Processing equipment of flat wire vertically-wound nanocrystalline common-mode inductor and use method of flat wire vertically-wound nanocrystalline common-mode inductor

Abstract

The invention discloses processing equipment for a flat wire vertically-wound nanocrystalline common-mode inductor and a using method, the processing equipment comprises a base and gantry cutting equipment mounted at the top of the base, a common-mode inductor material is placed at the top of the base, and a clamping part is mounted on the surface of the gantry cutting equipment through a feeding structure; the clamping component can clamp and fix a common mode choke material on the surface of the base, the feeding component can convey and feed the common mode choke material after the clamping component is fixed, and a linkage structure is arranged on the surface of the gantry cutting equipment. By integrating the functions of clamping, feeding and cutting, the automation degree of common-mode inductor material machining is improved, manual intervention is reduced, the production efficiency and the machining precision are improved, meanwhile, due to the design of a linkage structure, feeding equipment and cutting equipment can work cooperatively, and the overall working efficiency is further improved.

Description

Technical Field

[0001] The present invention relates to the technical field of common mode inductor processing, and in particular to a processing device and a use method of a flat wire vertically wound nanocrystalline common mode inductor. Background Art

[0002] Common-mode inductors are one of the common passive components in electronic circuits. They are inductors with two adjacent coils. The two coils surround the same magnetic core, and the magnetic core and winding parameters of the two coils are the same. This structure enables common-mode inductors to exhibit specific electrical characteristics in the circuit. The working principle of common-mode inductors is based on electromagnetic induction and coupling between coils.

[0003] For example, the patent application number published on the China Patent Network is: 202011042294.6, and the patent name is: A cutting equipment for mechanical manufacturing design, including a processing table, both ends of the bottom of the processing table are fixedly connected to support legs, and a lifting rod is provided through the processing table, and an upper moving seat and a lower moving seat are respectively provided at the top and bottom of the processing table, and the upper moving seat is fixedly connected to the lower moving seat, and the lower moving seat is connected to the lifting drive mechanism, and the upper moving seat is connected to the translation drive mechanism. The top side of the lifting rod is fixedly connected to the cutting device, and a limit clamping device is fixedly provided on the top of the processing table. The present invention can realize the movement of the cutting device by arranging a lifting and moving mechanism and a translation drive mechanism, which is convenient for the cutting operation. By arranging the limit clamping device, the clamping and fixing of the workpiece to be processed can be realized, and the flying of waste chips during the cutting process can be prevented, which has good protection for the operator and can also ensure the cleanliness of the processing site. The present invention has good effect on cutting processing and high safety.

[0004] However, existing common-mode inductor equipment materials are mainly made by cutting from a whole piece of plate. Since the overall volume of the whole common-mode inductor material is large, for the traditional manual loading method, large plates are large in size and heavy in weight, and usually require the collaboration of multiple workers to complete the loading. This not only increases labor costs, but may also lead to low work efficiency. In addition, manual loading also has safety risks, such as falls, collisions and other accidents that may occur during transportation.

[0005] Secondly, some cutting equipment has not yet achieved full automation in the loading process and requires manual intervention, which may lead to a less smooth loading process and affect the overall production efficiency. At the same time, the low degree of automation also limits the intelligent and flexible development of the production line.

[0006] In addition, during the feeding process, if the positioning of the plate is not accurate enough, the cutting accuracy may be reduced, especially for large plates. Due to their large size and complex shape, positioning is more difficult. Therefore, high-precision positioning technology and equipment are required to ensure feeding accuracy.

[0007] Therefore, it is necessary to design and create processing equipment and usage methods for flat wire vertically wound nanocrystalline common mode inductors. Summary of the invention

[0008] In order to solve the problems raised in the above background technology, the purpose of the present invention is to provide a processing device and a method for using a flat wire vertically wound nanocrystalline common mode inductor, which has the advantages of ensuring feeding accuracy on the basis of improving feeding efficiency.

[0009] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a processing device and a method for using a flat wire vertically wound nanocrystalline common mode inductor, comprising a base;

[0010] A gantry cutting device mounted on top of the base;

[0011] Common-mode inductor material is placed on the top of the base, and a clamping component is installed on the surface of the gantry cutting device through a feeding structure. The clamping component can clamp and fix the common-mode inductor material on the surface of the base. The feeding component can transport and load the common-mode inductor material after the clamping component is fixed. A linkage structure is provided on the surface of the gantry cutting device, and the linkage structure can drive the loading device to operate during the operation of the gantry cutting device.

[0012] As a preferred embodiment of the present invention, the gantry cutting equipment includes a gantry fixedly connected to the top of the base, hydraulic rods are fixedly connected to both sides of the gantry, the output ends of the hydraulic rods are fixedly connected to the crossbeam located inside the gantry, the surface of the crossbeam is fixedly connected to a bracket, a transmission motor is fixedly installed on the side of the bracket away from the crossbeam, a saw blade is installed on the output end of the transmission motor, the hydraulic rod can use the crossbeam and the bracket to drive the transmission motor to descend and use the saw blade to cut the common mode inductor material placed on the surface of the base.

[0013] As a preferred embodiment of the present invention, the clamping component includes an extension plate fixedly connected to both sides of the front side of the gantry, the extension plate is fixedly connected to an arc plate on the side away from the gantry, and extrusion plates extending inward are installed on both sides of the bottom of the arc plate, and a support ring is fixedly connected to the side of the extrusion plate away from the arc plate, and a continuous closed loop is formed between the support ring, the arc plate and the extrusion plate, and a rocker arm is installed on the inner side of the arc plate through a feeding structure, and the side of the rocker arm away from the arc plate extends to the outside of the common-mode inductor material, and a clamping plate is installed on the side of the rocker arm close to the common-mode inductor material by means of an adjustment structure, and the inner side of the clamping plate can contact the surface of the common-mode inductor material, and when the feeding structure drives the rocker arm to swing, the rocker arm can slide along the surface of the closed loop formed between the support ring, the arc plate and the extrusion plate and swing inward when the rocker arm passes through the extrusion plate.

[0014] As a preferred embodiment of the present invention, the adjustment structure includes a shaft rod inserted into the bottom end of the rocker arm, the surface of the shaft rod is provided with a sleeve plate, the interior of the sleeve plate is arranged to be hollow, the sleeve plate and the shaft rod are slidably connected, the side of the sleeve plate away from the shaft rod is movably connected to the splint through a pin shaft, and the sleeve plate can be raised and lowered or swung on the surface of the shaft rod.

[0015] As a preferred embodiment of the present invention, the feeding structure includes a vertical plate fixedly connected to the outer side of the arc plate, the inner side of the vertical plate is movably connected with a transmission rod through a bearing, a continuous closed ring is formed between the support ring, the arc plate and the extrusion plate and is arranged around the surface of the transmission rod, both sides of the surface of the transmission rod are keyed with sleeves, the top of the rocker arm extends to both sides of the sleeve and is movably connected with the sleeve through a pin shaft, when the transmission rod rotates, the sleeve can be used to drive the rocker arm to rotate synchronously and make the rocker arm swing along the inner side of the support ring, the arc plate and the extrusion plate, and the linkage structure can be used to drive the transmission rod to rotate during the operation of the gantry cutting equipment.

[0016] As a preferred embodiment of the present invention, the linkage structure includes a connecting frame fixedly connected to the surface of the bracket, the surface of the connecting frame is movably connected to a driven wheel through a bearing, the output end of the transmission motor is fixedly connected to a driving wheel, the driving wheel can mesh with the driven wheel and drive the driven wheel to rotate when the transmission motor is reset, and the surface of the connecting frame is provided with a transmission structure, which can utilize the torque of the driven wheel to drive the transmission rod to rotate synchronously.

[0017] As a preferred embodiment of the present invention, the transmission structure includes pulleys respectively installed on the surface of the connecting frame and the two ends of the transmission rod, the surface of the connecting frame and the pulley surface at the left end of the transmission rod are sleeved with belts, the pulley near one end of the connecting frame passes through the connecting frame and extends to the front of the driven wheel, the end of the driven wheel near the connecting frame passes through the connecting frame and extends to the front of the connecting frame, the driven wheel and the end of the pulley passing through the connecting frame are fixedly connected with bevel gears, the bevel gears are meshed with each other, and the driven wheel can use the bevel gear to drive the pulley to rotate and use the belt on the pulley surface to transmit power to the transmission rod for use.

[0018] As a preferred embodiment of the present invention, the surface of the pulley is fixedly connected with a connecting block, the outer side of the connecting block is movably connected with a crank through a pin, a push plate is installed on the side of the crank away from the connecting block through a pin, and a discharge groove is provided on the surface of the base on one side of the push plate, and the push plate can push debris generated during the processing into the inside of the discharge groove.

[0019] As a preferred embodiment of the present invention, a bearing block is sleeved on the surface of the transmission rod, the outer side of the bearing block contacts the inner side of the sleeve, and the surface of the transmission rod is threadedly connected with a nut located on the inner side of the bearing block, and the nut can push the bearing block to move outward when rotating and adjusting.

[0020] A processing device and a method for using a flat wire vertically wound nanocrystalline common mode inductor, comprising the following steps:

[0021] S1: Place the common mode inductor material to be cut on the top of the base and ensure that its position is stable to prevent movement or tilting during processing;

[0022] S2: The clamping component starts to work. The closed ring composed of the arc plate, the extrusion plate and the support ring provides a stable structural foundation for clamping. The swing rod connected to the feeding structure drives the clamping plate to move inward to clamp and fix the common mode inductor material. The swing rod slides along the surface of the closed ring during the swinging process and swings inward when passing the extrusion plate to ensure that the material is firmly clamped. The adjustment structure is fine-tuned according to the size and shape of the material to ensure that the clamping force is moderate and uniform to prevent the material from loosening or deforming during processing;

[0023] S3: The gantry cutting equipment starts to run, the hydraulic rod drives the crossbeam and bracket to descend, so that the transmission motor and saw blade approach and contact the material surface, the transmission motor starts, and the saw blade starts to rotate to cut the material. During the cutting process, the cooperation of the hydraulic rod and the saw blade ensures the cutting accuracy and stability;

[0024] S4: After cutting is completed, the hydraulic rod drives the crossbeam and the bracket to rise and reset, the saw blade leaves the material surface, and the transmission motor continues to rotate to prepare for the engagement of the driving wheel and the driven wheel;

[0025] S5: When the driving wheel and the driven wheel are in contact and meshing, the linkage structure starts to work. The driven wheel transmits power to the transmission rod through the transmission structure, causing the transmission rod to rotate. The rotation of the transmission rod drives the sleeve and the swing rod to rotate. The swing rod swings between the support ring, the arc plate and the extrusion plate, and slides along the inner side thereof, which not only maintains the stability of the clamping, but also realizes the automatic feeding of the common mode inductor material through the swing of the swing rod. By controlling the meshing time of the driving wheel and the driven wheel, the feeding size can be flexibly controlled to ensure that the material can be continuously clamped and fixed after the feeding is completed.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] 1. The present invention improves the automation level of common-mode inductor material processing by integrating the clamping, feeding and cutting functions, reduces manual intervention, and improves production efficiency and processing accuracy. At the same time, the design of the linkage structure enables the feeding equipment and the cutting equipment to work together, further improving the overall work efficiency.

[0028] 2. The present invention adopts a combined design of a hydraulic rod, a crossbeam and a bracket, so that the transmission motor and a saw blade can be stably and accurately lowered to cut the material. This structure not only improves the cutting accuracy, but also enhances the stability and durability of the equipment.

[0029] 3. The present invention can achieve stable clamping of common-mode inductor materials through the cooperation of the rocker rod and the clamping plate. At the same time, the feeding structure drives the rocker rod to slide along the closed loop and swing inward when passing through the extrusion plate, making the clamping process more flexible and reliable and able to adapt to materials of different shapes and sizes.

[0030] 4. The present invention enables the clamping plate to be fine-tuned according to the actual situation of the material through the sliding and swinging movement of the sleeve plate on the shaft, thereby ensuring the stability and uniformity of the clamping and improving the adaptability and flexibility of the equipment.

[0031] 5. The present invention drives the swing arm to swing through the sleeve, thereby realizing automatic feeding of materials. The design not only simplifies the feeding process, but also improves the accuracy and stability of feeding. At the same time, the linkage structure can drive the transmission rod to rotate, so that the feeding and cutting processes can be carried out synchronously, thereby improving the overall work efficiency.

[0032] 6. When the transmission motor of the present invention is reset, the driving wheel meshes with the driven wheel and drives the driven wheel to rotate, and then the transmission structure is used to transmit power to the transmission rod, which can realize the linkage between cutting and feeding, so that the equipment can automatically feed during the cutting process, thereby improving production efficiency and automation.

[0033] 7. The present invention drives the pulley to rotate by means of the bevel gear, and then uses the belt to transmit the power to the transmission rod, which can make the power transmission more stable and reliable, while reducing energy loss and improving transmission efficiency.

[0034] 8. The present invention can push the debris generated during the processing into the discharge chute under the drive of the crank, thereby realizing automatic cleaning of the debris, which not only keeps the working environment clean, but also reduces the workload of manual cleaning.

[0035] 9. The present invention pushes the bearing block to move outward by rotating the nut, thereby adjusting the gap between the transmission rod and the sleeve, so that the equipment can adjust the feeding force and speed according to actual needs, thereby improving the adaptability and flexibility of the equipment. At the same time, the design of the bearing block also enhances the supporting strength of the transmission rod and improves the stability and durability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 It is a schematic diagram of the structure of the present invention;

[0037] Figure 2 It is a left-side structural schematic diagram of the present invention;

[0038] Figure 3 It is a schematic diagram of the structure of the gantry cutting equipment of the present invention;

[0039] Figure 4 It is a schematic diagram of the clamping structure of the present invention;

[0040] Figure 5 This is a schematic diagram of the structure of the push plate of the present invention;

[0041] Figure 6 It is a schematic diagram of the feeding structure of the present invention;

[0042] Figure 7 It is a schematic diagram of the left end of the feeding structure of the present invention;

[0043] Figure 8 For the present invention Figure 4 Enlarged structural diagram at A in the middle.

[0044] In the figure: 1, base; 2, gantry cutting equipment; 3, common mode inductor material; 4, feeding structure; 5, clamping component; 6, linkage structure; 7, gantry; 8, hydraulic rod; 9, crossbeam; 10, bracket; 11, transmission motor; 12, saw blade; 13, extension rod; 14, arc plate; 15, extrusion plate; 16, support ring; 17, swing rod; 18, adjustment structure; 19, clamping plate; 20, shaft rod; 21. sleeve plate; 22. vertical plate; 23. transmission rod; 24. sleeve; 25. connection frame; 26. driven wheel; 27. driving wheel; 28. transmission structure; 29. ​​pulley; 30. belt; 31. bevel gear; 32. connection block; 33. crank; 34. push plate; 35. discharge chute; 36. bearing block; 37. nut; 38. movable block; 39. screw sleeve; 40. spring plate; 41. guide rail. DETAILED DESCRIPTION

[0045] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0046] First embodiment:

[0047] like Figures 1 to 8 As shown, the present invention provides a processing device and a use method of a flat wire vertically wound nanocrystalline common mode inductor, comprising a base 1;

[0048] A gantry cutting device 2 mounted on top of the base 1;

[0049] A common-mode inductor material 3 is placed on the top of the base 1, and a clamping component 5 is installed on the surface of the gantry cutting device 2 through a feeding structure 4. The clamping component 5 can clamp and fix the common-mode inductor material 3 on the surface of the base 1, and the feeding component can transport and load the common-mode inductor material 3 after the clamping component 5 is fixed. A linkage structure 6 is arranged on the surface of the gantry cutting device 2, and the linkage structure 6 can drive the loading device to operate during the operation of the gantry cutting device 2.

[0050] refer to Figure 3 The gantry cutting device 2 includes a gantry 7 fixedly connected to the top of the base 1, and hydraulic rods 8 are fixedly connected to both sides of the gantry 7. The output end of the hydraulic rod 8 is fixedly connected to a beam 9 located inside the gantry 7, and a bracket 10 is fixedly connected to the surface of the beam 9. A transmission motor 11 is fixedly installed on the side of the bracket 10 away from the beam 9. A saw blade 12 is installed at the output end of the transmission motor 11. The hydraulic rod 8 can use the beam 9 and the bracket 10 to drive the transmission motor 11 to descend and use the saw blade 12 to cut the common-mode inductor material 3 placed on the surface of the base 1. Both sides of the top of the base 1 are connected with guide rails 41 through threaded components. The guide rails 41 can change the spacing by sliding adjustment. The guide rails 41 are located on both sides of the common-mode inductor material 3, and the common-mode inductor material 3 is slidably connected to the guide rails 41.

[0051] As a technical optimization solution of the present invention, through the combined design of the hydraulic rod 8, the crossbeam 9 and the bracket 10, the transmission motor 11 and the saw blade 12 can be stably and accurately descended to cut the material. This structure not only improves the cutting accuracy, but also enhances the stability and durability of the equipment.

[0052] refer to Figure 6 The clamping component 5 includes an extension plate fixedly connected to both sides of the front face of the gantry 7, a curved plate 14 is fixedly connected to the side of the extension plate away from the gantry 7, and extrusion plates 15 extending inward are installed on both sides of the bottom of the curved plate 14, and a support ring 16 is fixedly connected to the side of the extrusion plate 15 away from the curved plate 14, and a continuous closed loop is formed between the support ring 16, the curved plate 14 and the extrusion plate 15. A swing rod 17 is installed on the inner side of the curved plate 14 through the feeding structure 4, and the swing rod 17 extends to the outer side of the common-mode inductor material 3 from the side away from the curved plate 14. A clamping plate 19 is installed on the side of the swing rod 17 close to the common-mode inductor material 3 using the adjustment structure 18, and the inner side of the clamping plate 19 can contact the surface of the common-mode inductor material 3. When the feeding structure 4 drives the swing rod 17 to swing, the swing rod 17 can slide along the closed loop surface formed between the support ring 16, the curved plate 14 and the extrusion plate 15 and swing inward when the swing rod 17 passes the extrusion plate 15.

[0053] As a technical optimization solution of the present invention, through the cooperation of the rocker rod 17 and the clamping plate 19, the common mode inductor material 3 can be stably clamped. At the same time, the feeding structure 4 drives the rocker rod 17 to slide along the closed loop and swing inward when passing through the extrusion plate 15, making the clamping process more flexible and reliable, and able to adapt to materials of different shapes and sizes.

[0054] refer to Figure 7 The adjustment structure 18 includes a shaft rod 20 inserted into the bottom end of the rocker rod 17, a sleeve plate 21 is sleeved on the surface of the shaft rod 20, the interior of the sleeve plate 21 is hollowed out, the sleeve plate 21 and the shaft rod 20 are slidably connected, and the side of the sleeve plate 21 away from the shaft rod 20 is movably connected to the clamping plate 19 through a pin shaft, and the sleeve plate 21 can be raised and lowered or swung on the surface of the shaft rod 20.

[0055] As a technical optimization solution of the present invention, by sliding and swinging the sleeve 21 on the shaft 20, the clamping plate 19 can be fine-tuned according to the actual situation of the material, ensuring the stability and uniformity of the clamping, and improving the adaptability and flexibility of the equipment.

[0056] refer to Figure 6 The feeding structure 4 includes a vertical plate 22 fixedly connected to the outer side of the arc plate 14, and a transmission rod 23 is movably connected to the inner side of the vertical plate 22 through a bearing. A continuous closed loop is formed between the support ring 16, the arc plate 14 and the extrusion plate 15, which is arranged around the surface of the transmission rod 23. Both sides of the surface of the transmission rod 23 are keyed with sleeves 24. The top of the swing rod 17 extends to both sides of the sleeve 24 and is movably connected to the sleeve 24 through a pin shaft. When the transmission rod 23 rotates, the sleeve 24 can be used to drive the swing rod 17 to rotate synchronously and make the swing rod 17 swing along the inner side of the support ring 16, the arc plate 14 and the extrusion plate 15. During the operation of the gantry cutting equipment 2, the linkage structure 6 can be used to drive the transmission rod 23 to rotate.

[0057] As a technical optimization solution of the present invention, the swing arm 17 is driven to swing by the sleeve 24 to realize automatic feeding of the material. The design not only simplifies the feeding process, but also improves the accuracy and stability of the feeding. At the same time, the linkage structure 6 can drive the transmission rod 23 to rotate, so that the feeding and cutting processes can be carried out synchronously, thereby improving the overall work efficiency.

[0058] refer to Figure 8 The linkage structure 6 includes a connection frame 25 fixedly connected to the surface of the bracket 10, and a driven wheel 26 is movably connected to the surface of the connection frame 25 through a bearing. A driving wheel 27 is fixedly connected to the output end of the transmission motor 11. The driving wheel 27 can mesh with the driven wheel 26 when the transmission motor 11 is reset and drive the driven wheel 26 to rotate. A transmission structure 28 is provided on the surface of the connection frame 25, and the transmission structure 28 can use the torque of the driven wheel 26 to drive the transmission rod 23 to rotate synchronously.

[0059] As a technical optimization solution of the present invention, when the transmission motor 11 is reset, the driving wheel 27 meshes with the driven wheel 26 and drives the driven wheel 26 to rotate, and then the transmission structure 28 is used to transmit power to the transmission rod 23, which can realize the linkage between cutting and feeding, so that the equipment can automatically feed during the cutting process, thereby improving production efficiency and automation.

[0060] refer to Figure 8 The transmission structure 28 includes pulleys 29 respectively installed on the surface of the connecting frame 25 and at both ends of the transmission rod 23. The surface of the connecting frame 25 and the surface of the pulley 29 at the left end of the transmission rod 23 are sleeved with a belt 30. The pulley 29 near one end of the connecting frame 25 passes through the connecting frame 25 and extends to the front of the driven wheel 26. The end of the driven wheel 26 near the connecting frame 25 passes through the connecting frame 25 and extends to the front of the connecting frame 25. The driven wheel 26 and the end of the pulley 29 passing through the connecting frame 25 are fixedly connected with a bevel gear 31. The bevel gears 31 are meshed with each other. The driven wheel 26 can use the bevel gear 31 to drive the pulley 29 to rotate and use the belt 30 on the surface of the pulley 29 to transmit power to the transmission rod 23 for use.

[0061] As a technical optimization solution of the present invention, the bevel gear 31 drives the pulley 29 to rotate, and then the belt 30 is used to transmit the power to the transmission rod 23, which can make the power transmission more stable and reliable, while reducing energy loss and improving transmission efficiency.

[0062] refer to Figure 5 The surface of the pulley 29 is fixedly connected with a connecting block 32, and the outer side of the connecting block 32 is movably connected with a crank 33 through a pin shaft. A push plate 34 is installed on the side of the crank 33 away from the connecting block 32 through a pin shaft. A discharge groove 35 located on one side of the push plate 34 is opened on the surface of the base 1. The push plate 34 can push the debris generated during the processing into the inside of the discharge groove 35.

[0063] As a technical optimization solution of the present invention, the debris generated during the processing can be pushed into the discharge chute 35 under the drive of the crank 33, thereby achieving automatic cleaning of the debris, which not only keeps the working environment clean, but also reduces the workload of manual cleaning.

[0064] refer to Figure 7 A bearing block 36 is sleeved on the surface of the transmission rod 23, and the outer side of the bearing block 36 contacts the inner side of the sleeve 24. A nut 37 located on the inner side of the bearing block 36 is threadedly connected to the surface of the transmission rod 23. The nut 37 can push the bearing block 36 to move outward during rotation adjustment. A spring plate 40 is fixedly connected to the inner side of the rocker arm 17. The side of the spring plate 40 away from the rocker arm 17 contacts the bottom of the bearing block 36, and the spring plate 40 is elastic.

[0065] As a technical optimization solution of the present invention, the support block 36 is pushed to move outward by rotating the nut 37, thereby adjusting the gap between the transmission rod 23 and the sleeve 24, so that the equipment can adjust the feeding force and speed according to actual needs, thereby improving the adaptability and flexibility of the equipment. At the same time, the design of the support block 36 also enhances the supporting strength of the transmission rod 23, thereby improving the stability and durability of the equipment.

[0066] refer to Figure 1 , a processing device and a method for using a flat wire vertically wound nanocrystalline common mode inductor, comprising the following steps:

[0067] S1: placing the common mode inductor material 3 to be cut on the top of the base 1 and ensuring that its position is stable to prevent movement or tilting during processing;

[0068] S2: The clamping component 5 starts to work. The closed ring formed by the arc plate 14, the extrusion plate 15 and the support ring 16 provides a stable structural basis for clamping. The swing rod 17 connected to the feeding structure 4 drives the clamping plate 19 to move inward to clamp and fix the common mode inductor material 3. The swing rod 17 slides along the surface of the closed ring during the swinging process and swings inward when passing the extrusion plate 15 to ensure that the material is firmly clamped. The adjustment structure 18 is fine-tuned according to the size and shape of the material to ensure that the clamping force is moderate and uniform to prevent the material from loosening or deforming during processing;

[0069] S3: The gantry cutting device 2 starts to operate, the hydraulic rod 8 drives the crossbeam 9 and the bracket 10 to descend, so that the transmission motor 11 and the saw blade 12 approach and contact the material surface, the transmission motor 11 starts, and the saw blade 12 starts to rotate to cut the material. During the cutting process, the cooperation between the hydraulic rod 8 and the saw blade 12 ensures the cutting accuracy and stability;

[0070] S4: After the cutting is completed, the hydraulic rod 8 drives the crossbeam 9 and the bracket 10 to rise and reset, the saw blade 12 leaves the material surface, and the transmission motor 11 continues to rotate to prepare for the meshing of the driving wheel 27 and the driven wheel 26;

[0071] S5: When the driving wheel 27 is in contact and meshing with the driven wheel 26, the linkage structure 6 starts to work. The driven wheel 26 transmits power to the transmission rod 23 through the transmission structure 28, so that the transmission rod 23 rotates. The rotation of the transmission rod 23 drives the sleeve 24 and the swing rod 17 to rotate. The swing rod 17 swings between the support ring 16, the arc plate 14 and the extrusion plate 15, and slides along the inner side thereof, which not only maintains the stability of the clamping, but also realizes the automatic feeding of the common mode inductor material 3 through the swing of the swing rod 17. By controlling the meshing time of the driving wheel 27 and the driven wheel 26, the feeding size can be flexibly controlled to ensure that the material can be continuously clamped and fixed after the feeding is completed.

[0072] Second embodiment:

[0073] The present invention provides another connection method between the extrusion plate 15 and the arc plate 14, wherein a movable block 38 is connected to the outer side of the arc plate 14, and the side of the extrusion plate 15 close to the arc plate 14 extends to the inside of the movable block 38 and is movably connected to the movable block 38 through a pin shaft. The extrusion plate 15 can swing at the bottom of the arc plate 14 by means of the pin shaft, and a screw sleeve 39 threadedly connected to the surface of the extrusion plate 15 is provided on the outer side of the movable block 38, and the screw sleeve 39 can position the extrusion plate 15 that has completed swinging when it is in extrusion contact with the movable block 38.

[0074] The working principle and use process of the present invention are as follows: first, the common-mode inductor material 3 to be cut is placed on the top of the base 1, and its position is ensured to be stable. Next, the clamping component 5 on the gantry cutting device 2 starts to work. The clamping component 5 is composed of an arc plate 14, an extrusion plate 15 and a support ring 16 to form a closed ring. The swing rod 17 connected to the feeding structure 4 drives the clamping plate 19 to move inward to clamp and fix the common-mode inductor material 3. During the swinging process, the swing rod 17 slides along the closed ring surface formed between the support ring 16, the arc plate 14 and the extrusion plate 15, and swings inward when passing through the extrusion plate 15 to ensure that the material is firmly clamped. The adjustment structure 18 in the clamping component 5 allows fine-tuning according to the size and shape of the material to ensure The clamping force is kept moderate and uniform. When the common-mode inductor material 3 is stably clamped, the gantry cutting device 2 starts to operate, and the hydraulic rod 8 drives the crossbeam 9 and the bracket 10 to descend, so that the transmission motor 11 and the saw blade 12 fixed on the bracket 10 approach and contact the surface of the material, and start cutting. After the cutting is completed, the hydraulic rod 8 on the gantry cutting device 2 drives the crossbeam 9 and the bracket 10 to rise and reset, and the transmission motor 11 continues to drive the driving wheel 27 and the saw blade 12 to rotate. When the driving wheel 27 is in contact and meshing with the driven wheel 26, the linkage structure 6 starts to play a role, and the driven wheel 26 transmits power to the transmission rod 23 through the transmission structure 28, the bevel gear 31, the pulley 29 and the belt 30, so that the transmission rod 23 rotates, and the rotation of the transmission rod 23 The rotation further drives the swing rod 17 to rotate through the sleeve 24, and the swing rod 17 swings between the support ring 16, the arc plate 14 and the extrusion plate 15, and slides along the inner side thereof. This movement not only maintains the stability of the clamping, but also realizes the automatic feeding of the common-mode inductor material 3 through the swing of the swing rod 17, so that the common-mode inductor material 3 slides and displaces on the surface of the base 1, and the feeding size of the common-mode inductor material 3 is flexibly controlled by controlling the meshing time of the driving wheel 27 and the driven wheel 26, so that the common-mode inductor material 3 can be continuously clamped and fixed by the swing rod 17 that swings to the inner side of the support ring 16 after the feeding is completed. When the swing rod 17 follows the transmission rod 23 to swing to the inner side of the extrusion plate 15 on the other side, the swing rod 17 loses the extrusion force and rotates for a certain period of time. When it moves to the outside of the common-mode inductor material 3, the common-mode inductor material 3 is squeezed and fixed by the squeezing plate 15 on the other side again. In order to keep the working environment clean, a pushing plate 34 is also installed on the transmission rod 23. The pushing plate 34 is connected to the pulley 29 through a crank 33. As the pulley 29 rotates, the crank 33 drives the pushing plate 34 to reciprocate, and pushes the debris generated during the cutting process into the discharge groove 35 on the surface of the base 1 to achieve automatic cleaning. During the whole process, the clamping component 5 maintains a stable clamping of the material, and the gantry cutting equipment 2 continues to operate. The continuous cutting of the material is completed through the cooperation of the hydraulic rod 8 and the saw blade 12. At the same time, the linkage structure 6 and the feeding structure 4 work together to ensure the stable transportation and cutting efficiency of the material.

[0075] In summary: the processing equipment and use method of the flat wire vertically wound nanocrystalline common-mode inductor, by integrating the clamping, feeding and cutting functions into one, improves the degree of automation in the processing of the common-mode inductor material 3, reduces manual intervention, and improves production efficiency and processing accuracy. At the same time, the design of the linkage structure 6 enables the feeding equipment and the cutting equipment to work together, further improving the overall work efficiency.

[0076] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0077] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A processing device for a flat wire vertically wound nanocrystalline common mode inductor, comprising a base (1); A gantry cutting device (2) mounted on top of the base (1); Features: A common-mode inductor material (3) is placed on the top of the base (1); a clamping component (5) is installed on the surface of the gantry cutting device (2) via a feeding structure (4); the clamping component (5) is capable of clamping and fixing the common-mode inductor material (3) on the surface of the base (1); the feeding component is capable of conveying and loading the common-mode inductor material (3) after the clamping component (5) is fixed; and a linkage structure (6) is provided on the surface of the gantry cutting device (2); the linkage structure (6) is capable of driving the loading device to operate during the operation of the gantry cutting device (2).

2. The processing equipment for flat wire vertically wound nanocrystalline common mode inductor according to claim 1 is characterized in that: The gantry cutting device (2) comprises a gantry (7) fixedly connected to the top of a base (1), hydraulic rods (8) are fixedly connected to both sides of the gantry (7), the output end of the hydraulic rod (8) is fixedly connected to a crossbeam (9) located inside the gantry (7), the surface of the crossbeam (9) is fixedly connected to a bracket (10), a transmission motor (11) is fixedly installed on the side of the bracket (10) away from the crossbeam (9), a saw blade (12) is installed on the output end of the transmission motor (11), and the hydraulic rod (8) can use the crossbeam (9) and the bracket (10) to drive the transmission motor (11) to descend and use the saw blade (12) to cut the common mode inductor material (3) placed on the surface of the base (1).

3. The processing equipment for flat wire vertically wound nanocrystalline common mode inductor according to claim 2 is characterized in that: The clamping component (5) comprises an extension plate fixedly connected to both sides of the front face of the gantry (7); a curved plate (14) is fixedly connected to the side of the extension plate away from the gantry (7); extrusion plates (15) extending inwardly are installed on both sides of the bottom of the curved plate (14); a support ring (16) is fixedly connected to the side of the extrusion plate (15) away from the curved plate (14); a continuous closed loop is formed between the support ring (16), the curved plate (14) and the extrusion plate (15); a swing rod (17) is installed on the inner side of the curved plate (14) through the feeding structure (4); The side of the swing rod (17) away from the arc plate (14) extends to the outside of the common mode inductor material (3); the side of the swing rod (17) close to the common mode inductor material (3) is installed with a clamping plate (19) by means of an adjustment structure (18); the inner side of the clamping plate (19) can contact the surface of the common mode inductor material (3); when the feeding structure (4) drives the swing rod (17) to swing, the swing rod (17) can slide along the closed loop surface formed between the support ring (16), the arc plate (14) and the extrusion plate (15), and swing inward when the swing rod (17) passes the extrusion plate (15).

4. The processing equipment for flat wire vertically wound nanocrystalline common mode inductor according to claim 3 is characterized in that: The adjustment structure (18) comprises a shaft (20) inserted into the bottom end of the rocker (17); a sleeve (21) is sleeved on the surface of the shaft (20); the interior of the sleeve (21) is configured to be hollow; the sleeve (21) and the shaft (20) are slidably connected; a side of the sleeve (21) away from the shaft (20) is movably connected to the clamp (19) via a pin; and the sleeve (21) can be raised and lowered or swung on the surface of the shaft (20).

5. The processing equipment for flat wire vertically wound nanocrystalline common mode inductor according to claim 4 is characterized in that: The feeding structure (4) comprises a vertical plate (22) fixedly connected to the outer side of the arc-shaped plate (14); the inner side of the vertical plate (22) is movably connected to a transmission rod (23) via a bearing; a continuous closed loop is formed between the support ring (16), the arc-shaped plate (14) and the extrusion plate (15) and is arranged around the surface of the transmission rod (23); sleeves (24) are keyed to both sides of the surface of the transmission rod (23); the top end of the swing rod (17) extends to both sides of the sleeve (24) and is movably connected to the sleeve (24) via a pin shaft; when the transmission rod (23) rotates, the sleeve (24) can be used to drive the swing rod (17) to rotate synchronously and make the swing rod (17) swing along the inner side of the support ring (16), the arc-shaped plate (14) and the extrusion plate (15); during the operation of the gantry cutting device (2), the linkage structure (6) can be used to drive the transmission rod (23) to rotate.

6. The processing equipment for flat wire vertically wound nanocrystalline common mode inductor according to claim 5 is characterized in that: The linkage structure (6) comprises a connection frame (25) fixedly connected to the surface of the bracket (10); the surface of the connection frame (25) is movably connected to a driven wheel (26) via a bearing; the output end of the transmission motor (11) is fixedly connected to a driving wheel (27); the driving wheel (27) can mesh with the driven wheel (26) when the transmission motor (11) is reset and drive the driven wheel (26) to rotate; the surface of the connection frame (25) is provided with a transmission structure (28); the transmission structure (28) can use the torque of the driven wheel (26) to drive the transmission rod (23) to rotate synchronously.

7. The processing equipment for flat wire vertically wound nanocrystalline common mode inductor according to claim 6 is characterized in that: The transmission structure (28) comprises pulleys (29) respectively mounted on the surface of the connection frame (25) and the two ends of the transmission rod (23); the surface of the connection frame (25) and the surface of the pulley (29) at the left end of the transmission rod (23) are sleeved with a belt (30); the pulley (29) near one end of the connection frame (25) penetrates the connection frame (25) and extends to the front of the driven wheel (26); the end of the driven wheel (26) near the connection frame (25) penetrates the connection frame (25) and extends to the front of the connection frame (25); the driven wheel (26) and the end of the pulley (29) penetrating the connection frame (25) are both fixedly connected with a bevel gear (31); the bevel gears (31) are meshed with each other; the driven wheel (26) can use the bevel gear (31) to drive the pulley (29) to rotate and use the belt (30) on the surface of the pulley (29) to transmit power to the transmission rod (23) for use.

8. The processing equipment for flat wire vertically wound nanocrystalline common mode inductor according to claim 7 is characterized in that: The surface of the pulley (29) is fixedly connected with a connecting block (32), the outer side of the connecting block (32) is movably connected with a crank (33) via a pin, a push plate (34) is installed on the side of the crank (33) away from the connecting block (32) via a pin, and a discharge groove (35) located on one side of the push plate (34) is opened on the surface of the base (1), and the push plate (34) can push debris generated during the processing into the inside of the discharge groove (35).

9. The processing equipment for flat wire vertically wound nanocrystalline common mode inductor according to claim 5 is characterized in that: A bearing block (36) is sleeved on the surface of the transmission rod (23), the outer side of the bearing block (36) contacts the inner side of the sleeve (24), and a nut (37) located on the inner side of the bearing block (36) is threadedly connected to the surface of the transmission rod (23), and the nut (37) can push the bearing block (36) to move outward when rotating and adjusting.

10. The method for processing a flat wire vertically wound nanocrystalline common mode inductor according to claim 1, characterized in that: The following steps are involved: S1: Place the common mode inductor material (3) to be cut on the top of the base (1) and ensure that its position is stable to prevent movement or tilting during processing; S2: The clamping component (5) starts to work. The closed ring formed by the arc plate (14), the extrusion plate (15) and the support ring (16) provides a stable structural basis for clamping. The swing rod (17) connected to the feeding structure (4) drives the clamping plate (19) to move inward to clamp and fix the common mode inductor material (3). The swing rod (17) slides along the surface of the closed ring during the swinging process and swings inward when passing the extrusion plate (15) to ensure that the material is firmly clamped. The adjustment structure (18) is fine-tuned according to the size and shape of the material to ensure that the clamping force is moderate and uniform to prevent the material from loosening or deforming during the processing. S3: The gantry cutting device (2) starts to operate, the hydraulic rod (8) drives the crossbeam (9) and the bracket (10) to descend, so that the transmission motor (11) and the saw blade (12) approach and contact the surface of the material, the transmission motor (11) starts, and the saw blade (12) starts to rotate to cut the material. During the cutting process, the cooperation between the hydraulic rod (8) and the saw blade (12) ensures the cutting accuracy and stability; S4: After the cutting is completed, the hydraulic rod (8) drives the crossbeam (9) and the bracket (10) to rise and reset, the saw blade (12) leaves the surface of the material, and the transmission motor (11) continues to rotate to prepare for the engagement of the driving wheel (27) and the driven wheel (26); S5: When the driving wheel (27) and the driven wheel (26) are in contact and meshing, the linkage structure (6) starts to work. The driven wheel (26) transmits power to the transmission rod (23) through the transmission structure (28), so that the transmission rod (23) rotates. The rotation of the transmission rod (23) drives the sleeve (24) and the swing rod (17) to rotate. The swing rod (17) swings between the support ring (16), the arc plate (14) and the extrusion plate (15), and slides along the inner side thereof, which not only maintains the stability of the clamping, but also realizes the automatic feeding of the common mode inductor material (3) through the swing of the swing rod (17). By controlling the meshing time of the driving wheel (27) and the driven wheel (26), the feeding size can be flexibly controlled to ensure that the material can be continuously clamped and fixed after the feeding is completed.

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