Online tunnel type bubble removing machine with conveying basket

Abstract

The invention relates to the technical field of bubble removing machines, in particular to an online tunnel type bubble removing machine with a conveying basket, and mainly solves the technical problems that a product is easily affected by vacuum and pressure of a manipulator to be damaged and the conveying efficiency is low in the bubble removing machine. The bubble removing machine comprises a rack, a feeding conveying mechanism, a feeding basket tool mechanism, a bubble removing tank body mechanism and a discharging basket tool mechanism, the feeding conveying mechanism comprises a conveying assembly, the feeding basket tool mechanism comprises a first basket tool assembly, and the bubble removing tank body mechanism comprises a tank body, a front-back conveying assembly, a second basket tool assembly and sliding assemblies located on the two sides of the tank body. The discharging basket mechanism comprises a third basket assembly. According to the bubble removing machine, a mechanical arm is not needed in the whole feeding and discharging process, the situation that products are damaged by vacuum adsorption and pressure in the mechanical arm carrying process can be effectively avoided, meanwhile, compared with mechanical arm transferring, direct conveying is higher in efficiency, the splitting process of carriers such as a material disc is omitted, and therefore the conveying efficiency can be greatly improved.

Description

Technical Field

[0001] The invention relates to the technical field of debubble machines, and in particular to an online tunnel debubble machine with a transmission basket. Background Art

[0002] During the production process of the display screen, it has to go through multiple bonding processes, which will produce bubbles between the media. At this time, a debubbling machine is needed to eliminate the bubbles through high temperature and high pressure.

[0003] In existing automated production, online defoaming machines are mainly divided into two types: drawer type and tank type. Drawer type defoaming machines are generally composed of a single or multiple drawer-shaped cavity. The incoming materials from the upstream equipment are spread flat in each drawer by a robot. After the drawer is closed, it is heated and pressurized to defoam. After the defoaming is completed, the robot takes the materials from the drawer in turn and transports them to the downstream equipment. Tank-type debubbling machines are divided into multi-tank type and tunnel type; the multi-tank debubbling machine uses multiple single-sided door tanks arranged horizontally, and each tank is equipped with multiple layers of pallets. The pulling robot moves back and forth between the tanks to grab the pallets, and each layer of pallets is extended and retracted. The loading and unloading robot then moves the products in and out to achieve the automatic loading and unloading function of the debubbling machine; the tunnel-type debubbling machine is usually a single double-sided door tank, with a material tray as the product carrier. Multiple material trays are stacked to form a material tray group, and a roller is used as a transmission tool to transmit the entire stack of material trays. After the material tray enters the tank from one side, the door is closed for heating and pressurization to debubble. After the process is completed, the door is opened and flows out from the other side, but the loading and unloading of the material tray still needs to be achieved by a robot.

[0004] It can be seen that whether it is a drawer-type defoaming machine or a tank-type defoaming machine, loading and unloading of materials need to rely on the robot to grab and move the products, which is easy to cause damage to the products due to vacuum adsorption and pressure. In response to the increasingly high rhythm requirements of automated production, it is easy to be restricted by the robot's handling process, thereby affecting the operating efficiency of the entire production line. Summary of the invention

[0005] In order to overcome the technical defects of the existing debubbling machines, that is, the products are easily damaged by the vacuum and pressure of the robot and the transmission efficiency is low, the present invention provides an online tunnel debubbling machine with a transmission basket.

[0006] The online tunnel defoamer provided by the present invention includes: frame; A material feeding transmission mechanism, comprising a transmission component mounted on the frame, wherein the transmission component is formed with a horizontally arranged and forwardly transmitting transmission surface, and the transmission surface is used to dock with incoming materials from the previous process; A loading basket mechanism, comprising a first basket assembly adjacent to the front side of the loading transmission mechanism, the first basket assembly comprising multiple layers of first conveying structures distributed in the vertical direction, the first conveying structure forming a first conveying surface arranged horizontally and conveying forward, the first basket assembly being mounted on the frame and being driven to be vertically lifted and lowered so that each layer of the first conveying surface can be in contact with the transmission surface; A defoaming tank body mechanism, comprising a tank body fixed on the frame, the axis of the tank body being arranged front to back and a front and rear transmission assembly being provided at the inner bottom of the tank body, a second basket assembly being supported on the front and rear transmission assembly, the second basket assembly comprising a plurality of second conveying structures distributed in a vertical direction, the second conveying structure forming a second conveying surface arranged horizontally and conveying forward, a sliding assembly being provided on both the front and rear sides of the tank body, the sliding assembly comprising a slider and a transition transmission structure and a door body mounted on the slider, the transition transmission structure and the door body being distributed in a left-right direction, the slider being mounted on the frame and being driven to move in a left-right direction so that the transition transmission structure docks with the front and rear transmission assemblies or the door body is closed to the corresponding port of the tank body, and when the transition transmission structure located at the rear side docks with the front and rear transmission assemblies, the second conveying surface can be arranged adjacent to the front side of the first conveying surface in a one-to-one corresponding manner; The unloading basket mechanism comprises a third basket assembly located at the front side of the defoaming tank mechanism and installed on the frame, the third basket assembly comprises multiple layers of third conveying structures distributed in the vertical direction, the third conveying structure forms a third conveying surface arranged horizontally and conveying forward, and when the transitional conveying structure located at the front side docks with the front and rear conveying assemblies, the second conveying surface can be adjacent to the rear side of the third conveying surface in a one-to-one correspondence.

[0007] Optionally, the loading and conveying mechanism further includes a first material stopping assembly, which includes a stopper located at the front end of the conveying assembly, wherein the stopper is mounted on the frame and is driven to be vertically raised and lowered to extend above the conveying surface or to be retracted below the conveying surface.

[0008] Optionally, the feeding and conveying mechanism further includes a material-forming assembly, which includes two groups of clamps respectively located on the left and right sides of the conveying assembly, and both groups of clamps are mounted on the frame and can be driven to move closer to or away from each other.

[0009] Optionally, the transmission component includes a plurality of transmission shafts, each of which is arranged left and right and rotatably mounted on the frame, a plurality of transmission wheels are evenly distributed on the transmission shafts, and the transmission wheels of all transmission shafts are flush to form the transmission surface. The transmission component also includes a driving shaft arranged front and back, the driving shaft is rotatably mounted on the frame and is connected to a driving member, and the driving shaft is connected to all transmission shafts through a magnetic wheel group.

[0010] Optionally, the loading basket mechanism also includes a second material blocking assembly, which includes a loading baffle located at the front end of the first basket assembly, and the loading baffle is installed on the frame and is driven to move left and right to block the front of the first conveying surface or to leave the front of the first conveying surface.

[0011] Optionally, the defoaming tank mechanism also includes a guide assembly for guiding the second basket assembly to move only forward and backward, the guide assembly includes a first guide wheel group and a second guide wheel group, the first guide wheel group is provided with two sets and is respectively located at the left and right ends of the front and rear transmission assembly, and the second guide wheel group is provided with two sets and is respectively located at the left and right ends of the transition transmission structure.

[0012] Optionally, the unloading basket mechanism also includes a third material blocking assembly, and the third material blocking assembly includes a unloading baffle located at the front end of the third basket assembly, and the unloading baffle is installed on the frame and is driven to move left and right to block the front of the third conveying surface or to leave the front of the third conveying surface.

[0013] Optionally, the third basket assembly is driven to be able to rise and fall vertically.

[0014] Optionally, the first conveying structure, the second conveying structure and the third conveying structure are all magnetic conveying structures, the magnetic conveying structure includes a plurality of conveying shafts, each of which is arranged left and right and rotatably mounted on a corresponding basket assembly, a plurality of conveying wheels are evenly distributed on the conveying shafts, and the conveying wheels of all conveying shafts are flush to form a corresponding conveying surface, the magnetic conveying structure also includes a transmission shaft arranged front and back, the transmission shaft is rotatably mounted on the corresponding basket assembly and is connected to a power part, and the transmission shaft is connected to all conveying shafts through a magnetic wheel group.

[0015] Optionally, the frame includes a relatively fixed transmission bracket, a loading basket bracket, a tank bracket, a sliding bracket and a unloading basket bracket.

[0016] The technical solution provided by the present invention has the following advantages compared with the prior art: The online tunnel debubbling machine with its own transmission basket provided by the present invention can sequentially transmit the incoming materials from the previous process to the multi-layer first conveying structure of the first basket component through the lifting of the first basket component, and the second basket component can dock with the first basket component under the cooperation of the front and rear transmission components and the rear transition transmission structure, so as to directly convey the products in the multi-layer first conveying structure to the multi-layer second conveying structure of the second basket component for debubbling. After the debubbling is completed, the second basket component can dock with the third basket component under the cooperation of the front and rear transmission components and the front transition transmission structure, so as to directly convey the products in the multi-layer second conveying structure to the multi-layer third conveying structure of the third basket component to complete the discharging. The debubbling machine does not need to use a manipulator for the whole process of loading and unloading, and can effectively avoid the damage to the product caused by vacuum adsorption and pressure during the handling of the manipulator. At the same time, direct transmission is more efficient than manipulator transportation, and it also saves the process of splitting carriers such as trays, so it can greatly improve the transmission efficiency, which is particularly suitable for the field of debubbling of large-sized products. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and, together with the description, serve to explain the principles of the invention.

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 A schematic diagram showing the structure of a defoaming machine in an embodiment of the present invention; Figure 2 A schematic diagram showing the structure of a feeding and conveying mechanism in an embodiment of the present invention; Figure 3 A schematic diagram showing the structure of a loading basket mechanism according to an embodiment of the present invention; Figure 4 A schematic diagram showing the structure of a first basket assembly in an embodiment of the present invention; Figure 5 A schematic diagram showing the structure of a defoaming tank assembly according to an embodiment of the present invention; Figure 6 A schematic diagram showing the internal structure of the tank body according to an embodiment of the present invention; Figure 7 A schematic structural diagram of a material unloading basket mechanism in an embodiment of the present invention is shown.

[0020] In the figure: 1. Frame; 11. Transmission bracket; 12. Feeding basket bracket; 13. Tank bracket; 14. Sliding bracket; 15. Unloading basket bracket; 2. Feeding transmission mechanism; 21. Transmission assembly; 211. Transmission shaft; 212. Transmission wheel; 213. Driving shaft; 214. Driving member; 22. First material blocking assembly; 221. Mounting bar; 222. Stop rod; 223. Stop block; 224. Lifting cylinder; 23. Whole material assembly; 231. Mounting rod; 232. Clamp rod; 233. Clamp block; 234. Motor synchronous belt pair; 3. Feeding basket mechanism; 31. First basket assembly; 311. First conveying structure; 32. Second material blocking assembly; 32 1. Loading baffle; 322. Driving cylinder; 33. Slide rail; 34. Sliding frame; 35. Screw pair; 4. Defoaming tank body mechanism; 41. Tank body; 42. Front and rear transmission components; 43. Second basket assembly; 431. Second conveying structure; 44. Sliding assembly; 441. Sliding block; 442. Transition transmission structure; 443. Door body; 45. Guide assembly; 451. First guide wheel group; 452. Second guide wheel group; 5. Unloading basket mechanism; 51. Third basket assembly; 511. Third conveying structure; 52. Third material blocking assembly; 521. Unloading baffle; 61. Conveying shaft; 62. Conveying wheel; 63. Transmission shaft; 64. Power parts. DETAILED DESCRIPTION

[0021] In order to more clearly understand the above-mentioned objectives, features and advantages of the present invention, the scheme of the present invention will be further described below. It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict.

[0022] In the description, it should be noted that the terms "first" and "second" are only used for descriptive purposes and should not be understood as indicating or implying relative importance. It should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two elements. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein; it is obvious that the embodiments in the specification are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] Combine the following Figures 1 to 7 The specific embodiments of the present invention are described in detail.

[0025] The present embodiment provides an online tunnel type defoaming machine with a built-in transmission basket, comprising a frame 1, a feeding transmission mechanism 2, a feeding basket mechanism 3, a defoaming tank mechanism 4 and a unloading basket mechanism 5.

[0026] Among them, the rack 1 is mainly used to provide hardware support for other components.

[0027] Specifically, the frame 1 of this embodiment includes a relatively fixed transmission bracket 11, a loading basket bracket 12, a tank bracket 13, a sliding bracket 14 and a discharging basket bracket 15. The transmission bracket 11 is used to install the loading transmission mechanism 2, the loading basket bracket 12 is used to install the loading basket mechanism 3, the tank bracket 13 and the sliding bracket 14 are used to install the defoaming tank mechanism 4, and the discharging basket bracket 15 is used to install the discharging basket mechanism 5.

[0028] It is easy to understand that the transmission bracket 11, the loading basket bracket 12, the tank bracket 13, the sliding bracket 14 and the unloading basket bracket 15 can be formed as one piece, or can be connected through other components, or can all be independently installed and relatively fixed.

[0029] The feeding transmission mechanism 2 includes a transmission component 21 installed on the frame 1. The transmission component 21 is formed with a horizontally arranged and forwardly transmitting transmission surface, and the transmission surface is used to dock the incoming material from the upper process. When working, the upper process places a single-layer product on the transmission surface, and the transmission component 21 transmits the product forward.

[0030] Specifically, the transmission assembly 21 of this embodiment includes a plurality of transmission shafts 211, each of which is arranged left and right and rotatably mounted on the frame 1, and a plurality of transmission wheels 212 are evenly distributed on the transmission shaft 211, and the transmission wheels 212 of all transmission shafts 211 are flush to form a transmission surface, and the transmission assembly 21 also includes a driving shaft 213 arranged front and back, the driving shaft 213 is rotatably mounted on the frame 1 and connected with a driving member 214, and the driving shaft 213 is connected to all the transmission shafts 211 through a magnetic wheel group transmission. When in action, the driving member 214 drives the driving shaft 213 to rotate, the driving shaft 213 drives all the transmission shafts 211 to rotate through the magnetic wheel group, and the transmission shaft 211 drives the transmission wheel 212 to rotate, so that the transmission surface has the power to transport forward.

[0031] It is easy to understand that the so-called flush means that the top ends of all the transmission wheels 212 are in the same horizontal plane. When the product is placed on the transmission component 21, it can be horizontally supported on all the transmission wheels 212, thus forming the transmission surface.

[0032] Furthermore, the feeding transmission mechanism 2 of the present embodiment further includes a first material stopper assembly 22, which includes a stopper located at the front end of the transmission assembly 21, and the stopper assembly is mounted on the frame 1 and can be driven to vertically rise and fall to extend above the transmission surface or retract below the transmission surface. The stopper assembly can block the forward transmission of the product to perform front-end limit positioning of the product's conveying stroke on the transmission assembly 21, thereby preventing the product from overextending from the transmission assembly 21 due to a transmission failure of the transmission assembly 21, causing damage to the product or equipment, and other accidents.

[0033] Specifically, the blocking member of this embodiment includes a left-right mounted bar 221, on which a plurality of blocking rods 222 are spaced apart in the left-right direction, and a blocking block 223 is fixed on the top of the blocking rod 222. A lifting cylinder 224 is mounted on the transmission bracket 11, and the free end of the piston rod of the lifting cylinder 224 faces upward and is connected to the mounting bar 221. When in operation, the lifting cylinder 224 drives the mounting bar 221 and all the blocking rods 222 and blocking blocks 223 thereon to rise and fall synchronously, so that the blocking blocks 223 extend outward above the transmission surface to block the product or retract under the transmission surface to avoid the product from being transmitted forward to the loading basket mechanism 3.

[0034] Furthermore, the feeding transmission mechanism 2 of the present embodiment further includes a material assembly 23, which includes two groups of clamps respectively located on the left and right sides of the transmission assembly 21, and the two groups of clamps are both mounted on the frame 1 and can be driven to move closer to or farther from each other. The two groups of clamps approaching each other can arrange and position the products in the left and right directions, thereby improving the position accuracy of the products.

[0035] Specifically, the clamp of this embodiment includes a mounting rod 231 arranged front to back, a plurality of clamp rods 232 are spaced apart along the front to back direction on the mounting rod 231, a clamp block 233 is fixed to the top of the clamp rod 232, a motor synchronous belt pair 234 is installed on the transmission bracket 11, and two sets of clamps are respectively connected to two straight sections of the synchronous belt to achieve mutual approach or distance.

[0036] It should be noted that, in order to avoid damage to the product, the transmission wheel 212, the stopper 223 and the clamping block 233 are all made of silicone or nylon or other flexible materials.

[0037] The loading basket mechanism 3 includes a first basket assembly 31 adjacent to the front side of the loading transmission mechanism 2. The first basket assembly 31 includes multiple layers of first conveying structures 311 distributed in the vertical direction. The first conveying structure 311 forms a first conveying surface arranged horizontally and conveying forward. The first basket assembly 31 is installed on the frame 1 and is driven to be vertically lifted and lowered so that each first conveying surface can be connected with the transmission surface. When working, the first basket assembly 31 first moves to the upper limit position, so that the first conveying surface of the first conveying structure 311 of the lowest layer is connected with the transmission surface, and the product is conveyed to the first conveying surface of the lowest layer; then the first basket assembly 31 descends, so that the first conveying surface of the first conveying structure 311 of the second-to-last layer is connected with the transmission surface, and the product is conveyed to the first conveying surface of the second-to-last layer; the operation is repeated until the first conveying surfaces of all layers are loaded with products, at which time, the first basket assembly 31 is in the lower limit position.

[0038] Specifically, the loading basket bracket 12 of the present embodiment is a gantry, and vertically arranged slide rails 33 are provided on the opposite side walls of the gantry. A sliding frame 34 is slidably connected to the slide rails 33. The first basket assembly 31 is installed on the sliding frame 34. A screw pair 35 is installed on the loading basket bracket 12. The nut block of the screw pair 35 is connected to the sliding frame 34 to drive the sliding frame 34 to rise and fall.

[0039] Specifically, the first conveying structure 311 of the present embodiment is a magnetic conveying structure, which includes a plurality of conveying shafts 61, each of which is arranged left and right and rotatably mounted on a corresponding basket assembly, and a plurality of conveying wheels 62 are evenly distributed on the conveying shafts 61, and the conveying wheels 62 of all conveying shafts 61 are flush to form a corresponding conveying surface, and the magnetic conveying structure also includes a transmission shaft arranged front and back, which is rotatably mounted on a corresponding basket assembly and connected to a power member 64, and the transmission shaft is connected to all conveying shafts 61 through a magnetic wheel group. When in action, the power member 64 drives the transmission shaft to rotate, and the transmission shaft drives all conveying shafts 61 to rotate through the magnetic wheel group, and the conveying shaft 61 drives the conveying wheel 62 to rotate, so that the first conveying surface has the power to convey forward.

[0040] Furthermore, the loading basket mechanism 3 of the present embodiment further includes a second material blocking assembly 32, which includes a loading baffle 321 located at the front end of the first basket assembly 31. The loading baffle 321 is installed on the frame 1 and can be driven to move left and right to block the front of the first conveying surface or to leave the front of the first conveying surface. The loading baffle 321 can block the forward transmission of the product to perform the front end limit positioning of the conveying stroke of the product on the first basket assembly 31, so as to avoid the product from over-extending in the first basket assembly 31 due to the transmission failure of the first basket assembly 31, causing accidents such as damage to the product or equipment.

[0041] Specifically, the present embodiment has two loading baffles 321 that are symmetrically distributed on the left and right, and two driving cylinders 322 with output directions, one on the left and one on the right, are fixed on the loading basket bracket 12. The free ends of the piston rods of the two driving cylinders 322 are respectively connected to the two loading baffles 321, and the two loading baffles 321 are driven to approach each other and block the front of the first conveying surface, or to move away from each other and leave the front of the first conveying surface.

[0042] Among them, the defoaming tank body mechanism 4 includes a tank body 41 fixed on the frame 1, the axis of the tank body 41 is arranged front and back, and a front and rear transmission component 42 is provided on the inner bottom of the tank body 41, and a second basket component 43 is supported on the front and rear transmission component 42, and the second basket component 43 includes multiple layers of second conveying structures 431 distributed in the vertical direction, and the second conveying structure 431 forms a second conveying surface arranged horizontally and conveying forward, and the front and rear sides of the tank body 41 are both provided with a sliding component 44, and the sliding component 44 includes a slider 441 and a transition transmission structure 442 and a door body 443 installed on the slider 441, and the transition transmission structure 442 and the door body 443 are distributed in the left and right directions. The slider 441 is installed on the frame 1 and can be driven to move in the left and right directions so that the transition transmission structure 442 docks with the front and rear transmission components 42 or the door body 443 is closed to the corresponding port of the tank body 41, and when the transition transmission structure 442 located on the rear side docks with the front and rear transmission components 42, the second conveying surface can be adjacent to the front side of the first conveying surface in a one-to-one corresponding manner. During feeding, the slider 441 at the rear end of the tank body 41 moves left and right so that the door body 443 at the rear end is opened, and the transition transmission structure 442 at the rear end is docked with the front and rear transmission components 42. The second basket component 43 moves backward to dock with the first basket component 31 under the common drive of the transition transmission structure 442 and the front and rear transmission components 42, and the product is transferred from the first basket component 31 to the second basket component 43. Then, the second basket component 43 moves forward into the tank body 41 under the common drive of the transition transmission structure 442 and the front and rear transmission components 42, and the rear door body 443 is closed to perform a defoaming operation; during discharging, the slider 441 at the front end of the tank body 41 moves left and right so that the door body 443 at the front end is opened, and the transition transmission structure 442 at the front end is docked with the front and rear transmission components 42. The second basket component 43 moves forward to dock with the third basket component 51 of the unloading basket mechanism 5 under the common drive of the transition transmission structure 442 and the front and rear transmission components 42, and the product is transferred from the second basket component 43 to the third basket component 51.

[0043] Specifically, the tank body 41 is mounted on the tank body bracket 13 , and the two sliding assemblies 44 are respectively mounted on the two sliding brackets 14 .

[0044] Specifically, the second conveying structure 431 of this embodiment is also a magnetic conveying structure.

[0045] Specifically, the front and rear transmission components 42 and the transition transmission structure 442 of this embodiment are both roller transmission structures.

[0046] Furthermore, the defoaming tank mechanism 4 of this embodiment also includes a guide assembly 45 for guiding the second basket assembly 43 to move only forward and backward, and the guide assembly 45 includes a first guide wheel group 451 and a second guide wheel group 452. The first guide wheel group 451 has two sets and is respectively located at the left and right ends of the front and rear transmission assembly 42, and the second guide wheel group 452 has two sets and is respectively located at the left and right ends of the transition transmission structure 442. The first guide wheel group 451 and the second guide wheel group 452 cooperate to guide and limit the second basket assembly 43 during the entire process of its movement, ensuring that it can only move in the forward and backward direction, thereby ensuring the product docking accuracy.

[0047] It should be noted that the second basket assembly 43 may also be provided with a material blocking assembly.

[0048] The unloading basket mechanism 5 includes a third basket assembly 51 located in front of the defoaming tank mechanism 4 and mounted on the frame 1. The third basket assembly 51 includes multiple layers of third conveying structures 511 distributed in the vertical direction. The third conveying structure 511 forms a third conveying surface arranged horizontally and conveying forward. When the transitional conveying structure 442 located in the front side docks with the front and rear conveying assemblies 42, the second conveying surface can be adjacent to the rear side of the third conveying surface in a one-to-one correspondence. When working, the third basket assembly 51 cooperates with the material receiving device of the next process to complete the multi-layer unloading.

[0049] Specifically, the third basket assembly 51 of this embodiment can be driven to rise and fall vertically. The third basket assembly 51 can be moved to a preset unloading height by rising and falling, so as to achieve docking with downstream equipment and meet the function of unloading single-piece and multi-piece products. More specifically, the third basket assembly 51 has the same driving structure as the first basket assembly 31, which will not be described in detail here.

[0050] Specifically, the third conveying structure 511 of this embodiment is also a magnetic conveying structure.

[0051] Furthermore, the unloading basket mechanism 5 of the present embodiment further includes a third material blocking assembly 52, which includes an unloading baffle plate 521 located at the front end of the third basket assembly 51, and the unloading baffle plate 521 is installed on the frame 1 and can be driven to move left and right to block the front of the third conveying surface or to leave the front of the third conveying surface. The structure and function of the third material blocking assembly 52 are the same as those of the second material blocking assembly 32, and will not be repeated here.

[0052] The working principle of the online tunnel defoamer with its own transmission basket in this embodiment is as follows: The product is placed on the transmission surface by upstream equipment or manual single-piece handling, and the loading transmission mechanism 2 drives the product forward to the end of the transmission component 21 and is positioned by the first blocking component 22. At this time, the loading basket mechanism 3 has raised the first basket component 31 to the working high position, and the lowest group of first conveying structures 311 of the first basket component 31 is kept at the same horizontal plane as the transmission component 21. The first blocking component 22 is opened, and the first conveying structure 311 and the transmission component 21 work simultaneously. The product can be smoothly transmitted to the loading basket mechanism 3 and positioned by the second blocking component 32. After the conveying is completed, the first basket assembly 31 descends by a layer spacing height, so that the first conveying structure 311 of the second layer is kept at the same horizontal plane with the transmission assembly 21, and the transmission and receiving of the next product can be completed, and so on, until several layers of the first basket assembly 31 are filled; after the first basket assembly 31 receives the material, it continues to move to the preset height for docking with the defoaming tank body mechanism 4, the door body 443 at the rear end of the tank body 41 is opened, and the transition transmission structure 442 at the rear end is aligned with the front and rear transmission assemblies 42 in the tank body 41, and then the second basket assembly 43 passes through the transition transmission structure 44 2 and the front and rear transmission components 42 are driven to move to dock with the first basket component 31. At this time, the second material blocking component 32 is opened, and the material blocking mechanism of the second basket component 43 is closed. The first basket component 31 and the second basket component 43 are driven at the same time to realize the simultaneous transmission of several pieces of products until all enter the second basket component 43; then the second basket component 43 is driven back to the inside of the tank body 41, the door body 443 at the rear end of the tank body 41 is closed, the sealing ring is inflated, and the tank body 41 is inflated and heated to perform the defoaming process. At the same time, the feeding transmission mechanism 2 and the feeding basket mechanism 3 The subsequent loading work can be continued; after the defoaming process is completed, the door body 443 at the front end of the tank body 41 is opened and the transition transmission structure 442 at the front end is aligned with the front and rear transmission components 42, and the second basket component 43 is driven by the front and rear transmission components 42 and the transition transmission structure 442 to move to align with the third basket component 51, and the third material blocking component 52 is closed. The second basket component 43 and the third basket component 51 are driven at the same time to realize the simultaneous transmission of several pieces of products until all enter the third basket component 51, and then the door body 443 at the rear end of the tank body 41 is opened to carry out the next group of feeding.

[0053] The above is only a specific implementation of the present invention, which enables those skilled in the art to understand or implement the present invention. Although detailed descriptions are given with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments, and they should all be covered by the protection scope of the claims.

Claims

1. An online tunnel defoamer with a self-contained transmission basket, characterized in that: include: Rack(1); A material feeding transmission mechanism (2), comprising a transmission component (21) mounted on the frame (1), the transmission component (21) forming a horizontally arranged transmission surface for forward transmission, the transmission surface being used for docking with incoming materials from a previous process; A loading basket mechanism (3) comprising a first basket assembly (31) arranged adjacent to the front side of the loading transmission mechanism (2), the first basket assembly (31) comprising multiple layers of first conveying structures (311) distributed in a vertical direction, the first conveying structure (311) forming a first conveying surface arranged horizontally and conveying forward, the first basket assembly (31) being mounted on the frame (1) and being driven to be vertically raised and lowered so that each layer of the first conveying surface can be in contact with the transmission surface; The defoaming tank mechanism (4) comprises a tank body (41) fixed on the frame (1), the axis of the tank body (41) being arranged front to back and the inner bottom of the tank body (41) being provided with a front and rear transmission assembly (42), the front and rear transmission assembly (42) supporting a second basket assembly (43), the second basket assembly (43) comprising a plurality of second conveying structures (431) distributed in a vertical direction, the second conveying structure (431) forming a second conveying surface arranged horizontally and conveying forward, the front and rear sides of the tank body (41) being provided with a sliding assembly (44), the sliding assembly (44) comprising a sliding block ( 441) and a transition transmission structure (442) and a door body (443) mounted on the slider (441), the transition transmission structure (442) and the door body (443) being distributed in the left-right direction, the slider (441) being mounted on the frame (1) and being driven to move in the left-right direction so that the transition transmission structure (442) docks with the front and rear transmission components (42) or the door body (443) is closed to the corresponding port of the tank body (41), and when the transition transmission structure (442) located at the rear side docks with the front and rear transmission components (42), the second conveying surface can be adjacent to the front side of the first conveying surface in a one-to-one corresponding manner; A material unloading basket mechanism (5) comprises a third basket assembly (51) located at the front side of the defoaming tank mechanism (4) and mounted on the frame (1), the third basket assembly (51) comprising a plurality of third conveying structures (511) distributed in a vertical direction, the third conveying structure (511) forming a third conveying surface arranged horizontally and conveying forward, and a transitional conveying structure (442) located at the front side can make the second conveying surface adjacent to the rear side of the third conveying surface in a one-to-one correspondence when docking with the front and rear conveying assemblies (42).

2. The online tunnel defoamer with its own transmission basket according to claim 1, characterized in that: The loading and conveying mechanism (2) further comprises a first material blocking component (22), the first material blocking component (22) comprising a blocking member located at the front end of the conveying component (21), the blocking member being mounted on the frame (1) and being driven to vertically rise and fall so as to extend above the conveying surface or to retract below the conveying surface.

3. The online tunnel defoamer with its own transmission basket according to claim 1, characterized in that: The feeding transmission mechanism (2) further comprises a material assembly (23), wherein the material assembly (23) comprises two groups of clamps respectively located on the left and right sides of the transmission assembly (21), and both groups of clamps are mounted on the frame (1) and can be driven to move closer to or farther from each other.

4. The online tunnel defoamer with its own transmission basket according to any one of claims 1 to 3, characterized in that: The transmission component (21) comprises a plurality of transmission shafts (211), each of which is arranged left and right and rotatably mounted on the frame (1), a plurality of transmission wheels (212) are evenly distributed on the transmission shafts (211), and the transmission wheels (212) of all the transmission shafts (211) are flush to form the transmission surface. The transmission component (21) further comprises a drive shaft (213) arranged front and back, the drive shaft (213) is rotatably mounted on the frame (1) and is connected to a drive member (214), and the drive shaft (213) is connected to all the transmission shafts (211) through a magnetic wheel group transmission.

5. The online tunnel defoamer with its own transmission basket according to claim 1, characterized in that: The loading basket mechanism (3) further comprises a second material blocking assembly (32), the second material blocking assembly (32) comprising a loading baffle (321) located at the front end of the first basket assembly (31), the loading baffle (321) being mounted on the frame (1) and being driven to move left and right to block the front of the first conveying surface or to be away from the front of the first conveying surface.

6. The online tunnel defoamer with its own transmission basket according to claim 1, characterized in that: The defoaming tank mechanism (4) further comprises a guide assembly (45) for guiding the second basket assembly (43) to move only forward and backward, the guide assembly (45) comprising a first guide wheel assembly (451) and a second guide wheel assembly (452), the first guide wheel assembly (451) being provided with two sets and being respectively located at the left and right ends of the front and rear transmission assembly (42), and the second guide wheel assembly (452) being provided with two sets and being respectively located at the left and right ends of the transition transmission structure (442).

7. The online tunnel defoamer with its own transmission basket according to claim 1, characterized in that: The material unloading basket mechanism (5) further comprises a third material blocking assembly (52), wherein the third material blocking assembly (52) comprises a material unloading baffle plate (521) located at the front end of the third basket assembly (51), wherein the material unloading baffle plate (521) is mounted on the frame (1) and is driven to move left and right to block the material in front of the third conveying surface or to be away from the material unloading baffle plate in front of the third conveying surface.

8. The online tunnel defoamer with its own transmission basket according to claim 1 or 7, characterized in that: The third basket assembly (51) can be driven to rise and fall vertically.

9. The online tunnel defoamer with its own transmission basket according to claim 1, characterized in that: The first conveying structure (311), the second conveying structure (431) and the third conveying structure (511) are all magnetic conveying structures, the magnetic conveying structure comprising a plurality of conveying shafts (61), each conveying shaft (61) being arranged left and right and rotatably mounted on a corresponding basket assembly, a plurality of conveying wheels (62) being evenly distributed on the conveying shafts (61), the conveying wheels (62) of all conveying shafts (61) being flush to form a corresponding conveying surface, the magnetic conveying structure further comprising a transmission shaft arranged front and rear, the transmission shaft being rotatably mounted on a corresponding basket assembly and being connected to a power member (64), the transmission shaft being connected to all conveying shafts (61) through a magnetic wheel group.

10. The online tunnel defoamer with its own transmission basket according to claim 1, characterized in that: The frame (1) comprises a relatively fixed transmission support (11), a loading basket support (12), a tank support (13), a sliding support (14) and a unloading basket support (15).

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