Anti-blocking grouting device

By designing an anti-blocking grouting device including a mixing barrel, discharge pipe, electric heating wire and feeding mechanism, the blockage problem caused by the slurry air drying and solidification of the slurry is solved, and the full mixing of the slurry and the convenient maintenance of the device is achieved, and the work efficiency and application scenarios are improved.

CN119593400APending Publication Date: 2025-03-11ANHUI ZHONGHE TONGYUAN TECH CO LTD
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Patent Information

Application Number
CN202411679034.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

When the traditional grouting device is used for too long, the slurry will dry and solidify, which will easily lead to the pipeline blockage and the device cannot be disassembled for unblocking, affecting the work efficiency and the use of certain application scenarios.

Method used

An anti-blocking grouting device is designed, including a mixing barrel, discharge pipe, electric heating wire, stirring rod and feeding mechanism. The device allows two different slurries to be added at the same time to mix and construct. A single slurry can also be used. The device is easy to disassemble and maintain, and the discharge pipe is not easily blocked.

Benefits of technology

The slurry is fully mixed and blocked is prevented, the cleaning and maintenance process of the device is simplified, the working efficiency is improved, and the application scenario of the device is expanded.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an anti-blocking grouting device, which belongs to the technical field of grouting machines and comprises a stirring barrel, a base, a discharging pipe, an electric heating wire, a first motor, a stirring rod and a feeding mechanism, the bottom of the stirring barrel is slidably sleeved with the base, the discharging pipe penetrates through the base and is in threaded connection with the stirring barrel, the discharging pipe is communicated with the interior of the stirring barrel, an electric heating wire is wound around the outer portion of the discharging pipe, the first motor is installed on the top of the stirring barrel, and the output end of the first motor extends into the stirring barrel. The stirring mechanism is arranged in the stirring barrel and is connected with a stirring rod arranged in the stirring barrel, and the feeding mechanism is arranged at the top of the stirring barrel and is communicated with the interior of the stirring barrel. The device has the advantages that two different kinds of slurry can be added at the same time for mixed construction, a single kind of slurry can also be used, the device is convenient to disassemble and maintain, and the discharging pipe is not prone to being blocked.
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Description

Technical Field

[0001] The invention belongs to the technical field of grouting machines, and more specifically relates to an anti-blocking grouting device. Background Art

[0002] The grouting method is a method of injecting certain curable slurries into cracks or pores in rock foundations to improve their physical and mechanical properties. The purpose of grouting is to prevent seepage, plug leaks, reinforce and correct building deflection. The grouting mechanisms include: filling grouting, penetration grouting, compaction grouting and splitting grouting. Grouting materials include granular slurries and chemical slurries. Granular slurries are mainly cement slurries, and chemical slurries include silicate (water glass) and polymer slurries. Grouting devices are often used in the repair of buildings. When traditional grouting devices are used for too long, the slurry will dry and solidify, which can easily lead to pipe blockage. The device cannot be disassembled for dredging, affecting the work efficiency of personnel and some application scenarios of intermittent grouting.

[0003] Therefore, how to provide an anti-blocking grouting device is a problem that those skilled in the art need to solve urgently. Summary of the invention

[0004] In view of this, the present invention provides an anti-clogging grouting device, which has the advantages that two different slurries can be added simultaneously for mixed construction, and a single slurry can also be used. The device is easy to disassemble and maintain, and the discharge pipe is not easily blocked.

[0005] In order to achieve the above object, the present invention adopts the following technical solution:

[0006] A grouting device for preventing blockage comprises: a mixing barrel, a base, a discharge pipe, a heating wire, a first motor, a stirring rod and a feeding mechanism; the bottom sliding sleeve of the mixing barrel is arranged inside the base, the discharge pipe passes through the base and is threadedly connected to the mixing barrel, and the discharge pipe is communicated with the inside of the mixing barrel, the outside of the discharge pipe is wound with a heating wire, the first motor is installed on the top of the mixing barrel, the output end of the first motor extends into the inside of the mixing barrel and is connected to the stirring rod arranged inside the mixing barrel, and the feeding mechanism is installed on the top of the mixing barrel and is communicated with the inside of the mixing barrel.

[0007] Furthermore, a scraper is installed at one end of the stirring rod, and one side of the scraper abuts against the inner wall of the stirring barrel to clean the slurry remaining on the inner wall of the stirring barrel.

[0008] Furthermore, the feeding mechanism includes: a mixing tube, a feeding tube A, a feeding tube B, a guide rod, a piston and an electric telescopic rod; the mixing tube is installed on the top of the mixing barrel and is connected to the interior of the mixing barrel, the feeding tube A is installed on one side of the mixing tube and is connected to the interior of the mixing tube, the feeding tube B is installed on the other side of the mixing tube and is connected to the interior of the mixing tube, a guide rod is installed at the inner bottom of the mixing tube, a piston is slidably connected to the inner side of the mixing tube, a guide rod hole matching the guide rod is opened on the piston, the guide rod hole is connected to the feeding tube B, an electric telescopic rod is installed on the top of the mixing barrel, and the output end of the electric telescopic rod is connected to one end of the piston.

[0009] Furthermore, a bolt is threadedly connected to one side of the base, an arc-shaped abutment pad is installed at one end of the bolt, and the arc-shaped abutment pad is used to fix the mixing barrel. Multiple groups of bolts and arc-shaped abutment pads are provided and are evenly arranged along the circumference of the base.

[0010] Furthermore, a second motor is installed on the outer side of the discharge pipe, and a rotating shaft is connected to the output end of the second motor. The rotating shaft passes through the discharge pipe and extends into the interior of the discharge pipe. A spiral belt stirring blade is installed on the rotating shaft.

[0011] Furthermore, the bottom of the base is connected to a vehicle plate, and the bottom of the vehicle plate is rotatably connected to a universal wheel.

[0012] The beneficial effects of the present invention are:

[0013] The invention has a simple structure and is easy to use. When only one kind of slurry needs to be added, the piston is pushed by the electric telescopic rod to cut off the passage between the feed pipe B and the guide rod hole, and the slurry to be added is added from the feed pipe A. When two kinds of slurries need to be added, the piston is pushed by the electric telescopic rod to connect the passage between the feed pipe B and the guide rod hole, and the two slurries are added from the feed pipe A and the feed pipe B respectively. First, preliminary mixing is carried out in the mixing tube, and then the slurries are stirred and mixed in the mixing barrel. The scraper can scrape off the slurry attached to the wall of the mixing barrel, thereby reducing the time for cleaning in the later stage. The fully mixed slurry flows out from the discharge pipe. At this time, the rotating shaft is driven by the second motor to drive the spiral belt stirring blade to rotate. On the one hand, the slurry can be continuously stirred, and on the other hand, the slurry can be prevented from adhering to the inner wall of the discharge pipe. At the same time, under the action of the electric heating wire outside the discharge pipe, the slurry can be prevented from being air-dried and solidified to cause blockage. When the device needs to be cleaned, the discharge pipe is rotated to remove it, and the bolt is rotated to separate the arc-shaped abutment pad from the stirring barrel, and the stirring barrel can be removed for cleaning. Therefore, the present invention has the advantages of being able to add two different slurries for mixing construction at the same time, and can also use a single slurry. The device is easy to disassemble and maintain, and the discharge pipe is not easy to be blocked. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0015] Figure 1 It is a structural schematic diagram of the present invention.

[0016] Figure 2 It is a structural schematic diagram of the feeding mechanism of the present invention.

[0017] Figure 3 It is a schematic diagram of the structure of the heating wire of the present invention.

[0018] Figure 4 It is a structural schematic diagram of the guide rod cross section of the present invention.

[0019] Figure 5 It is a schematic structural diagram of the arc-shaped abutment pad of the present invention.

[0020] Figure 6 It is a structural schematic diagram of the spiral ribbon stirring blade of the present invention.

[0021] Among them, in the figure:

[0022] 1-mixing barrel; 2-base; 3-discharging pipe; 4-electric heating wire; 5-first motor; 6-mixing rod; 7-scraper; 8-mixing tube; 9-feeding pipe A; 10-feeding pipe B; 11-guide rod; 12-piston; 13-guide rod hole; 14-electric telescopic rod; 15-bolt; 16-arc-shaped abutment pad; 17-second motor; 18-screw-type mixing blade; 19-car plate; 20-universal wheel. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] Please see attached Figure 1-6The present invention provides an anti-clogging grouting device, comprising: a mixing barrel 1, a base 2, a discharge pipe 3, a heating wire 4, a first motor 5, a stirring rod 6 and a feeding mechanism; the bottom of the mixing barrel 1 is slidably sleeved inside the base 2, the discharge pipe 3 passes through the base 2 and is threadedly connected to the mixing barrel 1, and the discharge pipe 3 is communicated with the inside of the mixing barrel 1, the outside of the discharge pipe 3 is wound with the heating wire 4, the first motor 5 is installed on the top of the mixing barrel 1, the output end of the first motor 5 extends into the inside of the mixing barrel 1, and is connected to the stirring rod 6 arranged inside the mixing barrel 1, and the feeding mechanism is installed on the top of the mixing barrel 1 and is communicated with the inside of the mixing barrel 1.

[0025] A scraper 7 is installed at one end of the stirring rod 6, and one side of the scraper 7 abuts against the inner wall of the stirring barrel 1 for cleaning the residual slurry on the inner wall of the stirring barrel 1. Timely cleaning can also prevent the slurry from drying and solidifying on the inner wall of the stirring barrel 1, causing inconvenience in later cleaning.

[0026] The feeding mechanism comprises: a mixing tube 8, a feeding tube A9, a feeding tube B10, a guide rod 11, a piston 12 and an electric telescopic rod 14; the mixing tube 8 is installed on the top of the mixing barrel 1 and is connected to the inside of the mixing barrel 1, the feeding tube A9 is installed on one side of the mixing tube 8 and is connected to the inside of the mixing tube 8, the feeding tube B10 is installed on the other side of the mixing tube 8 and is connected to the inside of the mixing tube 8, the guide rod 11 is installed on the inner bottom of the mixing tube 8, the inner side of the mixing tube 8 is slidably connected to the piston 12, and the piston 1 2 is provided with a guide rod hole 13 matching with the guide rod 11, the guide rod hole 13 is communicated with the feed pipe B10, an electric telescopic rod 14 is installed on the top of the mixing barrel 1, and the output end of the electric telescopic rod 14 is connected with one end of the piston 12. The feeding mechanism of the present invention can set the feeding mode by only requiring the user to manipulate the position of the piston 12. When not in use, the piston 12 can be pushed to the bottom by the electric telescopic rod 14, so that the guide rod 11 is inserted into the conduit hole, and the feeding channels of the feed pipes A9 and B10 are completely cut off.

[0027] A bolt 15 is threadedly connected to one side of the base 2, and an arc-shaped abutment pad 16 is installed at one end of the bolt 15. The arc-shaped abutment pad 16 is used to fix the mixing barrel 1. The bolts 15 and the arc-shaped abutment pads 16 are provided in multiple groups and are evenly arranged along the circumference of the base 2. The curvature of the arc-shaped abutment pads 16 should be consistent with the curvature of the outer wall of the mixing barrel 1 to ensure that they fit tightly and improve the fixing effect.

[0028] A second motor 17 is installed on the outer side of the discharge pipe 3, and a rotating shaft is connected to the output end of the second motor 17. The rotating shaft passes through the discharge pipe 3 and extends into the interior of the discharge pipe 3. A screw-type stirring blade 18 is installed on the rotating shaft. The screw-type stirring blade 18 can also be used to clean the residual slurry in the discharge pipe 3 to further avoid slurry blockage.

[0029] A vehicle plate 19 is connected to the bottom of the base 2 , and a universal wheel 20 is rotatably connected to the bottom of the vehicle plate 19 .

[0030] The present invention has a simple structure and is easy to use. When only one type of slurry needs to be added, the piston 12 is pushed by the electric telescopic rod 14 to cut off the passage between the feed pipe B10 and the guide rod hole 13, and the slurry to be added is added from the feed pipe A9. When two types of slurries need to be added, the piston 12 is pushed by the electric telescopic rod 14 to connect the passage between the feed pipe B10 and the guide rod hole 13, and the two types of slurries are added from the feed pipe A9 and the feed pipe B10 respectively. First, preliminary mixing is performed in the mixing tube 8, and then the slurries are mixed in the mixing barrel 1 for mixing. The scraper 7 can scrape off the slurry attached to the wall of the mixing barrel 1, thereby reducing the time for cleaning in the later stage. The fully mixed slurry is automatically The discharge pipe 3 flows out, and at this time, the rotating shaft, driven by the second motor 17, drives the spiral belt stirring blade 18 to rotate. On the one hand, the slurry can be continuously stirred, and on the other hand, the slurry can be prevented from adhering to the inner wall of the discharge pipe 3. At the same time, under the action of the electric heating wire 4 outside the discharge pipe 3, the slurry can be prevented from being air-dried and solidified to cause blockage. When the device needs to be cleaned, the discharge pipe 3 is rotated to remove it, and the bolt 15 is rotated to make the arc-shaped abutment pad 16 separate from the mixing barrel 1, and the mixing barrel 1 can be removed for cleaning. Therefore, the present invention has the advantages of being able to add two different slurries for mixing construction at the same time, and can also use a single slurry, the device is easy to disassemble and maintain, and the discharge pipe is not easy to be blocked.

[0031] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.

[0032] The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An anti-blocking grouting device, characterized in that: include: A stirring barrel (1), a base (2), a discharge pipe (3), a heating wire (4), a first motor (5), a stirring rod (6) and a feeding mechanism; the bottom of the stirring barrel (1) is slidably sleeved inside the base (2); the discharge pipe (3) passes through the base (2) and is threadedly connected to the stirring barrel (1), and the discharge pipe (3) is communicated with the inside of the stirring barrel (1); the outside of the discharge pipe (3) is wound with a heating wire (4); the first motor (5) is installed on the top of the stirring barrel (1); the output end of the first motor (5) extends into the inside of the stirring barrel (1) and is connected to the stirring rod (6) arranged inside the stirring barrel (1); the feeding mechanism is installed on the top of the stirring barrel (1) and is communicated with the inside of the stirring barrel (1).

2. The anti-blocking grouting device according to claim 1, characterized in that: A scraper (7) is installed at one end of the stirring rod (6), and one side of the scraper (7) abuts against the inner wall of the stirring barrel (1) to clean the slurry remaining on the inner wall of the stirring barrel (1).

3. The anti-blocking grouting device according to claim 1, characterized in that: The feeding mechanism comprises: a mixing tube (8), a feeding tube A (9), a feeding tube B (10), a guide rod (11), a piston (12) and an electric telescopic rod (14); the mixing tube (8) is mounted on the top of the mixing barrel (1) and is in communication with the interior of the mixing barrel (1); the feeding tube A (9) is mounted on one side of the mixing tube (8) and is in communication with the interior of the mixing tube (8); the feeding tube B (10) is mounted on the other side of the mixing tube (8) and is in communication with the interior of the mixing tube (8); a guide rod (11) is mounted on the bottom of the inner side of the mixing tube (8); a piston (12) is slidably connected to the inner side of the mixing tube (8); a guide rod hole (13) matching the guide rod (11) is formed on the piston (12); the guide rod hole (13) is in communication with the feeding tube B (10); an electric telescopic rod (14) is mounted on the top of the mixing barrel (1); an output end of the electric telescopic rod (14) is connected to one end of the piston (12).

4. The anti-blocking grouting device according to claim 1, characterized in that: A bolt (15) is threadedly connected to one side of the base (2); an arc-shaped abutment pad (16) is installed at one end of the bolt (15); the arc-shaped abutment pad (16) is used to fix the mixing barrel (1); and multiple groups of the bolts (15) and the arc-shaped abutment pads (16) are arranged evenly along the circumference of the base (2).

5. The anti-blocking grouting device according to claim 1, characterized in that: A second motor (17) is installed on the outer side of the discharge pipe (3), and the output end of the second motor (17) is connected to a rotating shaft, which passes through the discharge pipe (3) and extends into the interior of the discharge pipe (3), and a spiral ribbon stirring blade (18) is installed on the rotating shaft.

6. The anti-blocking grouting device according to claim 1, characterized in that: The bottom of the base (2) is connected to a vehicle plate (19), and the bottom of the vehicle plate (19) is rotatably connected to a universal wheel (20).