High-speed intelligent rubber internal mixer
By introducing scraper parts, internal reflow grooves and heating components into the mixer, the problem of poor cutting and heating effects of raw materials in the mixer in the rotor gap is solved, and a more efficient melting and heating effect of rubber raw materials is achieved.
Patent Information
- Application Number
- CN202411794701.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-03-14
AI Technical Summary
During the working process of existing mixers, due to the gap between the rotor spiral blades, the raw materials cannot be fully contacted, resulting in poor cutting effect and low heating efficiency.
A rubber high-speed intelligent mixer is designed, using scraper parts, internal return grooves and heating components. The position adjustment drive components drive the scraper parts to move into the rotor gap, cutting and heating the materials, improving heating efficiency and cutting effect.
Through the movement of the scraper and the use of the heating components, the problem of poor cutting and heating effects of raw materials in the mixer in the gap can be effectively solved, and the melting efficiency and heating uniformity of the rubber raw materials can be improved.
Smart Images

Figure CN119610444A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of internal mixers, in particular to a rubber high-speed intelligent internal mixer. Background Art
[0002] Internal mixer is a device that mixes raw materials under high temperature and high pressure. It is mainly used for processing rubber, plastic, composite materials and other materials. During operation, the internal mixer usually drives the material to rotate at high speed in a closed high-pressure chamber through two relatively rotating rotors inside, so as to fully mix, plasticize and heat the material.
[0003] In the prior art, the internal mixer relies on two relatively moving rotors to drive the rubber raw materials to move and contact during production, and spiral blades for driving the rubber raw materials are installed on the outer circumference of the rotors. The spiral blades are driven to move by the high-speed rotation of the two rotors to drive the raw materials to move and mix. In this process, gaps will appear between the spiral blades of the two rotors during movement, and the raw materials inside the gaps cannot fully contact the spiral blades, which results in poor cutting effect of this part of the raw materials, resulting in a large volume of this part of the raw materials affecting the fusion efficiency, and as the rotors run at high speed, this results in a fast movement speed of the material between the two rotor gaps, and this part of the raw materials cannot fully contact the outer wall of the rotor and the inner wall of the internal mixer for heat conduction, resulting in poor heating efficiency.
[0004] In view of the above situation, in order to overcome the above technical problems, the present invention designs a rubber high-speed intelligent internal mixer. Summary of the invention
[0005] The purpose of the present invention is to provide a high-speed intelligent internal mixer for rubber, which relies on two relatively moving rotors to drive the rubber raw materials to move and contact during production, and spiral blades for driving the rubber raw materials are installed on the outer circumference of the rotors. The high rotation of the two rotors drives the spiral blades to move, driving the raw materials to move and mix. In this process, gaps will appear between the spiral blades of the two rotors during movement, and the raw materials inside the gaps cannot fully contact the spiral blades, which leads to the problem that the cutting effect of this part of the raw materials is poor. By providing a scraper, an internal reflux groove, and a heating component that heats the scraper through the internal reflux groove, the position adjustment drive component drives the scraper to move to the two rotors to cut and heat the material, thereby solving the problem of poor cutting effect and heating effect of this part of the raw materials in the gap.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A rubber high-speed intelligent internal mixer, comprising a base and an internal mixing chamber installed on the upper surface of the base, the upper surface of the internal mixing chamber is provided with an opening communicating with the interior, a material pressing piece is provided inside the opening, a lifting driving assembly for driving the material pressing piece to move up and down is installed on the upper surface of the base located above the material pressing piece, two rotors are rotatably installed inside the internal mixing chamber, a spiral blade is fixedly connected to the outer wall of the rotor, a rotor driver for driving the two rotors is installed on the upper surface of the base located outside the internal mixing chamber, and a heating assembly connected to the rotor and circulating heating the inside of the rotor is installed outside the base;
[0008] A position adjustment drive component is provided on the lower surface of the pressing piece, and an angle adjuster that can move toward the outer wall of the rotor to adjust the angle is installed on the lower side of the position adjustment drive component. A scraper is installed on the lower side of the angle adjuster, and an internal reflux groove connected to the heating component is opened inside the scraper. The position adjustment drive component drives the scraper to move to the gap between the two rotors to cut and heat the material. By providing a scraper, an internal reflux groove and a heating component that heats the scraper through the internal reflux groove, the position adjustment drive component drives the scraper to move to the two rotors to cut and heat the material. The internal reflux groove can heat the rubber raw material through the scraper to complete the heat conduction work, thereby improving the heating efficiency of the material around the scraper.
[0009] Preferably, the scraper is arranged at an angle, and one side surface of the scraper is provided with a first arc-shaped scraping blade for fitting the one side surface of the spiral blade, and the other side surface of the scraper is provided with a second arc-shaped scraping blade for fitting the other side surface of the spiral blade, the first arc-shaped scraping blade and the second arc-shaped scraping blade are respectively arranged to fit the outer walls of both sides of the spiral blade, the lower ends of the first arc-shaped scraping blade and the second arc-shaped scraping blade both extend to the corner where the bottom of the spiral blade is connected to the rotor, and the upper ends of the first arc-shaped scraping blade and the second arc-shaped scraping blade extend to the outer periphery of the spiral blade.
[0010] Preferably, the lower end of the scraper is arranged as a bottom scraper blade in contact with the outer wall of the rotor, and the bottom scraper blade fits the contour of the outer wall of the rotor.
[0011] Preferably, the heating assembly includes a heating box installed on the upper surface of the base, a medium for heat conduction is arranged inside the heating box, a heater for heating the medium is arranged inside the heating box, a circulating pump is installed outside the heating box, the input end of the circulating pump is connected with the interior of the heating box, the output end of the circulating pump is fixedly installed and connected with an output pipe, the circulating pump pumps the heat medium inside the heating box into the output pipe, enters the guide channel through the internal rotating joint, and heats the external raw materials through the rotor.
[0012] Preferably, an inner heat conduction cavity is opened in one end of the rotor, a flow guide channel is fixedly installed and extends from the inner center of the inner heat conduction cavity toward the opening of the inner heat conduction cavity, a plurality of connection ports are opened through one end of the flow guide channel toward the inner heat conduction cavity, an outer rotating joint is rotatably connected to one end of the rotor located at the opening of the inner heat conduction cavity, an inner rotating joint is fixedly installed inside the outer rotating joint, one end of the inner rotating joint is rotatably connected to the opening of the flow guide channel, the other end of the inner rotating joint is fixedly connected to the output pipe, a loop pipe is fixedly installed on the outer wall of the outer rotating joint, and the loop pipe is communicated with the inside of the heating box.
[0013] Preferably, an internal reflux groove is opened inside the scraper, and a first joint and a second joint connected to two ends of the internal reflux groove are fixedly installed outside the scraper, the first joint is connected to the output pipe through the second connecting pipe, and the second joint is connected to the inside of the heating box through the first connecting pipe.
[0014] Preferably, the internal reflow groove is opened inside the scraper along the corner.
[0015] Preferably, two cavities are formed inside and outside the inner rotating joint, the loop pipe is connected to the cavity outside the inner rotating joint, and the two cavities are connected to the inside of the guide channel and the external space respectively, forming a circulating flow heating loop to improve the heating efficiency of the material around the rotor.
[0016] Preferably, the position adjustment drive assembly includes an installation groove opened on the lower surface of the pressing piece, a movable bracket is movably installed inside the installation groove, a lifting electric push rod is fixedly installed inside the installation groove above the movable bracket, the output end of the lifting electric push rod is fixedly connected to the upper surface of the movable bracket, an electric slide rail is fixedly installed on the lower surface of the movable bracket, and the lower surface of the movable end of the electric slide rail is connected to the angle adjuster.
[0017] Preferably, the angle adjuster includes a fixed seat fixedly mounted on the lower surface of the moving end of the electric slide rail, a movable seat is arranged inside the fixed seat, the upper end of the movable seat is rotatably mounted inside the fixed seat through a rotating shaft, the lower end of the movable seat is fixedly connected to the upper ends of two scraping members, a first rotating seat is rotatably mounted inside the movable seat, an adjusting electric push rod is arranged on the upper side of the first rotating seat, the output end of the adjusting electric push rod is rotatably connected to the first rotating seat through a rotating shaft, the upper end of the adjusting electric push rod is rotatably connected to the second rotating seat through a rotating shaft, and the second rotating seat is fixedly mounted on the outer wall of the moving end of the electric slide rail.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. The electric slide rail drives the scraper to move axially along the outer wall of the rotor. When the scraper moves to both ends of the rotor, it can scrape the material at the connection between the rotor and the bearing to avoid solidification of the material at this location, thereby improving the smoothness of the rotor's rotation. The scraper can also move between the two rotors to cut the rubber material between the two rotors that is difficult to contact with the spiral blades, thereby reducing the volume of the raw material itself and improving the melting efficiency of the rubber.
[0020] 2. By heating the scraper with oil, the rubber raw material being cut can be heated, which improves the uniformity of the equipment's heating of the raw material and the heating efficiency of the equipment. At the same time, when scraping the material, the heated scraper contacts the solidified material to soften it, reducing the difficulty of scraping, improving the scraping effect, and reducing the resistance of the scraper during scraping.
[0021] 3. Adjust the output end of the electric push rod to drive the movable seat to rotate counterclockwise with the internal rotating shaft of the fixed seat as the center and adjust it to the first cleaning state. In this state, the inner scraper No. 1 is pushed toward the No. 1 rotor, so that the bottom scraping blade and the first arc-shaped scraping blade of the No. 1 scraper are respectively attached to the outer wall of the No. 1 rotor and the first side outer wall of the spiral blade, which can complete the cleaning of the outer wall of the No. 1 rotor and the outer wall of one side of the spiral blade; at this angle, the lifting electric push rod cooperates with the electric slide rail to adjust the height and position of the No. 1 scraper, and the second arc-shaped scraping blade of the No. 1 scraper is attached to the second side outer wall of the spiral blade, and the outer walls on both sides of the spiral blade are cleaned with the axial movement of the rotor, completing the self-cleaning work after processing, avoiding the accumulation and solidification of materials on the surface of the spiral blade, and improving the cleaning effect of the rotor and the spiral blade. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 It is a structural schematic diagram of the connection between the mixing chamber and the pressing piece of the present invention;
[0024] Figure 3 For the present invention Figure 2 The enlarged structural diagram at a in FIG.
[0025] Figure 4 It is a schematic diagram of the structure inside the mixing chamber of the present invention;
[0026] Figure 5 For the present invention Figure 4 The enlarged structural diagram at b in FIG.
[0027] Figure 6 It is a structural schematic diagram of the material pressing piece of the present invention;
[0028] Figure 7 For the present invention Figure 6The schematic diagram of the structure at c is enlarged;
[0029] Figure 8 It is a structural schematic diagram of the heating assembly of the present invention;
[0030] Fig. 9 It is a schematic diagram of the rotor structure from top view of the present invention;
[0031] Fig.10 For the present invention Fig. 9 Schematic diagram of the cross-section structure at dd in the middle;
[0032] Fig.11 It is a schematic diagram of the internal structure of the scraping member of the present invention.
[0033] In the figure: 1, base; 2, mixing chamber; 3, opening; 4, pressing piece; 5, lifting drive assembly; 6, rotor driver; 61, rotor; 62, spiral blade; 63, inner heat conduction cavity; 64, flow guide channel; 65, connection port; 7, scraper; 71, first arc scraper blade; 72, second arc scraper blade; 73, bottom scraper blade; 74, internal reflux groove; 75, first joint; 76, second joint; 77, first connecting pipe; 7 8. Second connecting pipe; 8. Angle adjuster; 81. Fixed seat; 82. Movable seat; 83. First rotating seat; 84. Adjusting electric push rod; 85. Second rotating seat; 9. Position adjustment drive assembly; 91. Mounting slot; 92. Movable bracket; 93. Electric slide rail; 94. Lifting electric push rod; 10. Heating assembly; 11. Heating box; 12. Circulation pump; 13. Output pipe; 14. External rotating joint; 141. Internal rotating joint; 142. Loop pipe. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] See also Figures 1 to 11 The present invention provides a rubber high-speed intelligent internal mixer, and the technical solution is as follows:
[0036] A rubber high-speed intelligent internal mixer comprises a base 1 and a mixing chamber 2 installed on the upper surface of the base 1. An opening 3 communicating with the interior is provided on the upper surface of the mixing chamber 2. Raw materials can be added to the mixing chamber 2 at the opening 3, and the processed materials can be taken out. A pressing piece 4 is provided inside the opening 3. A lifting drive assembly 5 for driving the pressing piece 4 to lift and lower is installed on the upper surface of the base 1 above the pressing piece 4. The lifting drive assembly 5 can drive the pressing piece 4 to lift and lower, and then move to the opening 3 to complete the pressing and sealing of the opening 3. Two rotors 61 are rotatably installed inside the mixing chamber 2. The outer wall of the rotor 61 is fixedly connected with a spiral blade 62. A rotor driver 6 for driving the two rotors 61 is installed on the upper surface of the base 1 outside the mixing chamber 2. The rotor driver 6 can simultaneously drive the two rotors 61 to move relative to each other during work, and drive the material to move for cutting and fusing. A heating assembly 10 connected to the rotor 61 and circulating heating the inside of the rotor 61 is installed on the outside of the base 1.
[0037] A position adjustment driving component 9 is provided on the lower surface of the pressing piece 4, and an angle adjuster 8 that can move toward the outer wall of the rotor 61 to adjust the angle is installed on the lower side of the position adjustment driving component 9. A scraper 7 is installed on the lower side of the angle adjuster 8. During operation, the angle adjuster 8 can drive the scraper 7 to move and adjust the angle, and adjust the scraper 7 to fit on the rotor 61 and the spiral leaf 62. The position adjustment driving component 9 drives the scraper 7 to fit the rotor 61 and the spiral leaf 62 to complete the axial movement of the rotor 61 to scrape the raw materials adhered to the outer wall of the rotor 61 and the spiral leaf 62. The scraper 7 is provided with an internal reflux groove 74 connected to the heating component 10 inside. The position adjustment driving component 9 drives the scraper 7 to move between the two rotors 61 to cut and heat the material.
[0038] As an embodiment of the present invention, refer to Figure 2 and Figure 3 The position adjustment driving assembly 9 includes a mounting groove 91 provided on the lower surface of the pressing member 4, a movable bracket 92 is movably installed inside the mounting groove 91, and a guide block is fixedly connected to the outer wall of the movable bracket 92, and the guide block is slidably installed inside the guide groove provided on the inner wall of the mounting groove 91 to stably guide the lifting and lowering movement of the movable bracket 92. A lifting electric push rod 94 is fixedly installed inside the mounting groove 91 above the movable bracket 92, and the lifting electric push rod 94 can drive the height of the scraper 7 to adjust the height, and can be flexibly adjusted when scraping the surfaces on both sides of the spiral blade 62, and the scraper 7 is moved and stored inside the mounting groove 91 in the discharging and feeding state to avoid affecting the feeding and discharging, the output end of the lifting electric push rod 94 is fixedly connected to the upper surface of the movable bracket 92, and an electric slide rail 93 is fixedly installed on the lower surface of the movable bracket 92, and the lower surface of the moving end of the electric slide rail 93 is connected to the angle adjuster 8, and the electric slide rail 93 can drive the moving end and the angle adjuster 8 to move in the axial direction of the rotor 61.
[0039] As an embodiment of the present invention, refer to Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 The angle adjuster 8 includes a fixed seat 81 fixedly mounted on the lower surface of the moving end of the electric slide rail 93, a movable seat 82 is arranged inside the fixed seat 81, the upper end of the movable seat 82 is rotatably mounted inside the fixed seat 81 through a rotating shaft, the lower end of the movable seat 82 is fixedly connected to the upper ends of the two scraping members 7, a first rotating seat 83 is rotatably mounted inside the movable seat 82, an adjusting electric push rod 84 is arranged on the upper side of the first rotating seat 83, the output end of the adjusting electric push rod 84 is rotatably connected to the first rotating seat 83 through a rotating shaft, the upper end of the adjusting electric push rod 84 is rotatably connected to the second rotating seat 85 through a rotating shaft, and the second rotating seat 85 is fixedly mounted on the electric slide rail 93. The outer wall of the movable end of the movable slide rail 93 is adjusted to work by the electric push rod 84, which can drive the movable seat 82 to rotate clockwise with the internal rotating shaft of the fixed seat 81 as the center; the inner scraper 7 No. 1 is pushed toward the rotor 61, so that the bottom scraper blade 73 of the scraper 7 and the first arc-shaped scraper blade 71 are respectively attached to the outer wall of the rotor 61 and the first side outer wall of the spiral leaf 62. At the angle of this mode, the lifting electric push rod 94 cooperates with the electric slide rail 93 to adjust the height and position of the scraper 7 No. 1, and the second arc-shaped scraper blade 72 of the scraper 7 is attached to the second side outer wall of the spiral leaf 62.
[0040] By adjusting the extension of the output end of the electric push rod 84, the movable seat 82 can be driven to rotate counterclockwise with the internal rotating shaft of the fixed seat 81 as the center, and then the outer No. 2 scraper 7 can be pushed toward the No. 2 rotor 61, so that the bottom scraping blade 73 of the No. 2 scraper 7 and the first arc-shaped scraping blade 71 are respectively attached to the outer wall of the No. 2 rotor 61 and the outer wall of the spiral leaf 62, thereby entering the second state of the cleaning mode. When the No. 2 rotor 61 is cleaned, the height and position of the No. 2 scraper 7 can be adjusted by lifting the electric push rod 94 in cooperation with the electric slide rail 93, so that the second arc-shaped scraping blade 72 of the No. 2 scraper 7 is attached to the second side outer wall of the spiral leaf 62, and the outer walls on both sides of the spiral leaf 62 can be cleaned as the rotor 61 moves axially.
[0041] As an embodiment of the present invention, refer to Figure 3 and Figure 5One side surface of the scraper 7 is provided with a first arc-shaped scraper blade 71 for fitting the surface of one side of the spiral leaf 62, and the other side surface of the scraper 7 is provided with a second arc-shaped scraper blade 72 for fitting the surface of the other side of the spiral leaf 62. The first arc-shaped scraper blade 71 and the second arc-shaped scraper blade 72 are respectively set to a shape that fits the outer walls on both sides of the spiral leaf 62, and can completely fit the outer wall of the regular spiral leaf 62. The lower ends of the first arc-shaped scraper blade 71 and the second arc-shaped scraper blade 72 both extend to the corner where the bottom of the spiral leaf 62 is connected to the rotor 61. In this way, when the second arc-shaped scraper blade 72 moves along the second side outer wall of the spiral leaf 62 as a path, the material adhered to the second side outer wall of the spiral leaf 62 can be completely scraped off. In order to improve the scraping effect, the upper ends of the first arc-shaped scraping blade 71 and the second arc-shaped scraping blade 72 extend to the outer periphery of the spiral leaf 62. Such an arrangement can completely scrape off the material adhered to the first side outer wall of the spiral leaf 62 when the first arc-shaped scraping blade 71 moves along the first side outer wall of the spiral leaf 62 as a path. The two scraping members 7 are mirror-imaged and correspond to the two rotors 61 respectively. The two scraping members 7 clean the two rotors 61 respectively. The lower end of the scraping member 7 is arranged as a bottom scraping blade 73 in contact with the outer wall of the rotor 61. The bottom scraping blade 73 fits the outer wall contour of the rotor 61. The bottom scraping blade 73 is provided with a groove that fits the outer wall of the rotor 61 and can completely fit on the outer wall of the rotor 61.
[0042] As an embodiment of the present invention, refer to Figure 3 , Figure 8 , Fig. 9 and Fig.10The heating assembly 10 includes a heating box 11 installed on the upper surface of the base 1. A medium for heat conduction is arranged inside the heating box 11, and the medium is oil. A heater for heating the medium is arranged inside the heating box 11. The heater heats the oil inside the heating box 11. A circulating pump 12 is installed outside the heating box 11. The input end of the circulating pump 12 is connected to the inside of the heating box 11. The output end of the circulating pump 12 is fixedly installed and connected to an output pipe 13. The circulating pump 12 transports the heated oil to the inside of the output pipe 13. An inner heat conduction cavity 63 is opened inside the rotor 61 at one end thereof. A guide channel 64 is fixedly installed at the center of the inner heat conduction cavity 63 and extends toward the opening of the inner heat conduction cavity 63. A plurality of connection ports 65 are opened through one end of the guide channel 64 toward the inside of the inner heat conduction cavity 63. An end of the rotor 61 located at the opening of the inner heat conduction cavity 63 is rotatably connected to an external rotating joint 14, which can guide the oil inside the guide channel 64 to the inside of the loop pipe 142 during the rotation of the rotor 61. An inner rotating joint 141 is fixedly installed inside 14, and the output pipe 13 transports the oil to the inside of the guide channel 64 through the inner rotating joint 141, and flows to the inner heat conduction cavity 63 outside the guide channel 64 through several connecting ports 65 of the guide channel 64. As the oil passes through the inner heat conduction cavity 63, the rotor 61 itself can be heated, and then the material on the outer wall of the rotor 61 is heated to ensure the heating efficiency and uniformity of the material when the rotor 61 rotates at a high speed. One end of the inner rotating joint 141 is rotatably connected to the opening part of the guide channel 64, so that the oil can be transported to the inside of the guide channel 64 during the rotation of the rotor 61. The other end of the inner rotating joint 141 is fixedly connected to the output pipe 13. A loop pipe 142 is fixedly installed on the outer wall of the outer rotating joint 14. The loop pipe 142 is connected to the inside of the heating box 11. The loop pipe 142 can circulate the oil to the inside of the heating box 11. Two cavities are formed inside and outside the inner rotating joint 141, and the loop pipe 142 is connected to the cavity outside the inner rotating joint 141.
[0043] As an embodiment of the present invention, refer to Figure 8 and Fig.11 An internal reflux groove 74 is provided inside the scraper 7, and a first joint 75 and a second joint 76 connected to both ends of the internal reflux groove 74 are fixedly installed outside the scraper 7. The first joint 75 is connected to the output pipe 13 through a second connecting pipe 78, and the second joint 76 is connected to the inside of the heating box 11 through a first connecting pipe 77. The second connecting pipe 78 is connected to the output pipe 13, which can guide the hot oil inside the output pipe 13 to the first joint 75 and the internal reflux groove 74 to heat the scraper 7. The second joint 76 guides the hot oil to the first connecting pipe 77 and the inside of the heating box 11 to complete the oil flow circulation.
[0044] As an embodiment of the present invention, refer to Fig.11The internal reflux groove 74 is opened along the corner inside the scraper 7, and the internal reflux groove 74 is opened along the corner of the scraper 7, so that the internal reflux groove 74 is closer to the first arc scraper blade 71, the second arc scraper blade 72 and the bottom scraper blade 73, and the heat can be preferentially conducted to the first arc scraper blade 71, the second arc scraper blade 72 and the bottom scraper blade 73, so that the temperature of this part is the highest, which is more conducive to softening and cutting the rubber raw material.
[0045] Working principle:
[0046] During use, by adjusting the output end of the electric push rod 84 to contract, the movable seat 82 can be driven to rotate clockwise with the internal rotating shaft of the fixed seat 81 as the center; then the inner scraper 7 No. 1 can be pushed toward the rotor 61, so that the bottom scraper blade 73 of the scraper 7 and the first arc scraper blade 71 are respectively attached to the outer wall of the rotor 61 and the first side outer wall of the spiral leaf 62, thereby entering the first state of the cleaning mode; in the first state, the height and position of the scraper 7 No. 1 can be adjusted by the lifting electric push rod 94 and the electric slide rail 93, and the second arc scraper blade 72 of the scraper 7 No. 1 can be attached to the second side outer wall of the spiral leaf 62. With the axial movement of the rotor 61, the outer walls on both sides of the spiral leaf 62 can be cleaned to avoid the adhesion and solidification of materials;
[0047] When the electric slide rail 93 drives the scraper 7 to move axially along the outer wall of the rotor 61 to the two ends of the rotor 61, the material at the connection between the rotor and the bearing is scraped to prevent the material in this area from solidifying; when the material is in the cutting state, the scraper 7 can move between the two rotors 61 to cut the rubber material between the two rotors 61 that is difficult to contact with the spiral blades 62.
[0048] A heater for heating the medium is arranged inside the heating box 11. The heater heats the oil inside the heating box 11. The circulating pump 12 transports the heated oil to the inside of the output pipe 13. The output pipe 13 transports the oil to the inside of the guide channel 64 through the inner rotating joint 141. The oil flows to the inner heat conduction cavity 63 outside the guide channel 64 through several connecting ports 65 of the guide channel 64. As the oil passes through the inner heat conduction cavity 63, the rotor 61 itself can be heated, and then the material on the outer wall of the rotor 61 can be heated to increase the heating speed of the material. After the heating is completed, the outer rotating joint can realize the rotation of the rotor 61 to guide the oil inside the guide channel 64 to the loop pipe 142 and the inside of the heating box 11, thereby completing the oil circulation.
[0049] The second connecting pipe 78 is connected to the output pipe 13, and can guide the hot oil inside the output pipe 13 to the first joint 75 and the internal reflux groove 74. The scraper 7 itself is heated by the oil, and the rubber raw material can be heated during the cutting process, thereby improving the uniformity of the equipment's heating of the raw material and the heating efficiency of the equipment. At the same time, when scraping the material, the heated scraper 7 contacts the solidified material to soften it, reducing the difficulty of scraping and improving the scraping effect.
[0050] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. Rubber high-speed intelligent internal mixer, characterized by: The invention comprises a base (1) and a mixing chamber (2) mounted on the upper surface of the base (1); the upper surface of the mixing chamber (2) is provided with an opening (3) communicating with the interior; a material pressing piece (4) is arranged inside the opening (3); a lifting driving assembly (5) for driving the material pressing piece (4) to move upward and downward is mounted on the upper surface of the base (1) located above the material pressing piece (4); two rotors (61) are rotatably mounted inside the mixing chamber (2); spiral blades (62) are fixedly connected to the outer wall of the rotor (61); a rotor driver (6) for driving the two rotors (61) is mounted on the upper surface of the base (1) located outside the mixing chamber (2); and a heating assembly (10) connected to the rotor (61) and circulating heating the inside of the rotor (61) is mounted outside the base (1); A position adjustment drive assembly (9) is provided on the lower surface of the material pressing member (4); an angle adjuster (8) which can be moved toward the outer wall of the rotor (61) to adjust the angle is installed on the lower side of the position adjustment drive assembly (9); a scraper (7) is installed on the lower side of the angle adjuster (8); an internal reflux groove (74) connected to the heating assembly (10) is provided inside the scraper (7); the position adjustment drive assembly (9) drives the scraper (7) to move between the two rotors (61) to cut and heat the material.
2. The rubber high-speed intelligent internal mixer according to claim 1, characterized in that: The scraper (7) is arranged obliquely, and one side surface of the scraper (7) is provided with a first arc-shaped scraper blade (71) for fitting with one side surface of the spiral leaf (62), and the other side surface of the scraper (7) is provided with a second arc-shaped scraper blade (72) for fitting with the other side surface of the spiral leaf (62). The first arc-shaped scraper blade (71) and the second arc-shaped scraper blade (72) are respectively arranged in a shape fitting with the outer walls of both sides of the spiral leaf (62). The lower ends of the first arc-shaped scraper blade (71) and the second arc-shaped scraper blade (72) both extend to the corner portion where the bottom of the spiral leaf (62) and the rotor (61) are connected, and the upper ends of the first arc-shaped scraper blade (71) and the second arc-shaped scraper blade (72) extend to the outer periphery of the spiral leaf (62).
3. The rubber high-speed intelligent internal mixer according to claim 2, characterized in that: The lower end of the scraping member (7) is provided with a bottom scraping blade (73) in contact with the outer wall of the rotor (61), and the bottom scraping blade (73) is in close contact with the outer wall contour of the rotor (61).
4. The rubber high-speed intelligent internal mixer according to claim 3, characterized in that: The heating assembly (10) comprises a heating box (11) mounted on the upper surface of the base (1); a medium for heat conduction is arranged inside the heating box (11); a heater for heating the medium is arranged inside the heating box (11); a circulation pump (12) is installed outside the heating box (11); an input end of the circulation pump (12) is connected to the inside of the heating box (11); and an output end of the circulation pump (12) is fixedly mounted and connected to an output pipe (13).
5. The rubber high-speed intelligent internal mixer according to claim 4, characterized in that: An inner heat conduction cavity (63) is provided at one end of the rotor (61) toward the inside thereof, a flow guide channel (64) is fixedly installed at the center of the inner heat conduction cavity (63) and extends toward the opening of the inner heat conduction cavity (63), and a plurality of connection ports (65) are provided through one end of the flow guide channel (64) facing the inside of the inner heat conduction cavity (63), an outer rotating joint (14) is rotatably connected to one end of the rotor (61) located at the opening of the inner heat conduction cavity (63), an inner rotating joint (141) is fixedly installed inside the outer rotating joint (14), one end of the inner rotating joint (141) is rotatably connected to the opening of the flow guide channel (64), the other end of the inner rotating joint (141) is fixedly connected to the output pipe (13), a return pipe (142) is fixedly installed on the outer wall of the outer rotating joint (14), and the return pipe (142) is communicated with the inside of the heating box (11).
6. The rubber high-speed intelligent internal mixer according to claim 5, characterized in that: An internal reflux groove (74) is provided inside the scraper (7), and a first joint (75) and a second joint (76) connected to two ends of the internal reflux groove (74) are fixedly installed outside the scraper (7), the first joint (75) is connected to the output pipe (13) through a second connecting pipe (78), and the second joint (76) is connected to the inside of the heating box (11) through a first connecting pipe (77).
7. The rubber high-speed intelligent internal mixer according to claim 6, characterized in that: The internal reflow groove (74) is opened inside the scraper (7) along the corner.
8. The rubber high-speed intelligent internal mixer according to claim 5, characterized in that: Two cavities are formed inside and outside the inner rotating joint (141), and the loop pipe (142) is in communication with the cavity outside the inner rotating joint (141).
9. The rubber high-speed intelligent internal mixer according to claim 1, characterized in that: The position adjustment drive assembly (9) comprises a mounting groove (91) provided on the lower surface of the pressing piece (4); a movable bracket (92) is movably mounted inside the mounting groove (91); a lifting electric push rod (94) is fixedly mounted above the movable bracket (92) inside the mounting groove (91); an output end of the lifting electric push rod (94) is fixedly connected to the upper surface of the movable bracket (92); an electric slide rail (93) is fixedly mounted on the lower surface of the movable bracket (92); and the lower surface of the movable end of the electric slide rail (93) is connected to the angle adjuster (8).
10. The rubber high-speed intelligent internal mixer according to claim 9, characterized in that: The angle adjuster (8) comprises a fixed seat (81) fixedly mounted on the lower surface of the movable end of the electric slide rail (93); a movable seat (82) is arranged inside the fixed seat (81); the upper end of the movable seat (82) is rotatably mounted inside the fixed seat (81) via a rotating shaft; the lower end of the movable seat (82) is fixedly connected to the upper ends of two scraping members (7); a first rotating seat (83) is rotatably mounted inside the movable seat (82); an adjusting electric push rod (84) is arranged on the upper side of the first rotating seat (83); the output end of the adjusting electric push rod (84) is rotatably connected to the first rotating seat (83) via a rotating shaft; the upper end of the adjusting electric push rod (84) is rotatably connected to a second rotating seat (85) via a rotating shaft; the second rotating seat (85) is fixedly mounted on the outer wall of the movable end of the electric slide rail (93).