Novel packing machine

By designing a new baler, the materials are packaged into bulk blocks suitable for long-distance transportation using multi-stage compression technology, which solves the problems of inconvenient loading, inefficient and unsuitable for long-distance transportation by existing balers, and achieves efficient and safe material transport.

CN119590020APending Publication Date: 2025-03-11JIANGSU TIANYING ENVIRONMENTAL PROTECTION ENERGY COMPLETE EQUIP CO LTD +1
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Patent Information

Application Number
CN202411889180.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

The existing baler has unreasonable structure, inconvenient loading, low efficiency, small size and pack density, which is not suitable for long-distance transportation and requires secondary disassembly and packaging.

Method used

A new type of baler is designed, adopting a four-sided open structure of the box frame assembly, equipped with side door cylinder assembly, latch mechanism, side pressure cylinder assembly and main pressure cylinder assembly, and the material is packaged into bulk for long-distance transportation through multi-stage compression technology.

Benefits of technology

It has achieved efficient, safe and reliable packaging of community room garbage sorting materials into bulk blocks suitable for long-distance transportation, greatly improving the efficiency of sorting materials transfer.

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Abstract

The invention discloses a novel packing machine, which relates to the technical field of packing devices, and comprises a box body frame assembly, the four sides of the box body frame assembly are open, the two opposite sides of the box body frame assembly are both provided with a side door oil cylinder assembly and a bolt mechanism, and the side door oil cylinder assembly is connected to a side door main body; materials in the box frame assembly are subjected to primary compression through the side door body, and the side door body which is fed in place is limited through the bolt mechanism. Side pressure oil cylinder assemblies are arranged on the other side or the other two sides of the box body frame assembly and are used for carrying out secondary compression on materials in the box body frame assembly; a main pressing oil cylinder assembly is further arranged on the top of the box body frame assembly and used for conducting ultimate compression on materials in the box body frame assembly. The packing machine is reasonable in structure, convenient to operate, reliable in operation, large in packing force and particularly suitable for compression packing of materials not prone to forming, community house garbage sorting materials are directly packed into packed blocks suitable for long-distance transportation, and the effect of greatly improving the sorting material transfer efficiency is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of packaging devices, in particular to a novel packaging machine. Background Art

[0002] As garbage classification is further promoted, various communities and residential areas in cities have established various recycling stations for renewable resources. These recycling stations are generally located in urban areas. Most of the commonly used balers on the market are vertical single-box single-door structures, which are inconvenient to load and inefficient. The package size and density are small, which is not suitable for long-distance transportation and needs to be disassembled and packaged at the packaging station for secondary disassembly. Therefore, how to efficiently, safely and reliably package the community house garbage sorting materials is an urgent problem to be solved. Summary of the invention

[0003] The purpose of the present invention is to provide a new type of baler, which has a reasonable structure, is easy to operate, reliable in operation, and has a strong baling force. It is particularly suitable for compressing and baling materials that are not easy to shape. It can directly pack the sorted materials of community house garbage into packages suitable for long-distance transportation, greatly improving the transportation efficiency of the sorted materials.

[0004] The above technical objectives of the present invention are achieved through the following technical solutions: A novel baler includes a box frame assembly, the box frame assembly is open on four sides, The box frame assembly is provided with side door cylinder assemblies and latch mechanisms on opposite sides. The side door cylinder assemblies are connected to the side door body to drive it to open or close, and the materials in the box frame assembly are compressed primarily through the side door body. The latch mechanism limits the side door body in place. The other side of the box frame assembly is provided with a side pressure cylinder assembly or both sides are provided with a side pressure cylinder assembly to perform secondary compression on the material in the box frame assembly; the top of the box frame assembly is also provided with a main pressure cylinder assembly to perform ultimate compression on the material in the box frame assembly.

[0005] Furthermore, a first iron is provided at the bottom of the box frame assembly, and the main pressure cylinder assembly includes a second iron at the output end. The first iron and the second iron are provided with wire threading grooves for threading the buckle.

[0006] Furthermore, the box frame assembly includes a base, four corners of the base are connected with columns, the top ends of the columns are connected with an upper beam, one end of the side door body is hinged to the column, and the other end is limited by a latch mechanism.

[0007] Furthermore, the side door cylinder assembly includes a side door cylinder seat, which is installed on the column. The outer end of the side door cylinder seat is hinged to the side door cylinder body, and the output end of the side door cylinder body is hinged to the outside of the side door body to drive the side door body to open or close.

[0008] Furthermore, the latch mechanism includes a latch shaft and a latch guide sleeve, the latch guide sleeve is fixed on the column, the head of the latch shaft is connected to the latch guide sleeve, and the tail is connected to the latch cylinder, and the latch shaft is pushed to move in the latch guide sleeve by the latch cylinder. When the latch cylinder is in place, the latch shaft is limited to the outside of the free end of the side door body or in the side door.

[0009] Furthermore, the latch shafts are arranged in pairs and distributed up and down, the tail of each pair of latch shafts is connected to the latch connecting plate, and the output end of the latch oil cylinder is connected to the latch connecting plate.

[0010] Furthermore, the side pressure cylinder assembly includes a side pressure cylinder seat, which is connected to a column or between adjacent columns. One or more side pressure cylinder bodies are connected to the side pressure cylinder seat. The inner end of the side pressure cylinder body is connected to a side pressure head, driving the side pressure head to compress inward.

[0011] Furthermore, the main pressure cylinder assembly includes a main pressure cylinder body, which is connected to the upper crossbeam, and the output end of the main pressure cylinder body is connected to the main pressure head to drive the main pressure head downward for compression, and the second iron is connected to the lower side of the main pressure head.

[0012] In summary, the present invention has the following beneficial effects: (1) The present invention has a simple structure, reliable operation, and is suitable for packaging various garbage sorting materials, especially for compressing and packaging materials that are not easy to form, and has a wide range of applications; (2) Directly pack the sorted materials from community houses into packages suitable for long-distance transportation, greatly improving the efficiency of sorted material transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of a new type of baler of the present invention; Figure 2 It is a structural schematic diagram of a box frame component part in a novel baler of the present invention; Figure 3 It is a structural schematic diagram of an upper crossbeam portion of a novel baler of the present invention; Figure 4 It is a structural schematic diagram of a base part in a novel baler of the present invention; Figure 5 It is a structural schematic diagram of the first column part in the box frame assembly; Figure 6 It is a structural schematic diagram of the second column part in the box frame assembly; Figure 7 It is a schematic diagram of the structure of the cylindrical pin shaft part in the box frame assembly; Figure 8It is a structural schematic diagram of a side door cylinder assembly part in a base of a novel baler of the present invention; Fig. 9 for Figure 8 A schematic diagram of the enlarged structure of part A; Fig.10 It is a structural schematic diagram of the latch mechanism part of the side door oil cylinder assembly; Fig.11 It is a structural schematic diagram of a middle side pressure oil cylinder assembly part of a novel baler of the present invention; Fig.12 The present invention is a schematic structural diagram of a main pressure cylinder assembly in a novel baling machine.

[0014] In the figure, 1. box frame assembly; 2. main pressure cylinder assembly; 3. upper crossbeam; 4. base; 5. first column; 6. second column; 7. locking nut; 8. upper cylindrical hole; 9. bottom cylindrical hole; 10. first cylindrical hole; 11. second cylindrical hole; 12. cylindrical pin shaft; 13. side door cylinder assembly; 14. latch mechanism; 15. side pressure cylinder assembly; 16. first iron; 17. side door cylinder seat; 18. side door cylinder body; 19. side door body; 20. side pressure cylinder seat; 21. side pressure cylinder body; 22. side pressure head; 23. latch shaft; 24. latch guide sleeve; 25. latch connecting plate; 26. latch cylinder; 27. main pressure cylinder body; 28. main pressure head; 29. ​​second iron. DETAILED DESCRIPTION

[0015] The specific implementation of the present invention is further described below in conjunction with the accompanying drawings, and this embodiment does not constitute a limitation of the present invention. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0016] A new type of baler, such as Figure 1 As shown, it includes a box frame assembly 1, a side door cylinder assembly 13, a side pressure cylinder assembly 15 and a main pressure cylinder assembly 2, and the box frame assembly 1 is open on four sides; In this embodiment, Figure 2 As shown, the box frame assembly 1 is a pin-connected structure with two beams and four columns open on four sides, and is composed of an upper crossbeam 3 (top), a base 4 (bottom), a first column 5, a second column 6, and a cylindrical pin 12. The base 4 is located at the bottom of the box frame assembly 1, and columns are connected at four corners. The columns are respectively the first column 5 and the second column 6 arranged in pairs, and the upper crossbeam 3 is connected between the tops of the columns. The cylindrical pin 12 is located in the columns of the box frame assembly 1. Specifically, Figure 3 As shown, a corresponding upper cylindrical hole 8 is provided in the upper cross beam 3, as shown in FIG. Figure 4As shown, a corresponding bottom cylindrical hole 9 is provided in the base 4, such as Figure 5 and Figure 6 As shown, the first column 5 is provided with a corresponding first cylindrical hole 10, and the second column 6 is provided with a corresponding second cylindrical hole 11, as shown in FIG. Figure 2 and Figure 7 As shown, the cylindrical pin 12 passes through the upper cylindrical hole 8, the first cylindrical hole 10 (the second cylindrical hole 11), and the bottom cylindrical hole 9, and the two ends of the cylindrical pin 12 are connected to the locking nuts 7 to fix the upper crossbeam 3, the base 4, the first column 5, and the second column 6 to form a two-beam and four-column pin connection structure.

[0017] like Figure 1 and Figure 8 As shown, the box frame assembly 1 is provided with a side door cylinder assembly 13 and a latch mechanism 14 on both opposite sides. The side door cylinder assembly 13 is connected to the side door body 19 to drive it to open or close, and the material in the box frame assembly 1 is primarily compressed through the side door body 19. The latch mechanism 14 limits the side door body 19 that has been put into place (the side door cylinder assembly 13 closes the side door body 19 and limits its closed position through the latch mechanism 14 to achieve primary compression; and drives the side door body 19 to release the limit and open at the end of the final compression, so as to facilitate the departure of the compressed package); A side pressure cylinder assembly 15 is provided on the other side or on both sides of the box frame assembly 1 to perform secondary compression on the material in the box frame assembly 1; a main pressure cylinder assembly 2 is also provided on the top of the box frame assembly 1 to perform ultimate compression on the material in the box frame assembly 1 (the side pressure cylinder assembly 15 cooperates with the side door body 19 to compress the material and confine the material in the square area, and the main pressure cylinder assembly 2 above performs ultimate compression downward on the material in the square area); Among them, a first iron 16 is connected to the base 4 of the box frame assembly 1, and the main pressure cylinder assembly 2 includes a second iron 29 at the output end. The first iron 16 and the second iron 29 are provided with wire threading grooves for threading the buckle.

[0018] like Figure 8 As shown, the side door cylinder assembly 13 is located at the front and rear sides of the box frame assembly 1; one end of the side door body 19 is hinged to the column (the second column 6) through the ear shaft, and the other end is limited by the latch mechanism 14 (on the first column 5); The side door cylinder assembly 13 includes a side door cylinder seat 17, which is fixedly mounted on the second column 6 and connected by screws or the like. The outer end of the side door cylinder seat 17 is hinged to the side door cylinder body 18. The side door cylinder body 18 is a front end ear shaft structure. The output end of the side door cylinder body 18 (the front end earring of the piston rod) is hinged to the outside of the side door body 19 to drive the side door body 19 to open or close. In this embodiment, the side door cylinder body 18 drives the side door body 19 to open to a position perpendicular to the closed position of the side door body 19, so as to facilitate the material to leave after being compressed.

[0019] like Fig. 9 and Fig.10 As shown, the latch mechanism 14 includes a latch shaft 23, a latch guide sleeve 24, a latch connecting plate 25 and a latch cylinder 26. The latch shaft 23 and the latch guide sleeve 24 are arranged in pairs and distributed up and down. The latch guide sleeve 24 and the latch cylinder 26 are fixed on the column (the first column 5). The head of the latch shaft 23 is connected to the latch guide sleeve 24, and the tail is connected to the latch connecting plate 25. The output end of the latch cylinder 26 is connected to the latch connecting plate 25 to drive the two latch shafts 23 to move together. The latch cylinder 26 pushes the latch connecting plate 25 to move the two latch shafts 23 in the latch guide sleeve 24. When the latch cylinder 26 is in place, the latch shaft 23 is limited to the outside of the free end of the side door body 19, and the side door body 19 is limited (the first column 5 is also connected to an inner limit block, so that the inner and outer sides of the free end of the side door body 19 are limited by the inner limit block and the latch shaft 23 respectively).

[0020] In this embodiment, each side door body 19 is equipped with two sets of latch mechanisms 14, which are arranged up and down.

[0021] like Fig.11 As shown, there are two side pressure cylinder assemblies 15, which are respectively located on the left and right sides of the box frame assembly 1. The side pressure cylinder assembly 15 includes a side pressure cylinder seat 20, a side pressure cylinder body 21, and a side pressure head 22. The side pressure cylinder seat 20 is connected between adjacent columns and fixed by screws. One or more side pressure cylinder bodies 21 are connected to the side pressure cylinder seat 20. The side pressure cylinder body 21 is a front end flange structure, and its inner end is connected to the side pressure head 22 through a flange to drive the side pressure head 22 to compress inward.

[0022] like Fig.12 As shown, the main pressure cylinder assembly 2 is located at the top of the box frame assembly 1, and includes one or more main pressure cylinder bodies 27. The main pressure cylinder body 27 is connected to the upper cross beam 3 of the box frame assembly 1, and is a front flange structure. The output end of the main pressure cylinder body 27 is connected to the main pressure head 28 through a flange, driving the main pressure head 28 downward for compression, wherein the second iron 29 is connected to the lower side of the main pressure head 28.

[0023] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions should also be deemed to fall within the protection scope of the technical solution of the present invention.

Claims

1. A new type of baler, characterized by: It includes a box frame assembly, which is open on four sides. The box frame assembly is provided with side door cylinder assemblies and latch mechanisms on opposite sides. The side door cylinder assemblies are connected to the side door body to drive it to open or close, and the materials in the box frame assembly are compressed primarily through the side door body. The latch mechanism limits the side door body in place. The other side of the box frame assembly is provided with a side pressure cylinder assembly or both sides are provided with a side pressure cylinder assembly to perform secondary compression on the material in the box frame assembly; the top of the box frame assembly is also provided with a main pressure cylinder assembly to perform ultimate compression on the material in the box frame assembly.

2. A new type of baler according to claim 1, characterized in that: A first iron is arranged at the bottom of the box frame assembly, and the main pressure oil cylinder assembly comprises a second iron at the output end. The first iron and the second iron are provided with wire threading grooves for threading the buckle.

3. A new type of baler according to claim 1, characterized in that: The box frame assembly comprises a base, four corners of the base are connected with columns, the top ends of the columns are connected with an upper crossbeam, one end of the side door body is hinged to the column, and the other end is limited by a latch mechanism.

4. A new type of baler according to claim 3, characterized in that: The side door cylinder assembly comprises a side door cylinder seat, which is mounted on a column, an outer end of which is hinged to a side door cylinder body, and an output end of which is hinged to the outside of the side door body to drive the side door body to open or close.

5. A new type of baler according to claim 3 or 4, characterized in that: The latch mechanism includes a latch shaft and a latch guide sleeve, the latch guide sleeve is fixed on the column, the head of the latch shaft is connected to the latch guide sleeve, and the tail is connected to the latch cylinder, and the latch shaft is pushed to move in the latch guide sleeve by the latch cylinder. When the latch cylinder is in place, the latch shaft is limited to the outside of the free end of the side door body or in the side door.

6. A new type of baler according to claim 5, characterized in that: The bolt shafts are arranged in pairs and distributed up and down. The tail of each pair of bolt shafts is connected to the bolt connecting plate, and the output end of the bolt oil cylinder is connected to the bolt connecting plate.

7. A new type of baler according to claim 3, characterized in that: The side pressure cylinder assembly includes a side pressure cylinder seat, which is connected to a column or between adjacent columns. One or more side pressure cylinder bodies are connected to the side pressure cylinder seat. The inner end of the side pressure cylinder body is connected to a side pressure head to drive the side pressure head inward for compression.

8. A new type of baler according to claim 3 or 7, characterized in that: The main pressure cylinder assembly includes a main pressure cylinder body, which is connected to the upper crossbeam, and the output end of the main pressure cylinder body is connected to the main pressure head to drive the main pressure head downward for compression, and the second iron is connected to the lower side of the main pressure head.