Double-disc type ratchet disc surface double-shaft synchronous machining device and using method thereof

Abstract

The invention relates to the technical field of ratchet wheel machining, in particular to a double-disc type ratchet wheel disc face double-shaft synchronous machining device and a using method thereof. Comprising a bottom plate, two telescopic plates, two transverse rods, a bearing plate, a transverse groove, a first sliding groove, at least two first sliding blocks, fixing frames with the number corresponding to that of the first sliding blocks, machining tools with the number corresponding to that of the fixing frames, a first driving assembly and a second driving assembly. According to the double-disc ratchet wheel machining device, the extending plates can slide in the bottom frame by rotating the first motor, the distance between the two telescopic plates can be easily adjusted, then the position of the transverse rod is changed, and the requirements of double-disc ratchet wheels of different sizes for the machining space are rapidly met. And after being meshed with the first bevel gear, the two-way lead screw is driven to rotate, the threaded block and the first sliding block are accurately controlled to move in the first sliding groove, and the adjusting precision is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of ratchet processing, and in particular to a double-disc ratchet disc surface dual-axis synchronous processing device and a use method thereof. Background Art

[0002] As we all know, a ratchet is a mechanical mechanism that keeps linear reciprocating motion or rotational motion in a single direction. It is generally produced by low-pressure casting. The end face of the ratchet needs to be machined, drilled, and deburred. The ratchet can be divided into a single-disc ratchet and a double-disc ratchet according to the number of ratchet discs.

[0003] In the processing of double-disc ratchets, there are many problems with traditional processing methods. For example, a double-disc ratchet disc synchronous processing center disclosed in Chinese Patent Publication No. CN118080936A can realize the synchronous processing of double-disc ratchet discs, but it still has some shortcomings. The processing center adopts a bidirectional lead screw to adjust the spacing between the two support frames. Its own design principle is relatively traditional. The bidirectional lead screw drives the two nuts to move in opposite directions by rotation, thereby driving the support frames to change the spacing. However, in actual operation, this method requires the operator to manually rotate the lead screw. For ratchets of different specifications, the number of rotations and amplitude need to be repeatedly adjusted. There are many operating steps, which makes the operation more cumbersome. In the reciprocating motion mechanism of the tool, the spacing between the No. 1 reciprocating lead screw and the No. 2 reciprocating lead screw is adjusted by manually rotating the locking bolt and sliding the square rod. This method relies entirely on the operator's experience and manual operation strength. Different operators have different operating habits and strengths. It is difficult to ensure consistency and accuracy for each adjustment, resulting in poor positioning accuracy. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the present invention provides a double-disc ratchet disc surface dual-axis synchronous processing device and a use method thereof to solve the problems raised in the above-mentioned background technology.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a double-disc ratchet disc dual-axis synchronous processing device, comprising a base plate, two telescopic plates, two cross bars, a bearing plate, a cross groove, a first slide groove, at least two first sliders, a fixing frame corresponding to the number of the first sliders, a processing knife corresponding to the number of the fixing frame, a first driving assembly and a second driving assembly, wherein each of the telescopic plates is respectively fixedly arranged on both sides of the top of the test base plate, each of the cross bars is respectively fixedly arranged between the telescopic plates, the bearing plate is slidably arranged between each of the cross bars, the cross groove is arranged in the bearing plate, the first slide groove is arranged in the bearing plate, the first slide groove is communicated with the cross groove, each of the first sliders is respectively slidably arranged in the first slide groove, each of the fixing frames is respectively fixedly arranged on the bottom of the corresponding first slider, each of the processing knives is respectively installed in the corresponding fixing frame, the first driving assembly is installed on the bearing plate, and the second driving assembly is installed on the telescopic plate located on one side.

[0008] Preferably, the first driving assembly includes at least two support plates, at least two threaded blocks, a bidirectional lead screw, a first bevel gear, a first motor and a second bevel gear, each of the support plates is fixedly arranged on both sides of the top of the bearing plate, each of the threaded blocks is fixedly arranged on the top of the corresponding first sliding block, the bidirectional lead screw is rotatably arranged between the support plates, the bidirectional lead screw and the threaded blocks are arranged by threads, the first bevel gear is fixedly arranged on the bidirectional lead screw, the first motor is installed on the top of the bearing plate, the second bevel gear is fixedly arranged on the output shaft of the first motor, and the first bevel gear is meshed with the second bevel gear.

[0009] Furthermore, the second driving assembly includes at least two sliding blocks, a second sliding groove, at least two screw rods, a first mounting plate, a second motor and a transmission belt, each of the sliding blocks is fixedly arranged on both sides of the bearing plate, the second sliding groove is opened on the cross bar, the sliding block and the second sliding groove are slidingly arranged, each of the screw rods is rotatably arranged between the telescopic plates, the first mounting plate is fixedly arranged on the side of the telescopic plate located on one side, the second motor is installed on the top of the first mounting plate, and the transmission belt is transmitted between the screw rod and the second motor.

[0010] Furthermore, it also includes at least two vertical plates, eight connecting rods, four rotating shafts, a connecting frame, a blocking plate, a threaded handle and a double-disc ratchet, each of the vertical plates is fixedly arranged on both sides of the top of the base plate, each of the connecting rods is slidably arranged on both sides of the vertical plate, each of the rotating shafts is rotatably arranged between the connecting rods, the connecting frame is fixedly arranged between the connecting rods, the blocking plate is fixedly arranged on the top of the base plate, the threaded handle is threadedly arranged on the side of the connecting frame, the threaded handle and the blocking plate are rotatably arranged, and the double-disc ratchet is placed between the tops of the rotating shafts.

[0011] A further solution also includes at least four second mounting plates, a limiting frame corresponding to the number of the second mounting plates, a first rotating rod, a second rotating rod, a rotating wheel and a pressing handle, wherein each of the second mounting plates is respectively fixedly arranged around the top of the base plate, each of the limiting frames is respectively fixedly arranged on the top of the corresponding second mounting plate, the first rotating rod is rotatably arranged on the top of the limiting frame, the second rotating rod is rotatably arranged on the top of the limiting frame, the rotating wheel is fixedly arranged on the side of the second rotating rod, the rotating wheel is fitted with the double-disc ratchet, and the pressing handle is rotatably arranged between the first rotating rod and the second rotating rod.

[0012] On the basis of the above scheme, the telescopic plate includes a bottom frame, an extension plate and a first hydraulic cylinder. The bottom frame is fixedly arranged on the top of the bottom plate, the extension plate is slidably arranged in the bottom frame, the cross bar is fixedly arranged between the extension plates, the screw rod is rotatably arranged between the extension plates, the first hydraulic cylinder is installed at the bottom of the bottom frame, and the telescopic shaft of the first hydraulic cylinder is fixedly arranged on the bottom of the extension plate.

[0013] Further on the basis of the above scheme, it also includes a support column, a sleeve, a cross and a second hydraulic cylinder, the support column is fixedly arranged around the bottom of the base plate, the sleeve is sleeved on the support column, the cross is fixedly arranged between the sleeves, the second hydraulic cylinder is fixedly arranged on the top of the cross, and the telescopic shaft of the second hydraulic cylinder is fixedly arranged on the bottom of the base plate.

[0014] A method for using a double-disc ratchet disc dual-axis synchronous processing device comprises the following steps:

[0015] S1: Place the entire double-disc ratchet disc double-axis synchronous processing device on the work site, adjust the second hydraulic cylinder to extend and retract the telescopic shaft of the second hydraulic cylinder, drive the bottom plate to move up and down, and then adjust the overall height and levelness of the equipment to ensure that the equipment is in a stable working state. The support column and sleeve cooperate to provide a stable support structure for the equipment;

[0016] According to the specific requirements of the double-disc ratchet processing, the first hydraulic cylinder is started, and the telescopic shaft of the first hydraulic cylinder pushes the extension plate to slide in the bottom frame, thereby adjusting the distance between the two telescopic plates to meet the requirements of the crossbar position and the overall processing space when processing double-disc ratchets of different sizes. The crossbar is fixed between the extension plates, and the screw rod is also rotated and set between the extension plates, and the position will be adjusted as the extension plates move;

[0017] S2: Place the double-disc ratchet between the tops of the four rotating shafts, the rotating shaft is connected to the vertical plate through a connecting rod, and the vertical plate is fixed on both sides of the top of the bottom plate to provide initial support for the double-disc ratchet, and turn the threaded handle. Since the threaded handle is set on the side of the connecting frame through a thread and is rotatably connected to the blocking plate, turning the threaded handle will cause the connecting frame to drive the rotating shaft and the double-disc ratchet to move toward the blocking plate through the connecting rod, thereby clamping the double-disc ratchet between the rotating shaft and the blocking plate to ensure that the double-disc ratchet will not be displaced during processing. Turn and press the handle, and the pressing handle drives the first rotating rod and the second rotating rod to rotate, thereby causing the rotating wheel fixed on the side of the second rotating rod to rotate and fit with the double-disc ratchet, and further limit and auxiliary fix the double-disc ratchet to prevent it from shaking or rotating deviation during processing. The limit frame is fixed on the top of the second mounting plate, and the second mounting plate is fixed around the top of the bottom plate to provide installation support for components such as the rotating wheel;

[0018] S3: Start the first motor, the output shaft of the first motor drives the second bevel gear to rotate, and since the first bevel gear is meshed with the second bevel gear, the first bevel gear rotates accordingly, thereby driving the bidirectional lead screw to rotate, the bidirectional lead screw and the threaded block are matched through threads, the threaded block is fixed on the top of the first slider, and the first slider is slidably arranged in the first slide groove, so when the bidirectional lead screw rotates, it will drive the threaded block and the first slider connected thereto to move axially along the bidirectional lead screw in the first slide groove, the first slide groove is connected to the transverse groove, and a fixing frame is fixed at the bottom of each first slider, and a processing knife is installed in the fixing frame, so that the position adjustment of the processing knife on the bearing plate along the transverse groove direction can be realized to meet the needs of different processing positions;

[0019] Start the second motor, and the second motor drives the transmission belt to operate. The transmission belt is arranged between the screw and the second motor, thereby driving the screw to rotate. The screw rotation is arranged between the telescopic plates. The sliding blocks on both sides of the supporting plate slide with the second sliding grooves opened on the cross bar. Therefore, when the screw rotates, the supporting plate will be driven to move along the axial direction of the screw on the cross bar through the sliding blocks, so that the processing tool can process different positions of the double-disc ratchet.

[0020] (III) Beneficial effects

[0021] The double-disc ratchet disc double-axis synchronous processing device and its use method, the comparative document uses a bidirectional screw to adjust the spacing between the two support frames to adapt to ratchets of different specifications, which is cumbersome to operate. However, the present device uses the design of a telescopic plate, and only needs to start the first hydraulic cylinder to make the extension plate slide in the bottom frame, and easily adjust the distance between the two telescopic plates, thereby changing the position of the cross bar, and quickly adapting to the requirements of double-disc ratchets of different sizes for processing space. The operation is simpler and faster. In the reciprocating motion mechanism of the tool, the spacing adjustment of the No. 1 reciprocating screw and the No. 2 reciprocating screw depends on manually turning the locking bolt and sliding the square rod, and the positioning accuracy is poor. The position adjustment of the processing tool of the present device is realized by the first driving component, and the first motor drives the second bevel gear to mesh with the first bevel gear The rear-driven bidirectional lead screw rotates, accurately controlling the movement of the threaded block and the first slider in the first slide groove, thereby accurately adjusting the position of the processing tool and improving the adjustment accuracy. When adjusting the tool spacing in the comparative document, the stability of the manual rotation of the locking bolt and the sliding of the square rod is poor. The second drive component of the device drives the transmission belt through the second motor, and the transmission belt drives the screw to rotate, so that the carrier plate moves smoothly in the second slide groove of the cross bar through the sliding block, providing better stability for the processing process, thereby ensuring the processing accuracy. The device avoids the influence of insufficient adjustment accuracy and stability on the processing accuracy through more precise processing tool position adjustment and stable carrier plate movement. Compared with the comparative document, it can effectively improve the overall processing accuracy of the double-disc ratchet. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0023] Figure 2 A schematic diagram of the three-dimensional structure of the first driving assembly of the present invention;

[0024] Figure 3 A schematic diagram of the three-dimensional structure of the second driving assembly of the present invention

[0025] Figure 4 It is a schematic diagram of a partial three-dimensional structure of the present invention;

[0026] Figure 5 It is a schematic diagram of the planar structure of the present invention when viewed from above;

[0027] Figure 6 It is a schematic diagram of the cross-sectional structure at AA in the present invention 5;

[0028] Figure 7 It is a schematic diagram of the local structure of the top of the present invention;

[0029] Figure 8 It is a schematic structural diagram of the double-disc ratchet of the present invention;

[0030] Fig. 9 It is a structural schematic diagram of the limiting frame of the present invention;

[0031] Fig.10 It is a schematic diagram of the three-dimensional structure of the double-disc ratchet fixation of the present invention;

[0032] Fig.11 It is a schematic diagram of the three-dimensional structure of the double-disc ratchet releasing fixation of the present invention.

[0033] In the figure: 1, bottom plate; 2, telescopic plate; 3, cross bar; 4, bearing plate; 5, cross groove; 6, first slide groove; 7, first slider; 8, fixing frame; 9, processing knife; 10, first drive assembly; 11, second drive assembly; 12, support plate; 13, thread block; 14, bidirectional lead screw; 15, first bevel gear; 16, first motor; 17, second bevel gear; 18, sliding block; 19, second slide groove; 20, screw; 21, first mounting plate; 22, second Motor; 23. Drive belt; 24. Vertical plate; 25. Connecting rod; 26. Rotating shaft; 27. Connecting frame; 28. Blocking plate; 29. ​​Threaded handle; 30. Double-disc ratchet; 31. Second mounting plate; 32. Limiting frame; 33. First rotating rod; 34. Second rotating rod; 35. Rotating wheel; 36. Push handle; 37. Bottom frame; 38. Extension plate; 39. First hydraulic cylinder; 40. Support column; 41. Sleeve; 42. Cross; 43. Second hydraulic cylinder. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] See also Figures 1 to 11 A double-disc ratchet disc dual-axis synchronous processing device and a method of using the same include a base plate 1, two telescopic plates 2, two cross bars 3, a bearing plate 4, a cross groove 5, a first slide groove 6, at least two first sliders 7, a fixing frame 8 corresponding to the number of the first sliders 7, a processing knife 9 corresponding to the number of the fixing frame 8, a first drive assembly 10 and a second drive assembly 11.

[0036] In the above embodiment, the bottom plate 1 is at the bottom of the entire device, providing basic support for other components. The two telescopic plates 2 are fixedly arranged on both sides of the top of the bottom plate 1. The main function of the telescopic plates 2 is to adjust the overall width of the device through their own telescopic function to adapt to processing requirements of different sizes. They are fixedly connected to the bottom plate 1 to ensure the stability of the entire structure during the telescopic process. The two cross bars 3 are fixedly arranged between the two telescopic plates 2. The cross bars 3 play the role of connecting the two telescopic plates 2 and provide sliding tracks for the bearing plate 4. Through the fixed connection with the telescopic plates 2, the cross bars 3 constructs a horizontal frame structure, so that the carrying plate 4 can slide in the space limited by it. The carrying plate 4 is slidably arranged between the cross bars 3. The carrying plate 4 is a carrier for placing the double-disc ratchet 30. It can slide on the cross bar 3 to adjust the processing position. The sliding connection mode between the carrying plate 4 and the cross bar 3 ensures the flexible movement of the carrying plate 4 in the horizontal direction, which is convenient for the processing knife 9 to process different positions of the double-disc ratchet 30. The transverse groove 5 is provided in the carrying plate 4. The first slide groove 6 is also provided in the carrying plate 4 and communicates with the transverse groove 5. The main function of the first slide groove 6 is to provide a first slider 7 with a first slide groove 6. A sliding track is provided to enable the first slider 7 to move along a specific direction in the carrier plate 4. The design communicated with the transverse groove 5 enhances the connectivity of the internal structure of the device. At least two first sliders 7 are respectively slidably arranged in the first slide groove 6. The first slider 7 drives the fixed frame 8 and the processing knife 9 to move on the carrier plate 4 by sliding in the first slide groove 6, thereby realizing the processing operation of different positions of the double-disc ratchet 30. The setting of multiple first sliders 7 can adjust the position layout of the processing knife 9 according to the processing requirements. Each fixed frame 8 is respectively fixedly arranged at the bottom of the corresponding first slider 7. The fixed frame 8 is used to To connect the first slider 7 and the processing knife 9, the processing knife 9 is installed under the first slider 7 to ensure that the processing knife 9 can accurately move following the movement of the first slider 7 during the processing, while ensuring the stability of the processing knife 9 during operation. Each processing knife 9 is installed in a corresponding fixed frame 8, and the processing knife 9 is a direct execution component for processing the double-disc ratchet 30. By being fixed in the fixed frame 8, driven by the first slider 7 and the fixed frame 8, the double-disc ratchet disk placed on the supporting plate 4 is subjected to cutting, grinding and other processing operations to achieve the processing goal of the double-disc ratchet 30.

[0037] The first drive assembly 10 is mounted on the bearing plate 4 , and includes at least two support plates 12 , at least two threaded blocks 13 , a bidirectional lead screw 14 , a first bevel gear 15 , a first motor 16 and a second bevel gear 17 .

[0038] In the above embodiment, at least two support plates 12 are respectively fixed on both sides of the top of the carrier plate 4, the support plate 12 provides support for the bidirectional lead screw 14, and is connected to the carrier plate 4 so that the bidirectional lead screw 14 has an installation position between the two, and each threaded block 13 is respectively fixed on the top of the corresponding first slider 7, the threaded block 13 is connected to the first slider 7, and cooperates with the bidirectional lead screw 14, so that the rotation of the bidirectional lead screw 14 can drive the first slider 7 to move, and the bidirectional lead screw 14 is rotatably arranged between the support plates 12. The surface of the bidirectional lead screw 14 has two sections of threads with opposite rotation directions. When rotating, it cooperates with the threads of the threaded block 13 to drive the two ends The threaded block 13 moves, and the first bevel gear 15 is fixed on the bidirectional lead screw 14. The first bevel gear 15 can transmit power to the bidirectional lead screw 14, and is connected to the bidirectional lead screw 14, and moves with the bidirectional lead screw 14. The first motor 16 is installed on the top of the bearing plate 4. The first motor 16 is the power source of the first drive assembly 10, and the output power allows the connected components to operate. The second bevel gear 17 is fixed on the output shaft of the first motor 16, and the second bevel gear 17 is meshed with the first bevel gear 15. The output shaft of the first motor 16 drives it to rotate, and then transmits power to the first bevel gear 15, so that the bidirectional lead screw 14 rotates.

[0039] The second driving assembly 11 is mounted on the telescopic plate 2 located on one side, and the second driving assembly 11 includes at least two sliding blocks 18 , a second sliding groove 19 , at least two screw rods 20 , a first mounting plate 21 , a second motor 22 and a transmission belt 23 .

[0040] In the above embodiment, each sliding block 18 is respectively fixed on both sides of the carrying plate 4, and the sliding block 18 is connected to the carrying plate 4. By cooperating with the second sliding groove 19 on the cross bar 3, the carrying plate 4 can move on the cross bar 3. The second sliding groove 19 is arranged on the cross bar 3, and the second sliding groove 19 provides a sliding track for the sliding block 18, so that the carrying plate 4 can move along the direction of the cross bar 3 with the help of the sliding block 18. Each screw rod 20 is respectively rotatably arranged between the telescopic plates 2. When the screw rod 20 rotates, it can drive the relevant components to move, and its two ends are framed between the telescopic plates 2. The first mounting plate 21 is fixed to the side of the telescopic plate 2 located on one side. The first mounting plate 21 provides an installation position for the second motor 22 and is connected to the telescopic plate 2. The second motor 22 is mounted on the top of the first mounting plate 21. The second motor 22 is used as a power source to generate power to drive the connected components. The transmission belt 23 is arranged between the screw rod 20 and the second motor 22. The transmission belt 23 transmits the power of the second motor 22 to the screw rod 20, so that the screw 20 rotates.

[0041] First, see Figure 4 In this embodiment, it also includes at least two vertical plates 24, eight connecting rods 25, four rotating shafts 26, a connecting frame 27, a blocking plate 28, a threaded handle 29 and a double-disc ratchet 30.

[0042] In the above embodiment, each vertical plate 24 is fixedly arranged on both sides of the top of the base plate 1, and the vertical plate 24 provides a vertical installation support foundation for other components. Through the fixed connection with the base plate 1, a frame structure of the device in the vertical direction is constructed. Each connecting rod 25 is slidably arranged on both sides of the vertical plate 24, and the connecting rod 25 can slide on both sides of the vertical plate 24. This arrangement enables the connecting rod 25 to adjust its position, thereby changing the positions of components such as the connecting frame 27 and the rotating shaft 26 to adapt to the processing requirements of double-disc ratchet wheels 30 of different sizes. At the same time, the connecting rod 25 plays a role in connecting the vertical plates 24 with the rotating shaft 26, the connecting frame 27 and other components. Each rotating shaft 26 is rotatably arranged between the connecting rods 25, and the rotating shaft 26 can rotate within the frame formed by the connecting rods 25 to provide support for the double-disc ratchet wheel 30 and make it rotatable. During the processing, the double-disc ratchet wheel 30 can rotate with the rotating shaft 26, which is convenient for the processing knife 9 to process different parts thereof. The connecting frame 27 is fixedly arranged between the connecting rods 25, and the connecting frame 27 connects multiple connecting rods 25 together , which enhances the integrity and stability between the connecting rods 25, and provides an installation position for the threaded handle 29. The blocking plate 28 is fixedly set on the top of the base plate 1. The blocking plate 28 may be used to limit the movement range of certain components in a specific direction, or provide a rotation support point for the threaded handle 29. Through the fixed connection with the base plate 1, it plays a role in positioning and supporting related components in the device. The threaded handle 29 is set on the side of the connecting frame 27 through a thread, and the threaded handle 29 and the blocking plate 28 are rotatably set. The threaded handle 29 and the connecting frame 27 are matched with the thread. When the threaded handle 29 is rotated, the transmission principle of the thread can be used to make the connecting frame 27 and the components connected thereto move in a specific direction, and the rotation setting with the blocking plate 28 ensures that the threaded handle 29 has stable rotation support during operation. The double-disc ratchet 30 is placed between the tops of the rotating shaft 26. The double-disc ratchet 30 is the processing object of the entire processing device. It is placed on the top of the rotating shaft 26 and realizes its own rotation with the help of the rotation of the rotating shaft 26, which is convenient for the processing knife 9 to perform processing operations on it.

[0043] Then, see Fig. 9 In this embodiment, it also includes at least four second mounting plates 31, a limiting frame 32 corresponding to the number of the second mounting plates 31, a first rotating rod 33, a second rotating rod 34, a rotating wheel 35 and a pressing handle 36.

[0044] In the above embodiment, each second mounting plate 31 is fixedly arranged on the top of the base plate 1, and they provide a mounting base for other components. By being fixedly connected to the base plate 1, the position of the limit frame 32 and other components in the device is determined to ensure the rationality of the entire structural layout. Each limit frame 32 is fixedly arranged on the top of the corresponding second mounting plate 31, and the limit frame 32 has a limiting and supporting function for the first rotating rod 33 and the second rotating rod 34, ensuring the rotation of the first rotating rod 33 and the second rotating rod 34, and at the same time limiting the position of the rotating wheel 35 so that it can accurately act on the double-disc ratchet 30. The first rotating rod 33 is rotatably arranged on the top of the limit frame 32, and it cooperates with the second rotating rod 34 to provide mounting support for the pressing handle 36. At the same time, when the pressing handle 36 is operated, it may drive the related components to produce linkage, so as to achieve For certain control or operation during the processing of the double-disc ratchet 30, the second rotating rod 34 is rotatably set on the top of the limit frame 32, and it is set parallel to the first rotating rod 33 to provide an installation position for the rotating wheel 35. The rotating wheel 35 is driven to rotate by rotation, thereby affecting the double-disc ratchet 30 that is in contact with it. The rotating wheel 35 is fixedly set on the side of the second rotating rod 34. The rotating wheel 35 is in contact with the double-disc ratchet 30. When it rotates, it contacts the surface of the double-disc ratchet 30, driving the double-disc ratchet 30 to rotate. The pressing handle 36 is rotatably set between the first rotating rod 33 and the second rotating rod 34. The operator can operate the pressing handle 36 to make it rotate between the first rotating rod 33 and the second rotating rod 34, thereby driving the first rotating rod 33 and the second rotating rod 34 to move, and indirectly controlling the state of the rotating wheel 35 and the double-disc ratchet 30.

[0045] Second, see Figure 6 In this embodiment, the telescopic plate 2 includes a bottom frame 37 , an extension plate 38 and a first hydraulic cylinder 39 .

[0046] In the above embodiment, the bottom frame 37 is fixedly arranged on the top of the bottom plate 1. It is the basic frame of the telescopic plate 2 and provides support for the entire telescopic plate 2 structure. The position of the telescopic plate 2 in the device is determined by the fixed connection with the bottom plate 1. At the same time, installation space is also provided for the extension plate 38 and the first hydraulic cylinder 39. The extension plate 38 is slidably arranged in the bottom frame 37. The extension plate 38 can slide inside the bottom frame 37 to realize the telescopic function of the telescopic plate 2. The cross bar 3 and the screw 20 are respectively fixed or rotatably arranged between the extension plates 38. The movement of the extension plate 38 will drive the change of the position of the cross bar 3 and the screw 20, thereby adjusting the spacing of the relevant parts of the processing device to meet the processing requirements of different sizes. The cross bar 3 is fixedly arranged between the extension plates 38. The cross bar 3 connects the two extension plates 38 to support The carrier plate 4 provides a sliding track so that the carrier plate 4 can move within the space determined by the extension plate 38 to ensure the position adjustment of the carrier plate 4 during the processing. The screw 20 is rotatably set between the extension plates 38. The screw 20 rotates between the extension plates 38 and cooperates with other components, such as driving the movement of related components through threaded connections, to assist in adjusting the processing position or processing components. It is one of the important components for achieving precise adjustment in the device. The first hydraulic cylinder 39 is installed at the bottom of the bottom frame 37. The first hydraulic cylinder 39 serves as a power component for driving the extension plate 38 to extend and retract. Its telescopic shaft is fixedly connected to the bottom of the extension plate 38. When the first hydraulic cylinder 39 is working, the telescopic action of the telescopic shaft drives the extension plate 38 to slide in the bottom frame 37, thereby realizing the overall telescopic function of the telescopic plate 2.

[0047] Finally, see Figure 6 In this embodiment, it also includes a support column 40, a sleeve 41, a cross 42 and a second hydraulic cylinder 43.

[0048] In the above embodiment, the support columns 40 are fixedly arranged around the bottom of the base plate 1, and they provide basic support for the entire processing device. By being fixedly connected to the bottom of the base plate 1, the weight of the device is dispersed to the ground to ensure that the device is placed stably. The sleeve 41 is sleeved on the support column 40, and the sleeve 41 and the support column 40 form a sleeve connection relationship and can move relatively on the support column 40. This arrangement provides an installation position for the connecting frame 27, while allowing the overall height or horizontality of the device to be fine-tuned by adjusting the position of the sleeve 41 on the support column 40. The cross 42 is fixedly arranged between the sleeves 41, and the cross 42 connects each The sleeves 41 are connected together, which enhances the integrity and stability of the sleeves 41, and at the same time provides a mounting platform for the second hydraulic cylinder 43, ensuring that the second hydraulic cylinder 43 can be firmly mounted on the bottom of the device. The second hydraulic cylinder 43 is fixedly arranged on the top of the cross 42, and its telescopic shaft is fixedly arranged on the bottom of the base plate 1. The second hydraulic cylinder 43 serves as a power component. Through the telescopic movement of the telescopic shaft, the position of the base plate 1 can be adjusted. When the second hydraulic cylinder 43 is working, the movement of its telescopic shaft can drive the base plate 1 to rise or fall, thereby realizing the adjustment of the height of the entire processing device to meet the needs of different processing scenarios.

[0049] Working principle:

[0050] The double-disc ratchet disc double-axis synchronous processing device and its use method are as follows: first, a worker places the entire double-disc ratchet disc double-axis synchronous processing device on the work site, and by adjusting the second hydraulic cylinder 43, the telescopic shaft of the second hydraulic cylinder 43 is extended and retracted, thereby driving the bottom plate 1 to move up and down, thereby adjusting the overall height and horizontality of the equipment to ensure that the equipment is in a stable working state. The support column 40 cooperates with the sleeve 41 to provide a stable support structure for the equipment. Then, according to the specific needs of the double-disc ratchet 30 processing, the first hydraulic cylinder 39 is started, and the telescopic shaft of the first hydraulic cylinder 39 pushes the extension plate 38 to slide in the bottom frame 37, thereby adjusting the distance between the two telescopic plates 2 to adapt to the requirements for the position of the cross bar 3 and the overall processing space when processing double-disc ratchets 30 of different sizes. The cross bar 3 is fixed between the extension plates 38, and the screw 20 is also rotatably set between the extension plates 38, and will adjust its position as the extension plates 38 move.

[0051] The double-disc ratchet 30 is placed between the tops of the four rotating shafts 26. The rotating shaft 26 is connected to the vertical plate 24 through the connecting rod 25. The vertical plate 24 is fixed on both sides of the top of the bottom plate 1 to provide initial support for the double-disc ratchet 30. The threaded handle 29 is turned. Since the threaded handle 29 is set on the side of the connecting frame 27 through a thread and is rotatably connected to the blocking plate 28, turning the threaded handle 29 will cause the connecting frame 27 to drive the rotating shaft 26 and the double-disc ratchet 30 to move toward the blocking plate 28 through the connecting rod 25, thereby clamping the double-disc ratchet 30 between the rotating shaft 26 and the blocking plate 28. To ensure that the double-disc ratchet 30 does not move during the processing, the handle 36 is turned and pressed, and the handle 36 drives the first rotating rod 33 and the second rotating rod 34 to rotate, thereby causing the rotating wheel 35 fixed on the side of the second rotating rod 34 to rotate and fit the double-disc ratchet 30, and further limit and assist in fixing the double-disc ratchet 30 to prevent it from shaking or rotating deviation during the processing. The limit frame 32 is fixed on the top of the second mounting plate 31, and the second mounting plate 31 is fixed on the top of the base plate 1 to provide installation support for components such as the rotating wheel 35.

[0052] Then the worker starts the first motor 16, and the output shaft of the first motor 16 drives the second bevel gear 17 to rotate. Since the first bevel gear 15 is meshed with the second bevel gear 17, the first bevel gear 15 rotates accordingly, thereby driving the bidirectional lead screw 14 to rotate. The bidirectional lead screw 14 and the threaded block 13 are matched through threads. The threaded block 13 is fixed on the top of the first slider 7. The first slider 7 is slidably set in the first slide groove 6. Therefore, when the bidirectional lead screw 14 rotates, it will drive the threaded block 13 and the first slider 7 connected thereto to move axially along the bidirectional lead screw 14 in the first slide groove 6. The first slide groove 6 is connected to the transverse groove 5. A fixing frame 8 is fixed at the bottom of each first slider 7, and a processing knife 9 is installed in the fixing frame 8, so that the position of the processing knife 9 on the carrier plate 4 along the direction of the transverse groove 5 can be adjusted to meet the needs of different processing positions.

[0053] Finally, the worker starts the second motor 22, and the second motor 22 drives the transmission belt 23 to operate. The transmission belt 23 is arranged between the screw 20 and the second motor 22, thereby driving the screw 20 to rotate. The screw 20 is rotatably arranged between the telescopic plates 2, and the sliding blocks 18 on both sides of the supporting plate 4 slide with the second sliding groove 19 opened on the cross bar 3. Therefore, when the screw 20 rotates, the supporting plate 4 will be driven by the sliding block 18 to move along the axial direction of the screw 20 on the cross bar 3, so that the processing knife 9 can process different positions of the double-disc ratchet 30.

[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A double-disc ratchet disc dual-axis synchronous processing device, characterized in that: include: Bottom plate (1); Two telescopic plates (2), each of the telescopic plates (2) being fixedly arranged on two sides of the top of the bottom plate (1); Two cross bars (3), each of the cross bars (3) being fixedly arranged between the telescopic plates (2); A bearing plate (4), wherein the bearing plate (4) is slidably disposed between the cross bars (3); A transverse groove (5), wherein the transverse groove (5) is provided in the bearing plate (4); A first slide groove (6), wherein the first slide groove (6) is arranged in the bearing plate (4), and the first slide groove (6) is communicated with the transverse groove (5); At least two first sliding blocks (7), each of the first sliding blocks (7) being slidably disposed in the first sliding groove (6); The number of the fixing frames (8) corresponds to the number of the first sliding blocks (7), and each of the fixing frames (8) is respectively fixedly arranged at the bottom of the corresponding first sliding block (7); Processing knives (9) corresponding in number to the fixing frames (8), each of the processing knives (9) being installed in a corresponding fixing frame (8); A first driving assembly (10), wherein the first driving assembly (10) is mounted on the carrying plate (4); as well as A second driving assembly (11), wherein the second driving assembly (11) is mounted on the telescopic plate (2) located on one side.

2. A double-disc ratchet disc dual-axis synchronous processing device according to claim 1, characterized in that: The first driving assembly (10) comprises: At least two support plates (12), each of the support plates (12) being fixedly arranged on two sides of the top of the carrying plate (4); At least two threaded blocks (13), each of the threaded blocks (13) being fixedly arranged on the top of the corresponding first sliding block (7); A bidirectional lead screw (14), the bidirectional lead screw (14) being rotatably disposed between the support plates (12), the bidirectional lead screw (14) and the threaded block (13) being arranged via threads; a first bevel gear (15), the first bevel gear (15) being fixedly arranged on the bidirectional lead screw (14); a first motor (16), the first motor (16) being mounted on top of the carrying plate (4); and A second bevel gear (17), wherein the second bevel gear (17) is fixedly arranged on an output shaft of the first motor (16), and the first bevel gear (15) is meshed with the second bevel gear (17).

3. A double-disc ratchet disc dual-axis synchronous processing device according to claim 1, characterized in that: The second driving assembly (11) comprises: At least two sliding blocks (18), each of the sliding blocks (18) being fixedly arranged on two sides of the carrying plate (4); A second slide groove (19), wherein the second slide groove (19) is provided on the cross bar (3), and the sliding block (18) is slidably arranged with the second slide groove (19); At least two screw rods (20), each of the screw rods (20) being rotatably disposed between the telescopic plates (2); A first mounting plate (21), the first mounting plate (21) being fixedly arranged on a side surface of the telescopic plate (2) located on one side; a second motor (22), the second motor (22) being mounted on top of the first mounting plate (21); and A transmission belt (23), wherein the transmission belt (23) is arranged between the screw rod (20) and the second motor (22).

4. A double-disc ratchet disc dual-axis synchronous processing device according to claim 1, characterized in that: Also includes: At least two vertical plates (24), each of the vertical plates (24) being fixedly arranged on two sides of the top of the bottom plate (1); Eight connecting rods (25), each of the connecting rods (25) being slidably disposed on two sides of the vertical plate (24); Four rotating shafts (26), each of the rotating shafts (26) being rotatably disposed between the connecting rods (25); A connecting frame (27), wherein the connecting frame (27) is fixedly arranged between the connecting rods (25); A blocking plate (28), the blocking plate (28) being fixedly arranged on the top of the bottom plate (1); a threaded handle (29), wherein the threaded handle (29) is arranged on the side of the connecting frame (27) by means of a thread, and the threaded handle (29) and the blocking plate (28) are rotatably arranged; and A double-disc ratchet (30) is placed between the tops of the rotating shafts (26).

5. A double-disc ratchet disc dual-axis synchronous processing device according to claim 1, characterized in that: Also includes: At least four second mounting plates (31), each of the second mounting plates (31) being fixedly arranged on the top and around the bottom plate (1); Limiting frames (32) corresponding in number to the number of the second mounting plates (31), each of the limiting frames (32) being fixedly arranged on the top of the corresponding second mounting plate (31); A first rotating rod (33), the first rotating rod (33) being rotatably arranged on the top of the limiting frame (32); a second rotating rod (34), the second rotating rod (34) being rotatably disposed on the top of the limiting frame (32); a rotating wheel (35), wherein the rotating wheel (35) is fixedly arranged on a side of the second rotating rod (34), and the rotating wheel (35) is in close contact with the double-disc ratchet (30); and A push handle (36) is rotatably disposed between the first rotating rod (33) and the second rotating rod (34).

6. A double-disc ratchet disc dual-axis synchronous processing device according to claim 1, characterized in that: The telescopic plate (2) comprises: A bottom frame (37), the bottom frame (37) being fixedly arranged on the top of the bottom plate (1); an extension plate (38), wherein the extension plate (38) is slidably disposed in the bottom frame (37), the cross bar (3) is fixedly disposed between the extension plates (38), and the screw rod (20) is rotatably disposed between the extension plates (38); and A first hydraulic cylinder (39), wherein the first hydraulic cylinder (39) is installed at the bottom of the bottom frame (37), and the telescopic shaft of the first hydraulic cylinder (39) is fixedly arranged at the bottom of the extension plate (38).

7. A dual-disc ratchet disc dual-axis synchronous processing device according to claim 1, characterized in that: Also includes: Support columns (40), the support columns (40) being fixedly arranged around the bottom of the base plate (1); A sleeve (41), wherein the sleeve (41) is sleeved on the support column (40); a cross (42), wherein the cross (42) is fixedly disposed between the sleeves (41); and A second hydraulic cylinder (43), the second hydraulic cylinder (43) is fixedly arranged on the top of the cross (42), and the telescopic shaft of the second hydraulic cylinder (43) is fixedly arranged on the bottom of the base plate (1).

8. A method for using a dual-disc ratchet disc dual-axis synchronous processing device according to any one of claim 7, comprising the following steps: S1: The entire double-disc ratchet disc double-axis synchronous processing device is placed on a work site, and the telescopic shaft of the second hydraulic cylinder (43) is extended and retracted by adjusting the second hydraulic cylinder (43), thereby driving the bottom plate (1) to move up and down, thereby adjusting the overall height and levelness of the device to ensure that the device is in a stable working state, and the support column (40) cooperates with the sleeve (41) to provide a stable support structure for the device; According to the specific requirements of the double-disc ratchet (30) processing, the first hydraulic cylinder (39) is started, and the telescopic shaft of the first hydraulic cylinder (39) pushes the extension plate (38) to slide in the bottom frame (37), thereby adjusting the distance between the two telescopic plates (2) to adapt to the requirements of the position of the cross bar (3) and the overall processing space when processing double-disc ratchets (30) of different sizes. The cross bar (3) is fixed between the extension plates (38), and the screw rod (20) is also rotatably arranged between the extension plates (38), and the position will be adjusted as the extension plates (38) move; S2: The double-disc ratchet (30) is placed between the tops of the four rotating shafts (26). The rotating shaft (26) is connected to the vertical plate (24) through the connecting rod (25). The vertical plate (24) is fixed on both sides of the top of the bottom plate (1) to provide initial support for the double-disc ratchet (30). The threaded handle (29) is turned. Since the threaded handle (29) is arranged on the side of the connecting frame (27) through a thread and is rotatably connected to the blocking plate (28), turning the threaded handle (29) will cause the connecting frame (27) to drive the rotating shaft (26) and the double-disc ratchet (30) to move toward the blocking plate (28) through the connecting rod (25), thereby clamping the double-disc ratchet (30) on the rotating shaft (2 6) between the blocking plate (28) to ensure that the double-disc ratchet (30) will not be displaced during the processing, and the handle (36) is turned and pressed, and the handle (36) drives the first rotating rod (33) and the second rotating rod (34) to rotate, thereby causing the rotating wheel (35) fixed on the side of the second rotating rod (34) to rotate and fit with the double-disc ratchet (30), and further limiting and auxiliary fixing the double-disc ratchet (30) to prevent it from shaking or rotating deviation during the processing. The limiting frame (32) is fixed on the top of the second mounting plate (31), and the second mounting plate (31) is fixed around the top of the bottom plate (1) to provide installation support for the rotating wheel (35) and other components; S3: Start the first motor (16), the output shaft of the first motor (16) drives the second bevel gear (17) to rotate, and since the first bevel gear (15) is meshed with the second bevel gear (17), the first bevel gear (15) rotates accordingly, thereby driving the bidirectional lead screw (14) to rotate, and the bidirectional lead screw (14) and the threaded block (13) are matched by threads, and the threaded block (13) is fixed on the top of the first slider (7), and the first slider (7) is slidably arranged in the first slide groove (6), so when the bidirectional lead screw (14) rotates, it will drive the threaded block (13) and the first slider (7) connected thereto to move axially along the bidirectional lead screw (14) in the first slide groove (6), and the first slide groove (6) is communicated with the transverse groove (5), and a fixing frame (8) is fixed at the bottom of each first slider (7), and a processing knife (9) is installed in the fixing frame (8), so that the processing knife (9) can be adjusted in the direction of the transverse groove (5) on the bearing plate (4) to meet the needs of different processing positions; The second motor (22) is started, and the second motor (22) drives the transmission belt (23) to operate. The transmission belt (23) is arranged between the screw rod (20) and the second motor (22), thereby driving the screw rod (20) to rotate. The screw rod (20) is rotatably arranged between the telescopic plates (2). The sliding blocks (18) on both sides of the bearing plate (4) are slidably matched with the second sliding groove (19) provided on the cross bar (3). Therefore, when the screw rod (20) rotates, the bearing plate (4) is driven by the sliding blocks (18) to move along the axial direction of the screw rod (20) on the cross bar (3), so that the processing knife (9) can process different positions of the double-disc ratchet (30).

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