Intelligent material distribution and sorting equipment

Abstract

The invention discloses intelligent material distributing and sorting equipment, and relates to the technical field of antimony ingot sorting, the intelligent material distributing and sorting equipment comprises a first combustion furnace, a second combustion furnace and a sorting and distributing intelligent assembly, the second combustion furnace is arranged on the right side of the first combustion furnace in parallel, and a clamp robot is slidably arranged on the surface of a ground rail walking shaft; a clamping assembly is arranged at the end of a mechanical arm of the clamp robot, and a supplied material tray is arranged on the side face of the ground rail walking shaft in parallel. According to the intelligent material distribution and sorting equipment, the clamp robot is matched with the visual scanning device to control the clamping assembly to automatically clamp antimony ingot raw materials and send the antimony ingot raw materials to the feeding platform, and therefore manual work is replaced to achieve repeated operation; therefore, workers are released from severe working environment posts with many dangerous sources, high labor intensity, high noise and poor working environment, and manual work is replaced to carry out full-automatic intelligent distribution and intelligent sorting according to production formula requirements, so that the efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of antimony ingot sorting, and in particular to intelligent material distribution and sorting equipment. Background Art

[0002] The nonferrous metallurgical industry has a low degree of automation. Traditionally, materials are manually labeled in antimony ingot smelting workshops, and then they are manually transported, sorted, and fed according to the raw material identification and the required raw material batch number.

[0003] The existing smelting of antimony ingots has strict requirements on the feeding time and feeding ratio of raw materials. It adopts manual sorting, and the feeding needs to be done once every 1 minute. The work is repeated, which is prone to errors and omissions. It is difficult to control the quality of the smelted products. In addition, the temperature in the combustion furnace of the antimony ingot smelting workshop is generally around 1000 degrees, and the air temperature in the working area also exceeds 100°C. The environment is harsh, and it is easy to get burned during the manual handling and feeding process, the labor intensity is high, and the efficiency is low.

[0004] Therefore, in view of this, the existing structure and deficiencies are studied and improved, and an intelligent material distribution and intelligent sorting equipment is proposed. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a material intelligent distribution and intelligent sorting equipment, which solves the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an intelligent material distribution and intelligent sorting equipment, comprising a first combustion furnace, a second combustion furnace and a sorting and distribution intelligent component, a second combustion furnace is arranged in parallel on the right side of the first combustion furnace, and a feeding platform is arranged on both sides of the second combustion furnace and the first combustion furnace itself, a pushing mechanism is arranged on the surface of the feeding platform, the sorting and distribution intelligent component is arranged in parallel on one side of the first combustion furnace and the second combustion furnace, the sorting and distribution intelligent component comprises a ground rail walking shaft, a clamp robot and a visual scanning device, a clamp robot is slidably arranged on the surface of the ground rail walking shaft, and a visual scanning device is arranged in the middle section of the mechanical arm of the clamp robot, a clamping component is arranged at the end of the mechanical arm of the clamp robot, and an incoming material tray is arranged in parallel on the side of the ground rail walking shaft.

[0007] Furthermore, the clamping assembly includes a cylinder, a piston rod and a medium box. The bottom end of the cylinder is connected to the piston rod, and the outer wall of the piston rod is provided with the medium box.

[0008] Furthermore, the top surface of the medium box is fixedly connected to the bottom surface of the end of the mechanical arm of the clamp robot through a support rod, and the cylinder is fixed to the top surface of the end of the mechanical arm of the clamp robot.

[0009] Furthermore, the clamping assembly also includes a transmission push rod and a clamping strip. The transmission push rod is penetrated by two sides of the bottom of the medium box, and the ends of the transmission push rod are connected to the clamping strip.

[0010] Furthermore, the clamping assembly also includes a torsion spring shaft and an adaptable clamping piece. The torsion spring shaft is arranged on the upper part of the inner cavity of the clamping strip, and the outer wall of the torsion spring shaft is connected to the adaptable clamping piece.

[0011] Furthermore, the adaptable clamp is elastically rotatably connected to the clamp bar via a torsion spring shaft, and the side surface of the adaptable clamp is adapted to the short side surface of the antimony ingot.

[0012] Furthermore, the clamping assembly also includes a medium bag, and the medium bag is arranged in the inner cavity of the clamping strip.

[0013] Furthermore, the clamping assembly also includes a medium transmission tube box, the side of the medium bag is connected to the medium transmission tube box, and the medium transmission tube box is fixedly connected to the bottom of the outer side surface of the clamping strip.

[0014] Furthermore, the clamping assembly also includes a telescopic rod, and the bottom surface of the medium transmission tube box is penetrated by the telescopic rod.

[0015] Furthermore, the clamping assembly also includes an insertion support piece, and the end of the telescopic rod is connected to the insertion support piece.

[0016] The present invention provides a material intelligent distribution and intelligent sorting device, which has the following beneficial effects: 1. The intelligent material distribution and intelligent sorting equipment uses a clamping robot in conjunction with a visual scanning device to control the clamping assembly to automatically clamp the antimony ingot raw materials and deliver them to the feeding platform, thereby replacing manual labor to perform repeated operations, thereby releasing workers from harsh working environment positions with many dangers, high labor intensity, high noise, and poor working environment, thereby replacing manual labor to perform fully automatic intelligent distribution and intelligent sorting according to production formula requirements, thereby improving efficiency.

[0017] 2. The intelligent material distribution and intelligent sorting equipment, in the process of the adapting clamp extending together with the clamping strip, the side surface of the adapting clamping piece contacts the antimony ingot and is thus rotated by the torsion spring shaft under force, so that the side surface of the adapting clamping piece is adapted to the inclined surface of the antimony ingot, thereby increasing the clamping area of ​​the antimony ingot to improve the clamping stability, and using its rotation to compress the medium bag to make the insertion support piece extend and insert into the bottom surfaces of both sides of the antimony ingot, thereby clamping and supporting the antimony ingot from the inclined surfaces on both sides and the bottom surface thereof in the process of the clamping assembly carrying the antimony ingot to lift and move, thereby greatly improving the stability of the antimony ingot when clamping and moving.

[0018] 3. The intelligent material distribution and intelligent sorting equipment, by virtue of the neat stacking and single-row arrangement of the antimony ingots, makes the bottom surface area of ​​the upper antimony ingot larger than the upper surface area of ​​the lower antimony ingot, thereby providing operation adjustment for the support of the inserted support sheet, thereby preventing the antimony ingot from contacting with other raw materials and falling when clamped. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of a top view of the structure of a ground rail travel shaft of a material intelligent distribution and intelligent sorting device of the present invention; Figure 2 This is a schematic diagram of the cylinder structure of a material intelligent distribution and intelligent sorting device of the present invention; Figure 3 This is a schematic diagram of the structure of a medium box of a material intelligent distribution and intelligent sorting device of the present invention; Figure 4 This is a schematic diagram of the reverse view structure of the clamping bar of a material intelligent distribution and intelligent sorting device of the present invention; Figure 5 This is a schematic diagram of the internal structure of a clamping bar of a material intelligent distribution and intelligent sorting device of the present invention; Figure 6 This is a schematic structural diagram of a clamping component of a material intelligent distribution and intelligent sorting device of the present invention clamping an antimony ingot.

[0020] In the figure: 1. First combustion furnace; 2. Second combustion furnace; 3. Feeding platform; 4. Pushing mechanism; 5. Intelligent component for sorting and distribution; 501. Ground rail walking axis; 502. Clamping robot; 503. Visual scanning device; 6. Clamping component; 601. Cylinder; 602. Piston rod; 603. Medium box; 604. Transmission push rod; 605. Clamping strip; 606. Torsion spring shaft; 607. Adaptive clamping piece; 608. Medium bag; 609. Medium transmission tube box; 610. Telescopic rod; 611. Insert support piece; 7. Incoming material tray. DETAILED DESCRIPTION

[0021] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0022] like Figure 1-Figure 6As shown, the present invention provides a technical solution: a material intelligent distribution and intelligent sorting equipment, including a first combustion furnace 1, a second combustion furnace 2 and a sorting and distribution intelligent component 5, the second combustion furnace 2 is arranged in parallel on the right side of the first combustion furnace 1, and the second combustion furnace 2 and the first combustion furnace 1 are provided with a feeding platform 3 on both sides, and a pushing mechanism 4 is arranged on the surface of the feeding platform 3, and the sorting and distribution intelligent component 5 is arranged in parallel on one side of the first combustion furnace 1 and the second combustion furnace 2, and the sorting and distribution intelligent component 5 includes a ground rail walking shaft 501, a clamping robot 502 and a visual scanning device 503, the surface of the ground rail walking shaft 501 is slidably provided with a clamping robot 502, and the middle section of the mechanical arm of the clamping robot 502 is provided with a visual scanning device 503, the end of the mechanical arm of the clamping robot 502 is provided with a clamping component 6, and the side of the ground rail walking shaft 501 is parallel to the incoming material tray 7; The specific operation is as follows: the first combustion furnace 1 and the second combustion furnace 2 are used as a backup, and the feeding platforms 3 on both sides of the first combustion furnace 1 and the second combustion furnace 2 can be set to one side for automatic feeding by the sorting and delivery intelligent component 5, and the other side for manual abnormal feeding; The antimony ingot raw materials are delivered to the incoming material pallet 7 by a forklift. The antimony ingots are in a trapezoidal structure and are neatly stacked in the antimony ingots and arranged in a single row. When the antimony ingot raw materials in the pallet are clamped, the visual scanning device 503 scans the position of the antimony ingot raw materials in the pallet, and sends coordinate information for the clamp robot 502 to automatically grab. The clamp robot 502 sends the program number according to the PLC scheduling program to slide along the surface of the ground rail walking shaft 501 to approach the antimony ingot raw materials, and uses the clamping component 6 to clamp the antimony ingot. The robot system in the robot control cabinet is responsible for the control of the clamp robot 502 action and data processing, and is configured with a Profinet communication card and a TCP / IP communication card. The Profinet communication card uses the S7 protocol to communicate with the PLC system for signal interaction, and the TCP / IP communication card is used to interact with the visual system for signal interaction. The robot local I / O module is also configured to detect the state and control the action of the clamping component 6; After the antimony ingot is clamped, it is sent to the feeding platform 3 by the clamp robot 502, and then the pushing mechanism 4 pushes the antimony ingot on the surface of the feeding platform 3 to the first combustion furnace 1 or the second combustion furnace 2 for combustion smelting; Based on the above description, the present invention utilizes the clamping robot 502 to cooperate with the visual scanning device 503 to control the clamping assembly 6 to automatically clamp the antimony ingot raw material and deliver it to the feeding platform 3, thereby replacing manual labor to perform repetitive operations, thereby releasing workers from harsh working environment positions with many danger sources, high labor intensity, high noise, and poor working environment, thereby replacing manual labor to perform fully automatic intelligent distribution and intelligent sorting according to production formula requirements, thereby improving efficiency.

[0023] like Figure 1-Figure 6As shown, the clamping assembly 6 includes a cylinder 601, a piston rod 602 and a medium box 603, the bottom end of the cylinder 601 is connected to the piston rod 602, and the outer wall of the piston rod 602 is provided with the medium box 603, the top surface of the medium box 603 is fixedly connected to the bottom surface of the end of the mechanical arm of the clamping robot 502 through a support rod, and the cylinder 601 is fixed to the top surface of the end of the mechanical arm of the clamping robot 502, the clamping assembly 6 also includes a transmission push rod 604 and a clamping strip 605, transmission push rods 604 are penetrated on both sides of the bottom of the medium box 603, and the ends of the transmission push rods 604 are connected to the clamping strip 605, the clamping assembly 6 also includes a torsion spring shaft 606 and an adaptive clamping member 607, the upper part of the inner cavity of the clamping strip 605 is provided with a torsion spring shaft 606, and the torsion spring shaft 605 is provided with a clamping strip 605. The outer wall of 06 is connected with an adaptable clamping member 607, which is elastically rotatably connected with the clamping strip 605 through a torsion spring shaft 606, and the side of the adaptable clamping member 607 is adapted to the short side of the antimony ingot. The clamping assembly 6 also includes a medium capsule 608, and the inner cavity of the clamping strip 605 is provided with a medium capsule 608. The clamping assembly 6 also includes a medium transmission tube box 609, and the side of the medium capsule 608 is connected with the medium transmission tube box 609, and the medium transmission tube box 609 is fixedly connected to the bottom of the outer side surface of the clamping strip 605. The clamping assembly 6 also includes a telescopic rod 610, and the bottom surface of the medium transmission tube box 609 is penetrated with the telescopic rod 610. The clamping assembly 6 also includes an insertion support sheet 611, and the end of the telescopic rod 610 is connected with the insertion support sheet 611; The specific operation is as follows: the clamping assembly 6 is moved to the two sides of the short side of the antimony ingot through the visual scanning of the visual scanning device 503 and the control of the clamping robot 502. At this time, the two clamping strips 605 are respectively located on the two sides of the short side of the antimony ingot. The cylinder 601 carries the piston rod 602 to press down the medium inside the medium box 603 so that the medium pushes the transmission push rod 604 to carry the clamping strip 605 to extend, so that the clamping strip 605 is close to and against the two sides of the antimony ingot. Since the antimony ingot is a trapezoidal structure, it is difficult for the vertically arranged clamping bar 605 to stably clamp the antimony ingot. When the adaptable clamping member 607 is extended together with the clamping bar 605, the side surface of the adaptable clamping member 607 contacts the antimony ingot and is thus rotated by the torsion spring shaft 606, so that the side surface of the adaptable clamping member 607 is adapted to the inclined surface of the antimony ingot, thereby increasing the clamping area of ​​the antimony ingot to improve the clamping stability. Furthermore, during the rotation of the adaptable clamping member 607, the medium capsule 608 is compressed. The medium capsule 608 is compressed so that the medium inside it enters the medium transmission tube box 609 and pushes the telescopic rod 610 to extend, thereby carrying the inserted support piece 611 to extend and insert into the bottom surfaces on both sides of the antimony ingot. Therefore, during the process of the clamping assembly 6 carrying the antimony ingot to lift and move, the antimony ingot is clamped and supported from the inclined surfaces on both sides and the bottom surface, thereby greatly improving the stability of the antimony ingot during movement. At the same time, due to the neat stacking of the antimony ingots, the bottom surface area of ​​the upper antimony ingot is larger than the upper surface area of ​​the lower antimony ingot in the two antimony ingots distributed above and below, thereby providing operational adjustment for the support of the inserted support piece 611, thereby preventing the antimony ingot from contacting with other raw materials and falling when clamped.

[0024] In summary, when the intelligent material distribution and intelligent sorting equipment is used, the first combustion furnace 1 and the second combustion furnace 2 are used as a backup, and the feeding platforms 3 on both sides of the first combustion furnace 1 and the second combustion furnace 2 can be set to one side for automatic feeding by the sorting and distribution intelligent component 5, and the other side for manual abnormal feeding; The antimony ingot raw materials are delivered to the incoming material pallet 7 by a forklift. The antimony ingots are in a trapezoidal structure and are neatly stacked in the antimony ingots and arranged in a single row. When the antimony ingot raw materials in the pallet are clamped, the visual scanning device 503 scans the position of the antimony ingot raw materials in the pallet and sends coordinate information for the clamp robot 502 to automatically grasp. The clamp robot 502 sends the program number according to the PLC scheduling program to slide along the surface of the ground rail walking shaft 501 to approach the antimony ingot raw materials, and clamps the antimony ingot using the clamping assembly 6; The clamping assembly 6 is moved to the two sides of the short side of the antimony ingot through the visual scanning of the visual scanning device 503 and the control of the clamping robot 502. At this time, the two clamping strips 605 are respectively located on the two sides of the short side of the antimony ingot. The cylinder 601 carries the piston rod 602 to press down the medium inside the medium box 603 so that the medium pushes the transmission push rod 604 to carry the clamping strips 605 to extend, so that the clamping strips 605 are close to and against the two sides of the antimony ingot. Since the antimony ingot is a trapezoidal structure, it is difficult for the vertically arranged clamping bar 605 to stably clamp the antimony ingot. When the adaptable clamping member 607 is extended together with the clamping bar 605, the side surface of the adaptable clamping member 607 contacts the antimony ingot and is thus rotated by the torsion spring shaft 606, so that the side surface of the adaptable clamping member 607 is adapted to the inclined surface of the antimony ingot, thereby increasing the clamping area of ​​the antimony ingot to improve the clamping stability. Furthermore, during the rotation of the adapting clamping member 607, the medium capsule 608 is compressed, and the medium in the medium capsule 608 is compressed so that the medium inside enters the medium transmission tube box 609 and pushes the telescopic rod 610 to extend, thereby carrying the insertion support sheet 611 to extend and insert into the bottom surfaces of both sides of the antimony ingot, so that during the process of the clamping assembly 6 carrying the antimony ingot to lift and move, the antimony ingot is clamped and supported from the inclined surfaces on both sides and the bottom surface thereof, thereby greatly improving the stability of the antimony ingot during movement; After being clamped, the antimony ingot is sent to the feeding platform 3 by the clamp robot 502, and then the pushing mechanism 4 pushes the antimony ingot on the surface of the feeding platform 3 into the first combustion furnace 1 or the second combustion furnace 2 for combustion smelting.

[0025] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A material intelligent distribution and intelligent sorting device, comprising a first combustion furnace (1), a second combustion furnace (2) and an intelligent sorting and distribution component (5), characterized in that: A second combustion furnace (2) is arranged in parallel on the right side of the first combustion furnace (1), and a feeding platform (3) is arranged on both sides of the second combustion furnace (2) and the first combustion furnace (1), and a pushing mechanism (4) is arranged on the surface of the feeding platform (3). The sorting and delivery intelligent component (5) is arranged in parallel on one side of the first combustion furnace (1) and the second combustion furnace (2), and the sorting and delivery intelligent component (5) comprises a ground rail walking shaft (501), a clamping robot (502) and a visual scanning device (503). The surface of the ground rail walking shaft (501) is slidably provided with a clamping robot (502), and the middle section of the mechanical arm of the clamping robot (502) is provided with a visual scanning device (503), the end of the mechanical arm of the clamping robot (502) is provided with a clamping component (6), and the side of the ground rail walking shaft (501) is provided with a material tray (7) in parallel.

2. The intelligent material distribution and intelligent sorting equipment according to claim 1 is characterized by: The clamping assembly (6) comprises a cylinder (601), a piston rod (602) and a medium box (603); the bottom end of the cylinder (601) is connected to the piston rod (602), and the outer wall of the piston rod (602) is provided with the medium box (603).

3. The intelligent material distribution and intelligent sorting equipment according to claim 2 is characterized by: The top surface of the medium box (603) is fixedly connected to the bottom surface of the end of the mechanical arm of the clamp robot (502) via a support rod, and the cylinder (601) is fixed to the top surface of the end of the mechanical arm of the clamp robot (502).

4. The intelligent material distribution and intelligent sorting equipment according to claim 2 is characterized in that: The clamping assembly (6) further comprises a transmission push rod (604) and a clamping strip (605). The transmission push rod (604) is provided on both sides of the bottom of the medium box (603), and the ends of the transmission push rod (604) are connected to the clamping strip (605).

5. The intelligent material distribution and intelligent sorting equipment according to claim 4 is characterized in that: The clamping assembly (6) further comprises a torsion spring shaft (606) and an adaptable clamping member (607); the torsion spring shaft (606) is arranged at the upper part of the inner cavity of the clamping strip (605), and the outer wall of the torsion spring shaft (606) is connected to the adaptable clamping member (607).

6. The intelligent material distribution and intelligent sorting equipment according to claim 5 is characterized by: The adaptable clamping piece (607) is elastically rotatably connected to the clamping bar (605) via a torsion spring shaft (606), and the side surface of the adaptable clamping piece (607) is adapted to the side surface of the short side of the antimony ingot.

7. The intelligent material distribution and intelligent sorting equipment according to claim 5 is characterized by: The clamping assembly (6) further comprises a medium bag (608), and the medium bag (608) is arranged in the inner cavity of the clamping strip (605).

8. The intelligent material distribution and intelligent sorting equipment according to claim 7 is characterized by: The clamping assembly (6) further comprises a medium transmission tube box (609), the side of the medium bag (608) is connected to the medium transmission tube box (609), and the medium transmission tube box (609) is fixedly connected to the bottom of the outer side surface of the clamping strip (605).

9. The intelligent material distribution and intelligent sorting equipment according to claim 8, characterized in that: The clamping assembly (6) further comprises a telescopic rod (610), and the telescopic rod (610) is penetrated through the bottom surface of the medium transmission tube box (609).

10. The intelligent material distribution and intelligent sorting equipment according to claim 9, characterized in that: The clamping assembly (6) further comprises an insertion support piece (611), and the end of the telescopic rod (610) is connected to the insertion support piece (611).

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