High-efficiency tablet press for tablet manufacturing
By designing a high-efficiency tablet press including an isolation box, a feeding assembly and a pressing mold, the problems of inaccurate loading and poor sealing before pressing and forming of tablets in the prior art are solved, and efficient and accurate tablet molding and high-quality finished products are achieved.
Patent Information
- Application Number
- CN202411471219.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-10-22
AI Technical Summary
It is difficult for existing tablet presses to accurately load multiple punches before the tablet is pressed and molded, resulting in too much or too little powder, affecting the thickness and quality of the molded tablets. At the same time, poor sealing during the tableting process leads to flying dust and cross-contamination of the tablets.
A high-efficiency tablet press for tablet manufacturing is designed, using an isolation box, feeding component, finished material conveying mechanism, total power output mechanism, pressing component, loading component, pressing forming mold, material pushing mechanism and feeding component. The same total power output mechanism is powered to achieve precise loading and molding of the powder.
It improves the processing efficiency and finished product quality of tablet molding, ensures accurate loading of tablets, reduces the risk of cross-contamination of tablets, and improves overall sealing.
Smart Images

Figure CN119590026A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of pharmaceutical engineering technology, and more specifically, to a high-efficiency tablet press for tablet manufacturing. Background Art
[0002] A machine that places granular or powdered materials in a die hole and presses them into tablets with a punch is called a tablet press. Tablet presses are mainly used in tablet process research in the pharmaceutical industry. Tablet presses are the pharmaceutical equipment with the longest production history in my country, and China is also the country with the earliest exports, the largest output, and the largest number of manufacturers. However, it must be mentioned that the technical content of my country's tablet presses is relatively low, and the technological innovation capability is insufficient. The gap between China's tablet presses and tablet pressing technology with developed countries abroad is still widening.
[0003] The invention with patent number CN107584798A discloses a tablet forming and pressing machine, including a support, a support platform arranged on the support, an upper mold and a lower mold, the lower mold is in the shape of a disc, which is arranged on the support platform and linked with the motor in the support platform, the upper mold includes a round table and a cylindrical upper punch arranged at the lower end of the round table, the upper punch is distributed in a circle on the round table, the support platform is in the shape of a disc, and a lower punch corresponding to the upper punch is arranged on it, and a forming hole adapted to the upper and lower punches is arranged on the lower mold, a leakage hole is arranged between the lower punches, and the leakage hole and the lower punch are evenly distributed on the same circumference, and a collection box is arranged below the support platform. The present invention cross-evenly arranges the leakage hole and the lower punch on the support platform, after the drug powder is extruded and formed in the forming hole, the lower punch moves down to its upper end flush with the surface of the support platform, and then the lower mold is rotated until the forming hole is opposite to the leakage hole, and the tablets fall into the collection box from the leakage hole, which greatly improves the production efficiency.
[0004] The invention with patent number CN118107215B discloses a roller-pressed tablet forming machine, including a frame, a vertical plate, a pressure roller and a cam, wherein the vertical plate is fixedly connected to the frame, the pressure roller is rotatably connected to the frame, the vertical plate is located on the side where the pressure roller rotates downward, and a gradually shrinking powder receiving area is formed between the upper parts of the vertical plate and the pressure roller; the pressure roller is a hollow structure, the cam is located inside the pressure roller and is fixedly connected to the frame; the pressure roller is provided with a forming hole along the circumference, a piston assembly is slidably connected in the forming hole, the inner end of the piston assembly extends into the pressure roller and forms a match with the cam; the piston assembly in the powder receiving area is limited by the outer contour line of the cam, so that the outer end surface of the piston assembly and the hole wall of the forming hole jointly form a tablet forming chamber; the outer contour line of the cam is provided with a protruding section at the lower end of the cam. The device overcomes the defect that the existing roller-pressed tablet forming machine uses two parallel arranged pressure rollers, which causes the equipment itself to be too large in size.
[0005] The above-mentioned problem with the existing tablet press is that it is not easy to accurately load multiple punching holes before tablets are pressed and formed, and the pressed medicine powder is easy to be too much or too little, which affects the thickness quality of the subsequently pressed and formed tablets. After the medicine is pressed and formed, the tablet is located in the mold and the tablet is not easy to be taken out of the mold. In addition, the tablet pressing process of most tablet presses is open or not completely sealed. The broken process causes dust to fly between the tablet pressing rooms. At the same time, during the tablet pressing process, due to poor sealing, cross contamination of tablets will occur, affecting the quality of the efficacy. Summary of the invention
[0006] The object of the present invention is to provide a high-efficiency tablet press for tablet manufacturing, which is provided with an isolation box, a feeding component, a finished material conveying mechanism, a total power output mechanism, a pressing component, a loading component, a pressing forming mold, a pushing mechanism and a lifting component. The isolation box is provided with a cavity, the total power output mechanism is arranged on one side of the interior of the isolation box, two pressing forming molds are provided, and the two pressing forming molds are symmetrically distributed at the middle end of the interior of the isolation box, each of the pressing forming molds is provided with a pressing component in the middle and outer sides of the upper end, each of the pressing forming molds is provided with a loading component on the inner side of the upper end, each of the pressing forming molds is provided with a lifting component in the middle and outer sides of the lower end, each of the pressing forming molds is provided with a pushing mechanism on the inner side of the middle part, the finished material conveying mechanism is provided on the outer sides of the lower ends of the two pressing forming molds, and each of the loading components is provided with a feeding component on the upper end.
[0007] Furthermore, each of the pressure forming molds includes a punch, a feed funnel, an upper mold, a lower mold, a ejection pulley, a return spring and a die. The lower end of the lower mold is correspondingly connected to the lower end partition of the isolation box, the upper mold is arranged at an interval at the upper end of the lower mold and is correspondingly connected to the inner wall of the isolation box, the punch is arranged at the middle end of the upper mold and is slidably connected to the upper mold, and a return spring is arranged between the outer side of the punch and the upper mold, the die is arranged at the middle end of the lower mold and is slidably connected to the lower mold, the top of the punch and the bottom of the die are both provided with ejection pulleys, the middle part of the inner side of the upper mold is provided with a feed funnel, and the middle part of the top of the lower mold is provided with a slide groove.
[0008] Furthermore, each of the pressing components includes a pressing shaft, a pressing transmission pulley and a pressing block. Both sides of the pressing shaft are rotatably connected to the inner wall of the isolation box. The inner end of each pressing shaft is provided with a pressing block. The bottom end of each pressing block is correspondingly fitted and connected to the top pulley of each punch top. The middle end of each pressing shaft is provided with a pressing transmission pulley. The two pressing transmission pulleys are correspondingly connected and transmitted through a pressing belt.
[0009] Furthermore, each of the lifting material components includes a main lifting material pulley, a lifting material belt, a secondary lifting material pulley, a lifting material stop block and a lifting material rotating shaft, the main lifting material pulley is arranged at the outer end of each pressing rotating shaft, the lifting material rotating shaft is arranged at intervals at the lower end of each lower mold and is correspondingly rotatably connected with the inner walls on both sides of the isolation box body, the secondary lifting material pulley is arranged at one end of the lifting material rotating shaft, and the main lifting material pulley and the secondary lifting material pulley are correspondingly connected and transmitted through the lifting material belt, the lifting material stop block is arranged on one side of the middle end of the lifting material rotating shaft, and the top end of the lifting material stop block is correspondingly fitted and connected with the lifting pulley part at the bottom end of each concave mold.
[0010] The gear train is connected with the gear of the push roller at the same time, and the gear train is connected with the gear of the push roller at the same time, and the gear train is connected with the gear of the push roller at the same time, and the gear train is connected with the gear of the push roller at the same time.
[0011] Furthermore, the total power output mechanism includes a main motor, a main transmission bevel gear, a sub-transmission bevel gear, a gear reducer and a slave transmission bevel gear. The main motor is arranged on the outside of the middle part of one end of the isolation box, the main transmission bevel gear is arranged on the inner end of the main motor and is connected to the main motor for transmission, the gear reducer is arranged in the rear interlayer inside the isolation box, and the sub-transmission bevel gear is arranged at one end of the gear reducer and is meshed and connected to the main transmission bevel gear for transmission, the slave transmission bevel gear is arranged on the outside of the middle end of a single pressing shaft, and the slave transmission bevel gear is meshed and transmitted with the gear reducer accordingly.
[0012] Furthermore, the finished material conveying mechanism includes a conveying roller, a belt tensioner, a conveying frame, a conveying motor, a connecting bearing, a conveying belt, a feed bevel and a baffle. The conveying frame is arranged on the other side of the lower end of the isolation box, and conveying rollers are arranged inside the front and rear ends of the conveying frame. Both ends of each conveying roller are connected to the conveying frame for corresponding rotation through connecting bearings, and the two conveying rollers are connected and transmitted correspondingly through conveying belts. The conveying motor is arranged on the inner side of the rear end of the conveying frame, and the conveying motor is connected and transmitted correspondingly to the rear end conveying roller. A feed bevel is arranged in the middle of the inner side of the upper end of the conveying frame, and baffles are arranged on the upper sides of the front and rear ends of the conveying frame, and belt tensioners are arranged on both sides of the conveying roller at the front end.
[0013] Furthermore, each of the feeding components includes a box cover, a material storage box, a clamping strip, a stirring gear plate, a stirring shaft and a stirring paddle. A plurality of through slots are provided at the top of the isolation box body. The lower end of each of the material storage boxes passes through the through slot and is arranged at the upper end of the isolation box body, and a clamping strip is provided in the middle of both ends of the material storage box. A cavity is provided in the material storage box. The box cover is detachably provided at the top of the material storage box. The stirring shaft is provided on one side of the middle end of the material storage box. The middle end of the stirring gear plate passes through the stirring shaft and is rotatably connected with the stirring shaft. Stirring paddles are provided on both sides of the front end of the stirring gear plate, and a ventilation groove is provided at the top of the box cover.
[0014] Furthermore, each of the feeding components includes a feeding sleeve, a blanking sleeve, a feeding motor and a feeding threaded rod. One end of the feeding sleeve is correspondingly connected and penetrated with one side of the lower end of the storage box, and the top end of the blanking sleeve is correspondingly connected and penetrated with the lower side of the other end of the feeding sleeve. The feeding motor is arranged on the other side of the lower end of the storage box, the feeding threaded rod is arranged inside the lower end of the storage box, and one end of the feeding threaded rod is arranged inside the feeding sleeve, and the other end of the feeding threaded rod is correspondingly connected to the feeding motor for transmission, and the lower end of the stirring gear plate is correspondingly meshed with the middle end of the feeding threaded rod for transmission.
[0015] Furthermore, a feeding quantitative component is provided at the other end of each feeding sleeve, and the feeding quantitative component includes a quantitative main gear, a quantitative blocking cylinder, a quantitative sub-gear, a quantitative rotating shaft and a quantitative motor. The quantitative blocking cylinder is arranged inside the other end of the feeding sleeve, and the upper end of the quantitative blocking cylinder passes through the feeding sleeve and is correspondingly connected to the feeding sleeve for rotation. The quantitative sub-gear is arranged at the top of the quantitative blocking cylinder, the quantitative motor is arranged at the middle end of one side of the material storage box, the quantitative rotating shaft is arranged at the lower end of the quantitative motor and is correspondingly connected to the quantitative motor for transmission, the quantitative main gear is arranged at the bottom end of the quantitative rotating shaft, and the quantitative main gear and the quantitative sub-gear are correspondingly meshed for transmission, and a notch is opened on one side of the lower end of the quantitative blocking cylinder.
[0016] Compared with the prior art, the present invention is provided with two groups of feeding components, pressing components, loading components, pressing forming molds, pushing mechanisms and ejecting components, and power transmission is performed through the same total power output mechanism, and then the powder in the feeding component is first transported to the pressing forming mold through the loading component, and the powder is quantitatively measured through the feeding quantitative component in the loading component, and then the quantitative powder is pushed into the tablet pressing cavity in the pressing forming mold through the pushing mechanism, and then the pressing component drives the punch to perform downward pressing and forming, and then the ejecting component drives the die to move up and eject the tablets, and at the same time, after pushing the powder in, the pushing mechanism pushes the tablets formed by the previous compression molding to the finished product conveying mechanism for unloading, and the overall structure adopts the same power assembly to perform the entire processing process from powder feeding to tablet molding and unloading in a time-sequential manner, with high processing efficiency, quantitative and accurate feeding, high finished product quality, good overall sealing, and avoids cross contamination of tablets and affecting the efficacy quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a general assembly diagram of a high-efficiency tablet press for tablet manufacturing provided by the present invention;
[0018] Figure 2 It is a sectional assembly diagram of a high-efficiency tablet press for tablet manufacturing provided by the present invention;
[0019] Figure 3 It is a schematic diagram of the installation of the material pressing assembly provided by the present invention;
[0020] Figure 4 It is a schematic diagram of the installation of the pressing forming die provided by the present invention;
[0021] Figure 5 It is a schematic diagram of the installation of the material pushing mechanism provided by the present invention;
[0022] Figure 6 It is a schematic diagram of the installation of the lifting material assembly provided by the present invention;
[0023] Figure 7 It is a schematic diagram of the installation of the feeding assembly provided by the present invention;
[0024] Figure 8 It is a schematic diagram of the installation of the feeding assembly provided by the present invention;
[0025] Fig. 9 This is a schematic diagram of the installation of the finished material conveying mechanism provided by the present invention. Figure 1 ;
[0026] Fig.10 This is a schematic diagram of the installation of the finished material conveying mechanism provided by the present invention. Figure 2 .
[0027] Reference numerals in the above drawings:
[0028] 1. Isolation box;
[0029] 2. Feeding assembly; 201. Box cover; 202. Storage box; 203. Card strip; 204. Ventilation slot; 205. Stirring gear plate; 206. Stirring shaft; 207. Stirring paddle;
[0030] 3. Finished material conveying mechanism; 301. Conveying roller; 302. Belt tension adjuster; 303. Conveying frame; 304. Conveying motor; 305. Connecting bearing; 306. Conveying belt; 307. Feeding bevel; 308. Baffle;
[0031] 4. Total power output mechanism; 401. Total motor; 402. Main transmission bevel gear; 403. Sub-transmission bevel gear; 404. Gear reducer; 405. Sub-transmission bevel gear;
[0032] 5. Material pressing assembly; 501. Material pressing rotating shaft; 502. Material pressing transmission pulley; 503. Material pressing block;
[0033] 6. Feeding assembly; 601. Feeding sleeve; 602. Blanking sleeve; 603. Feeding motor; 604. Feeding threaded rod; 605. Dosing main gear; 606. Dosing retaining cylinder; 607. Dosing sub-gear; 608. Dosing rotating shaft; 609. Dosing motor;
[0034] 7. Pressing forming mold; 701. Punch; 702. Feeding funnel; 703. Upper mold; 704. Lower mold; 705. Ejection pulley; 706. Return spring; 707. Slide; 708. Concave mold;
[0035] 8. Pushing mechanism; 801. Transfer slide cylinder; 802. Pushing rod; 803. Pushing roller; 804. Connecting slide column; 805. Pushing process slide chute; 806. Main pushing gear; 807. Auxiliary pushing gear;
[0036] 9. Ejection assembly; 901. Main ejection pulley; 902. Ejection belt; 903. Slave ejection pulley; 904. Ejection block; 905. Ejection shaft. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0038] The implementation of the present invention is described in detail below in conjunction with specific embodiments.
[0039] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0040] Reference Figure 1-10 The figure shows a preferred embodiment of the present invention.
[0041] A high-efficiency tablet press for tablet manufacturing comprises an isolation box 1, a feeding assembly 2, a finished material conveying mechanism 3, a total power output mechanism 4, a pressing assembly 5, a loading assembly 6, a pressing forming mold 7, a pushing mechanism 8 and a ejecting assembly 9. A cavity is arranged in the isolation box 1, the total power output mechanism 4 is arranged on one side of the isolation box 1, two pressing forming molds 7 are arranged, and the two pressing forming molds 7 are symmetrically distributed at the middle end of the isolation box 1, each pressing forming mold 7 is provided with a pressing assembly 5 on the middle and outer side of the upper end, each pressing forming mold 7 is provided with a loading assembly 6 on the inner side of the upper end, each pressing forming mold 7 is provided with an ejecting assembly 9 on the middle and outer side of the lower end, each pressing forming mold 7 is provided with a pushing mechanism 8 on the inner side of the middle part, the finished material conveying mechanism 3 is provided on the outer side of the lower end of the two pressing forming molds 7, and each loading assembly 6 is provided with a feeding assembly 2 on the upper end.
[0042] Each pressing and forming mold 7 includes a punch 701, a feed funnel 702, an upper mold 703, a lower mold 704, a feed pulley 705, a return spring 706 and a die 708. The lower end of the lower mold 704 is correspondingly connected to the lower end partition of the isolation box 1, the upper mold 703 is arranged at an interval at the upper end of the lower mold 704 and is correspondingly connected to the inner wall of the isolation box 1, the punch 701 is arranged in the middle end of the upper mold 703 and is slidably connected to the upper mold 703, and a return spring 706 is arranged between the outer side of the punch 703 and the upper mold 703, the die 708 is arranged in the middle end of the lower mold 704 and is slidably connected to the lower mold 704, the top of the punch 701 and the bottom of the die 708 are both provided with a feed pulley 705, the middle part of the inner side of the upper mold 703 is provided with a feed funnel 702, and the middle part of the top of the lower mold 704 is provided with a slide groove 707. The pressing and molding die 7 is provided with an upper die 703 and a lower die 704, which are convenient for installing and fixing the convex die 701 and the concave die 708. The convex die 701 and the concave die 708 are provided to facilitate the pressing and molding of the powder. A feeding funnel 702 is provided to facilitate the feeding of the powder. A reset spring member 706 is provided to facilitate the resetting of the convex die 701 that has completed the pressing and molding. A lifting pulley member 705 is provided to facilitate reducing the friction between the convex die 701 and the concave die 708 and the pressing block 503 and the lifting block 904.
[0043] Each pressing component 5 includes a pressing shaft 501, a pressing drive pulley 502 and a pressing block 503. Both sides of the pressing shaft 501 are correspondingly connected to the inner wall of the isolation box 1 for rotation. The inner end of each pressing shaft 501 is provided with a pressing block 503. The bottom end of each pressing block 503 is correspondingly connected to the top pulley 705 at the top of each punch 701. The middle end of each pressing shaft 501 is provided with a pressing drive pulley 502. The two pressing drive pulleys 502 are connected and transmitted correspondingly through the pressing belt. The pressing component 5 is provided with a pressing shaft 501 to facilitate the rotation of the pressing block 503, a pressing drive pulley 502 is provided to facilitate the rotation of another pressing shaft 501, and a pressing block 503 is provided to facilitate the downward movement of the punch 701 through the concave and convex surface of the side.
[0044] Each ejection component 9 includes a main ejection pulley 901, an ejection belt 902, a secondary ejection pulley 903, an ejection stop block 904 and an ejection rotating shaft 905. The main ejection pulley 901 is arranged at the outer end of each pressing rotating shaft 501, and the ejection rotating shaft 905 is arranged at intervals at the lower end of each lower mold 704 and is correspondingly rotatably connected with the inner walls on both sides of the isolation box body 1. The secondary ejection pulley 903 is arranged at one end of the ejection rotating shaft 905, and the main ejection pulley 901 and the secondary ejection pulley 903 are correspondingly connected and transmitted through the ejection belt 902. The ejection stop block 904 is arranged on one side of the middle end of the ejection rotating shaft 905, and the top of the ejection stop block 904 is correspondingly fitted and connected with the ejection pulley 705 at the bottom end of each concave mold 708. The ejection assembly 9 is provided with a main ejection pulley 901, an ejection belt 902 and a secondary ejection pulley 903, which are convenient for connecting with the pressing shaft 501 to drive the ejection shaft 905 to rotate. The ejection shaft 905 is provided to conveniently drive the ejection stop block 904 to rotate. The ejection stop block 904 is provided to facilitate the upward movement of the pressing die 708 through the concave and convex surface of the side.
[0045] Each pushing mechanism 8 includes a transfer slide 801, a pushing rod 802, a pushing roller 803, a connecting slide column 804, a main pushing gear 806 and an auxiliary pushing gear 807. The pushing rollers 803 are arranged at intervals at the inner end of each lower mold 704, and the two ends of the pushing rollers 803 are correspondingly connected to the inner wall of the isolation box 1 for rotation. The main pushing gear 806 is arranged at the other end of the top material rotating shaft 905, and the auxiliary pushing gear 807 is arranged at the outer end of the pushing roller 803. The main pushing gear 806 and the auxiliary pushing gear 807 are correspondingly meshed for transmission. The material transfer slide 801 is arranged at the bottom end of the feed funnel 702, and the lower end of the material transfer slide 801 is arranged in the slide groove 707 and is slidably connected to the inner wall of the slide groove 707. One end of the pushing rod 802 is connected and fixed to the middle end of the material transfer slide 801 through a pushing ring. A connecting slide column 804 is provided in the middle of the lower side of the other end of the pushing rod 802. A pushing process slide groove 805 is opened on the side surface of the pushing roller 803. The lower end of the connecting slide column 804 is arranged in the pushing process slide groove 805 and is slidably connected to the inner wall of the pushing process slide groove 805. The pushing mechanism 8 is provided with a main pushing gear 806 and an auxiliary pushing gear 807, which are convenient for connecting with the top material rotating shaft 905 to drive the pushing roller 803 to rotate. The pushing roller 803 is provided to facilitate the forward and backward movement of the connecting slide column 804 through the side pushing process slide groove 805. The connecting slide column 804 and the pushing rod 802 are provided to facilitate the forward and backward movement of the transfer slide cylinder 801, so that the previous finished material can be unloaded while loading.
[0046] The total power output mechanism 4 includes a total motor 401, a main transmission bevel gear 402, a sub-transmission bevel gear 403, a gear reducer 404 and a sub-transmission bevel gear 405. The total motor 401 is arranged outside the middle of one end of the isolation box 1, the main transmission bevel gear 402 is arranged at the inner end of the total motor 401 and is connected to the total motor 401 for transmission, the gear reducer 404 is arranged in the rear interlayer inside the isolation box 1, and the sub-transmission bevel gear 403 is arranged at one end of the gear reducer 404 and is meshed and connected to the main transmission bevel gear 402 for transmission, and the sub-transmission bevel gear 405 is arranged outside the middle end of a single press shaft 501, and the sub-transmission bevel gear 405 is meshed and transmitted with the gear reducer 404. The total power output mechanism 4 is provided with a total motor 401 to facilitate the rotation of the main transmission bevel gear 402, and the main transmission bevel gear 402, the sub-transmission bevel gear 403, the gear reducer 404 and the sub-transmission bevel gear 405 are arranged to facilitate the rotation of the single press shaft 501.
[0047] The finished material conveying mechanism 3 includes a conveying roller 301, a belt tensioner 302, a conveying frame 303, a conveying motor 304, a connecting bearing 305, a conveying belt 306, a feed bevel 307 and a baffle 308. The conveying frame 303 is arranged on the other side of the lower end of the isolation box 1, and conveying rollers 301 are arranged inside the front and rear ends of the conveying frame 303. The two ends of each conveying roller 301 are correspondingly connected to the conveying frame 303 through the connecting bearing 305 for rotation. The two conveying rollers 301 are correspondingly connected and transmitted through the conveying belt 306. The conveying motor 304 is arranged on the inner side of the rear end of the conveying frame 303, and the conveying motor 304 is correspondingly connected and transmitted to the rear end conveying roller 301. A feed bevel 307 is provided in the middle of the inner side of the upper end of the conveying frame 303, and baffles 308 are provided on the upper sides of the front and rear ends of the conveying frame 303. Belt tensioners 302 are provided on both sides of the conveying roller 301 at the front end. The finished material conveying mechanism 3 is provided with a conveying motor 304 to conveniently drive the conveying roller 301 to rotate, a conveying frame 303 is provided to facilitate the installation and fixing of the conveying roller 301, the belt tension adjuster 302 and the conveying motor 304, a conveying roller 301 and a conveying belt 306 are provided to facilitate the conveying of finished tablets, a feed bevel 307 is provided to facilitate the reception of the pushed out finished tablets, a baffle plate 308 is provided to conveniently isolate the conveying belt 306 from contact with the outside world, and a belt tension adjuster 302 is provided to facilitate the adjustment of the tightness of the conveying belt 306.
[0048] Each feeding assembly 2 includes a box cover 201, a material storage box 202, a clamping strip 203, a stirring gear plate 205, a stirring shaft 206 and a stirring paddle 207. A plurality of through slots are provided at the top of the isolation box body 1. The lower end of each material storage box 202 passes through the through slot and is arranged at the upper end of the isolation box body 1, and a clamping strip 203 is provided in the middle of both ends of the material storage box 202. A cavity is provided in the material storage box 202. The box cover 201 is detachably arranged at the top of the material storage box 202. The stirring shaft 206 is arranged on one side of the middle end of the material storage box 202. The middle end of the stirring gear plate 205 passes through the stirring shaft 206 and is rotatably connected with the stirring shaft 206. Stirring paddles 207 are provided on both sides of the front end of the stirring gear plate 205. A ventilation groove 204 is provided at the top of the box cover 201. The feeding assembly 2 is provided with a storage box 202 for convenient storage of medicine powder, a box cover 201 for convenient loading of medicine powder, a card strip 203 for convenient clamping of the storage box 202, a stirring gear plate 205, a stirring shaft 206 and a stirring paddle 207 for convenient stirring and breaking up the medicine powder in the box to avoid agglomeration of the medicine powder.
[0049] Each feeding assembly 6 includes a feeding sleeve 601, a blanking sleeve 602, a feeding motor 603 and a feeding threaded rod 604. One end of the feeding sleeve 601 is connected and connected to one side of the lower end of the storage box 202. The top of the blanking sleeve 602 is connected and connected to the lower side of the other end of the feeding sleeve 601. The feeding motor 603 is arranged on the other side of the lower end of the storage box 202. The feeding threaded rod 604 is arranged inside the lower end of the storage box 202, and one end of the feeding threaded rod 604 is arranged inside the feeding sleeve 601. The other end of the feeding threaded rod 604 is correspondingly connected to the feeding motor 603 for transmission. The lower end of the stirring gear plate 205 is meshed and driven with the middle end of the feeding threaded rod 604. The feeding assembly 6 is provided with a feeding motor 603 and a feeding threaded rod 604 to facilitate the transportation of medicine powder, and a blanking sleeve 602 is provided to facilitate the falling of medicine powder into the feeding funnel 702.
[0050] A feeding quantitative component is provided at the other end of each feeding sleeve 601, and the feeding quantitative component includes a quantitative main gear 605, a quantitative blocking cylinder 606, a quantitative sub-gear 607, a quantitative rotating shaft 608 and a quantitative motor 609. The quantitative blocking cylinder 606 is arranged inside the other end of the feeding sleeve 601, and the upper end of the quantitative blocking cylinder 606 passes through the feeding sleeve 601 and is correspondingly rotatably connected with the feeding sleeve 601. The quantitative sub-gear 607 is arranged at the top of the quantitative blocking cylinder 606, and the quantitative motor 609 is arranged at the middle end of one side of the material storage box 202. The quantitative rotating shaft 608 is arranged at the lower end of the quantitative motor 609 and is correspondingly connected to the quantitative motor 609 in terms of transmission. The quantitative main gear 605 is arranged at the bottom end of the quantitative rotating shaft 608, and the quantitative main gear 605 is correspondingly meshed with the quantitative sub-gear 607 for transmission, and a notch is opened on one side of the lower end of the quantitative blocking cylinder 606. A feeding quantitative component is provided to facilitate quantitative loading. The feeding quantitative component is provided with a quantitative main gear 605, a quantitative sub-gear 607, a quantitative rotating shaft 608 and a quantitative motor 609, which are convenient for driving the quantitative blocking cylinder 606 to rotate. The quantitative blocking cylinder 606 is provided to facilitate blocking and opening the outlet of the feeding sleeve 601.
[0051] The processing method of the high-efficiency tablet press for tablet manufacturing of the present invention is as follows:
[0052] S1, powder loading, start the feeding motor 603, the feeding motor 603 drives the feeding threaded rod 604 to rotate, the feeding threaded rod 604 rotates to transport the powder to the blanking sleeve 602, the blanking sleeve 602 drops the powder into the feeding funnel 702, the feeding funnel 702 then drops the powder into the transfer slide 801, and at the same time the feeding threaded rod 604 drives the stirring gear plate 205 to rotate, the stirring gear plate 205 drives two stirring paddles 207 to break up and stir the powder in the storage box 202, when the powder within the specified time enters the blanking sleeve 602, the quantitative motor 609 is started, the quantitative motor 609 drives the quantitative main gear 605 to rotate through the quantitative rotating shaft 608, the quantitative main gear 605 drives the quantitative sub-gear 607 to rotate, and then the quantitative sub-gear 607 drives the quantitative blocking cylinder 606 to rotate a certain angle to block the upper end of the blanking sleeve 602, and the loading is completed at one time;
[0053] S2, the powder is pressed and formed, the main motor 401 is started, the main motor 401 drives a single pressing shaft 501 to rotate through gear transmission, the single pressing shaft 501 drives another pressing shaft 501 to rotate simultaneously through belt transmission, the two pressing shafts 501 drive the pressing block 503 to rotate at the same time, the concave and convex surfaces on the sides of the two pressing blocks 503 drive the punch 701 to move downward through the ejection pulley 705 to cooperate with the concave mold to press the powder into shape, and then the two pressing shafts 501 drive the ejection shaft 905 to rotate through the belt transmission, the two ejection shafts 905 drive the concave and convex surfaces on the sides of the two ejection blocks 904 to drive the concave mold 708 to move upward through the ejection pulley 705 to eject the molding. The two material push shafts 905 drive the push roller 803 to rotate through the gear transmission, and the two material push process slide grooves 805 on the side surfaces of the two push rollers 803 drive the push rods 802 to move forward and backward through the connecting slide column 804, and the two push rods 802 drive the transfer slide cylinder 801 to move forward along the slide groove 707 in the middle of the top of the lower mold 704 to the upper end of the concave mold 708 for a short stop to drop the material, and then the two push rods 802 continue to drive the transfer slide cylinder 801 to move forward to push the tablets processed in the previous time along the slide groove 707 in the middle of the top of the lower mold 704 into the conveying belt 306 in the finished material conveying mechanism 3, and then the two push rods 802 drive the transfer slide cylinder 801 to move backward and reset;
[0054] S3, tablets are unloaded, and the conveying motor 304 is started. The conveying motor 304 drives the conveying belt 306 to rotate through the conveying roller 301. The conveying belt 306 conveys the tablets dropped on the upper surface to the loading point of the next processing equipment.
[0055] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A high-efficiency tablet press for tablet manufacturing, characterized in that: The invention comprises an isolation box (1), a material feeding assembly (2), a finished material conveying mechanism (3), a total power output mechanism (4), a material pressing assembly (5), a material loading assembly (6), a material pressing forming die (7), a material pushing mechanism (8) and a material ejecting assembly (9), wherein a cavity is arranged inside the isolation box (1), the total power output mechanism (4) is arranged on one side inside the isolation box (1), two material pressing forming dies (7) are arranged, and the two material pressing forming dies (7) are symmetrically distributed inside the isolation box (1) at intervals. The pressing and forming molds (7) are provided with a pressing assembly (5) on the middle and outer sides of the upper end, a feeding assembly (6) on the inner side of the upper end, a top material assembly (9) on the middle and outer sides of the lower end, a pushing mechanism (8) on the inner side of the middle part of each pressing and forming mold (7), a finished material conveying mechanism (3) on the outer sides of the lower ends of the two pressing and forming molds (7), and a feeding assembly (2) on the upper end of each feeding assembly (6).
2. The high-efficiency tablet press for tablet production according to claim 1, characterized in that: Each of the pressing and forming molds (7) comprises a male mold (701), a feeding funnel (702), an upper mold (703), a lower mold (704), a material ejecting pulley (705), a return spring (706) and a female mold (708); the lower end of the lower mold (704) is correspondingly connected to the lower end partition of the isolation box (1); the upper mold (703) is arranged at a distance from the upper end of the lower mold (704) and is correspondingly connected to the inner wall of the isolation box (1); the male mold (701) is arranged at the middle end of the upper mold (703) The male mold (701) and the female mold (708) are arranged at the middle end of the inner part of the lower mold (704) and are slidably connected to the upper mold (703). A return spring member (706) is arranged between the outer side of the male mold (703) and the upper mold (703). The female mold (708) is arranged at the middle end of the inner part of the lower mold (704) and is slidably connected to the lower mold (704). A feed pulley member (705) is arranged at the top end of the male mold (701) and the bottom end of the female mold (708). A feed funnel (702) is arranged at the middle part of the inner side of the upper mold (703). A slide groove (707) is arranged at the middle part of the top end of the lower mold (704).
3. The high-efficiency tablet press for tablet production according to claim 2, characterized in that: Each of the pressing components (5) comprises a pressing shaft (501), a pressing drive pulley (502) and a pressing block (503); the two sides of the pressing shaft (501) are rotatably connected to the inner wall of the isolation box (1); the inner end of each of the pressing shafts (501) is provided with a pressing block (503); the bottom end of each of the pressing blocks (503) is correspondingly fitted and connected to the top material pulley (705) at the top of each punch (701); the middle end of each of the pressing shafts (501) is provided with a pressing drive pulley (502); and the two pressing drive pulleys (502) are correspondingly connected and driven by a pressing belt.
4. The high-efficiency tablet press for tablet production according to claim 3, characterized in that: Each of the ejection components (9) comprises a main ejection pulley (901), an ejection belt (902), a secondary ejection pulley (903), an ejection stop block (904) and an ejection rotating shaft (905), wherein the main ejection pulley (901) is arranged at the outer end of each pressing rotating shaft (501), the ejection rotating shaft (905) is arranged at intervals at the lower end of each lower mold (704) and is correspondingly rotatably connected to the inner walls of both sides of the isolation box (1), the secondary ejection pulley (903) is arranged at one end of the ejection rotating shaft (905), and the main ejection pulley (901) and the secondary ejection pulley (903) are correspondingly connected and transmitted through the ejection belt (902), the ejection stop block (904) is arranged on one side of the middle end of the ejection rotating shaft (905), and the top end of the ejection stop block (904) is correspondingly fitted and connected to the ejection pulley (705) at the bottom end of each concave mold (708).
5. The high-efficiency tablet press for tablet production according to claim 4, characterized in that: Each of the pushing mechanisms (8) comprises a transfer slide cylinder (801), a push rod (802), a push roller (803), a connecting slide column (804), a main push gear (806) and an auxiliary push gear (807). The push rollers (803) are arranged at intervals at the inner end of each lower mold (704), and the two ends of the push rollers (803) are correspondingly connected to the inner wall of the isolation box (1) for rotation. The main push gear (806) is arranged at the other end of the top material rotating shaft (905), and the auxiliary push gear (807) is arranged at the outer end of the push roller (803). The main push gear (806) and the auxiliary push gear (807) are correspondingly meshed. Transmission, the material transfer slide (801) is arranged at the bottom end of the feed funnel (702), and the lower end of the material transfer slide (801) is arranged in the slide groove (707) and is slidably connected to the inner wall of the slide groove (707), one end of the pushing rod (802) is connected and fixed to the middle end of the material transfer slide (801) through a pushing ring, and a connecting slide column (804) is provided in the middle of the lower side of the other end of the pushing rod (802), and a pushing process slide groove (805) is opened on the side surface of the pushing roller (803), and the lower end of the connecting slide column (804) is arranged in the pushing process slide groove (805) and is slidably connected to the inner wall of the pushing process slide groove (805).
6. The high-efficiency tablet press for tablet production according to claim 5, characterized in that: The total power output mechanism (4) comprises a total motor (401), a main transmission bevel gear (402), a secondary transmission bevel gear (403), a gear reducer (404) and a secondary transmission bevel gear (405), wherein the total motor (401) is arranged on the outside of the middle part of one end of the isolation box (1), the main transmission bevel gear (402) is arranged on the inner end of the total motor (401) and is connected to the total motor (401) for transmission, the gear reducer (404) is arranged in the rear interlayer inside the isolation box (1), and the secondary transmission bevel gear (403) is arranged on one end of the gear reducer (404) and is meshed and connected to the main transmission bevel gear (402) for transmission, and the secondary transmission bevel gear (405) is arranged on the outside of the middle end of a single pressing shaft (501), and the secondary transmission bevel gear (405) and the gear reducer (404) are meshed and transmitted accordingly.
7. The high-efficiency tablet press for tablet production according to claim 6, characterized in that: The finished material conveying mechanism (3) comprises a conveying roller (301), a belt tension adjuster (302), a conveying frame (303), a conveying motor (304), a connecting bearing member (305), a conveying belt (306), a feed bevel (307) and a shielding plate (308); the conveying frame (303) is arranged at the other side of the lower end of the interior of the isolation box (1), and the conveying rollers (301) are arranged inside the front and rear ends of the conveying frame (303); and the two ends of each conveying roller (301) are connected to the conveying frame (303) by connecting the bearing member (3 05) are correspondingly connected for rotation, the two conveying rollers (301) are correspondingly connected for transmission via a conveying belt (306), the conveying motor (304) is arranged on the inner side of the rear end of the conveying frame (303), and the conveying motor (304) is correspondingly connected for transmission with the rear end conveying roller (301), a feed bevel (307) is provided at the middle of the inner side of the upper end of the conveying frame (303), shielding plates (308) are provided on the upper sides of the front and rear ends of the conveying frame (303), and belt tension adjusters (302) are provided on both sides of the conveying roller (301) at the front end.
8. The high-efficiency tablet press for tablet production according to claim 7, characterized in that: Each of the feeding components (2) comprises a box cover (201), a material storage box (202), a clamping strip (203), a stirring gear plate (205), a stirring shaft (206) and a stirring paddle (207); a plurality of through slots are provided at the top of the isolation box body (1); the lower end of each of the material storage boxes (202) passes through the through slots and is arranged at the upper end of the isolation box body (1); and clamping strips (203) are provided at the middle of both ends of the material storage box (202); A cavity is provided inside, the box cover (201) is detachably arranged on the top of the material storage box (202), the stirring shaft (206) is arranged on one side of the middle end inside the material storage box (202), the middle end of the stirring gear plate (205) passes through the stirring shaft (206) and is rotatably connected to the stirring shaft (206), stirring paddles (207) are arranged on both sides of the front end of the stirring gear plate (205), and a ventilation groove (204) is opened on the top of the box cover (201).
9. The high-efficiency tablet press for tablet production according to claim 8, characterized in that: Each of the feeding components (6) comprises a feeding sleeve (601), a blanking sleeve (602), a feeding motor (603) and a feeding threaded rod (604); one end of the feeding sleeve (601) is connected and penetrated correspondingly to one side of the lower end of the material storage box (202); the top end of the blanking sleeve (602) is connected and penetrated correspondingly to the lower side of the other end of the feeding sleeve (601); the feeding motor (603) is arranged on the other side of the lower end of the material storage box (202); the feeding threaded rod (604) is arranged inside the lower end of the material storage box (202); one end of the feeding threaded rod (604) is arranged inside the feeding sleeve (601); the other end of the feeding threaded rod (604) is connected and transmitted correspondingly to the feeding motor (603); the lower end of the stirring gear plate (205) is meshed and transmitted correspondingly to the middle end of the feeding threaded rod (604).
10. The high-efficiency tablet press for tablet production according to claim 9, characterized in that: The other end of each feeding sleeve (601) is provided with a feeding quantitative assembly, and the feeding quantitative assembly includes a quantitative main gear (605), a quantitative retaining cylinder (606), a quantitative sub-gear (607), a quantitative rotating shaft (608) and a quantitative motor (609). The quantitative retaining cylinder (606) is arranged inside the other end of the feeding sleeve (601), and the upper end of the quantitative retaining cylinder (606) passes through the feeding sleeve (601) and is correspondingly rotatably connected to the feeding sleeve (601). The quantitative sub-gear (607) is arranged inside the other end of the feeding sleeve (601). The quantitative retaining cylinder (606) is provided at the top end of the quantitative motor (609), the quantitative motor (609) is provided at the middle end of one side of the material storage box (202), the quantitative rotating shaft (608) is provided at the lower end of the quantitative motor (609) and is correspondingly connected to the quantitative motor (609) in a transmission manner, the quantitative main gear (605) is provided at the bottom end of the quantitative rotating shaft (608), and the quantitative main gear (605) is correspondingly meshed with the quantitative sub-gear (607) in a transmission manner, and a notch is provided on one side of the lower end of the quantitative retaining cylinder (606).
Citation Information
Patent Citations
Tablet forming tablet press
CN107584798A
Roller tablet forming machine
CN118107215B
Tablet collecting device for tablet press
CN108189463A
Intelligent environment-friendly energy-saving medicine processing machine
CN114013093A
Medicine tablet press
CN208319565U