Dispersing equipment for preparing anti-algae anti-pollution flashover coating for coating insulating material

Abstract

The invention discloses dispersion equipment for preparing an anti-algae anti-pollution flashover coating for coating an insulating material, which comprises a material storage barrel, and a sealing cover is fixedly mounted at the top of the material storage barrel; the dispersing mechanism comprises a dispersing driving pipe fitting which is rotatably mounted on the bottom side of the sealing cover, and a dispersing disc is fixedly connected to the dispersing driving pipe fitting; the ultrasonic conduction mechanism comprises an ultrasonic transducer which is coaxially and fixedly mounted in the decentralized driving pipe fitting, and a material pumping impeller is arranged on the inner side wall of the decentralized driving pipe fitting; the material circulating mechanism comprises feeding holes which are uniformly formed in the lower side of the dispersion driving pipe fitting and discharging holes which are uniformly formed in the upper side of the material pumping impeller; and the stability augmentation mechanism is used for forming upward supporting force for the decentralized driving pipe fitting. On the premise that the material dispersion operation process is not affected, the dispersion processing effect and processing efficiency can be effectively and obviously improved.

Description

Technical Field

[0001] The present invention relates to a dispersing device for coating preparation, and specifically refers to a dispersing device for preparing an anti-algae anti-pollution flashover coating for insulating material coating, which can greatly improve the dispersing processing effect and processing efficiency of the anti-algae anti-pollution flashover coating. Background Art

[0002] With the acceleration of industrial development and the deteriorating environment, power grid equipment is increasingly susceptible to pollution flashover accidents, causing large-scale power outages and affecting the safe operation of the power grid. Outdoor pollution flashover prevention is an important task to ensure the safety of the power grid. Long-term practice has proved that coating RTV anti-pollution flashover paint on the insulation materials of the power grid can play an obvious anti-pollution flashover role. If the environment is rainy and foggy all year round and the air is humid, then even if the surface of the external insulation materials of many power equipment is coated with RTV anti-pollution flashover paint, large areas of moss, mold, etc. will still grow. These moss plants easily absorb moisture and inorganic salts in the air, thereby forming a conductive layer on their surface. This will affect the safe and stable operation of the power system, which requires the development of an anti-pollution flashover paint with excellent mildew and moss resistance as soon as possible.

[0003] In view of the shortcomings of the existing technology, the applicant began to try to apply nanosilver technology to anti-fouling flash coatings. Through the intervention of nanosilver materials, the anti-fouling flash coatings not only have excellent anti-fouling flash performance, but also can effectively inhibit the growth of algae and bacteria, thereby extending the service life of the coating and reducing maintenance costs. However, the intervention of nanosilver materials requires that the coating has a more sufficient dispersion effect during the processing process to ensure the quality of the product. The existing dispersion equipment for coating preparation generally only includes a dispersion tank body and a dispersion processing set in the dispersion tank body. In order to improve the dispersion effect, some manufacturers also install ultrasonic heat exchangers in the dispersion tank body to realize the dispersion processing of materials under an ultrasonic environment. However, its dispersion effect and dispersion efficiency are relatively low. In order to ensure that the dispersion is in place, the dispersion operation time can only be extended in many cases.

[0004] Therefore, under the premise of not affecting the material dispersion process, the research purpose of the present invention is to design a dispersion equipment for preparing anti-algae and anti-pollution flashover coating for insulating material coating, which can effectively and significantly improve the dispersion processing effect and processing efficiency. Summary of the invention

[0005] In view of the technical problems existing in the above-mentioned prior art, the present invention provides a dispersing equipment for preparing anti-algae anti-pollution flashover coating for coating of insulating materials, which can effectively solve the technical problems existing in the above-mentioned prior art.

[0006] The technical solution of the present invention is: A dispersing device for preparing an anti-algae anti-fouling flashover coating for insulating material coating, comprising: A material storage barrel is fixedly mounted on a corresponding frame, and a corresponding sealing cover is fixedly mounted on the top of the material storage barrel; The dispersion mechanism comprises at least one dispersion drive pipe rotatably mounted on the bottom side of the cover, a plurality of corresponding dispersion disks are fixedly connected to the dispersion drive pipe in different heights, and the dispersion drive pipe is driven by the corresponding dispersion drive mechanism; The ultrasonic transmission mechanism comprises an ultrasonic transducer fixedly installed in the dispersed drive pipe in a coaxial state, the ultrasonic transducer and the dispersed drive pipe are arranged at a distance, and the inner side wall of the dispersed drive pipe is provided with at least one pumping impeller arranged at a center with a gap between the ultrasonic transducer and the ultrasonic transducer; The material circulation mechanism comprises feed holes evenly arranged on the lower side of the dispersion drive pipe and discharge holes evenly arranged on the upper side of the pumping impeller. After the material enters the storage barrel, the dispersion drive mechanism is started to drive the dispersion drive pipe and the dispersion disk to rotate at a high speed. The pumping impeller rotates at a high speed as the dispersion drive pipe rotates, thereby effectively pumping the material in the dispersion process along the feed holes of the dispersion drive pipe to the discharge holes of the dispersion drive pipe. The stabilization mechanism is used to form an upward supporting force for the decentralized drive pipe to compensate for the downward thrust formed by the material continuously passing through the decentralized drive pipe.

[0007] The decentralized drive mechanism includes a drive motor fixedly mounted on the cover, the output shaft end of the drive motor is fixedly connected to a drive bevel gear with an end face inclined upward, and the decentralized drive pipe is fixedly connected to a driven bevel gear with an end face facing downward and transmission-connected to the drive bevel gear.

[0008] The stabilization mechanism comprises a fixed shaft fixedly mounted on the side of the driven helical gear which is not connected to the driving helical gear, and an auxiliary helical gear with an upward end surface for auxiliary support of the driven helical gear is fixedly connected to the fixed shaft.

[0009] The decentralized drive pipes are in two groups, which are respectively arranged on both sides of the decentralized drive mechanism.

[0010] The dispersion plates on the two groups of dispersion drive pipes are respectively arranged in a staggered manner in height.

[0011] A plurality of corresponding material dispersing parts are arranged at the periphery of the dispersing disk, and between two adjacent material dispersing parts, one is arranged upwards and the other is arranged downwards.

[0012] The ultrasonic transducer is connected to an ultrasonic generator fixed on the cover.

[0013] The frame includes a base and a supporting cylinder fixedly connected to the base, the cylinder body of the supporting cylinder is fixedly connected to the base, the piston column of the supporting cylinder is fixedly connected to a corresponding crossbeam, and the crossbeam is fixedly connected downward to a group of corresponding connecting cylinders; the storage barrel is fixedly connected to the cylinder body of the supporting cylinder through corresponding connecting arms, and the sealing cover is fixedly connected to the piston column of the connecting cylinder.

[0014] The sealing cover is fixed to the material storage barrel by bolt locking.

[0015] The bottom of the storage barrel is externally connected to a discharge pipe equipped with a discharge valve, and the sealing cover is fixedly connected to a corresponding feed pipe.

[0016] Advantages of the present invention: 1) First, the dispersion mechanism will be improved and designed to design the driving component of the dispersion disk into a tubular dispersion drive pipe. On this basis, the present invention further installs the ultrasonic transducer of the ultrasonic transmission mechanism in a coaxial state in the dispersion drive pipe, and the ultrasonic transducer and the dispersion drive pipe are arranged at intervals, and a pumping impeller is arranged on the inner side wall of the dispersion drive pipe with a gap with the ultrasonic transducer. After the material enters the storage barrel, the dispersion drive mechanism is started to drive the dispersion drive pipe and the dispersion disk to rotate at high speed, thereby forming a sufficient dispersion processing operation for the material; in this process, the pumping impeller rotates at high speed with the rotation of the dispersion drive pipe, thereby effectively pumping the material in the dispersion process along the feed hole of the dispersion drive pipe to the discharge hole of the dispersion drive pipe, so as to effectively and significantly improve the ultrasonic dispersion processing effect and processing efficiency of the material without affecting the material dispersion process.

[0017] 2) As the material is continuously pumped upward from the feed hole of the decentralized drive pipe to the discharge hole of the decentralized drive pipe, a downward force will be formed on the decentralized drive pipe. As the decentralized operation progresses, the installation and operation stability of the decentralized drive pipe will be damaged with a high probability. To this end, the present invention further provides a stabilization mechanism to form an upward support force on the decentralized drive pipe, thereby compensating for the downward thrust formed by the material continuously passing through the decentralized drive pipe, so as to ensure the installation and operation stability of the decentralized drive pipe.

[0018] 3) The decentralized drive mechanism of the present invention includes a drive motor fixedly mounted on the cover, the output shaft end of the drive motor is fixedly connected to a drive bevel gear with an end face tilted upward, and the decentralized drive pipe is fixedly connected to a driven bevel gear with an end face facing downward and connected to the drive bevel gear; the stabilization mechanism includes a fixed shaft fixedly mounted on the side of the driven bevel gear that is not connected to the drive bevel gear, and the fixed shaft is fixedly connected to an auxiliary bevel gear with an end face facing upward for auxiliary support of the driven bevel gear. Under the cooperation of the drive bevel gear and the auxiliary bevel gear, inclined upward support is formed on both sides of the driven bevel gear, thereby achieving upward support for the decentralized drive pipe without affecting the normal drive of the decentralized drive pipe, thereby ensuring the practical effect of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the present invention.

[0020] Figure 2 It is a cross-sectional view of the present invention.

[0021] Figure 3 It is a schematic diagram of the transmission connection between the decentralized drive mechanism, the stabilization mechanism and the driven helical gear.

[0022] Figure 4 A cross-sectional view of the dispersion mechanism.

[0023] In the accompanying drawings: storage barrel 1, frame 2, base 201, supporting cylinder 202, cross beam 203, connecting cylinder 204, cover 3, dispersion mechanism 4, dispersion drive pipe 401, dispersion plate 402, material breaking piece 4021, dispersion drive mechanism 403, drive motor 4031, drive bevel gear 4032, ultrasonic conduction mechanism 5, ultrasonic transducer 501, ultrasonic generator 502, extraction impeller 6, material circulation mechanism 7, feed hole 701, discharge hole 702, stabilization mechanism 8, fixed shaft 801, auxiliary bevel gear 802, driven bevel gear 9, connecting arm 10, discharge valve 11, discharge pipe 12, feed pipe 13. DETAILED DESCRIPTION

[0024] In order to facilitate understanding by those skilled in the art, the structure of the present invention is further described in detail with reference to the embodiments in conjunction with the accompanying drawings: refer to Figure 1-4 , a dispersing device for preparing an anti-algae anti-fouling flashover coating for insulating material coating, comprising: A material storage barrel 1 is fixedly mounted on a corresponding frame 2, and a corresponding cover 3 is fixedly mounted on the top of the material storage barrel 1; The dispersion mechanism 4 comprises at least one dispersion drive pipe 401 rotatably mounted on the bottom side of the cover 3, and a plurality of corresponding dispersion plates 402 are fixedly connected to the dispersion drive pipe 401 according to height. The dispersion drive pipe 401 is driven by a corresponding dispersion drive mechanism 403; The ultrasonic transmission mechanism 5 comprises an ultrasonic transducer 501 fixedly installed in the dispersed driving pipe 401 in a coaxial state, the ultrasonic transducer 501 and the dispersed driving pipe 401 are arranged at a distance, and the inner side wall of the dispersed driving pipe 401 is provided with at least one pumping impeller 6 arranged at a gap with the ultrasonic transducer 501 at the center; The material circulation mechanism 7 comprises feed holes 701 evenly arranged on the lower side of the dispersion drive pipe 401, and discharge holes 702 evenly arranged on the upper side of the pumping impeller 6. After the material enters the storage barrel 1, the dispersion drive mechanism 403 is started to drive the dispersion drive pipe 401 and the dispersion plate 402 to rotate at a high speed. The pumping impeller 6 rotates at a high speed along with the rotation of the dispersion drive pipe 401, thereby effectively pumping the material in the dispersion process along the feed hole 701 of the dispersion drive pipe 401 to the discharge hole 702 of the dispersion drive pipe 401. The stabilizing mechanism 8 is used to form an upward supporting force for the decentralized driving pipe 401 to compensate for the downward thrust formed by the material continuously passing through the decentralized driving pipe 401 .

[0025] The dispersion mechanism 4 will first be improved and designed to design the driving component of the dispersion disk 402 into a tubular dispersion drive pipe 401. On this basis, the present invention further fixes the ultrasonic transducer 501 of the ultrasonic conduction mechanism 5 in a coaxial state in the dispersion drive pipe 401, and the ultrasonic transducer 501 and the dispersion drive pipe 401 are spaced apart, and a suction impeller 6 is provided on the inner side wall of the dispersion drive pipe 401 with a gap therebetween. After the material enters the storage barrel 1, the dispersion drive mechanism 403 is started to drive the dispersion drive pipe 401 and the dispersion disk 402 to rotate at high speed, thereby forming a sufficient dispersion processing operation for the material; in this process, the extraction impeller 6 rotates at high speed as the dispersion drive pipe 401 rotates, thereby effectively and continuously extracting the material in the dispersion process along the feed hole 701 of the dispersion drive pipe 401 to the discharge hole 702 of the dispersion drive pipe 401, so as to effectively and significantly improve the ultrasonic dispersion processing effect and processing efficiency of the material without affecting the material dispersion operation process.

[0026] As the material is continuously pumped upward from the feed hole 701 of the decentralized drive pipe 401 to the discharge hole 702 of the decentralized drive pipe 401, a downward force will be formed on the decentralized drive pipe 401. As the decentralized operation progresses, the installation and operation stability of the decentralized drive pipe 401 will be damaged with a high probability. To this end, the present invention further provides a stabilization mechanism 8 to form an upward support force on the decentralized drive pipe 401, thereby compensating for the downward thrust formed by the material continuously passing through the decentralized drive pipe 401, so as to ensure the installation and operation stability of the decentralized drive pipe 401.

[0027] The decentralized driving mechanism 403 includes a driving motor 4031 fixedly mounted on the cover 3, the output shaft end of the driving motor 4031 is fixedly connected to a driving bevel gear 4032 with an end face inclined upward, and the decentralized driving pipe 401 is fixedly connected to a driven bevel gear 9 with an end face facing downward and transmission-connected to the driving bevel gear 4032.

[0028] The stabilizing mechanism 8 comprises a fixed shaft 801 fixedly mounted on the side of the driven bevel gear 9 that is not connected to the driving bevel gear 4032, and an auxiliary bevel gear 802 with an upward end surface for auxiliary support of the driven bevel gear 9 is fixedly connected to the fixed shaft 801. The decentralized drive pipes 401 are divided into two groups, which are respectively arranged on both sides of the decentralized drive mechanism 403.

[0029] With the cooperation of the driving bevel gear 4032 and the auxiliary bevel gear 802, upward inclined slope supports are formed on both sides of the driven bevel gear 9, thereby achieving upward support for the decentralized drive pipe 401 without affecting the normal drive of the decentralized drive pipe 401, thereby ensuring the practical effect of the present invention.

[0030] The dispersion disks 402 on the two groups of the dispersion drive pipes 401 are arranged in a staggered manner. A plurality of corresponding material dispersing parts 4021 are arranged at the periphery of the dispersion disks 402, and one of the adjacent material dispersing parts 4021 is arranged upward and the other is arranged downward. The ultrasonic transducer 501 is connected to the ultrasonic generator 502 fixed to the cover 3.

[0031] The frame 2 includes a base 201 and a supporting cylinder 202 fixedly connected to the base 201, the cylinder body of the supporting cylinder 202 is fixedly connected to the base 201, the piston column of the supporting cylinder 202 is fixedly connected to the corresponding cross beam 203, and the cross beam 203 is fixedly connected downward to a group of corresponding connecting cylinders 204; the storage barrel 1 is fixedly connected to the cylinder body of the supporting cylinder 202 through the corresponding connecting arm 10, and the sealing cover 3 is fixedly connected to the piston column of the connecting cylinder 204.

[0032] The cover 3 is fixed to the storage barrel 1 by bolt locking. A discharge pipe 12 with a discharge valve 11 is connected to the bottom of the storage barrel 1, and a corresponding feed pipe 13 is fixedly connected to the cover 3.

[0033] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A dispersing device for preparing anti-algae anti-pollution flashover coating for insulating material coating, characterized in that: include: A material storage barrel (1) is fixedly mounted on a corresponding frame (2), and a corresponding sealing cover (3) is fixedly mounted on the top of the material storage barrel (1); The dispersion mechanism (4) comprises at least one dispersion drive pipe (401) rotatably mounted on the bottom side of the cover (3), a plurality of corresponding dispersion discs (402) being fixedly connected to the dispersion drive pipe (401) in different heights, and the dispersion drive pipe (401) is driven by a corresponding dispersion drive mechanism (403); The ultrasonic transmission mechanism (5) comprises an ultrasonic transducer (501) fixedly mounted in a coaxial state in the dispersed drive pipe (401), the ultrasonic transducer (501) and the dispersed drive pipe (401) being arranged at a distance, and the inner side wall of the dispersed drive pipe (401) is provided with at least one pumping impeller (6) arranged at a center with a gap between it and the ultrasonic transducer (501); The material circulation mechanism (7) comprises feed holes (701) evenly arranged on the lower side of the dispersion drive pipe (401), and discharge holes (702) evenly arranged on the upper side of the pumping impeller (6). After the material enters the storage barrel (1), the dispersion drive mechanism (403) is started to drive the dispersion drive pipe (401) and the dispersion plate (402) to rotate at a high speed. The pumping impeller (6) rotates at a high speed along with the rotation of the dispersion drive pipe (401), thereby effectively pumping the material in the dispersion process along the feed hole (701) of the dispersion drive pipe (401) to the discharge hole (702) of the dispersion drive pipe (401); The stabilizing mechanism (8) is used to form an upward supporting force on the decentralized drive pipe (401) to compensate for the downward thrust generated by the material continuously passing through the decentralized drive pipe (401).

2. The dispersing equipment for preparing the anti-algae anti-pollution flashover coating for insulating material coating according to claim 1 is characterized in that: The decentralized drive mechanism (403) comprises a drive motor (4031) fixedly mounted on the cover (3); the output shaft end of the drive motor (4031) is fixedly connected to a drive bevel gear (4032) with an end face inclined upward; and the decentralized drive pipe (401) is fixedly connected to a driven bevel gear (9) with an end face arranged downward and transmission-connected to the drive bevel gear (4032).

3. The dispersing equipment for preparing the anti-algae anti-fouling flashover coating for insulating material coating according to claim 2 is characterized in that: The stabilizing mechanism (8) comprises a fixed shaft (801) fixedly mounted on the side of the driven bevel gear (9) that is not connected to the driving bevel gear (4032), and an auxiliary bevel gear (802) with an end surface facing upwards is fixedly connected to the fixed shaft (801) for auxiliary support of the driven bevel gear (9).

4. The dispersing equipment for preparing the anti-algae anti-pollution flashover coating for insulating material coating according to claim 3 is characterized in that: The decentralized drive pipes (401) are in two groups, which are respectively arranged on both sides of the decentralized drive mechanism (403).

5. The dispersing equipment for preparing the anti-algae anti-pollution flashover coating for insulating material coating according to claim 4, characterized in that: The dispersion plates (402) on the two groups of dispersion drive pipes (401) are respectively arranged in a staggered manner in height.

6. The dispersing equipment for preparing the anti-algae anti-pollution flashover coating for insulating material coating according to claim 1, characterized in that: A plurality of corresponding material dispersing parts (4021) are arranged at the periphery of the dispersing disk (402), and between two adjacent material dispersing parts (4021), one is arranged upwards and the other is arranged downwards.

7. The dispersing equipment for preparing the anti-algae anti-pollution flashover coating for insulating material coating according to claim 1, characterized in that: The ultrasonic transducer (501) is connected to an ultrasonic generator (502) fixedly connected to the cover (3).

8. The dispersing equipment for preparing the anti-algae anti-pollution flashover coating for insulating material coating according to claim 1, characterized in that: The frame (2) comprises a base (201) and a supporting cylinder (202) fixedly connected to the base (201); the cylinder body of the supporting cylinder (202) is fixedly connected to the base (201); the piston column of the supporting cylinder (202) is fixedly connected to a corresponding crossbeam (203); and the crossbeam (203) is fixedly connected downward to a group of corresponding connecting cylinders (204); the storage barrel (1) is fixedly connected to the cylinder body of the supporting cylinder (202) via a corresponding connecting arm (10); and the sealing cover (3) is fixedly connected to the piston column of the connecting cylinder (204).

9. The dispersing equipment for preparing the anti-algae anti-pollution flashover coating for insulating material coating according to claim 8, characterized in that: The sealing cover (3) is fixed to the material storage barrel (1) by means of bolt locking.

10. The dispersing equipment for preparing the anti-algae anti-pollution flashover coating for insulating material coating according to claim 1, characterized in that: The bottom of the storage barrel (1) is externally connected to a discharge pipe (12) equipped with a discharge valve (11), and the sealing cover (3) is fixedly connected to a corresponding feed pipe (13).

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