plate, and limiting grooves for the limiting block to move are provided on the frame punching machine and the mesh bending machine.

[0012] By adopting the above technical solution, the clamping plate can drive the limit block to move along the inner wall of the limit groove as the cylinder moves, thereby ensuring the linear movement of the cylinder's extension and retraction, so that the cylinder drives the clamping plate to approach the steel plate more stably without offset. The steel plate will not offset during processing, thereby ensuring the quality of the mesh and frame output, and at the same time ensuring the quality of the entire basket output.

[0013] The present invention is further configured as follows: the limit block is configured in a T-shape and fits with the inner wall of the limit block.

[0014] By adopting the above technical solution, the limit block will always be located in the limit groove and always move along the inner wall of the limit groove, thereby ensuring the stability of the cylinder during the extension process and when driving the clamping plate close to the steel plate, so that the mesh and frame formed by the steel plate processing are of good quality rather than defective products.

[0015] The present invention is further configured as follows: the part fixing device comprises a fixing frame arranged on the third conveyor belt and a plurality of clamping blocks arranged on the fixing frame.

[0016] By adopting the above technical solution, the staff will first place the mesh on the fixed frame, and a number of clamping blocks will fit with the outer wall of the frame, so that the mesh and the frame will remain in a stable state as the third conveyor belt moves, and the welding operation in the fixed frame can prevent the two from being offset during the processing, thereby ensuring the efficiency and effect of the mesh and frame processing and preventing the production of defective products.

[0017] The present invention is further configured as follows: limiting plates are arranged around the fixing frame, a plurality of the limiting plates are used to wrap the fixing frame, and a plurality of the clamping blocks are arranged on the limiting plates.

[0018] By adopting the above technical solution, the clamping block is used to clamp the frame, so that the frame is located on the mesh and will not move easily, and the limiting plates around it also block the clamping block, the mesh and the frame, so that the mesh and the frame will not be offset during the welding and fixing process, thereby improving the processing effect of the two and preventing large offsets and defective products.

[0019] The present invention is further configured such that a spring is abutted between the clamping block and the limiting plate.

[0020] By adopting the above technical solution, when the mesh and the frame enter the fixed frame, they can contact the clamping block, and the clamping block is squeezed by the external force to squeeze the spring, and the spring contracts. When the mesh and the frame are placed in the fixed frame and will not move, the spring will push the clamping block under the action of its own elastic force, so that the clamping block and the outer wall of the frame are attached and clamped, so that the mesh and the frame will not be offset during the processing, thereby ensuring the quality of the mesh basket welding processing.

[0021] In summary, the present invention has the following beneficial effects:

[0022] With the help of the frame punching machine, mesh bending machine, parts transmission device, parts fixing device and welding device, the transmission and welding of the frame and mesh can be facilitated, thereby improving the efficiency of the basket processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the structure of the frame of the present invention, which is mainly used to show the structure and position relationship of the frame punching machine, the mesh bending machine, the parts transmission device, the parts fixing device and the welding device;

[0024] Figure 2 It is a schematic diagram of the structure of the parts transmission device of the present invention, which is mainly used to show the structures of the first transmission belt, the second transmission belt, the third transmission belt and the parts fixing device;

[0025] Figure 3 It is a schematic structural diagram of the clamping plate of the present invention;

[0026] Figure 4 It is a schematic structural diagram of the limit block of the present invention.

[0027] In the figure: 1. first conveyor belt; 2. second conveyor belt; 3. third conveyor belt; 4. welding device; 5. mesh bending machine; 6. frame punching machine; 7. fixing frame; 8. limit plate; 9. spring; 10. clamping block; 11. steel plate transmission channel; 12. clamping plate; 13. cylinder; 14. limit block; 15. limit groove. DETAILED DESCRIPTION

[0028] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0029] In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", "top / bottom" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] The present invention is described in detail below in conjunction with the accompanying drawings.

[0032] A basket hydraulic forming welding machine, referring to Figure 1-Figure 4 , including a frame, on which a frame punching machine 6, a mesh bending machine 5, a parts transmission device, a parts fixing device and a welding device 4 are arranged in sequence; the parts transmission device includes a first transmission belt 1, a second transmission belt 2 and a third transmission belt 3 arranged on the frame, the first transmission belt 1 is used to connect the frame punching machine 6 and the third transmission belt 3, the second transmission belt 2 is used to connect the mesh bending machine 5 and the third transmission belt 3, and the first transmission belt 1, the second transmission belt 2 and the third transmission belt 3 adopt traditional transmission belts and pulleys to achieve the transmission effect.

[0033] The frame punching machine 6 and the mesh bending machine 5 are both provided with a parts fixing assembly, and the parts fixing assembly includes a steel plate transmission channel 11 and clamping plates 12 arranged at both ends of the steel plate transmission channel 11.

[0034] Cylinders 13 are provided at both ends of the frame punching machine 6 and the mesh bending machine 5, and the protruding ends of the cylinders 13 are fixedly connected to the clamping plate 12, and the clamping plate 12 is fixedly connected to the limiting block 14. The frame punching machine 6 and the mesh bending machine 5 are provided with limiting grooves 15 for the limiting block 14 to move, and the limiting block 14 is arranged in a T shape and fits with the inner wall of the limiting block 14.

[0035] The parts fixing device includes a fixing frame 7 arranged on the third conveyor belt 3 and a plurality of clamping blocks 10 arranged on the fixing frame 7. Limiting plates 8 are arranged around the fixing frame 7. The plurality of limiting plates 8 are used to wrap the fixing frame 7. The plurality of clamping blocks 10 are arranged on the limiting plates 8. A spring 9 is abutted between the clamping blocks 10 and the limiting plates 8.

[0036] Working principle: multiple staff members respectively punch out steel plates into frames on the frame punching machine 6 and bend steel plates into meshes on the mesh bending machine 5, and then transmit the produced frames and meshes to the position of the third conveyor belt 3 through the first conveyor belt 1 and the second conveyor belt 2 respectively, and the staff at the position of the third conveyor belt 3 needs to place a frame and a mesh in sequence, and fix the mesh and the frame through the parts fixing device, and then transmit the assembled and fixed mesh and frame to the position of the welding device 4 through the action of the third conveyor belt 3, and finally weld the mesh and the frame through the action of the welding device 4 to form the structure of the net basket, thereby realizing the forming of the net basket, and through the action of multiple processes and multiple workstations, the efficiency of the net basket processing can be improved, and the transmission and welding of the frames and meshes are also convenient, and at the same time, it will not increase the working hours of the staff, and improve the working efficiency of the staff and the efficiency of the net basket welding.

[0037] The steel plate passes through the steel plate transmission channel 11, which is a channel for passing the steel plate that needs to be processed, and clamping plates 12 are arranged at both ends to prevent the steel plate from shifting during the transmission process, thereby ensuring the stability of the steel plate when it is punched and bent by the frame punching machine 6 and the mesh bending machine 5. The quality of the output frames and meshes can also be improved, reducing the production of defective products.

[0038] When the steel plate is processed into a mesh and a frame respectively, the staff can drive the cylinder 13 to extend to drive the clamping plate 12 to approach the steel plate, so that both sides of the steel plate are restricted by the clamping plate 12 to ensure the stability of the steel plate when being processed by the frame punching machine 6 and the mesh bending machine 5, thereby ensuring the quality of the frame and mesh output. The frame and mesh are then transmitted to the third conveyor belt 3 through the action of the first conveyor belt 1 and the second conveyor belt 2, and can be immediately placed on the parts fixing device for assembly and fixation, and finally processed through the welding device 4 to improve the efficiency of the basket production.

[0039] As the cylinder 13 moves, the clamping plate 12 can drive the limit block 14 to move along the inner wall of the limit groove 15, thereby ensuring the linear movement of the cylinder 13, so that the cylinder 13 can drive the clamping plate 12 to approach the steel plate more stably without offset, and the steel plate will not offset during processing, thereby ensuring the quality of the mesh and frame output, and at the same time ensuring the quality of the entire net basket output, and the limit block 14 will always be located in the limit groove 15 and always move along the inner wall of the limit groove 15, thereby ensuring the stability of the cylinder 13 during the extension process and when driving the clamping plate 12 to approach the steel plate, so that the mesh and frame formed by the steel plate processing are of good quality rather than defective.

[0040] The staff will first place the mesh on the fixed frame 7, and several clamping blocks 10 will fit with the outer wall of the frame, so that the mesh and the frame will remain in a stable state as the third conveyor belt 3 moves, and the welding operation in the fixed frame 7 can prevent the two from being offset during the processing, thereby ensuring the efficiency and effect of the mesh and frame processing and preventing the production of defective products.

[0041] The clamping block 10 is used to clamp the frame so that the frame will not move easily on the mesh, and the limiting plates 8 around it also block the clamping block 10, the mesh and the frame, so that the mesh and the frame will not be offset during the welding and fixing process, thereby improving the processing effect of the two and preventing large offsets and defective products.

[0042] When the mesh and the frame enter the fixing frame 7, they can contact the clamping block 10, and the clamping block 10 is squeezed by the external force to squeeze the spring 9, and the spring 9 contracts. When the mesh and the frame are placed in the fixing frame 7 and will not move, the spring 9 will push the clamping block 10 under the action of its own elastic force, so that the clamping block 10 and the outer wall of the frame are attached and clamped, so that the mesh and the frame will not be offset during the processing, thereby ensuring the quality of the mesh basket welding processing.

[0043] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A basket hydraulic forming welding machine, comprising a frame, characterized in that: The frame is provided with a frame punching machine (6), a mesh bending machine (5), a parts transmission device, a parts fixing device and a welding device (4) in sequence; the parts transmission device comprises a first transmission belt (1), a second transmission belt (2) and a third transmission belt (3) arranged on the frame, the first transmission belt (1) being used to connect the frame punching machine (6) and the third transmission belt (3), and the second transmission belt (2) being used to connect the mesh bending machine (5) and the third transmission belt (3).

2. A basket hydraulic forming welding machine according to claim 1, characterized in that: The frame punching machine (6) and the mesh bending machine (5) are both provided with a parts fixing assembly, and the parts fixing assembly comprises a steel plate transmission channel (11) and clamping plates (12) arranged at both ends of the steel plate transmission channel (11).

3. The basket hydraulic forming welding machine according to claim 2, characterized in that: Both ends of the frame punching machine (6) and the mesh bending machine (5) are provided with a cylinder (13), and the protruding end of the cylinder (13) is fixedly connected to the clamping plate (12).

4. The basket hydraulic forming welding machine according to claim 3, characterized in that: A limit block (14) is fixedly connected to the clamping plate (12), and a limit slot (15) for the limit block (14) to move is provided on the frame punching machine (6) and the mesh bending machine (5).

5. The basket hydraulic forming welding machine according to claim 4, characterized in that: The limiting block (14) is arranged in a T-shape and fits closely with the inner wall of the limiting block (14).

6. The basket hydraulic forming welding machine according to claim 1, characterized in that: The part fixing device comprises a fixing frame (7) arranged on the third conveyor belt (3) and a plurality of clamping blocks (10) arranged on the fixing frame (7).

7. The basket hydraulic forming welding machine according to claim 6, characterized in that: Limiting plates (8) are arranged around the fixing frame (7), a plurality of the limiting plates (8) are used to wrap the fixing frame (7), and a plurality of the clamping blocks (10) are arranged on the limiting plates (8).

8. The basket hydraulic forming welding machine according to claim 7, characterized in that: A spring (9) is abutted between the clamping block (10) and the limiting plate (8).

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