Building steel structural part welding seam shot blasting processor
By designing a shot blasting treatment machine for building steel structural parts, using a shot blasting treatment mechanism and an auxiliary screening mechanism, the problems of low efficiency and high cost of traditional treatment machines are solved, and rapid treatment and effective recycling of steel balls are achieved.
Patent Information
- Application Number
- CN202510160942.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The weld shot blasting machine of traditional building steel structure parts is inefficient and costly, and the steel balls after shot blasting cannot be effectively recycled.
A weld shot blasting treatment machine for building steel structure parts is designed, using a shot blasting treatment mechanism and an auxiliary screening mechanism. It realizes rapid shot blasting treatment through roller support transmission and rotation control, and automatically screens the steel balls through the auxiliary screening mechanism to realize secondary recycling.
The efficiency of weld shot blasting of building steel structure parts is improved, the treatment cost is reduced, and the effective secondary recycling of steel balls is achieved.
Smart Images

Figure CN119635538A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel structure processing, in particular to a shot blasting machine for welding seams of building steel structure parts. Background Art
[0002] Shot blasting of welds of building steel structures is a common surface treatment process, which is mainly used to improve the surface quality of welds and their surroundings. After shot blasting, the welds of steel structures can remove welding defects, ensure the quality of welds, and improve adhesion to facilitate subsequent anti-rust paint coating, as well as improve durability and stress relief. Traditional shot blasting of welds of building steel structures is mostly to automatically transfer large building steel structures to the hood of the shot blasting machine, and use the shot blasting mechanism to spray steel balls at high speed for shot blasting. Among them, large building steel structures are inconvenient to flip over in the hood of the shot blasting machine, so it takes a long time to spray steel balls to process the welds in the narrow space of the steel structure, which is inefficient and increases the cost of processing. Secondly, the weld scraps and other scraps generated during the processing will be mixed with the steel balls, resulting in the inability to effectively recycle the steel balls after shot blasting, which will increase the use cost of the entire shot blasting machine. For this reason, we propose a shot blasting machine for welds of building steel structures to solve the above problems. Summary of the invention
[0003] The object of the present invention is to provide a shot blasting machine for welding seams of building steel structural parts to solve the problems raised in the above-mentioned background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a shot blasting machine for welds of building steel structures, comprising a base, two groups of symmetrically distributed mounting brackets are fixedly installed in the middle of the base, a shot blasting mechanism is arranged between the two groups of mounting brackets, an auxiliary screen mechanism is arranged at the bottom of the shot blasting mechanism, a feeding device is installed on one side of the base close to the shot blasting mechanism and the auxiliary screen mechanism, a feeding mechanism is fixedly installed on both sides of the top of the base, and an auxiliary support mechanism is arranged between the feeding mechanism and the shot blasting mechanism; The shot blasting mechanism includes a processing outer frame, which is fixedly installed between two groups of mounting brackets. A material gathering frame is fixedly installed at the bottom of the processing outer frame, and a bead guiding inclined plate is fixedly provided in the material gathering frame. A first bearing is fixedly provided at the middle position of the bottom of both sides of the processing outer frame, and a first transfer piece is fixedly provided in the middle of the first bearing. A plurality of symmetrically distributed bead inlet branches are fixedly provided on the top of the processing outer frame, and the bottoms of the bead inlet branches extend into the processing outer frame and are fixedly provided with a shot blasting mechanism.
[0005] Preferably, the first transfer member includes a transfer outer frame, the transfer outer frame is fixedly clamped in the middle of the first bearing, the middle of the transfer outer frame is horizontally provided with a material guide groove, the inner end of the material guide groove is rotatably installed with two symmetrically distributed material guide longitudinal rollers, the inner end of the material guide groove is rotatably installed with two symmetrically distributed material guide transverse rollers, the material guide longitudinal rollers and the material guide transverse rollers are vertically distributed, the inner end of the transfer outer frame is rotatably installed with a first auxiliary shaft used in conjunction with the material guide longitudinal roller, the inner end of the first auxiliary shaft and the top of one of the material guide longitudinal rollers are fixedly installed with a first sprocket transmission group, the first sprocket transmission group includes two first sprockets and a first chain meshed with the outsides of the two first sprockets, the first sprockets are respectively fixedly installed on the inner end of the first auxiliary shaft and the top of one of the material guide longitudinal rollers, the top of the first auxiliary shaft is fixedly installed with a first gear, the inner end of the transfer outer frame is rotatably installed A second auxiliary shaft is provided for use with a material guide cross roller, a second sprocket transmission group is fixedly installed on the inner end of the second auxiliary shaft and the end of one of the material guide cross rollers, the second sprocket transmission group includes two second sprockets and a second chain meshed with the outer sides of the two second sprockets, the second sprockets are respectively fixedly installed on the inner end of the second auxiliary shaft and the end of one of the material guide cross rollers, a second gear is fixedly installed on the outer end of the second auxiliary shaft, an auxiliary ring frame for use with the first gear and the second gear is provided on the outer inner end of the outer side of the transfer outer frame, a first gear ring is integrally formed on one side of the auxiliary ring frame, the first gear and the first gear ring are meshed and connected, a second gear ring is integrally formed on the side of the auxiliary ring frame away from the first gear ring, the second gear and the second gear ring are meshed and connected, a connecting bracket is fixedly installed on the outer side of the auxiliary ring frame, and the connecting bracket is fixedly installed on the inner wall of the processing outer frame.
[0006] Preferably, the auxiliary screen mechanism includes an auxiliary screen outer frame, which is fixedly installed between two groups of mounting brackets, the material gathering frame extends to the auxiliary screen outer frame, a waste discharge frame is fixedly installed on the bottom end of the auxiliary screen outer frame, a screen cylinder is fixedly installed on the inner bottom of the material gathering frame, an inlet slot is provided on the top of the screen cylinder, a plurality of evenly distributed screening slots are provided on the bottom of the screen cylinder, a material guide horizontal axis is provided in the middle of the screen cylinder, both ends of the material guide horizontal axis are rotatably installed on the screen cylinder, a spiral auger is fixedly installed on the outer side of the material guide horizontal axis, the spiral auger is movably clamped in the screen cylinder, an evenly distributed spoiler frame is fixedly installed on the outer side of the material guide horizontal axis, a chip discharge groove is provided on the bottom of one side of the auxiliary screen outer frame, a bead discharge frame is fixedly clamped in the chip discharge groove, and a bead discharge inclined tube is fixedly installed on the bottom of the bead discharge frame.
[0007] Preferably, a first bevel gear is fixedly mounted on the outer end of the transfer outer frame in the first transfer member, a second bevel gear is meshingly connected to the top of the first bevel gear, a first motor is fixedly mounted on one side of the outer wall of the processing outer frame close to the second bevel gear, and a driving end of the first motor is fixedly mounted to the second bevel gear.
[0008] Preferably, a third sprocket is fixedly mounted on the outer end of the transfer outer frame in the first transfer member, a fourth sprocket corresponding to the third sprocket is fixedly mounted on the end of the material guide cross shaft, and a third chain is meshed and connected to the outer side of the third sprocket and the corresponding fourth sprocket.
[0009] Preferably, the feeding equipment is used to convey steel balls for shot blasting machines, one of the feeding ports in the feeding equipment is fixedly installed with a recovery pipe, the end of the recovery pipe and the end of the bead discharge inclined pipe are fixedly installed, the discharge port in the feeding equipment is fixedly installed with a discharge main pipe, the bottom end of the discharge main pipe is fixedly installed with a discharge branch pipe, the end of the discharge branch pipe and the top of multiple bead inlet branches are fixedly installed.
[0010] Preferably, the auxiliary support mechanism includes two groups of auxiliary support brackets distributed symmetrically, the two groups of auxiliary support brackets are fixedly mounted on the top of the base, an auxiliary support frame is fixedly mounted on the top of the auxiliary support bracket, a second bearing is fixedly clamped in the middle of the auxiliary support frame, a second transfer piece is provided in the middle of the second bearing, the structure of the second transfer piece is the same as that of the first transfer piece, the second transfer piece is fixedly clamped in the middle of the second bearing through a transfer outer frame, and the second transfer piece is fixedly mounted on the auxiliary support frame through a connecting bracket.
[0011] Preferably, the position of the second transfer member corresponds horizontally to the position of the first transfer member.
[0012] Preferably, the feeding mechanism comprises two symmetrically distributed feeding side frames, the feeding side frames are fixedly mounted on the top of the base, and a plurality of evenly distributed feeding guide rollers are arranged between the two feeding side frames.
[0013] Preferably, the positions of the plurality of guide rollers correspond horizontally to the position of the first transfer member.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. By setting up a shot blasting mechanism, it is possible to carry out roller support transmission on long building steel structures, and at the same time control the long building steel structures to rotate. The high-speed spraying of steel balls by the shot blasting mechanism can quickly shot blast the rotating long building steel structures, and can quickly shot blast the welds in the narrow space of the steel structures, thereby improving the shot blasting efficiency of the welds of the building steel structures.
[0015] 2. By setting up an auxiliary screening mechanism, the mixed weld scraps and steel balls can be automatically screened during shot blasting. The screened steel balls are retained in the screen cylinder, and the screened steel balls are automatically introduced into the bead discharge inclined tube through the bead discharge frame, which is convenient for the direct secondary recycling of the steel balls after subsequent screening, thereby saving the use cost of the entire shot blasting machine.
[0016] 3. By setting up an auxiliary support mechanism, when the long building steel structure rotates, the transfer outer frame in the second transfer member also rotates, and the two material guide longitudinal rollers and two material guide transverse rollers in the second transfer member also rotate synchronously, thereby assisting in driving the long building steel structure in the second transfer member to automatically transmit and rotate, thereby improving the stability of the feeding rotation of the long building steel structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a schematic diagram of the structure of the present invention.
[0019] Figure 2 It is a schematic diagram of the structural connection of the shot blasting mechanism and the auxiliary screening mechanism in the present invention.
[0020] Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle.
[0021] Figure 4 It is a structural schematic diagram of the shot blasting mechanism in the present invention.
[0022] Figure 5 For the present invention Figure 4 Enlarged view of point B in the middle.
[0023] Figure 6 It is a structural schematic diagram of the shot blasting mechanism of the present invention from another angle.
[0024] Figure 7 It is a schematic structural diagram of the first transfer member in the present invention.
[0025] Figure 8 It is a partial structural schematic diagram of the first transfer component in the present invention.
[0026] Fig. 9 It is a structural schematic diagram of the auxiliary screening mechanism in the present invention.
[0027] Fig.10 It is a schematic diagram of the structural connection of the shot blasting mechanism and the auxiliary screening mechanism in the present invention from another angle.
[0028] Fig.11 It is a structural schematic diagram of the auxiliary support mechanism in the present invention.
[0029] Fig.12 It is a structural schematic diagram of the feeding mechanism in the present invention.
[0030] In the figure: 1, base; 11, mounting bracket; 2, shot blasting treatment mechanism; 3, auxiliary screening mechanism; 4, feeding equipment; 41, recovery pipeline; 42, discharge main pipe; 43, discharge branch pipe; 5, feeding mechanism; 6, auxiliary support mechanism; 7, first transfer member; 8, first bevel gear; 81, second bevel gear; 82, first motor; 9, third sprocket; 91, fourth sprocket; 92, third chain; 21, treatment frame; 22, gathering frame; 221, bead guide inclined plate; 23, first bearing; 24, bead inlet branch pipe; 25, shot blasting mechanism; 71, transfer frame; 701, material guide groove; 72, material guide longitudinal roller; 73, material guide transverse roller; 7 4. First auxiliary shaft; 741. First sprocket transmission group; 742. First gear; 75. Second auxiliary shaft; 751. Second sprocket transmission group; 752. Second gear; 76. Auxiliary ring frame; 761. First gear ring; 762. Second gear ring; 77. Connecting bracket; 31. Auxiliary screen outer frame; 311. Waste discharge frame; 32. Screen cylinder; 321. Screening groove; 33. Material guide horizontal shaft; 34. Screw auger; 35. Baffle frame; 301. Chip discharge groove; 36. Bead discharge frame; 361. Bead discharge inclined tube; 61. Auxiliary support bracket; 62. Auxiliary support frame; 63. Second bearing; 64. Second transfer member; 51. Material feed side frame; 52. Material guide roller. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] Example: Figure 1-12 As shown, the present invention provides a shot blasting machine for welds of building steel structures, comprising a base 1, two groups of mounting brackets 11 symmetrically distributed are fixedly installed in the middle of the base 1, a shot blasting mechanism 2 is arranged between the two groups of mounting brackets 11, an auxiliary screen mechanism 3 is arranged at the bottom of the shot blasting mechanism 2, a feeding device 4 is installed on one side of the base 1 close to the shot blasting mechanism 2 and the auxiliary screen mechanism 3, a feeding mechanism 5 is fixedly installed on both sides of the top of the base 1, and an auxiliary support mechanism 6 is arranged between the feeding mechanism 5 and the shot blasting mechanism 2; The shot blasting mechanism 2 comprises a processing outer frame 21, which is fixedly installed between two groups of mounting brackets 11. A material gathering frame 22 is fixedly installed at the bottom end of the processing outer frame 21, and a bead guiding inclined plate 221 is fixedly provided in the material gathering frame 22. A first bearing 23 is fixedly provided at the middle position of the bottom of both sides of the processing outer frame 21, and a first transfer member 7 is fixedly provided in the middle of the first bearing 23. The first transfer member 7 is convenient for rotating on the processing outer frame 21. A plurality of symmetrically distributed bead inlet branches 24 are fixedly provided at the top of the processing outer frame 21, and the bottoms of the bead inlet branches 24 extend into the processing outer frame 21 and are fixedly installed with a shot blasting mechanism 25. The shot blasting mechanism 25 is used to spray steel balls at high speed to perform shot blasting on the welds of long steel structure members.
[0033] The first transfer member 7 includes a transfer outer frame 71, which is fixedly connected to the middle of the first bearing 23. A material guide groove 701 is horizontally opened in the middle of the transfer outer frame 71. Two symmetrically distributed material guide longitudinal rollers 72 are rotatably installed at the inner end of the material guide groove 701. Two symmetrically distributed material guide transverse rollers 73 are rotatably installed at the inner end of the material guide groove 701. The material guide longitudinal rollers 72 and the material guide transverse rollers 73 are vertically distributed. After the long building steel structure is transmitted, it passes through the material guide groove 701 in the first transfer member 7 and contacts with the two material guide longitudinal rollers 72 and the two material guide transverse rollers 73. The long building steel structure is roller-supported and transmitted by the two material guide longitudinal rollers 72 and the two material guide transverse rollers 73. The inner end of the transfer outer frame 71 is rotatably mounted with a first auxiliary shaft 74 used in conjunction with the material guide longitudinal roller 72, the inner end of the first auxiliary shaft 74 and the top of one of the material guide longitudinal rollers 72 are fixedly mounted with a first sprocket transmission group 741, the first sprocket transmission group 741 includes two first sprockets and a first chain meshed with the outer sides of the two first sprockets, the first sprockets are respectively fixedly mounted on the inner end of the first auxiliary shaft 74 and the top of one of the material guide longitudinal rollers 72, the top of the first auxiliary shaft 74 is fixedly mounted with a first gear 742, the inner end of the transfer outer frame 71 is rotatably mounted with a second auxiliary shaft 75 used in conjunction with the material guide transverse roller 73, the inner end of the second auxiliary shaft 75 and the end of one of the material guide transverse rollers 73 are fixedly mounted with a first gear 742. A second sprocket transmission group 751 is fixedly installed on the outer part of the transfer frame 71, and the second sprocket transmission group 751 includes two second sprockets and a second chain meshed on the outside of the two second sprockets. The second sprockets are fixedly installed on the inner end of the second auxiliary shaft 75 and the end of one of the guide cross rollers 73, respectively. A second gear 752 is fixedly installed on the outer end of the second auxiliary shaft 75. An auxiliary ring frame 76 used in conjunction with the first gear 742 and the second gear 752 is provided at the outer inner end of the transfer outer frame 71. A first gear ring 761 is integrally formed on one side of the auxiliary ring frame 76. The first gear 742 is meshed with the first gear ring 761. A second gear ring 76 is integrally formed on the side of the auxiliary ring frame 76 away from the first gear ring 761. 62, the second gear 752 and the second gear ring 762 are meshed and connected, and a connecting bracket 77 is fixedly installed on the outer side of the auxiliary ring frame 76, and the connecting bracket 77 is fixedly installed on the inner wall of the processing outer frame 21. When one end of the long building steel structure is automatically transmitted to the first transfer member 7, the transfer outer frame 71 in the first transfer member 7 is controlled to rotate slowly, thereby controlling the long building steel structure to rotate slowly. When the transfer outer frame 71 rotates, the first gear 742 and the second gear ring 762 are driven to rotate synchronously. Since the first gear 742 and the first gear ring 761 are meshed and connected, the second gear 752 and the second gear ring 762 are meshed and connected, and the first gear ring 761 drives the first gear The wheel 742 rotates on its own, and the second gear ring 762 drives the second gear 752 to rotate on its own, and cooperates with the transmission of the first sprocket transmission group 741 and the transmission of the second sprocket transmission group 751 to drive the two material guide longitudinal rollers 72 and the two material guide transverse rollers 73 to rotate synchronously, thereby driving the long building steel structure between the two material guide longitudinal rollers 72 and the two material guide transverse rollers 73 to automatically transmit, and synchronously control the long building steel structure to rotate, and cooperate with the shot blasting mechanism 25 to spray steel balls at high speed to quickly shot blast the rotating long building steel structure, and can quickly shot blast the welds in the narrow space of the steel structure, thereby improving the shot blasting efficiency of the welds of the building steel structure.
[0034] The feeding mechanism 5 includes two symmetrically distributed feeding side frames 51, which are fixedly installed on the top of the base 1, and a plurality of evenly distributed feeding guide rollers 52 are arranged between the two feeding side frames 51; the positions of the plurality of feeding guide rollers 52 correspond horizontally to the position of the first transfer member 7. When in use, the welded long building steel structure is placed on the plurality of feeding guide rollers 52 in the feeding mechanism 5 at one side of the shot blasting treatment mechanism 2, and the long building steel structure is driven to perform automatic translational drive by controlling the use of the plurality of feeding guide rollers 52.
[0035] The auxiliary support mechanism 6 includes two groups of auxiliary support brackets 61 distributed symmetrically, and the two groups of auxiliary support brackets 61 are fixedly installed on the top of the base 1. The top of the auxiliary support bracket 61 is fixedly installed with an auxiliary support frame 62, and a second bearing 63 is fixedly clamped in the middle of the auxiliary support frame 62. A second transfer member 64 is provided in the middle of the second bearing 63. The structure of the second transfer member 64 is the same as that of the first transfer member 7. The second transfer member 64 is fixedly clamped in the middle of the second bearing 63 through a transfer outer frame 71. The second transfer member 64 is fixedly installed on the auxiliary support frame 62 through a connecting bracket 77; the position of the second transfer member 64 corresponds horizontally to the position of the first transfer member 7, and the long building steel structure passes through the material guide groove 701 in the second transfer member 64 and contacts with two material guide longitudinal rollers 72 and two material guide transverse rollers 73. The long building steel structure is roller-supported and transmitted by the two material guide longitudinal rollers 72 and two material guide transverse rollers 73, thereby improving the stability of the forward rotation of the long building steel structure; When the long building steel structure rotates, the transfer outer frame 71 in the second transfer member 64 also rotates, and the two material guide longitudinal rollers 72 and the two material guide transverse rollers 73 in the second transfer member 64 also rotate synchronously, thereby assisting in driving the long building steel structure in the second transfer member 64 to automatically transfer and rotate, thereby improving the stability of the feeding rotation of the long building steel structure.
[0036] The outer ends of the transfer outer frames 71 in the first transfer member 7 are fixedly installed with first bevel gears 8, the tops of the first bevel gears 8 are meshedly connected with second bevel gears 81, and the outer wall of the processing outer frame 21 is fixedly installed with a first motor 82 on one side close to the second bevel gear 81, and the driving end of the first motor 82 and the second bevel gear 81 are fixedly installed, and the first motors 82 on both sides are controlled to turn on and drive the corresponding transfer outer frames 71 in the first transfer member 7 to rotate slowly, thereby controlling the long building steel structure to rotate slowly.
[0037] The auxiliary screen mechanism 3 includes an auxiliary screen outer frame 31, which is fixedly installed between the two sets of mounting brackets 11. The material gathering frame 22 extends into the auxiliary screen outer frame 31. A waste discharge frame 311 is fixedly installed at the bottom of the auxiliary screen outer frame 31. A screen drum 32 is fixedly installed at the inner bottom of the material gathering frame 22. An inlet slot is provided at the top of the screen drum 32. Weld waste and other waste generated during shot blasting will be mixed with steel balls and discharged through the bead guide inclined plate 22 on the material gathering frame 22. The auxiliary screen outer frame 31 is introduced into one end away from the bead row frame 36, and is automatically introduced into one end of the screen cylinder 32 through the inlet slot. The bottom of the screen cylinder 32 is provided with a plurality of screening through slots 321 evenly distributed. The middle of the screen cylinder 32 is provided with a material guide horizontal shaft 33. Both ends of the material guide horizontal shaft 33 are rotatably mounted on the screen cylinder 32. A spiral auger 34 is fixedly mounted on the outer side of the material guide horizontal shaft 33. The spiral auger 34 is movably clamped in the screen cylinder 32. The outer side of the material guide horizontal shaft 33 is fixedly mounted. There is an evenly distributed spoiler frame 35, and a chip discharge groove 301 is opened at the bottom of one side of the auxiliary screen outer frame 31. A bead discharge frame 36 is fixedly provided in the chip discharge groove 301, and a bead discharge inclined tube 361 is fixedly installed at the bottom of the bead discharge frame 36. The spoiler frame 35 is driven to rotate by driving the guide horizontal shaft 33 to rotate. At the same time, the spiral auger 34 rotates, driving the steel balls and waste chip mixture introduced into one end of the screen cylinder 32 to move toward one end of the bead discharge frame 36. The spoiler frame 35 disturbs the steel balls and waste chip mixture introduced into one end of the screen cylinder 32, and the waste chips can be gradually discharged through multiple chip discharge grooves 301 and discharged through the waste discharge frame 311, so that the steel balls and waste chip mixture are automatically screened, and the screened steel balls are retained in the screen cylinder 32, and the screened steel balls are automatically introduced into the bead discharge inclined tube 361 through the bead discharge frame 36, which is convenient for the direct secondary recycling of the steel balls after subsequent screening, thereby saving the use cost of the entire shot blasting machine.
[0038] The feeding device 4 is used to convey steel balls for the shot blasting machine. A recovery pipe 41 is fixedly installed on one of the feed ports of the feeding device 4. The end of the recovery pipe 41 and the end of the bead discharge inclined pipe 361 are fixedly installed. A discharge main pipe 42 is fixedly installed on the discharge port of the feeding device 4. A discharge branch pipe 43 is fixedly installed on the bottom end of the discharge main pipe 42. The end of the discharge branch pipe 43 and the top of multiple bead inlet branch pipes 24 are fixedly installed. When in use, the feeding device 4 is turned on to convey the steel balls for the shot blasting machine. At the same time, the screened steel balls are transmitted to the discharge main pipe 42, and introduced into the corresponding shot blasting mechanism 25 through the discharge branch pipe 43 and multiple bead inlet branch pipes 24 for use.
[0039] The outer ends of the transfer outer frame 71 in the first transfer member 7 are fixedly installed with the third sprocket 9, and the ends of the guide transverse shaft 33 are fixedly installed with the fourth sprocket 91 corresponding to the third sprocket 9. The outer sides of the third sprocket 9 and the corresponding fourth sprocket 91 are meshed and connected with the third chain 92. When the transfer outer frame 71 rotates, the meshing connection of the third sprocket 9, the fourth sprocket 91 and the third chain 92 drives the guide transverse shaft 33 to rotate synchronously.
[0040] Working principle: The welded long building steel structure is placed on a plurality of guide rollers 52 in the feeding mechanism 5 at one side of the shot blasting mechanism 2. The long building steel structure is driven to perform automatic translational driving by controlling the use of the plurality of guide rollers 52. The long building steel structure passes through the guide groove 701 in the second transfer member 64 and contacts with the two guide longitudinal rollers 72 and the two guide transverse rollers 73. The long building steel structure is supported and transmitted by rollers through the two guide longitudinal rollers 72 and the two guide transverse rollers 73. After the long steel structure is transmitted, it passes through the material guide groove 701 in the first transfer member 7 and contacts the two material guide longitudinal rollers 72 and the two material guide transverse rollers 73. The long steel structure is supported and transmitted by rollers through the two material guide longitudinal rollers 72 and the two material guide transverse rollers 73. Subsequently, the first motors 82 on both sides are controlled to start and drive the transfer outer frame 71 in the corresponding first transfer member 7 to rotate slowly, thereby controlling the long building steel structure to rotate slowly. While the transfer outer frame 71 rotates, the first gear 742 and the second gear ring 762 are driven to rotate synchronously. Since the first gear 742 and the first gear ring 761 are meshed and connected, and the second gear 752 and the second gear ring 762 are meshed and connected, the first gear ring 761 drives the first gear 742 to rotate on its own, and the second gear ring 762 drives the second gear 752 to rotate on its own, and cooperates with the transmission of the first sprocket transmission group 741 and the transmission of the second sprocket transmission group 751 to drive the two material guide longitudinal rollers 72 and the two material guide transverse rollers 73 to rotate synchronously, thereby driving the long building steel structure between the two material guide longitudinal rollers 72 and the two material guide transverse rollers 73 to automatically transmit, and synchronously control the long building steel structure to rotate; When the long building steel structure rotates, the transfer outer frame 71 in the second transfer member 64 also rotates, and the two material guide longitudinal rollers 72 and the two material guide transverse rollers 73 in the second transfer member 64 also rotate synchronously, thereby assisting in driving the long building steel structure in the second transfer member 64 to automatically transfer and rotate, thereby improving the stability of the feeding rotation of the long building steel structure; Cooperate with the shot blasting mechanism 25 to quickly blast the rotating long building steel structure parts with high-speed steel balls, and quickly blast the welds in the narrow space of the steel structure parts, which improves the efficiency of shot blasting of the welds of the building steel structure; The weld scraps and other scraps generated during the shot blasting process will be mixed with the steel balls and introduced into the end of the auxiliary screen outer frame 31 away from the bead discharge frame 36 through the bead guide inclined plate 221 on the material gathering frame 22, and automatically introduced into one end of the screen cylinder 32 through the inlet slot; When the transfer outer frame 71 rotates, the meshing connection of the third sprocket 9, the fourth sprocket 91 and the third chain 92 drives the guide shaft 33 to rotate synchronously, and the spoiler frame 35 is driven to rotate by driving the guide shaft 33 to rotate. At the same time, the spiral auger 34 rotates, driving the steel balls and waste chips mixture introduced into one end of the screen cylinder 32 to move toward one end of the bead discharge frame 36. The spoiler frame 35 disturbs the steel balls and waste chips mixture introduced into one end of the screen cylinder 32, and the waste chips can be gradually discharged through the multiple chip discharge grooves 301 and discharged through the waste discharge frame 311, so that the steel balls and waste chips mixture are automatically screened, and the screened steel balls are retained in the screen cylinder 32, and the screened steel balls are automatically introduced into the bead discharge inclined tube 361 through the bead discharge frame 36, so as to facilitate the direct secondary recovery of the steel balls after subsequent screening; Among them, the steel balls for the shot blasting machine are transported by opening the feeding device 4. At the same time, the screened steel balls are transmitted to the discharge main pipe 42, and introduced into the corresponding shot blasting mechanism 25 through the discharge branch pipe 43 and multiple ball inlet branch pipes 24 for use.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A shot blasting machine for welding seams of building steel structures, comprising a base (1), characterized in that: Two groups of symmetrically distributed mounting brackets (11) are fixedly mounted in the middle of the base (1); a shot blasting mechanism (2) is arranged between the two groups of mounting brackets (11); an auxiliary screen mechanism (3) is arranged at the bottom of the shot blasting mechanism (2); a feeding device (4) is installed on one side of the base (1) close to the shot blasting mechanism (2) and the auxiliary screen mechanism (3); a feeding mechanism (5) is fixedly mounted on both sides of the top of the base (1); and an auxiliary support mechanism (6) is arranged between the feeding mechanism (5) and the shot blasting mechanism (2); The shot blasting mechanism (2) comprises a processing outer frame (21), the processing outer frame (21) being fixedly mounted between two groups of mounting brackets (11), a material collecting frame (22) being fixedly mounted at the bottom end of the processing outer frame (21), a bead guiding inclined plate (221) being fixedly mounted in the material collecting frame (22), first bearings (23) being fixedly mounted at the middle positions of the bottoms of both sides of the processing outer frame (21), a first transfer member (7) being fixedly mounted in the middle of the first bearings (23), a plurality of symmetrically distributed bead inlet branch pipes (24) being fixedly mounted at the top of the processing outer frame (21), the bottoms of the bead inlet branch pipes (24) all extending into the processing outer frame (21) and fixedly mounted with a shot blasting mechanism (25).
2. A shot blasting machine for weld seams of building steel structures according to claim 1, characterized in that: The first transfer member (7) comprises a transfer outer frame (71), the transfer outer frame (71) being fixedly clamped at the middle of the first bearing (23), a material guide groove (701) being transversely opened at the middle of the transfer outer frame (71), two symmetrically distributed material guide longitudinal rollers (72) being rotatably mounted on the inner end of the material guide groove (701), two symmetrically distributed material guide transverse rollers (73) being rotatably mounted on the inner end of the material guide groove (701), the material guide longitudinal rollers (72) and the material guide transverse rollers (73) being vertically distributed, and the inner end of the transfer outer frame (71) being rotatably mounted with a material guide longitudinal roller (72) and a material guide transverse roller (73) being symmetrically distributed. The first auxiliary shaft (74) is used in combination with the transfer outer frame (71), the inner end of the first auxiliary shaft (74) and the top of one of the material guide longitudinal rollers (72) are fixedly mounted with a first sprocket transmission group (741), the first sprocket transmission group (741) comprises two first sprockets and a first chain meshed with the outer sides of the two first sprockets, the first sprockets are respectively fixedly mounted on the inner end of the first auxiliary shaft (74) and the top of one of the material guide longitudinal rollers (72), a first gear (742) is fixedly mounted on the top of the first auxiliary shaft (74), and the inner end of the transfer outer frame (71) is rotatably mounted with a gear (741) which is matched with the material guide transverse roller (73) A second auxiliary shaft (75) for use with the transfer frame (71) is provided, the inner end of the second auxiliary shaft (75) and the end of one of the guide rollers (73) are fixedly mounted with a second sprocket transmission group (751), the second sprocket transmission group (751) comprising two second sprockets and a second chain meshed with the outer sides of the two second sprockets, the second sprockets are respectively fixedly mounted on the inner end of the second auxiliary shaft (75) and the end of one of the guide rollers (73), the outer end of the second auxiliary shaft (75) is fixedly mounted with a second gear (752), and the outer inner end of the transfer outer frame (71) is provided with a first gear (742) and an auxiliary ring frame (76) used in conjunction with the second gear (752), wherein a first gear ring (761) is integrally formed on one side of the auxiliary ring frame (76), the first gear (742) and the first gear ring (761) are meshingly connected, a second gear ring (762) is integrally formed on a side of the auxiliary ring frame (76) away from the first gear ring (761), the second gear (752) and the second gear ring (762) are meshingly connected, and a connecting bracket (77) is fixedly mounted on the outer side of the auxiliary ring frame (76), and the connecting bracket (77) is fixedly mounted on the inner wall of the processing outer frame (21).
3. A shot blasting machine for weld seams of building steel structures according to claim 2, characterized in that: The auxiliary screen mechanism (3) comprises an auxiliary screen outer frame (31), the auxiliary screen outer frame (31) being fixedly mounted between two groups of mounting brackets (11), the material gathering frame (22) extending into the auxiliary screen outer frame (31), a waste discharge frame (311) being fixedly mounted at the bottom end of the auxiliary screen outer frame (31), a screen cylinder (32) being fixedly mounted at the inner bottom of the material gathering frame (22), a feed slot being provided at the top of the screen cylinder (32), a plurality of evenly distributed screening through slots (321) being provided at the bottom of the screen cylinder (32), and a material guide transverse axis (311) being provided at the middle of the screen cylinder (32). 33), both ends of the material guide transverse axis (33) are rotatably mounted on the screen drum (32), a spiral auger (34) is fixedly mounted on the outer side of the material guide transverse axis (33), the spiral auger (34) is movably clamped in the screen drum (32), a spoiler frame (35) distributed evenly is fixedly mounted on the outer side of the material guide transverse axis (33), a chip removal groove (301) is provided at the bottom of one side of the auxiliary screen outer frame (31), a bead removal frame (36) is fixedly clamped in the chip removal groove (301), and a bead removal inclined tube (361) is fixedly mounted at the bottom of the bead removal frame (36).
4. A shot blasting machine for welding seams of building steel structures according to claim 2, characterized in that: A first bevel gear (8) is fixedly mounted on the outer end of the transfer outer frame (71) in the first transfer member (7), and a second bevel gear (81) is meshingly connected to the top of the first bevel gear (8). A first motor (82) is fixedly mounted on a side of the outer wall of the processing outer frame (21) close to the second bevel gear (81), and a driving end of the first motor (82) is fixedly mounted to the second bevel gear (81).
5. A shot blasting machine for welding seams of building steel structures according to claim 3, characterized in that: A third sprocket (9) is fixedly mounted on the outer end of the transfer outer frame (71) in the first transfer member (7), a fourth sprocket (91) corresponding to the third sprocket (9) is fixedly mounted on the end of the material guide transverse shaft (33), and a third chain (92) is meshedly connected to the outer sides of the third sprocket (9) and the corresponding fourth sprocket (91).
6. A shot blasting machine for welding seams of building steel structures according to claim 3, characterized in that: The feeding device (4) is used to transport steel balls for a shot blasting machine. A recovery pipe (41) is fixedly installed at one of the feeding ports of the feeding device (4). The end of the recovery pipe (41) and the end of the bead discharge inclined pipe (361) are fixedly installed. A discharge main pipe (42) is fixedly installed at the discharge port of the feeding device (4). A discharge branch pipe (43) is fixedly installed at the bottom end of the discharge main pipe (42). The end of the discharge branch pipe (43) and the tops of multiple bead inlet branch pipes (24) are fixedly installed.
7. A shot blasting machine for welding seams of building steel structures according to claim 2, characterized in that: The auxiliary support mechanism (6) comprises two groups of auxiliary support brackets (61) which are symmetrically distributed. The two groups of auxiliary support brackets (61) are fixedly mounted on the top of the base (1). An auxiliary support frame (62) is fixedly mounted on the top of the auxiliary support bracket (61). A second bearing (63) is fixedly clamped in the middle of the auxiliary support frame (62). A second transfer member (64) is provided in the middle of the second bearing (63). The structure of the second transfer member (64) is the same as that of the first transfer member (7). The second transfer member (64) is fixedly clamped in the middle of the second bearing (63) through a transfer outer frame (71). The second transfer member (64) is fixedly mounted on the auxiliary support frame (62) through a connecting bracket (77).
8. A shot blasting machine for welding seams of building steel structures according to claim 7, characterized in that: The position of the second transfer member (64) corresponds horizontally to the position of the first transfer member (7).
9. A shot blasting machine for welding seams of building steel structures according to claim 1, characterized in that: The material conveying mechanism (5) comprises two symmetrically distributed material conveying side frames (51), wherein the material conveying side frames (51) are fixedly mounted on the top of the base (1), and a plurality of evenly distributed material guide rollers (52) are provided between the two material conveying side frames (51).
10. A shot blasting machine for welding seams of building steel structures according to claim 9, characterized in that: The positions of the plurality of material guide rollers (52) correspond horizontally to the position of the first transfer member (7).
Citation Information
Patent Citations
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