Quartz product polishing equipment and polishing method

Abstract

The invention discloses quartz product polishing equipment and a polishing method, and relates to the technical field of quartz machining, the quartz product polishing equipment comprises a supporting frame, a table top and a driving mechanism, the driving mechanism is arranged below the table top, the driving mechanism comprises a driving motor, a rotating main shaft is coaxially and fixedly installed at the upper end of the driving motor, and a bearing seat is arranged in the middle of the table top; a rotating countershaft is installed through a bearing in the bearing seat, an outer rotating wheel is coaxially and fixedly installed on the outer side of the rotating countershaft, and the rotating main shaft and the outer side of the outer rotating wheel are connected through a belt. The surface of quartz is ground and polished through the polishing stone, the whole guide groove slides in the sliding groove, the air cylinder pushes the sliding block to conduct position telescopic adjustment in the direction of the sliding groove, control over the position of the polishing stone is achieved, and the machining requirements of stones of different sizes are better met; the advancing amount of the air cylinder can be subjected to programming control according to use requirements, and therefore control over the machining amount is automatically achieved.

Description

Technical Field

[0001] The invention relates to the technical field of quartz processing, and in particular to a quartz product polishing device and a polishing method. Background Art

[0002] Quartz is one of the main rock-forming minerals, generally referring to low-temperature quartz (α-quartz), which is the most widely distributed mineral in the quartz family. In a broad sense, quartz also includes high-temperature quartz (β-quartz) and coesite. The main component is SiO2, which is colorless and transparent, and often contains a small amount of impurities, and becomes translucent or opaque crystals with a hard texture. Quartz is a mineral resource with very stable physical and chemical properties. The crystal belongs to the trigonal oxide mineral system. Quartz block, also known as silica, is mainly the raw material for the production of quartz sand (also known as silica sand), and is also the raw material for quartz refractory materials and sintering ferrosilicon.

[0003] During the process of quartz stone processing, the edges need to be polished to meet the processing requirements of quartz stone products.

[0004] However, during the implementation of the above technical solution, it was found that there were at least the following technical problems:

[0005] The problem of polishing processing of rotating quartz materials is that the shape of the workpiece is often not fixed, and it is necessary to rely on manual adjustment of the processing position of the workpiece to correspond to the polishing equipment, which is inefficient. For this reason, we propose a quartz product polishing equipment and polishing method. Summary of the invention

[0006] 1. Technical issues to be resolved

[0007] In view of the deficiencies in the prior art, the present invention provides a quartz product polishing device and a polishing method to solve the technical problem of automatic turntable polishing.

[0008] (II) Technical solution

[0009] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0010] A quartz product polishing device and a polishing method, comprising:

[0011] The height of the support frame is adjusted according to the design and use requirements. A horizontal pull rod is set in the middle of the support frame to enhance the support structure strength of the equipment.

[0012] The driving mechanism is arranged under the table top, and the driving mechanism includes a driving motor, a rotating main shaft is coaxially fixedly installed on the upper end of the driving motor, a bearing seat is arranged in the middle of the table top, a rotating secondary shaft is installed through the bearing in the bearing seat, an outer rotating wheel is coaxially fixedly installed on the outer side of the rotating secondary shaft, and the outer side of the rotating main shaft and the outer side of the outer rotating wheel are connected to the outside through a belt, and the two groups of materials are transmitted through the belt.

[0013] Preferably, a clamping assembly is also provided at the upper end of the table top, and the outer polishing device is polished by the clamping assembly. The clamping assembly is fixedly installed on both sides of the belt above the table top by bolts. A slide groove is provided in the middle of the table top, wherein the slide groove is a waist-shaped hole groove, and a sliding rod is provided under the sliding block, wherein the bottom of the sliding block is driven by a cylinder, and is designed along the direction of the slide groove to slide and install the sliding block in the slide groove to guide the subsequent push.

[0014] Preferably, a guide groove is provided at the upper end of the sliding block, a guide rod is fixedly installed above the guide groove, and a polishing stone is provided at the end of the guide rod. The surface of the quartz is grinded and polished by the polishing stone. The guide groove slides as a whole in the slide groove, and the cylinder pushes the sliding block to adjust its position in the direction of the slide groove, thereby realizing the control of the position of the polishing stone and better adapting to the processing requirements of stones of different sizes. The travel amount of the cylinder can be programmed and controlled according to the requirements of use, thereby automatically realizing the control of the processing amount.

[0015] Preferably, a slot is provided in the middle of the rotating secondary shaft, a clamping block is coaxially rotatably installed through the slot, and a clamping mechanism is provided on the outer side of the clamping block to clamp and fix the block.

[0016] Preferably, the clamping mechanism includes a mounting seat, and side holding rods are installed on both sides of the mounting seat by bolts, and the side holding rods are arc-shaped structure connecting rods, wherein the shape and size of the side holding rods are matched according to the inner side to achieve corresponding rotational lubrication.

[0017] Preferably, a first roller is provided in the middle portion below the side holding rod, and the outer side is rotationally lubricated by the first roller, wherein a second roller is provided in the middle portion of the mounting seat, and rotationally lubricated by the second roller in combination with the first roller, thereby achieving angular support for multiple positions on the outer side and controlling the lubrication during the rotation of the outer side.

[0018] Preferably, a horizontal fixing block is provided on the side of the mounting seat at an angle perpendicular to the side holding rod, and a horizontal roller is provided below the horizontal fixing block. The vertical surface is rotated by the horizontal roller to better fit the vertical surface, thereby providing auxiliary support for the polishing processing position operation.

[0019] The polishing method of quartz product polishing equipment is characterized in that the specific steps are as follows:

[0020] Step 1. Select materials: customize the shape of the side arm and adjust the polishing feed rate in the clamping assembly according to the size data of the material to be polished and the processing position;

[0021] Step 2. Parts loading: Clamp the parts through the clamping mechanism structure, and install the clamping mechanism as a whole and between the clamping block and the outer rotating wheel;

[0022] Step 3. Loading the grinding tool: Select the corresponding polishing stone according to the characteristics of the quartz material and the processing requirements, and load the polishing stone to the predetermined position by designing the feed amount in step 1;

[0023] Step 4. Processing operation: After loading is completed, the main shaft is driven by the driving motor to rotate, and the upper clamping mechanism and the entire workpiece are driven by the belt transmission.

[0024] (III) Beneficial effects

[0025] 1. A rotating countershaft is installed through the bearing in the bearing seat, and the two groups of materials are transmitted through the belt. The surface of the quartz is polished by the polishing stone. The guide groove slides in the slide groove as a whole, and the cylinder pushes the sliding block to adjust the position in the direction of the slide groove to achieve control of the polishing stone position, better adapting to the processing requirements of stones of different sizes. The travel amount of the cylinder can be programmed and controlled according to the requirements of use, thereby automatically realizing the control of the processing amount.

[0026] 2. Side arms are installed on both sides of the mounting base by bolts. The side arms are arc-shaped connecting rods, and the shape and size of the side arms are matched according to the inner side to achieve rotational lubrication. The second roller is combined with the first roller for rotational lubrication to achieve angle support for multiple positions on the outside, and the lubrication during the rotation of the outside can be controlled. The vertical surface of the is rotated by the horizontal roller to better fit the vertical surface, which can provide auxiliary support for the polishing processing position. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings.

[0028] Figure 1 The overall structure diagram of a quartz product polishing device and a polishing method of the present invention;

[0029] Figure 2 It is a front view structural diagram of a quartz product polishing device and a polishing method of the present invention;

[0030] Figure 3A top view of a quartz product polishing device and a polishing method of the present invention;

[0031] Figure 4 It is a structural diagram of a clamping assembly in a quartz product polishing device and a polishing method of the present invention;

[0032] Figure 5 It is a side view of a clamping mechanism in a quartz product polishing device and a polishing method of the present invention;

[0033] Figure 6 The present invention provides a top view of a clamping mechanism in a quartz product polishing device and a polishing method.

[0034] Legend:

[0035] 1. Support frame; 2. Driving motor; 3. Desktop; 4. Belt;

[0036] 5. Clamping mechanism; 51. Mounting seat; 52. Side holding rod; 53. First roller; 54. Second roller; 55. Horizontal fixing block; 56. Horizontal roller;

[0037] 6. Clamping block; 7. Rotating main shaft; 9. Outer wheel; 10. Rotating secondary shaft; 11. Clamping assembly; 12. Sliding block; 13. Slide groove; 14. Guide groove; 15. Guide rod. DETAILED DESCRIPTION

[0038] The embodiment of the present application solves the problem of polishing processing of rotating quartz materials in the prior art by providing a quartz product polishing device and a polishing method. The surface of the quartz is ground and polished by a polishing stone. The guide groove as a whole slides in the slide groove, and the cylinder pushes the sliding block to adjust its position in the direction of the slide groove, thereby realizing the control of the position of the polishing stone.

[0039] Example 1

[0040] The technical solution in the embodiment of the present application is to solve the polishing problem of the above-mentioned rotating body quartz material, and the overall idea is as follows:

[0041] In view of the problems existing in the prior art, the present invention provides a quartz product polishing device and a polishing method, comprising

[0042] The support frame 1 and the table top 3, the height of the support frame 1 is adjusted according to the design and use requirements, wherein a horizontal pull rod is arranged in the middle of the support frame 1, and the horizontal pull rod is used to enhance the supporting structure strength of the equipment.

[0043] The driving mechanism is arranged below the table top 3, and the driving mechanism includes a driving motor 2, a rotating main shaft 7 is coaxially fixedly installed on the upper end of the driving motor 2, a bearing seat is arranged in the middle of the table top 3, a rotating secondary shaft 10 is installed through the bearing in the bearing seat, an outer rotating wheel 9 is coaxially fixedly installed on the outer side of the rotating secondary shaft 10, and the outer side of the rotating main shaft 7 and the outer rotating wheel 9 are connected to the outside through a belt 4, and the two groups of materials are transmitted through the belt 4.

[0044] like Figure 1 and Figure 3 As shown, the upper end of the table top 3 is also provided with a clamping assembly 11, through which the outer polishing device is polished. Figure 4 As shown, the clamping assembly 11 is fixedly installed on both sides of the belt 4 above the desktop 3 by bolts, and a slide groove 13 is arranged in the middle of the desktop 3, wherein the slide groove 13 is a waist-shaped hole groove, wherein a sliding rod is arranged under the sliding block 12, wherein the bottom of the sliding block 12 is driven by a cylinder, and is designed along the direction of the slide groove 13 to slide and install the sliding block 12 in the slide groove 13 to guide the subsequent pushing. A guide groove 14 is arranged on the upper end of the sliding block 12, and a guide rod 15 is fixedly installed above the guide groove 14, and a polishing stone is arranged at the end of the guide rod 15, and the surface of the quartz is polished and polished by the polishing stone, and the guide groove 14 slides as a whole in the slide groove 13, and the cylinder pushes the sliding block 12 to adjust its position in the direction of the slide groove 13, so as to realize the control of the polishing stone position, and better adapt to the processing requirements of stones of different sizes, wherein the travel amount of the cylinder can be programmed and controlled according to the requirements of use, thereby automatically realizing the control of the processing amount.

[0045] The middle part of the rotating secondary shaft 10 is provided with a slot, through which a clamping block 6 is coaxially rotatably installed, and a clamping mechanism 5 is provided on the outer side of the clamping block 6, through which the clamping mechanism 5 is used to clamp and fix 16.

[0046] Example 2

[0047] Based on Example 1, the shape of the workpiece is often not fixed, and it is necessary to rely on manual adjustment of the processing position of the workpiece to correspond to the polishing equipment, which is inefficient. However, for the structure of the rotary lifting device, automatic rotation can be performed to replace manual position adjustment, greatly improving the processing efficiency, and the automatic control of the processing volume can be more stable than the stability and processing accuracy of manual processing. The overall idea is as follows:

[0048] comprehensive Figure 5-6As shown, the clamping mechanism 5 includes a mounting seat 51, and side holding rods 52 are installed on both sides of the mounting seat 51 by bolts. The side holding rods 52 are arc-shaped structure connecting rods, wherein the shape and size of the side holding rods 52 are matched according to the inner side 16 to achieve rotational lubrication of 16.

[0049] A first roller 53 is provided in the middle part below the side holding rod 52, and the outer side of 16 is rotated and lubricated by the first roller 53. A second roller 54 is provided in the middle part of the mounting seat 51, and the second roller 54 is combined with the first roller 53 to perform rotational lubrication, thereby achieving angle support for multiple positions of the outer side of 16 and controlling the lubrication during the rotation of the outer side of 16.

[0050] The side of the mounting seat 51 is provided with a horizontal fixing block 55 at an angle perpendicular to the side holding rod 52, and a horizontal roller 56 is provided below the horizontal fixing block 55. The vertical surface of 16 is rotated by the horizontal roller 56 to better fit the vertical surface of 16, thereby providing auxiliary support for the polishing processing position operation of 16.

[0051] A quartz product polishing method, the specific steps are as follows:

[0052] Step 1. Select material: According to the size data of the material to be polished and the processing position, the above data is used to customize the shape of the side holding rod 52 and adjust the polishing feed rate scheme in the clamping assembly 11;

[0053] Step 2. Parts loading: 16 is clamped by the clamping mechanism 5 structure, and the clamping mechanism 5 as a whole and 16 are installed between the clamping block 6 and the outer rotating wheel 9;

[0054] Step 3. Loading the grinding tool: Select the corresponding polishing stone according to the characteristics of the quartz material and the processing requirements, and load the polishing stone to the predetermined position by designing the feed amount in step 1;

[0055] Step 4. Processing operation: After loading is completed, the driving motor 2 drives the rotating spindle 7 to rotate, and the belt 4 drives the upper clamping mechanism 5 and the entire workpiece to operate.

[0056] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.

Claims

1. A quartz product polishing device, comprising a support frame (1) and a table top (3), characterized in that: A driving mechanism is arranged below the table top (3), and comprises a driving motor (2). A rotating main shaft (7) is coaxially fixedly mounted on the upper end of the driving motor (2). A bearing seat is arranged in the middle of the table top (3). A rotating secondary shaft (10) is mounted via a bearing in the bearing seat. An outer rotating wheel (9) is coaxially fixedly mounted on the outer side of the rotating secondary shaft (10). The rotating main shaft (7) and the outer rotating wheel (9) are connected on the outer side via a belt (4), and the two groups of materials are transmitted via the belt (4).

2. A quartz product polishing device as claimed in claim 1, characterized in that: The upper end of the table top (3) is also provided with a clamping assembly (11), and the outer polishing device is used to perform surface polishing through the clamping assembly (11). The clamping assembly (11) is fixedly installed on both sides of the belt (4) above the table top (3) by bolts. A slide groove (13) is provided in the middle of the table top (3), wherein the slide groove (13) is a waist-shaped hole groove, wherein a sliding rod is provided below the sliding block (12), wherein the bottom of the sliding block (12) is driven by a cylinder, and is designed along the direction of the slide groove (13) to slide the sliding block (12) in the slide groove (13) for installation.

3. A quartz product polishing device as claimed in claim 2, characterized in that: The upper end of the sliding block (12) is provided with a guide groove (14), a guide rod (15) is fixedly installed above the guide groove (14), and a polishing stone is arranged at the end of the guide rod (15). Through the sliding of the guide groove (14) as a whole in the slide groove (13), the cylinder pushes the sliding block (12) to adjust its position in the direction of the slide groove (13).

4. A quartz product polishing device as claimed in claim 3, characterized in that: A slot is provided in the middle of the rotating secondary shaft (10), and a clamping block (6) is coaxially rotatably installed through the slot. A clamping mechanism (5) is provided on the outer side of the clamping block (6), and (16) is clamped and fixed by the clamping mechanism (5).

5. A quartz product polishing device as claimed in claim 4, characterized in that: The clamping mechanism (5) comprises a mounting seat (51), and side holding rods (52) are mounted on both sides of the mounting seat (51) by bolts, and the side holding rods (52) are arc-shaped structural connecting rods, wherein the shape and size of the side holding rods (52) are matched according to the inner side (16).

6. A quartz product polishing device as claimed in claim 5, characterized in that: A first roller (53) is arranged in the middle of the lower part of the side holding rod (52), and the outer side of (16) is rotationally lubricated by the first roller (53), wherein a second roller (54) is arranged in the middle of the mounting seat (51), and the second roller (54) is combined with the first roller (53) to perform rotational lubrication.

7. A quartz product polishing device as claimed in claim 6, characterized in that: A transverse fixing block (55) is arranged on the side of the mounting seat (51) at an angle perpendicular to the side holding rod (52), and a transverse roller (56) is arranged below the transverse fixing block (55), and the vertical surface of (16) is rotated by the transverse roller (56).

8. A quartz product polishing device as claimed in claim 1, characterized in that: The height of the support frame (1) is adjusted according to the requirements of design and use, wherein a transverse pull rod is arranged in the middle of the support frame (1).

9. A polishing method using the quartz product polishing device according to any one of claims 1 to 8, characterized in that: The specific steps are as follows: Step 1. Select material: According to the size data of the material to be polished and the processing position, the above data is used to customize the shape of the side holding rod (52) and adjust the polishing feed rate scheme in the clamping assembly (11); Step 2. Parts loading: Clamp (16) through the clamping mechanism (5) structure, and install the clamping mechanism (5) as a whole and (16) between the clamping block (6) and the outer rotating wheel (9); Step 3. Loading the grinding tool: Select the corresponding polishing stone according to the characteristics of the quartz material and the processing requirements, and load the polishing stone to the predetermined position by designing the feed amount in step 1; Step 4. Processing operation: After loading is completed, the driving motor (2) drives the rotating spindle (7) to rotate, and the belt (4) drives the upper clamping mechanism (5) and the entire workpiece to operate.

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