Intelligent die-casting data cockpit management system
Through the smart die-casting data cockpit management system, the machine tool operation data of the die-casting workshop is solved, and the problem of many workshop equipment and inability to monitor in real time is improved, the operation and production efficiency is ensured, and production safety is ensured.
Patent Information
- Application Number
- CN202411904152.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-03-11
AI Technical Summary
There are many equipment in the die-casting workshop and cannot be monitored in real time, which makes it difficult to improve operating efficiency and production efficiency.
Design a smart die-cast data cockpit management system, including server modules, screen-controlled terminals, camera modules, signal transmission modules and wireless signal transceiver modules, to realize real-time monitoring and data collection of the operating status and efficiency of the workshop machine tool.
Through real-time monitoring and data collection, we can accurately control the operating efficiency and production efficiency of the die-casting workshop, improve management efficiency, and promptly detect and handle operation abnormalities to ensure production safety.
Smart Images

Figure CN119603430A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of die-casting workshop management, and in particular to an intelligent die-casting data cockpit management system. Background Art
[0002] Die casting is a metal casting process characterized by applying high pressure to the molten metal in the mold cavity. The mold is usually made of a stronger alloy. The process is somewhat similar to injection molding. Most die castings are iron-free, such as zinc, copper, aluminum, magnesium, lead, tin, lead-tin alloys and their alloys. Depending on the type of die casting, a cold chamber die casting machine or a hot chamber die casting machine is required; Die-casting is carried out inside the die-casting workshop, which is the place where die-casting parts are produced and collected. There are often multiple die-casting equipment installed inside the die-casting workshop. Some die-casting workshops are also equipped with CNC machine tools for processing or repairing the mold cores used inside the die-casting machine. In the die-casting workshop, one person often manages one equipment or one person is in charge of one or two equipment.
[0003] However, there are many devices in the die-casting workshop, and it is impossible to control the operating status and operating data of the machine tools in the die-casting workshop in real time, resulting in the inability to improve the operating efficiency and production efficiency of the die-casting workshop. Therefore, it does not meet the existing needs. For this reason, we propose an intelligent die-casting data cockpit management system. Summary of the invention
[0004] The purpose of the present invention is to provide an intelligent die-casting data cockpit management system to solve the problems raised in the above background technology, such as there are many equipment in the die-casting workshop, and it is impossible to control the operating status and operating data of the machine tools in the die-casting workshop in real time, resulting in the operating efficiency and production efficiency of the die-casting workshop cannot be well improved.
[0005] To achieve the above object, the present invention provides the following technical solutions: an intelligent die-casting data cockpit management system, comprising a server module, a first screen control terminal, a second screen control terminal, a camera module, a signal transmission module and a wireless signal transceiver module, wherein the server module comprises a machine tool operation data storage server and a workshop real-time monitoring screen storage server; The wireless signal transceiver module includes a wireless router, a signal receiving device and a signal transmitting device; The camera module includes a personnel monitoring camera, a machine tool monitoring camera and a workshop monitoring camera; The signal transmission module includes a machine tool data acquisition terminal and a monitoring screen acquisition terminal, and the machine tool data acquisition terminal and the monitoring screen acquisition terminal both include a USB interface, a transmission data line, and a data collector; The first screen control terminal, the second screen control terminal, the camera module, the signal transmission module and the server module all transmit or receive signals through the wireless signal transceiver module.
[0006] Preferably, there are eight workshop monitoring cameras, four of which are installed at the upper positions of the four corners of the workshop roof, and the other four are installed at the upper positions in the middle of the four walls of the workshop. The personnel monitoring camera is installed directly above the die-casting machine, and the machine tool monitoring camera is installed on the inner wall of the machine tool and does not interfere with the operation of the spindle.
[0007] Preferably, the first screen control terminal includes a first display screen body, which is installed on the wall of a workshop or a wall of a workshop office by means of expansion screws, and the surface of the first display screen body is detachably inlaid with an operation site monitoring screen, a personnel dynamic monitoring screen, a site abnormal information display screen and a workshop picture monitoring screen, and the first main control chip is installed inside the first display screen body.
[0008] Preferably, the operation site monitoring screen, personnel dynamic monitoring screen, on-site abnormal information display screen and workshop picture monitoring screen are connected to the first main control chip through a wiring harness; the personnel dynamic monitoring screen and the on-site abnormal information display screen are symmetrically positioned up and down and are located between the operation site monitoring screen and the workshop picture monitoring screen; the operation site monitoring screen and the workshop picture monitoring screen are symmetrically positioned and have the same size; the personnel dynamic monitoring screen and the on-site abnormal information display screen have the same size.
[0009] Preferably, the second screen control terminal includes a second display screen body, which is installed on the wall of a workshop or a wall of a workshop office by means of expansion screws, and the surface of the second display screen body is detachably inlaid with a machine tool operation status monitoring screen, a machine tool operation power monitoring screen, a machine tool operation time monitoring screen and a workshop daily efficiency display screen, and a second main control chip is installed inside the second display screen body.
[0010] Preferably, the machine tool operation status monitoring screen, machine tool operation power monitoring screen, machine tool operation time monitoring screen and workshop daily efficiency display screen are connected to the first main control chip through a wiring harness, the machine tool operation power monitoring screen and the machine tool operation time monitoring screen are symmetrically positioned up and down and are located between the machine tool operation status monitoring screen and the workshop daily efficiency display screen, the machine tool operation status monitoring screen and the workshop daily efficiency display screen are symmetrically positioned and have the same size, and the machine tool operation power monitoring screen and the machine tool operation time monitoring screen have the same size.
[0011] Preferably, the front surfaces of the first display screen body and the second display screen body are each provided with a plurality of grooves, and the grooves are used to install an operation site monitoring screen, a personnel dynamic monitoring screen, an on-site abnormal information display screen, a workshop picture monitoring screen, a machine tool operation status picture monitoring screen, a machine tool operation power monitoring screen, a machine tool operation time monitoring screen, and a workshop daily efficiency display screen; an installation card slot is provided at the center of the groove on the front surfaces of the first display screen body and the second display screen body, and the upper and lower side walls of the installation card slot are each provided with a docking card slot; an installation card is fixed at the center of the rear surface of the operation site monitoring screen, the personnel dynamic monitoring screen, the on-site abnormal information display screen, the workshop picture monitoring screen, the machine tool operation status picture monitoring screen, the machine tool operation power monitoring screen, the machine tool operation time monitoring screen, and the workshop daily efficiency display screen, and the installation card is slidably inserted into the inner side of the installation card slot.
[0012] Preferably, the mounting clamp comprises a mounting clamp block, the rear end of the mounting clamp block is rotatably mounted with two upper and lower symmetrical rotating clamp blocks, one end of the rotating clamp block is rotatably connected to the mounting clamp block by a cylindrical pin, a movable adjusting rod is slidably mounted inside the mounting clamp block, a sliding connecting rod is fixed on the front surface of the movable adjusting rod, a rotating connecting rod is rotatably mounted on the front end of the sliding connecting rod, a rotating plate is fixed on the front end of the rotating connecting rod, a ring magnet is fixedly inlaid on the front end surface of the rotating plate, and an adjustment spring is provided in the middle of the ring magnet.
[0013] Preferably, both sides of the front end of the sliding connecting rod are provided with a snap-in groove, the inner side of the snap-in groove is provided with a limit strip, the limit strip is fixed inside the mounting snap-in block, two docking notches are provided at both ends of the rotating plate, the outer side of the rotating plate is also provided with an anti-slip annular groove, and two notches are provided on the inner side of the end of the snap-in groove close to the rotating plate.
[0014] Preferably, the rear end of the rotating clamping block is bent inwardly at 90 degrees, a protrusion is provided on the inner side of the front end of the rotating clamping block, and an inclined slope is provided on the end of the protrusion that contacts the movable adjustment rod.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention monitors the operating status and efficiency of the machine tools in the workshop in real time, summarizes the data, and accurately controls the operating efficiency and production efficiency of the die-casting workshop, so as to better manage the die-casting workshop; 2. The present invention monitors the operation of the staff in real time through video while monitoring the die-casting machine tools in the workshop, and records the operation data. It can immediately discover the absence of staff or operational errors, and handle them in time to ensure the safety of production and the operation of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the management system of the present invention; Figure 2 It is a structural schematic diagram of the first screen control terminal of the present invention; Figure 3 is a structural schematic diagram of a second screen control terminal of the present invention; Figure 4 is a schematic diagram of the operation of the camera module of the present invention; Figure 5 It is a schematic diagram of the operation of the signal transmission module of the present invention; Figure 6 It is a structural schematic diagram of the first display screen body of the present invention; Figure 7 It is a structural schematic diagram of the second display screen body of the present invention; Figure 8 This is a schematic diagram of the structure of the card slot installed in the present invention; Fig. 9 It is a structural schematic diagram of the installation card of the present invention; Fig.10 This is a cross-sectional view of the structure of the plug-in block installed in the present invention; Fig.11 for Fig.10 A magnified view of the structure at center A; Fig.12 for Fig. 9 A magnified view of the structure at point B.
[0017] In the figure: 1. Server module; 11. Machine tool operation data storage server; 12. Workshop real-time monitoring screen storage server; 2. First screen control terminal; 21. First display screen body; 22. Operation site monitoring screen; 23. Personnel dynamic monitoring screen; 24. On-site abnormal information display screen; 25. Workshop screen monitoring screen; 3. Second screen control terminal; 31. Second display screen body; 32. Machine tool operation status screen monitoring screen; 33. Machine tool operation power monitoring screen; 34. Machine tool operation time monitoring Screen; 35. Workshop daily efficiency display screen; 4. Camera module; 5. Signal transmission module; 6. Wireless signal transceiver module; 7. Install the card; 71. Install the card block; 72. Rotate the card block; 73. Move the adjustment rod; 74. Card slide groove; 75. Rotate the plate; 76. Ring magnet; 77. Sliding connecting rod; 78. Docking notch; 79. Anti-slip ring groove; 710. Rotate the connecting rod; 711. Adjust the spring; 712. Limit strip; 8. Install the card slot; 9. Docking card slot. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0019] like Figures 1 to 4 As shown, an intelligent die-casting data cockpit management system includes a server module 1, a first screen control terminal 2, a second screen control terminal 3, a camera module 4, a signal transmission module 5 and a wireless signal transceiver module 6. The server module 1 includes a machine tool operation data storage server 11 and a workshop real-time monitoring screen storage server 12.
[0020] The wireless signal transceiver module 6 includes a wireless router, a signal receiving device and a signal transmission device, and the camera module 4 includes a personnel monitoring camera, a machine tool monitoring camera and a workshop monitoring camera.
[0021] The signal transmission module 5 includes a machine tool data acquisition terminal and a monitoring screen acquisition terminal. Both the machine tool data acquisition terminal and the monitoring screen acquisition terminal include a USB interface, a transmission data cable, and a data collector. The machine tool data acquisition terminal is detachably connected to the machine tool control terminal, and the monitoring screen acquisition terminal is detachably connected to the camera module 4. The first screen control terminal 2, the second screen control terminal 3, the camera module 4, the signal transmission module 5 and the server module 1 all transmit or receive signals through the wireless signal transceiver module 6.
[0022] There are eight workshop monitoring cameras, four of which are installed at the upper four corners of the workshop roof, and the other four are installed at the upper middle of the four walls of the workshop. The workshop monitoring cameras are used to monitor the real-time images of the workshop, which are used to manage the locations of workshop personnel and identify their real-time locations.
[0023] The personnel monitoring camera is installed directly above the die-casting machine, and the machine tool monitoring camera is installed on the inner wall of the machine tool without interfering with the operation of the spindle. The personnel monitoring camera is used to monitor and record the operator's real-time operation process and procedures. When problems occur during operation, the monitoring screen is used to check whether there are problems with the operator, and the machine tool monitoring camera is used to monitor the machine tool's operating status and workpiece processing dynamics.
[0024] The first screen control terminal 2 includes a first display screen body 21, which is installed on the wall of a workshop or a wall of a workshop office by expansion screws. The surface of the first display screen body 21 is detachably inlaid with an operation site monitoring screen 22, a personnel dynamic monitoring screen 23, a site abnormal information display screen 24 and a workshop picture monitoring screen 25. A first main control chip is installed inside the first display screen body 21. The operation site monitoring screen 22, the personnel dynamic monitoring screen 23, the site abnormal information display screen 24 and the workshop picture monitoring screen 25 are connected to the first main control chip through a wiring harness. The personnel dynamic monitoring screen 23 and the site abnormal information display screen 24 are symmetrically positioned up and down and are located between the operation site monitoring screen 22 and the workshop picture monitoring screen 25.
[0025] The operation site monitoring screen 22 and the workshop picture monitoring screen 25 are symmetrically positioned and have the same size. The personnel dynamic monitoring screen 23 and the on-site abnormal information display screen 24 have the same size. The operation site monitoring screen 22 is used to display the operator's operation screen, the personnel dynamic monitoring screen 23 is used to display the operator's real-time location screen, the workshop picture monitoring screen 25 is used to display the real-time workshop screen, and the on-site abnormal information display screen 24 is used to display abnormal information of the workshop, for example: when the machine tool is running, the operator leaves the post for a long time, the workshop operator operates abnormally, which is used for the opposite-sex supervisor to investigate abnormal situations.
[0026] The second screen control terminal 3 includes a second display screen body 31, which is installed on the wall of the workshop or the wall of the workshop office by expansion screws. The surface of the second display screen body 31 is detachably inlaid with a machine tool operation status monitoring screen 32, a machine tool operation power monitoring screen 33, a machine tool operation time monitoring screen 34 and a workshop daily efficiency display screen 35, and a second main control chip is installed inside the second display screen body 31.
[0027] The machine tool operation status screen monitoring screen 32, the machine tool operation power monitoring screen 33, the machine tool operation time monitoring screen 34 and the workshop daily efficiency display screen 35 are connected to the first main control chip through a wiring harness. The machine tool operation power monitoring screen 33 and the machine tool operation time monitoring screen 34 are symmetrical in position and are located between the machine tool operation status screen monitoring screen 32 and the workshop daily efficiency display screen 35. The machine tool operation status screen monitoring screen 32 and the workshop daily efficiency display screen 35 are symmetrical in position and have the same size. The machine tool operation power monitoring screen 33 and the machine tool operation time monitoring screen 34 have the same size. The machine tool operation status screen monitoring screen 32 is used to display the internal operation screen of the machine tool, and is used to monitor whether there are abnormalities inside the machine tool during operation, or whether there are obvious defects in the workpiece during processing. The machine tool operation power monitoring screen 33 is used to display the real-time operation power of the machine tool, and is used to judge whether the machine tool is operating normally and whether there is a fault. The machine tool operation time monitoring screen 34 is used to display the real-time operation time of the machine tool from startup to now, and the workshop daily efficiency display screen 35 is used to display the comprehensive work efficiency of all machine tools in the workshop on that day, and intuitively judge the work and production efficiency of the workshop on that day.
[0028] like Figures 6 to 12As shown, the front surfaces of the first display screen body 21 and the second display screen body 31 are each provided with a plurality of grooves, and the grooves are used to install the operation site monitoring screen 22, the personnel dynamic monitoring screen 23, the on-site abnormal information display screen 24, the workshop picture monitoring screen 25 and the machine tool operation status picture monitoring screen 32, the machine tool operation power monitoring screen 33, the machine tool operation time monitoring screen 34, and the workshop daily efficiency display screen 35. A mounting card slot 8 is provided at the center of the groove on the front surface of the first display screen body 21 and the second display screen body 31, and the upper and lower side walls of the mounting card slot 8 are both provided with docking card slots 9. The operation site monitoring screen 22, the personnel dynamic monitoring screen 23, the on-site abnormal information display screen 24, the workshop picture monitoring screen 25 and the machine tool operation status picture monitoring screen 32, the machine tool operation power monitoring screen 33, the machine tool operation time monitoring screen 34, and the workshop daily efficiency display screen 35 are all fixed with a mounting card 7 at the center of the rear surface, and the mounting card 7 is slidably inserted into the inner side of the mounting card slot 8.
[0029] The mounting clamp 7 comprises a mounting clamping block 71, at the rear end of which two symmetrical rotating clamping blocks 72 are rotatably mounted, one end of the rotating clamping block 72 is rotatably connected to the mounting clamping block 71 by a cylindrical pin, a movable adjusting rod 73 is slidably mounted inside the mounting clamping block 71, a sliding connecting rod 77 is fixed to the front surface of the movable adjusting rod 73, a rotating connecting rod 710 is rotatably mounted at the front end of the sliding connecting rod 77, a rotating plate 75 is fixed to the front end of the rotating connecting rod 710, a ring magnet 76 is fixedly inlaid on the front end surface of the rotating plate 75, an adjusting spring 711 is provided in the middle of the ring magnet 76, after the mounting clamping block 71 is inserted into the inner side of the mounting slot 8, the two rotatable mounting clamping blocks 71 are clamped in the docking slot 9, so as to limit the position of the mounting clamping block 71 and ensure the stability of the mounting clamping block 71 after installation.
[0030] The cam 76 is provided with two notches on the inner side of the end portion of the locking chute 74 near the rotating plate 75. The existence of the limit strip 712 enables the rotating plate 75 to slide in a straight line along with the sliding connecting rod 77, and the rotating plate 75 cannot rotate when the notch 78 on the outer side of the rotating plate 75 is not aligned with the notch on the inner side of the end portion of the limit strip 712.
[0031] The rear end of the rotating clamping block 72 is bent ninety degrees inwardly, and a protrusion is provided on the inner side of the front end of the rotating clamping block 72, and an inclined slope is provided on the end of the protrusion that contacts the movable adjustment rod 73. When the protrusion on the inner side of the front end of the rotating clamping block 72 is squeezed by the movable adjustment rod 73, the rotating clamping block 72 can rotate around the axis of the cylindrical pin, so that the rotating clamping block 72 rotates outwardly and loses the clamping relationship with the docking slot 9, so that the installation clamping block 71 can be slid out from the inside of the installation slot 8, thereby realizing the disassembly and replacement of the operation site monitoring screen 22, the personnel dynamic monitoring screen 23, the on-site abnormal information display screen 24, the workshop picture monitoring screen 25 and the machine tool operation status picture monitoring screen 32, the machine tool operation power monitoring screen 33, the machine tool operation time monitoring screen 34, and the workshop daily efficiency display screen 35.
[0032] Working principle: Install personnel monitoring cameras, machine tool monitoring cameras and workshop monitoring cameras at designated locations respectively, and use them to record and monitor the operator's operation process in real time, record the machine tool operation process, and monitor the workshop in real time respectively. Then connect the machine tool data acquisition terminal with the machine tool control terminal, and connect the monitoring picture acquisition terminal with the personnel monitoring camera, machine tool monitoring camera and workshop monitoring camera used for monitoring. The monitoring picture acquisition terminal collects data of the real-time monitoring pictures of the personnel monitoring camera, the machine tool monitoring camera and the workshop monitoring camera, and transmits the data to the signal receiving device through the wireless router. After receiving the signal, the signal receiving device transmits the monitoring picture data to the workshop real-time monitoring picture storage server 12 through the signal sending device. The workshop real-time monitoring picture storage server 12 stores the received data. At the same time, the monitoring picture acquisition terminal transmits the picture to the first screen control terminal 2 through the wireless signal transceiver module 6, and displays the operator's operation picture, the operator's real-time position picture and the workshop real-time picture through the operation site monitoring screen 22, the personnel dynamic monitoring screen 23 and the workshop picture monitoring screen 25 respectively, so as to facilitate the supervisor to conduct real-time supervision of the operators in the workshop; When the machine tool is running, the machine tool data acquisition terminal collects the operation data of the machine tool in real time, and transmits the collected machine tool data to the machine tool operation data storage server 11 through the wireless signal transceiver module 6. After receiving the data, the machine tool operation data storage server 11 analyzes, records and summarizes the data. The machine tool operation data storage server 11 transmits the analyzed and summarized data to the second screen control terminal 3 through the wireless signal transceiver module 6. After receiving the data, the second screen control terminal 3 displays the internal operation screen of the machine tool, the real-time operation power of the machine tool, the real-time operation time of the machine tool from the start to the present, and the comprehensive work efficiency of all machine tools in the workshop on the same day through the machine tool operation status screen monitoring screen 32, the machine tool operation power monitoring screen 33, the machine tool operation time monitoring screen 34 and the workshop daily efficiency display screen 35, respectively, so as to facilitate the supervisor to supervise and record the work efficiency and production efficiency of the workshop, so as to manage or adjust the workshop later; When it is necessary to disassemble and replace the operation site monitoring screen 22, the personnel dynamic monitoring screen 23, the on-site abnormal information display screen 24, the workshop picture monitoring screen 25, the machine tool operation status picture monitoring screen 32, the machine tool operation power monitoring screen 33, the machine tool operation time monitoring screen 34, and the workshop daily efficiency display screen 35, firstly, a strong magnet is placed in the middle position of the operation site monitoring screen 22, the personnel dynamic monitoring screen 23, the on-site abnormal information display screen 24, the workshop picture monitoring screen 25, and the machine tool operation status picture monitoring screen 32, the machine tool operation power monitoring screen 33, the machine tool operation time monitoring screen 34, and the workshop daily efficiency display screen 35, and the strong magnet magnetically attracts the annular magnet 76; After the annular magnet 76 is magnetically attracted, the strong magnet is rotated. The annular magnet 76 rotates under the drive of the strong magnet. At this time, the annular magnet 76 drives the rotating plate 75 to rotate until the rotating plate 75 rotates ninety degrees. At this time, the docking notch 78 on the side of the rotating plate 75 is aligned with the notch on the inner side of the end of the limit strip 712, and the strong magnet is removed along the axial direction of the rotating connecting rod 710. At this time, the annular magnet 76 loses its magnetic attraction force, and the adjustment spring 711 elastically recovers and pushes the rotating plate 75 and the sliding connecting rod 77, so that the sliding connecting rod 77 drives the moving adjustment rod 73 to slide on the inner side of the installation clamping block 71, and the moving adjustment rod 73 squeezes the two rotating clamping blocks 72, so that the rear ends of the two rotating clamping blocks 72 move outward. The rotatable card block 72 loses its card connection with the docking card slot 9 by rotating sideways. At this time, you only need to use the suction cup to pull the operation site monitoring screen 22, the personnel dynamic monitoring screen 23, the on-site abnormal information display screen 24, the workshop picture monitoring screen 25, the machine tool operation status picture monitoring screen 32, the machine tool operation power monitoring screen 33, the machine tool operation time monitoring screen 34, and the workshop daily efficiency display screen 35. You can then take out the operation site monitoring screen 22, the personnel dynamic monitoring screen 23, the on-site abnormal information display screen 24, the workshop picture monitoring screen 25, the machine tool operation status picture monitoring screen 32, the machine tool operation power monitoring screen 33, the machine tool operation time monitoring screen 34, and the workshop daily efficiency display screen 35, so that you can easily replace or maintain the display components.
[0033] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. An intelligent die-casting data cockpit management system, comprising a server module (1), a first screen control terminal (2), a second screen control terminal (3), a camera module (4), a signal transmission module (5) and a wireless signal transceiver module (6), characterized in that: The server module (1) comprises a machine tool operation data storage server (11) and a workshop real-time monitoring screen storage server (12); The wireless signal transceiver module (6) comprises a wireless router, a signal receiving device and a signal transmitting device; The camera module (4) comprises a personnel monitoring camera, a machine tool monitoring camera and a workshop monitoring camera; The signal transmission module (5) comprises a machine tool data acquisition terminal and a monitoring screen acquisition terminal, wherein the machine tool data acquisition terminal and the monitoring screen acquisition terminal both comprise a USB interface, a transmission data cable, and a data collector; The first screen control terminal (2), the second screen control terminal (3), the camera module (4), the signal transmission module (5) and the server module (1) all transmit or receive signals via the wireless signal transceiver module (6).
2. The intelligent die-casting data cockpit management system according to claim 1, characterized in that: There are eight workshop monitoring cameras, four of which are installed at the upper four corners of the workshop roof, and the other four are installed at the upper middle of the four walls of the workshop. The personnel monitoring camera is installed directly above the die-casting machine, and the machine tool monitoring camera is installed on the inner wall of the machine tool and does not interfere with the operation of the spindle.
3. The intelligent die-casting data cockpit management system according to claim 2 is characterized by: The first screen control terminal (2) comprises a first display screen body (21), the first display screen body (21) being mounted on a workshop wall or a workshop office wall by means of expansion screws, the surface of the first display screen body (21) being detachably inlaid with an operation site monitoring screen (22), a personnel dynamic monitoring screen (23), a site abnormal information display screen (24) and a workshop picture monitoring screen (25), and a first main control chip being mounted inside the first display screen body (21).
4. The intelligent die-casting data cockpit management system according to claim 3 is characterized by: The operation site monitoring screen (22), the personnel dynamic monitoring screen (23), the on-site abnormal information display screen (24) and the workshop picture monitoring screen (25) are connected to the first main control chip via a wiring harness; the personnel dynamic monitoring screen (23) and the on-site abnormal information display screen (24) are symmetrically located in the upper and lower parts and are located between the operation site monitoring screen (22) and the workshop picture monitoring screen (25); the operation site monitoring screen (22) and the workshop picture monitoring screen (25) are symmetrically located and have the same size; and the personnel dynamic monitoring screen (23) and the on-site abnormal information display screen (24) have the same size.
5. The intelligent die-casting data cockpit management system according to claim 4 is characterized in that: The second screen control terminal (3) comprises a second display screen body (31), the second display screen body (31) being mounted on a workshop wall or a workshop office wall by means of expansion screws, the surface of the second display screen body (31) being detachably inlaid with a machine tool operation status monitoring screen (32), a machine tool operation power monitoring screen (33), a machine tool operation time monitoring screen (34) and a workshop daily efficiency display screen (35), and a second main control chip being mounted inside the second display screen body (31).
6. The intelligent die-casting data cockpit management system according to claim 5, characterized in that: The machine tool operation status image monitoring screen (32), the machine tool operation power monitoring screen (33), the machine tool operation time monitoring screen (34) and the workshop daily efficiency display screen (35) are connected to the first main control chip via a wiring harness; the machine tool operation power monitoring screen (33) and the machine tool operation time monitoring screen (34) are symmetrically positioned in the upper and lower parts and are located between the machine tool operation status image monitoring screen (32) and the workshop daily efficiency display screen (35); the machine tool operation status image monitoring screen (32) and the workshop daily efficiency display screen (35) are symmetrically positioned and have the same size; and the machine tool operation power monitoring screen (33) and the machine tool operation time monitoring screen (34) have the same size.
7. The intelligent die-casting data cockpit management system according to claim 6 is characterized by: The front surfaces of the first display screen body (21) and the second display screen body (31) are each provided with a plurality of grooves, wherein the grooves are used to install an operation site monitoring screen (22), a personnel dynamic monitoring screen (23), a site abnormal information display screen (24), a workshop screen monitoring screen (25), a machine tool operation status screen monitoring screen (32), a machine tool operation power monitoring screen (33), a machine tool operation time monitoring screen (34), and a workshop daily efficiency display screen (35). The center of the grooves on the front surfaces of the first display screen body (21) and the second display screen body (31) is An installation slot (8) is provided, and the upper and lower side walls of the installation slot (8) are both provided with docking slots (9). The operation site monitoring screen (22), the personnel dynamic monitoring screen (23), the site abnormal information display screen (24), the workshop picture monitoring screen (25), the machine tool operation status picture monitoring screen (32), the machine tool operation power monitoring screen (33), the machine tool operation time monitoring screen (34), and the workshop daily efficiency display screen (35) are all fixed with installation cards (7) at the center of the rear surface, and the installation cards (7) are slidably inserted into the inner side of the installation slot (8).
8. The intelligent die-casting data cockpit management system according to claim 7 is characterized by: The mounting clamp (7) comprises a mounting clamp block (71), the rear end of the mounting clamp block (71) being rotatably mounted with two symmetrical rotating clamp blocks (72) in an upper and lower direction, one end of the rotating clamp block (72) being rotatably connected to the mounting clamp block (71) via a cylindrical pin, a movable adjustment rod (73) being slidably mounted inside the mounting clamp block (71), a sliding connecting rod (77) being fixed to the front surface of the movable adjustment rod (73), a rotating connecting rod (710) being rotatably mounted to the front end of the sliding connecting rod (77), a rotating plate (75) being fixed to the front end of the rotating connecting rod (710), a ring magnet (76) being fixedly inlaid on the front end surface of the rotating plate (75), and an adjusting spring (711) being provided in the middle of the ring magnet (76).
9. The intelligent die-casting data cockpit management system according to claim 8, characterized in that: Both sides of the front end of the sliding connecting rod (77) are provided with a clamping groove (74), the inner side of the clamping groove (74) is provided with a limit strip (712), and the limit strip (712) is fixed inside the mounting clamping block (71). Two butting notches (78) are provided at both ends of the rotating plate (75), and an anti-slip annular groove (79) is also provided on the outer side of the rotating plate (75). Two notches are provided on the inner side of the end of the clamping groove (74) close to the rotating plate (75).
10. The intelligent die-casting data cockpit management system according to claim 9, characterized in that: The rear end of the rotating clamping block (72) is bent inwardly at 90 degrees, and a protrusion is provided on the inner side of the front end of the rotating clamping block (72). The end of the protrusion that contacts the movable adjustment rod (73) is provided with an inclined slope.