Mobile phone accessory and integrated preparation method and integrated die cutting device thereof
By placing multiple components on the adhesive-back protective film of mobile phone accessories in sequence, the integrated preparation of mobile phone accessories is achieved, and the problems of complex preparation methods, low efficiency and high cost in the prior art are solved, and the preparation efficiency and yield rate are improved.
Patent Information
- Application Number
- CN202411882701.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-03-18
AI Technical Summary
The preparation method of existing mobile phone auxiliary parts is complex, requiring multiple assembly, low production efficiency and high cost.
An integrated preparation method for mobile phone auxiliary materials is adopted. The mold-cut adhesive-free part, anti-wear printing layer, fingerprint layer, decorative adhesive, battery buffer layer, imitation film, adhesive-back surface and mobile phone base film are placed successively on the adhesive-back protective film of large adhesive-back, integrated assembly is achieved.
The preparation steps are simplified, the preparation efficiency is improved, the production and transportation costs are reduced, and the product yield is improved through waste treatment.
Smart Images

Figure CN119635766A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of preparation of mobile phone accessories, and in particular to a mobile phone accessory and an integrated preparation method and an integrated die-cutting device thereof. Background Art
[0002] In the process of assembling mobile phone parts, it is necessary to clearly distinguish and place the buttons, fingerprint areas, batteries and other positions, so mobile phone accessories are needed to assist in the distinction and placement. Mobile phone accessories contain multiple types of materials or multiple components, which need to be combined together to prepare mobile phone accessories. Most existing mobile phone accessories processing manufacturers use different components to prepare separately, and then after multiple assemblies, they are combined into one to obtain mobile phone accessories. The entire preparation process is complicated, the preparation efficiency is low and the cost is high.
[0003] Therefore, the existing preparation method of mobile phone accessories has the problems of requiring multiple assemblies, complicated processes, low preparation efficiency and high cost. Summary of the invention
[0004] In view of the above-mentioned deficiencies in the prior art, the purpose of the present application is to provide a mobile phone accessory and an integrated preparation method and an integrated die-cutting device, aiming to solve the problems existing in the prior art of the preparation method of mobile phone accessories, such as the need for multiple assemblies, complex processes, low preparation efficiency and high costs.
[0005] In order to solve the above technical problems, the purpose of the present invention is achieved through the following technical solutions:
[0006] In one aspect, the present invention discloses a method for preparing an integrated mobile phone accessory component, comprising the following steps:
[0007] Step 1: After positioning, die-cut the adhesive backing protective film, and then superimpose the adhesive-free part obtained by die-cutting on the adhesive backing protective film;
[0008] Step 2: After the top anti-wear printed layer and the bottom anti-wear printed layer obtained by die-cutting are superimposed on the adhesive backing protective film, the left anti-wear printed layer and the right anti-wear printed layer obtained by die-cutting are superimposed on the adhesive backing protective film; then, the lining part obtained by die-cutting is superimposed on the adhesive backing protective film;
[0009] Step 3: superimposing the fingerprint layer obtained by die-cutting on the adhesive protective film, and superimposing the decorative adhesive obtained by die-cutting on the adhesive protective film;
[0010] Step 4: superimposing a battery buffer layer obtained by die cutting on the inner lining;
[0011] Step 5: After superimposing the die-cut imitation film on the adhesive back protective film, superimposing the die-cut adhesive back surface on the imitation film, and then superimposing the die-cut mobile phone base film on the adhesive back surface to obtain the mobile phone accessory.
[0012] Optionally, in step 2, when die-cutting the top anti-wear print layer and the bottom anti-wear print layer, it is necessary to add a cutting line between the top anti-wear print layer and the bottom anti-wear print layer, and the cutting line is used to separate the top anti-wear print layer from the bottom anti-wear print layer.
[0013] The present invention also discloses a mobile phone accessory, which is prepared by the mobile phone accessory integrated preparation method as described above;
[0014] The mobile phone accessories include a large adhesive backing and an anti-wear print layer arranged inside the adhesive backing, the battery buffer layer, the decorative adhesive backing and the fingerprint layer;
[0015] The large adhesive backing includes the adhesive backing surface, the imitation film and the adhesive backing protective film which are stacked in sequence from bottom to top, the adhesive backing surface and the imitation film are hollow frame structures, and the anti-wear print layer, the battery buffer layer, the decorative adhesive backing and the fingerprint layer are all located on the inner side of the adhesive backing surface and the imitation film;
[0016] The anti-wear printing layer comprises a top anti-wear printing layer, a bottom anti-wear printing layer, a left anti-wear printing layer and a right anti-wear printing layer; the top anti-wear printing layer, the bottom anti-wear printing layer, the left anti-wear printing layer and the right anti-wear printing layer are all provided with the non-glue parts arranged one by one corresponding thereto;
[0017] The top anti-wear print layer is located on the upper side of the adhesive backing protective film, the bottom anti-wear print layer is located on the lower side of the adhesive backing protective film, the left anti-wear print layer is located on the left side of the adhesive backing protective film, the right anti-wear print layer is located on the right side of the adhesive backing protective film, the battery buffer layer is located between the top anti-wear print layer and the bottom anti-wear print layer, the decorative adhesive backing is located on one side of the top anti-wear print layer, and the fingerprint layer is located between the battery buffer layer and the bottom anti-wear print layer.
[0018] Optionally, the top anti-wear print layer includes a top Mylar adhesive backing portion, a top first Mylar portion, a top third cushioning layer, a top second cushioning layer and a top first cushioning layer stacked in sequence from bottom to top; the adhesive-free portion corresponding to the top anti-wear print layer is a first adhesive-free portion, and the top first cushioning layer abuts against the first adhesive-free portion;
[0019] The bottom anti-wear print layer includes a bottom Mylar backing adhesive portion, a bottom first Mylar portion, a bottom third padding layer, a bottom second padding layer and a bottom first padding layer stacked in sequence from bottom to top; the glue-free portion corresponding to the bottom anti-wear print layer is the second glue-free portion, and the bottom first padding layer abuts against the second glue-free portion.
[0020] Optionally, the left anti-wear printing layer comprises a left anti-wear printing rubber surface and a left anti-wear printing Mylar layer stacked from bottom to top; the glue-free portion corresponding to the left anti-wear printing layer is a third glue-free portion, and the left anti-wear printing Mylar layer abuts against the third glue-free portion;
[0021] The right anti-wear printing layer includes a right anti-wear printing rubber surface and a right anti-wear printing Mylar layer stacked from bottom to top; the glue-free portion corresponding to the right anti-wear printing layer is the fourth glue-free portion, and the right anti-wear printing Mylar layer abuts against the fourth glue-free portion.
[0022] Optionally, the decorative adhesive backing includes a decorative adhesive surface and a covering layer stacked from bottom to top, the covering layer is provided with a covering tearing portion, and the decorative adhesive surface is provided with positioning holes.
[0023] Optionally, a film tearing portion is provided on the simulation film; the battery buffer layer includes a buffer rubber surface and a buffer foam stacked from bottom to top; and the fingerprint layer includes a fingerprint rubber surface and a fingerprint surface stacked from bottom to top.
[0024] On the other hand, the present invention further discloses an integrated die-cutting device, which is used to prepare mobile phone accessories according to the integrated preparation method of mobile phone accessories as described above; the integrated die-cutting device comprises:
[0025] A conveyor belt, and a first common die-cutting group, a first lower cutting die-cutting group, a second upper cutting die-cutting group, a first asynchronous die-cutting group, a second lower cutting die-cutting group, a second asynchronous die-cutting group, a third asynchronous die-cutting group, a fourth asynchronous die-cutting group, a sixth upper cutting die-cutting group, a fifth asynchronous die-cutting group and a sixth common die-cutting group sequentially connected by the conveyor belt;
[0026] The first common die-cutting group is provided with an adhesive protective film input line, and the adhesive protective film input line is used to input the raw material of the adhesive protective film;
[0027] The first lower cutting and die-cutting group is provided with a non-glue part input line, and the non-glue part input line is used to input the raw material of the non-glue part;
[0028] The second upper cutting and die-cutting group is provided with a first anti-wear printing layer input line, and the first anti-wear printing layer input line is used to input the raw materials of the top anti-wear printing layer and the bottom anti-wear printing layer;
[0029] The first asynchronous die-cutting group is provided with a second anti-wear print layer input line, and the second anti-wear print layer input line is used to input the raw materials of the left anti-wear print layer and the right anti-wear print layer;
[0030] The second lower cutting and die-cutting group is provided with an inner lining input line, and the inner lining input line is used to input the raw material of the inner lining;
[0031] The second asynchronous die-cutting group is provided with a fingerprint layer input line, and the fingerprint layer input line is used to input the raw material of the fingerprint layer;
[0032] The third asynchronous die-cutting group is provided with a decorative adhesive input line, and the decorative adhesive input line is used to input the raw materials of the decorative adhesive;
[0033] The fourth asynchronous die-cutting group is provided with a battery buffer layer input line, and the battery buffer layer input line is used to input the raw material of the battery buffer layer;
[0034] The sixth upper cutting and die-cutting group is provided with a simulated film input line, and the simulated film input line is used to input the raw material of the simulated film;
[0035] The fifth asynchronous die-cutting group is provided with an adhesive backing surface input line, and the adhesive backing surface input line is used to input the raw material of the adhesive backing surface;
[0036] The sixth common die-cutting group is provided with a mobile phone base film input line, and the mobile phone base film input line is used to input the raw materials of the mobile phone base film.
[0037] Optionally, a third ordinary die-cutting group is arranged between the second asynchronous die-cutting group and the third asynchronous die-cutting group, and a covering layer input line is arranged on the third ordinary die-cutting group. The third ordinary die-cutting group is used to stack a covering layer obtained by die-cutting on the adhesive protective film, and the covering layer is located between the adhesive protective film and the decorative adhesive.
[0038] Optionally, the first ordinary die-cutting group, the first lower cutting die-cutting group, the second upper cutting die-cutting group, the first asynchronous die-cutting group, the second lower cutting die-cutting group, the second asynchronous die-cutting group, the third asynchronous die-cutting group, the fourth asynchronous die-cutting group, the sixth upper cutting die-cutting group, the fifth asynchronous die-cutting group and the sixth ordinary die-cutting group are all provided with corresponding waste discharge lines; or, the first ordinary die-cutting group, the first lower cutting die-cutting group, the second upper cutting die-cutting group, the first asynchronous die-cutting group, the second lower cutting die-cutting group, the second asynchronous die-cutting group, the third asynchronous die-cutting group, the fourth asynchronous die-cutting group, the sixth upper cutting die-cutting group, the fifth asynchronous die-cutting group and the sixth ordinary die-cutting group are each provided with a waste discharge die-cutting group, and the waste discharge die-cutting group is used to discharge waste.
[0039] Beneficial effects:
[0040] In a mobile phone accessory part and its integrated preparation method and integrated die-cutting device of the present invention, an integrated preparation method for mobile phone accessories can, after positioning, integrally place the non-adhesive part obtained by die-cutting, the top anti-wear print layer and the bottom anti-wear print layer, the left anti-wear print layer and the right anti-wear print layer, the fingerprint layer, the decorative adhesive, the battery buffer layer, the imitation film of the large adhesive, the adhesive surface of the large adhesive and the mobile phone accessories bottom film in sequence on the adhesive protective film of the large adhesive, thereby preparing the mobile phone accessories; the entire preparation step is simple, and the mobile phone accessories can be assembled in an integrated manner, with high preparation efficiency, and because the adhesive protective film and the mobile phone accessories bottom film are added, the prepared mobile phone accessories can be stacked on each other without manual separation, thereby reducing production and transportation costs; in addition, in the process of preparing the mobile phone accessories, waste treatment is carried out after the die-cutting process, which can prevent the existence of waste in the prepared mobile phone accessories and improve the yield rate of the mobile phone accessories. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying any creative work.
[0042] Figure 1 This is a schematic diagram of an integrated die-cutting device of Experimental Example 1 of this application;
[0043] Figure 2 It is a schematic diagram of a part of the integrated die-cutting device of Experimental Example 1 of the present application (corresponding to step 1 of the integrated preparation method of mobile phone accessories);
[0044] Figure 3 It is a schematic diagram of a part of the integrated die-cutting device of Experimental Example 1 of the present application (corresponding to step 2 of the integrated preparation method of mobile phone accessories);
[0045] Figure 4 It is a schematic diagram of part of the integrated die-cutting device of Experimental Example 1 of the present application (corresponding to step 3 of the integrated preparation method of mobile phone accessories);
[0046] Figure 5 It is a schematic diagram of a part of the integrated die-cutting device of Experimental Example 1 of the present application (corresponding to step 4 of the integrated preparation method of mobile phone accessories);
[0047] Figure 6 It is a schematic diagram of a part of the integrated die-cutting device of Experimental Example 1 of the present application (corresponding to step 5 of the integrated preparation method of mobile phone accessories);
[0048] Figure 7A schematic diagram of a mobile phone accessory component manufactured by an integrated preparation method for mobile phone accessory components according to Example 1 of the present application;
[0049] Figure 8 A schematic diagram of the disassembly of a mobile phone accessory part obtained by an integrated preparation method of a mobile phone accessory part according to Example 1 of the present application;
[0050] Fig. 9 This is a schematic diagram of a mobile phone accessory part produced by an integrated preparation method for mobile phone accessories according to Example 1 of the present application.
[0051] Description of reference numerals:
[0052] Integrated die-cutting device: A11, positioning film input line; A12, adhesive protective film input line; A13, first main waste output line; A21, first waste output line; A22, no glue part input line; A23, no glue part bottom material input line; A31, second main waste output line; B11, first anti-wear print layer input line; B12, third main waste output line; B13, first row of waste glue input line; B14, first row of waste glue output line; B21, second anti-wear print layer input line; B31, lining part input line; B32, lining part bottom material input line; B33, fourth main waste output line; B34, fifth main waste output line; C1 1. Positioning material input line; C12. Fingerprint layer input line; C13. Covering layer input line; C21. Second row waste glue input line; C22. Second row waste glue output line; C23. Sixth main waste material output line; C24. Seventh main waste material output line; C31. Decorative back glue input line; C32. Third row waste glue input line; C33. Eighth main waste material output line; C34. Third row waste glue output line; C41. Fourth row waste glue input line; C42. Fourth row waste glue output line; C43. Fifth row waste glue input line; C44. Fifth row waste glue output line; D11. Battery buffer layer input line; D12. Ninth main waste material output line; D13. Sixth row of waste glue input line; D14, sixth row of waste glue output line; D21, film tearing part input line; E11, imitation film input line; E21, back glue surface input line; E22, auxiliary material input line; E23, tenth main waste material output line; E24, seventh row of waste glue input line; E25, seventh row of waste glue output line; E31, eighth row of waste glue input line; E32, eighth row of waste glue output line; E33, eleventh main waste material output line; F11, mobile phone bottom film input line; F12, product output line; G1, conveyor belt; P1, first common die-cutting group; P2, second common die-cutting group; P3, third common die-cutting group; P4, fourth common die-cutting group; P 5. The fifth common die-cutting group; P6. The sixth common die-cutting group; P7. The seventh common die-cutting group; S1. The first upper cutting die-cutting group; S2. The second upper cutting die-cutting group; S3. The third upper cutting die-cutting group; S4. The fourth upper cutting die-cutting group; S5. The fifth upper cutting die-cutting group; S6. The sixth upper cutting die-cutting group; S7. The seventh upper cutting die-cutting group; X1. The first lower cutting die-cutting group; X2. The second lower cutting die-cutting group; Y1. The first asynchronous die-cutting group; Y2. The second asynchronous die-cutting group; Y3. The third asynchronous die-cutting group; Y4. The fourth asynchronous die-cutting group; Y5. The fifth asynchronous die-cutting group; T1. The first extraction die-cutting group; T2. The second extraction die-cutting group; T3. The third extraction die-cutting group.
[0053] Mobile phone accessories: 1. Large adhesive backing; 11. Adhesive backing protective film; 111. Raised part; 12. Imitation film; 121. Film tearing part; 13. Adhesive backing surface; 14. Mobile phone bottom film; 2. Top anti-wear printing layer; 21. Top padding layer; 211. Top first padding layer; 212. Top second padding layer; 213. Top third padding layer; 22. Top Mylar layer; 221. Top first Mylar part; 222. Top Mylar adhesive backing part; 223. First non-adhesive part; 3. Bottom anti-wear printing layer; 31. Bottom padding layer; 311. Bottom first padding layer; 312. Bottom second padding layer; 313. Bottom third padding layer ; 32. Bottom Mylar layer; 321. Bottom first Mylar part; 322. Bottom Mylar adhesive part; 323. Second adhesive-free part; 4. Battery buffer layer; 41. Buffer foam; 42. Buffer adhesive surface; 421. Lining part; 5. Left anti-wear printing layer; 51. Left anti-wear printing Mylar layer; 52. Left anti-wear printing adhesive surface; 53. Third adhesive-free part; 6. Right anti-wear printing layer; 61. Right anti-wear printing Mylar layer; 62. Right anti-wear printing adhesive surface; 63. Fourth adhesive-free part; 7. Decorative adhesive; 71. Covering layer; 711. Covering tearing part; 72. Decorative adhesive surface; 8. Fingerprint layer; 81. Fingerprint surface; 82. Fingerprint adhesive surface. DETAILED DESCRIPTION
[0054] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0055] It should be understood that when used in this specification and the appended claims, the terms "include" and "comprises" indicate the presence of described features, integers, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or combinations thereof.
[0056] A method for preparing mobile phone auxiliary parts in an integrated manner aims to solve the problem that existing mobile phone auxiliary parts contain multiple materials and multiple components and need to be assembled multiple times. A method for preparing mobile phone auxiliary parts in an integrated manner is provided, thereby improving preparation efficiency.
[0057] Among them, a mobile phone auxiliary material is prepared by an integrated preparation method of mobile phone auxiliary materials.
[0058] Combined with Figure 7 and Figure 8 The mobile phone auxiliary parts include a large adhesive backing 1 and an anti-wear print layer arranged inside the large adhesive backing, the battery buffer layer 4, the decorative adhesive backing 7 and the fingerprint layer 8.
[0059] The large adhesive 1 includes the adhesive surface 13, the imitation film 12 and the adhesive protective film 11 which are stacked in sequence from bottom to top. The adhesive surface 13 and the imitation film 12 are hollow frame structures. The anti-wear print layer, the battery buffer layer 4, the decorative adhesive 7 and the fingerprint layer 8 are all located on the inner side of the adhesive surface 13 and the imitation film 12. Mobile phone accessories are used after the adhesive protective film 11 is torn off, so in the preparation process, they are stacked in the reverse direction (from top to bottom). Specifically, the adhesive protective film 11 is die-cut first, and then the subsequent imitation film 12 and the adhesive surface 13 are stacked in sequence. In addition, a mobile phone bottom film 14 is stacked on the outer side of the adhesive surface 13. The mobile phone bottom film 14 is used to protect the adhesive surface 13 and the anti-wear print layer, battery buffer layer 4, decorative adhesive 7 and fingerprint layer 8 on the inner side.
[0060] The anti-wear print layer, the battery buffer layer 4, the decorative adhesive 7 and the fingerprint layer 8 can be stacked before preparation, and then die-cut and stacked during the preparation process.
[0061] The anti-wear printing layer comprises a top anti-wear printing layer 2, a bottom anti-wear printing layer 3, a left anti-wear printing layer 5 and a right anti-wear printing layer 6; the top anti-wear printing layer 2, the bottom anti-wear printing layer 3, the left anti-wear printing layer 5 and the right anti-wear printing layer 6 are all provided with the non-glue parts corresponding thereto. The non-glue parts are die-cut first, and the anti-wear printing layer is die-cut after being positioned by the non-glue parts.
[0062] The top anti-wear print layer 2 is located on the upper side of the adhesive protective film 11, the bottom anti-wear print layer 3 is located on the lower side of the adhesive protective film 11, the left anti-wear print layer 5 is located on the left side of the adhesive protective film 11, the right anti-wear print layer 6 is located on the right side of the adhesive protective film 11, the battery buffer layer 4 is located between the top anti-wear print layer 2 and the bottom anti-wear print layer 3, the decorative adhesive 7 is located on one side of the top anti-wear print layer 2, and the fingerprint layer 8 is located between the battery buffer layer 4 and the bottom anti-wear print layer 3.
[0063] Among them, the top anti-wear print layer 2 includes a top Mylar adhesive backing part 222, a top first Mylar part 221, a top third padding layer 213, a top second padding layer 212 and a top first padding layer 211, which are stacked in sequence from bottom to top; the glue-free part corresponding to the top anti-wear print layer 2 is the first glue-free part 223, and the top first padding layer 211 is abutted against the first glue-free part 223; the bottom anti-wear print layer 3 includes a bottom Mylar adhesive backing part 322, a bottom first Mylar part 321, a bottom third padding layer 313, a bottom second padding layer 312 and a bottom first padding layer 311, which are stacked in sequence from bottom to top; the glue-free part corresponding to the bottom anti-wear print layer 3 is the second glue-free part 323, and the bottom first padding layer 311 is abutted against the second glue-free part 323. That is, the top first padding layer 211 can be correspondingly abutted against the first non-glue portion 223 to die-cut and set the top anti-wear print layer 2; the bottom first padding layer 311 can be correspondingly abutted against the second non-glue portion 323 to die-cut and set the bottom anti-wear print layer 3.
[0064] At the same time, the top anti-wear print layer 2 and the bottom anti-wear print layer 3 are preferably set to be composed of raw materials of the same thickness and the same material, so as to facilitate the die-cutting of the top anti-wear print layer 2 and the bottom anti-wear print layer 3 at the same time. And in order to facilitate the waste treatment, in the step 2, when die-cutting the top anti-wear print layer 2 and the bottom anti-wear print layer 3, it is necessary to add a cutting line between the top anti-wear print layer 2 and the bottom anti-wear print layer 3, and the cutting line is used to separate the top anti-wear print layer 2 and the bottom anti-wear print layer 3; so as to facilitate the discharge of waste from between the top anti-wear print layer 2 and the bottom anti-wear print layer 3 to prevent waste residue; it can also improve the middle stress point to prevent waste from getting stuck in the main product and prevent the main product from being discharged with the waste. In addition, the top anti-wear print layer 2 and the bottom anti-wear print layer 3 can be set in shape by selecting different molds according to actual needs; the shapes of the top anti-wear print layer 2 and the bottom anti-wear print layer 3 can be different.
[0065] The left anti-wear printing layer 5 includes a left anti-wear printing rubber surface 52 and a left anti-wear printing Mylar layer 51 stacked from bottom to top; the non-glue portion corresponding to the left anti-wear printing layer 5 is a third non-glue portion 53, and the left anti-wear printing Mylar layer 51 abuts against the third non-glue portion 53; the right anti-wear printing layer 6 includes a right anti-wear printing rubber surface 62 and a right anti-wear printing Mylar layer 61 stacked from bottom to top; the non-glue portion corresponding to the right anti-wear printing layer 6 is a fourth non-glue portion 63, and the right anti-wear printing Mylar layer 61 abuts against the fourth non-glue portion 63. That is, the left anti-wear printing Mylar layer 51 can be abutted against the third non-glue portion 53 to set the left anti-wear printing layer 5 by die-cutting; the right anti-wear printing Mylar layer 61 can be abutted against the fourth non-glue portion 63 to set the right anti-wear printing layer 6 by die-cutting.
[0066] At the same time, the left anti-wear print layer 5 and the right anti-wear print layer 6 are preferably set to be composed of raw materials of the same thickness and the same material, so as to facilitate the die-cutting of the left anti-wear print layer 5 and the right anti-wear print layer 6 at the same time. And in order to facilitate the waste treatment, in the step 2, when die-cutting the left anti-wear print layer 5 and the right anti-wear print layer 6, it is necessary to add a cutting line between the left anti-wear print layer 5 and the right anti-wear print layer 6, and the cutting line is used to separate the left anti-wear print layer 5 from the right anti-wear print layer 6; so as to facilitate the discharge of waste from between the left anti-wear print layer 5 and the right anti-wear print layer 6, and prevent waste residue. In addition, the left anti-wear print layer 5 and the right anti-wear print layer 6 can be set in shape by selecting different molds according to actual needs; the shapes of the left anti-wear print layer 5 and the right anti-wear print layer 6 can be different.
[0067] The fingerprint layer 8 includes a fingerprint adhesive surface 82 and a fingerprint surface 81 stacked from bottom to top; the fingerprint surface 81 is directly in contact with the adhesive protective film 11 and is arranged on the adhesive protective film 11, and the fingerprint adhesive surface 82 is in contact with the mobile phone bottom film 14. The decorative adhesive 7 includes a decorative adhesive surface 72 and a covering layer 71 stacked from bottom to top, the covering layer 71 has a covering tearing portion 711, and the decorative adhesive surface 72 is provided with a positioning hole; wherein the covering layer 71 is directly in contact with the adhesive protective film 11, and the covering tearing portion 711 on the covering layer 71 can be pulled to tear off the covering layer 71; the decorative adhesive surface 72 is provided with a positioning hole to facilitate the positioning of the decorative adhesive surface 72; the decorative adhesive surface 72 is directly in contact with the mobile phone bottom film 14.
[0068] A method for preparing integrated mobile phone accessories comprises the following steps:
[0069] Specifically, the main material wires of all components of mobile phone accessories can be cut into the required width size using a circular knife, and then the following steps can be performed.
[0070] Step 1: After positioning, die-cut the adhesive protective film, and then superimpose the non-adhesive part obtained by die-cutting on the adhesive protective film;
[0071] Positioning can be performed through a positioning film, and after positioning, it is convenient to determine the position of the adhesive protective film, and to facilitate die-cutting of the adhesive protective film; during die-cutting, the internal shape of the adhesive protective film is positioned by die-cutting, the handle of the adhesive protective film is positioned by a dismantling knife, and the handle position of the subsequent imitation film, and the left and right side roads are used to die-cut the outer shape of the adhesive protective film, which is convenient for alignment; specifically, a Charge Coupled Device automatic alignment system (i.e., CCD) for alignment can also be provided for alignment.
[0072] The anti-wear print layer, battery buffer layer, decorative adhesive and fingerprint layer can be die-cut on the adhesive protective film first, leaving die-cutting marks to facilitate the subsequent positioning of the anti-wear print layer, battery buffer layer, decorative adhesive and fingerprint layer.
[0073] According to the partial die-cutting marks of the appearance of the above-mentioned anti-wear print layer, battery buffer layer, decorative back glue and fingerprint layer, the glue-free parts corresponding to the top anti-wear print layer, bottom anti-wear print layer, left anti-wear print layer and right anti-wear print layer are positioned and placed, so as to facilitate the subsequent die-cutting and superimposing setting of the top anti-wear print layer, bottom anti-wear print layer, left anti-wear print layer and right anti-wear print layer.
[0074] Step 2: After the top anti-wear print layer and the bottom anti-wear print layer obtained by die-cutting are superimposed on the adhesive backing protective film, the left anti-wear print layer and the right anti-wear print layer obtained by die-cutting are superimposed on the adhesive backing protective film; then, the lining part obtained by die-cutting is superimposed on the adhesive backing protective film;
[0075] The setting of the lining portion can be used to locate the position of the battery buffer layer. Specifically, the lining portion corresponds to the through hole on the battery buffer layer, which can assist in the die-cutting of the battery buffer layer. The lining portion can pad the battery buffer layer to facilitate the discharge of waste inside the battery buffer layer.
[0076] Step 3: superimposing the fingerprint layer obtained by die-cutting on the adhesive protective film, and superimposing the decorative adhesive obtained by die-cutting on the adhesive protective film;
[0077] Step 4: superimposing a battery buffer layer obtained by die cutting on the inner lining;
[0078] The battery buffer layer is arranged corresponding to the inner lining part, and the battery buffer layer is padded by the inner lining part for waste discharge, so as to facilitate the discharge of waste in the battery buffer layer after die cutting, and the inner lining part is subsequently retained, and the battery buffer layer can be obtained after waste discharge; the battery buffer layer includes a buffer rubber surface and a buffer foam stacked from bottom to top, and the buffer foam is in contact with the back adhesive protective film through the inner lining part.
[0079] Step 5: After superimposing the imitation film obtained by die-cutting on the adhesive back protective film, superimposing the adhesive back surface obtained by die-cutting on the imitation film, and then superimposing the mobile phone base film obtained by die-cutting on the adhesive back surface to obtain the mobile phone accessory.
[0080] Wherein, a film tearing portion is provided on the imitation film, and the imitation film can be torn off through the film tearing portion.
[0081] In the entire preparation method, it is preferred to use a circular knife for die-cutting; and it is preferred that a high station plus CCD alignment method is used for positioning before each step of die-cutting to prevent deviation and achieve circular knife cutting; in addition, it is preferred that a waste discharge process is performed after each die-cutting to discharge excess waste to prevent it from affecting subsequent steps.
[0082] An integrated die-cutting device is used to prepare mobile phone accessories according to the integrated preparation method of mobile phone accessories as described above; the integrated die-cutting device comprises:
[0083] A conveyor belt, and a first common die-cutting group, a first lower cutting die-cutting group, a second upper cutting die-cutting group, a first asynchronous die-cutting group, a second lower cutting die-cutting group, a second asynchronous die-cutting group, a third asynchronous die-cutting group, a fourth asynchronous die-cutting group, a sixth upper cutting die-cutting group, a fifth asynchronous die-cutting group and a sixth common die-cutting group sequentially connected by the conveyor belt;
[0084] The first common die-cutting group is provided with an adhesive protective film input line, and the adhesive protective film input line is used to input the raw material of the adhesive protective film;
[0085] The first lower cutting and die-cutting group is provided with a non-glue part input line, and the non-glue part input line is used to input the raw material of the non-glue part;
[0086] The second upper cutting and die-cutting group is provided with a first anti-wear printing layer input line, and the first anti-wear printing layer input line is used to input the raw materials of the top anti-wear printing layer and the bottom anti-wear printing layer;
[0087] The first asynchronous die-cutting group is provided with a second anti-wear print layer input line, and the second anti-wear print layer input line is used to input the raw materials of the left anti-wear print layer and the right anti-wear print layer;
[0088] The second lower cutting and die-cutting group is provided with an inner lining input line, and the inner lining input line is used to input the raw material of the inner lining;
[0089] The second asynchronous die-cutting group is provided with a fingerprint layer input line, and the fingerprint layer input line is used to input the raw material of the fingerprint layer;
[0090] The third asynchronous die-cutting group is provided with a decorative adhesive input line, and the decorative adhesive input line is used to input the raw materials of the decorative adhesive;
[0091] The fourth asynchronous die-cutting group is provided with a battery buffer layer input line, and the battery buffer layer input line is used to input the raw material of the battery buffer layer;
[0092] The sixth upper cutting and die-cutting group is provided with a simulated film input line, and the simulated film input line is used to input the raw material of the simulated film;
[0093] The fifth asynchronous die-cutting group is provided with an adhesive backing surface input line, and the adhesive backing surface input line is used to input the raw material of the adhesive backing surface;
[0094] The sixth common die-cutting group is provided with a mobile phone base film input line, and the mobile phone base film input line is used to input the raw materials of the mobile phone base film.
[0095] Among them, a third common die-cutting group is arranged between the second asynchronous die-cutting group and the third asynchronous die-cutting group, and a covering layer input line is arranged on the third common die-cutting group. The third common die-cutting group is used to stack the covering layer obtained by die-cutting on the adhesive protective film, and the covering layer is located between the adhesive protective film and the decorative adhesive.
[0096] The first common die-cutting group, the first lower cutting die-cutting group, the second upper cutting die-cutting group, the first asynchronous die-cutting group, the second lower cutting die-cutting group, the second asynchronous die-cutting group, the third asynchronous die-cutting group, the fourth asynchronous die-cutting group, the sixth upper cutting die-cutting group, the fifth asynchronous die-cutting group and the sixth common die-cutting group can all be provided with a CCD for positioning.
[0097] The first common die-cutting group, the first lower cutting die-cutting group, the second upper cutting die-cutting group, the first asynchronous die-cutting group, the second lower cutting die-cutting group, the second asynchronous die-cutting group, the third asynchronous die-cutting group, the fourth asynchronous die-cutting group, the sixth upper cutting die-cutting group, the fifth asynchronous die-cutting group and the sixth common die-cutting group are all provided with corresponding waste discharge lines; or, the first common die-cutting group, the first lower cutting die-cutting group, the second upper cutting die-cutting group, the first asynchronous die-cutting group, the second lower cutting die-cutting group, the second asynchronous die-cutting group, the third asynchronous die-cutting group, the fourth asynchronous die-cutting group, the sixth upper cutting die-cutting group, the fifth asynchronous die-cutting group and the sixth common die-cutting group are all provided with waste discharge die-cutting groups between each other, and the waste discharge die-cutting group is used to discharge waste. The waste discharge line is the waste output line; the waste discharge die-cutting group is an additional die-cutting group, and a waste discharge glue input line and a waste discharge glue output line are provided on the die-cutting group, so as to stick and discharge waste through the die-cutting group.
[0098] An integrated die-cutting device and its use method in Experimental Example 1, combined with reference Figure 1 and Figure 2 The positioning film input line A11 inputs the positioning film into the conveyor belt G1, and the adhesive protective film input line A12 inputs the raw material of the adhesive protective film into the conveyor belt G1. The adhesive protective film is die-cut onto the positioning film through the first ordinary die-cutting group P1; and then the first main waste output line A13 of the first upper cutting die-cutting group S1 is used for waste discharge.
[0099] Then it is transmitted to the first lower cutting die-cutting group X1 via the conveyor belt G1, and the raw material of the non-glue part input by the non-glue part input line A22 and the raw material of the non-glue part bottom material input by the non-glue part bottom material input line A23 are die-cut into the non-glue part of the set shape by the first lower cutting die-cutting group X1, and the non-glue part is superimposed and placed at the corresponding position on the adhesive back protective film, and the waste is discharged and processed through the first waste output line A21; and then the waste on the adhesive back protective film is output through the second main waste output line A31 through the second ordinary die-cutting group P2.
[0100] Combined with reference Figure 3Then, the conveyor belt G1 inputs the adhesive protective film into the second upper cutting and die-cutting group S2, and the second upper cutting and die-cutting group S2 die-cuts the raw material input by the first anti-wear printing layer input line B11 into the top anti-wear printing layer and the bottom anti-wear printing layer, and superimposes them on the adhesive protective film, and then discharges the waste through the third main waste material output line B12; at the same time, the first row of waste glue input line B13 set below the second upper cutting and die-cutting group S2 inputs the waste glue to discharge the adhesive protective film, and the discharged waste is discharged through the first row of waste glue output line B14.
[0101] The raw material input from the second anti-wear layer input line B21 is die-cut through the first asynchronous die-cutting group Y1, and the die-cut left anti-wear layer and the right anti-wear layer are superimposed and set on the adhesive protective film transported from the conveyor belt G1; then, the raw material input from the lining input line B31 and the bottom material input from the lining bottom material input line B32 are pressed and die-cut through the second lower cutting die-cutting group X2 to obtain the lining part, and the lining part is superimposed and placed at the corresponding position of the adhesive protective film; then, the waste is discharged and processed through the fourth main waste output line B33 through the third upper cutting die-cutting group S3, and can also be further discharged and processed through the fifth main waste output line B34 connected to the roller group fitted with the conveyor belt.
[0102] Combined with reference Figure 4 Then, the adhesive protective film on the conveyor belt G1 can be positioned for the subsequent fingerprint layer and the covering layer through the positioning material input line C11 on the third common die-cutting group P3, and then the raw material of the fingerprint layer is input through the fingerprint layer input line C12 on the second asynchronous die-cutting group Y2, and the fingerprint layer is superimposed on the adhesive protective film conveyed by the conveyor belt G1; the raw material input by the covering layer input line C13 is die-cut into a covering layer of a set shape through the third common die-cutting group P3, and the covering layer is superimposed on the adhesive protective film; then, the waste is discharged through the sixth main waste output line C23, and at the same time, the second row of waste glue input line C21 set under the third Euro-pass die-cutting group inputs the waste glue to the adhesive protective film for waste discharge, and the waste is discharged from the second row of waste glue output line C22 by the waste glue; then, the waste on the adhesive protective film can also be discharged through the seventh main waste output line C24; the positioning material can be discharged together during the waste discharge.
[0103] Then, the raw material input by the decorative adhesive input line C31 is die-cut into a set shape of decorative adhesive through the third asynchronous die-cutting group Y3, and is superimposed on the adhesive protective film; then, the waste is output through the eighth main waste output line C33 of the fourth upper cutting die-cutting group S4, and at the same time, the waste glue can be input through the third row of waste glue input line C32 set below, and the waste is adhered to the waste glue and then taken away and discharged through the third row of waste glue output line C34; then, the waste glue input by the fourth row of waste glue input line C41 can be used through the first extraction die-cutting group T1 to adhere the waste on the adhesive protective film and then be discharged through the fourth row of waste glue output line C42; then, a roller group can be set on the conveyor belt G1 to drive the waste glue input by the fifth row of waste glue input line C43 to contact the adhesive protective film, so that the waste on the adhesive protective film is adhered and then discharged through the fifth row of waste glue output line C44.
[0104] Combined with reference Figure 5 Then, the adhesive protective film moves to the fourth asynchronous die-cutting group Y4 along with the transmission belt, and the battery buffer layer input line D11 inputs the raw materials through the fourth asynchronous die-cutting group Y4 to superimpose and die-cut the battery buffer layer on the inner lining of the adhesive protective film, and then uses the inner lining to discharge the waste through the ninth main waste output line D12. The battery buffer layer can be stacked and die-cut separately, first stacking the buffer foam, and then stacking the buffer rubber surface after the waste is discharged; or directly using the buffer foam and the buffer rubber surface of the set thickness as raw materials, die-cutting at one time, and stacking them on the top of the inner lining.
[0105] Next, the waste glue input by the sixth row of waste glue input line D13 contacts the adhesive protective film on the conveyor belt G1 through the fourth common die-cutting group P4, and further adheres the waste material, and then discharges the waste glue through the sixth row of waste glue output line D14 of the fifth upper cutting die-cutting group S5; then, the conveyor belt G1 passes through the second extraction die-cutting group T2, and the film tearing part input line D21 inputs the raw materials through the second extraction die-cutting group T2, and the die-cut film tearing part is superimposed on the adhesive protective film.
[0106] Combined with reference Figure 6 The conveyor belt G1 conveys the adhesive backing protective film to the sixth upper cutting and die-cutting group S6. After the imitation film input line E11 inputs the raw material of the imitation film, the die-cut imitation film is superimposed on the film tearing part of the adhesive backing protective film. The imitation film does not completely cover the film tearing part, which makes it convenient to tear off the imitation film through the film tearing part.
[0107] Then, through the fifth asynchronous die-cutting group Y5, the raw material input by the adhesive surface input line E21 is die-cut into an adhesive surface of a set shape, and the adhesive surface is superimposed on the imitation film; then through the seventh upper cutting die-cutting group S7, the waste material is discharged through the tenth main waste material output line E23. At the same time, the waste glue input by the seventh row of waste glue input line E24 arranged below can stick to the waste on the adhesive surface, and then be discharged through the seventh row of waste glue output line E25, thereby improving the waste discharge effect.
[0108] Then, a roller group can be set on the conveyor belt G1 to use the mobile phone base film input line F11 to overlap and attach the mobile phone base film to the adhesive surface, or the mobile phone base film input line F11 can be input to the sixth ordinary die-cutting group P6 to overlap and die-cut the mobile phone base film on the adhesive surface on the conveyor belt G1, so as to obtain mobile phone auxiliary parts products; the obtained mobile phone auxiliary parts products can be output to a designated position by the product output line F12. In order to facilitate the adjustment of the direction of the product output line F12, a seventh ordinary die-cutting group P7 connected to the conveyor belt G1 can be provided, and the product output line F12 can be connected to the seventh ordinary die-cutting group P7; finally, the obtained products can be inspected and packaged.
[0109] Among them, according to actual needs, a fifth ordinary die-cutting group P5 can be set after the fifth asynchronous die-cutting group Y5, and an auxiliary material input line E22 is set on the fifth ordinary die-cutting group P5, and auxiliary materials for die-cutting can be added to the back glue surface according to actual needs; a third extraction die-cutting group T3 can be set after the fifth asynchronous die-cutting group Y5, and an eighth row of waste glue input line E31 and an eighth row of waste glue output line E32 are set on the third ordinary die-cutting group P3, and the waste glue input by the eighth row of waste glue input line E31 can be used to stick the waste material on the back glue surface and then discharge it through the eighth row of waste glue output line E32; a roller group can also be set after the third extraction die-cutting group T3, and the waste material can be discharged through the eleventh main waste material output line E33 connected to the roller group.
[0110] Embodiment 1 is a method for integrated preparation of mobile phone accessories, wherein raw materials are input into an integrated die-cutting device for preparation.
[0111] The integrated die-cutting device is the device of Experimental Example 1, comprising: a conveyor belt, and various die-cutting groups connected in sequence by the conveyor belt.
[0112] Step 1: After positioning, die-cut the adhesive backing protective film, and then superimpose the adhesive-free part obtained by die-cutting on the adhesive backing protective film;
[0113] Step 2: After the top anti-wear print layer and the bottom anti-wear print layer obtained by die-cutting are superimposed on the adhesive backing protective film, the left anti-wear print layer and the right anti-wear print layer obtained by die-cutting are superimposed on the adhesive backing protective film; then, the lining part obtained by die-cutting is superimposed on the adhesive backing protective film;
[0114] Step 3: superimposing the fingerprint layer obtained by die-cutting on the adhesive protective film, and superimposing the decorative adhesive obtained by die-cutting on the adhesive protective film;
[0115] Step 4: superimposing a battery buffer layer obtained by die cutting on the inner lining;
[0116] Step 5: After superimposing the imitation film obtained by die-cutting on the adhesive back protective film, superimposing the adhesive back surface obtained by die-cutting on the imitation film, and then superimposing the mobile phone base film obtained by die-cutting on the adhesive back surface to obtain the mobile phone accessory.
[0117] The final mobile phone accessories, the large back glue includes a mobile phone base film, a back glue surface, a running film and a back glue protective film stacked from bottom to top, and the back glue surface and the running film are both hollow frame structures; the anti-wear print layer, the battery buffer layer, the decorative back glue and the fingerprint layer are located on the inner side of the back glue surface and the running film, and between the back glue protective film and the mobile phone base film. When in use, it is necessary to tear off the padding layer of the back glue protective film connected to the anti-wear print layer, and at the same time, the mobile phone base film only serves as a separator and also needs to be torn off before use. The anti-wear print layer, the battery buffer layer, the decorative back glue and the fingerprint layer are set to divide the large back glue into several parts to prevent electronic components from sticking to each other.
[0118] Specifically, combined with reference Figure 7 and Figure 8 ; In the large adhesive backing 1, the mobile phone bottom film 14 is a transparent PET textured release film (special for LCD foam), 0.08mm, the adhesive backing surface 13 is a foam tape, the two sides are different, one side is a self-contained transparent release film surface, and the other side is a blue release film surface (not self-contained), 0.35mm; the imitation film 12 is a double-sided anti-static release film, 0.05mm, and its film tearing part 121 is a common color ribbon; the adhesive backing protective film 11 is a silicone PET protective film, 0.085mm, and the adhesive backing protective film 11 is provided with a raised part 111 for easy tearing.
[0119] The anti-wear print layer comprises a top anti-wear print layer 2 , a bottom anti-wear print layer 3 , a left anti-wear print layer 5 and a right anti-wear print layer 6 .
[0120] Among them, the glue-free portion corresponding to the top anti-wear print layer 2 is the first glue-free portion 223; the top anti-wear print layer 2 includes a top Mylar layer 22 and a top padding layer 21, and the top Mylar layer 22 includes a top Mylar adhesive back portion 222 and a top first Mylar portion 221, that is, the top anti-wear print layer 2 includes a top Mylar adhesive back portion 222, a top first Mylar portion 221, a top third padding layer 213, a top second padding layer 212 and a top first padding layer 211 stacked in sequence from bottom to top; specifically, the top first padding layer 211 contacts the adhesive back protective film 11 and abuts against the first glue-free portion 223; the top Mylar adhesive back portion 222 contacts the mobile phone bottom film 14. The top Mylar adhesive part 222 is a double-sided tape without substrate, 0.1mm; the top first Mylar part 221 is an insulating Mylar film, 0.055mm; the top third padding layer 213 is a PET protective film, 0.085mm; the top second padding layer 212 is a PET protective film, 0.085mm; the top first padding layer 211 is double-sided adhesive, 0.05mm; the first adhesive-free part 223 is an insulating film PET blue film, 0.012mm.
[0121] The glue-free portion corresponding to the bottom anti-wear print layer 3 is the second glue-free portion 323; the bottom anti-wear print layer 3 includes a bottom Mylar layer 32 and a bottom padding layer 31, and the bottom Mylar layer 32 includes a bottom Mylar adhesive back portion 322 and a bottom first Mylar portion 321, that is, the bottom anti-wear print layer 3 includes a bottom Mylar adhesive back portion 322, a bottom first Mylar portion 321, a bottom third padding layer 313, a bottom second padding layer 312 and a bottom first padding layer 311 which are stacked in sequence from bottom to top; specifically, the bottom first padding layer 311 contacts the adhesive back protective film 11 and abuts against the second glue-free portion 323; the bottom Mylar adhesive back portion 322 contacts the mobile phone bottom film 14. The bottom Mylar adhesive part 322 is a double-sided adhesive tape without substrate, 0.1mm; the bottom first Mylar part 321 is an insulating Mylar film, 0.055mm; the bottom third padding layer 313 is a PET protective film, 0.085mm; the bottom second padding layer 312 is a PET protective film, 0.085mm; the bottom first padding layer 311 is a double-sided adhesive, 0.05mm; the second adhesive-free part 323 is an insulating PET blue film, 0.012mm. That is, the bottom anti-wear print layer 3 and the top anti-wear print layer 2 have the same laminated structure, only the shape and the position on the adhesive protective film 11 are different.
[0122] The cushioning layer is used to raise the bottom anti-wear printing layer 3 and the top anti-wear printing layer 2 to a ratio of their overall thickness to the thickness of the adhesive surface 13 of (0.8-1.2):1, and the specific ratio here is 1:1; it is convenient for the subsequent die-cutting and superposition of the adhesive surface 13 and the mobile phone bottom film 14. If the thickness is relatively large or small, it will affect the subsequent die-cutting of the adhesive surface 13, making it difficult for the adhesive surface 13 to adhere to the adhesive surface of the anti-wear printing layer, the battery buffer layer 4, the decorative adhesive 7 and the fingerprint layer 8, making the anti-wear printing layer, the battery buffer layer 4, the decorative adhesive 7 and the fingerprint layer 8 easily displaced, affecting the product yield.
[0123] Specifically, the padding layers of the top anti-wear print layer 2 and the bottom anti-wear print layer 3 only serve to raise the height. When used subsequently, the padding layers need to be connected to the adhesive protective film 11 and torn off for use; and the function of the first padding layer is to stick to the adhesive protective film 11, and the function of the second padding layer is to increase the height, which can be set according to the actual needs of the customer; the function of the third padding layer is to separate from the Mylar layer to prevent the Mylar layer from being torn off when the padding layer is torn off.
[0124] The left anti-wear print layer 5 and the right anti-wear print layer 6 have the same laminated structure, and only the shapes and positions on the adhesive protective film 11 are different.
[0125] The third glue-free portion 53 is arranged corresponding to the left anti-wear print layer 5, and the left anti-wear print layer 5 includes a left anti-wear print rubber surface 52 and a left anti-wear print Mylar layer 51 stacked from bottom to top, the left anti-wear print Mylar layer 51 is in contact with the third glue-free portion 53, and the left anti-wear print rubber surface 52 is in contact with the mobile phone base film 14; the glue-free portion arranged corresponding to the right anti-wear print layer 6 is the fourth glue-free portion 63, and the right anti-wear print layer 6 includes a right anti-wear print rubber surface 62 and a right anti-wear print Mylar layer 61 stacked from bottom to top, the right anti-wear print Mylar layer 61 is in contact with the fourth glue-free portion 63, and the right anti-wear print rubber surface 62 is in contact with the mobile phone base film 14. The third non-glue portion 53 and the fourth non-glue portion 63 are both insulating PET blue films, 0.012 mm; the left anti-wear Mylar layer 51 and the right anti-wear Mylar layer 61 are both insulating Mylar films, 0.055 mm; the left anti-wear printed rubber surface 52 and the right anti-wear printed rubber surface 62 are both double-sided adhesives without substrate, 0.05 mm.
[0126] The battery buffer layer 4 includes a buffer rubber surface 42, a buffer foam 41 and an inner lining 421 (not marked in the attached figure) stacked from bottom to top, wherein the buffer foam 41 contacts the adhesive backing protective film 11 through the inner lining 421, and the buffer rubber surface 42 contacts the mobile phone bottom film 14. The buffer foam 41 is a commercially available foam, 0.5mm; the buffer rubber surface 42 is a double-sided adhesive, 0.01mm. The inner lining 421 is the base of the buffer foam 41 material, which is used to help discharge the waste in the buffer foam 41, and is located between the buffer foam 41 and the adhesive backing protective film 11; the inner lining 421 is a PET film, 0.03mm; in the final product, the inner lining 421 is retained, that is, the battery buffer layer 4 is arranged on the inner lining 421, and specifically, the die-cut buffer foam 41 and the buffer rubber surface 42 are sequentially stacked on the inner lining 421.
[0127] The decorative adhesive backing 7 includes a decorative adhesive surface 72 and a covering layer 71 which are stacked from bottom to top, and the covering layer 71 is provided with a covering tearing portion 711, and the decorative adhesive surface 72 is provided with positioning holes. The covering layer 71 is in contact with the adhesive backing protective film 11, and the decorative adhesive surface 72 is in contact with the mobile phone bottom film 14. The covering layer 71 is used to prevent waste from entering, and when the adhesive backing protective film 11 is subsequently torn off, it can be connected to the covering layer 71 and torn off together, or the covering film can be torn off through the covering tearing portion 711 alone and then used. The decorative adhesive surface 72 is a foam tape, 0.2 mm; the covering layer 71 is a PET release film, 0.075 mm, and the covering tearing portion 711 is a ribbon.
[0128] The fingerprint layer 8 includes a fingerprint adhesive surface 82 and a fingerprint surface 81 stacked from bottom to top, wherein the fingerprint surface 81 contacts the adhesive protective film 11, and the fingerprint adhesive surface 82 contacts the mobile phone bottom film 14. The fingerprint surface 81 is foam, 0.4 mm; the fingerprint adhesive surface 82 is double-sided adhesive, 0.1 mm.
[0129] Comparative Example 1 is a method for preparing integrated mobile phone accessories, which differs from Example 1 only in that there is no step of superimposing the die-cut lining part in step 2. Die-cutting easily discharges the product along with the waste during the waste discharge process.
[0130] Comparative Example 2 is a method for preparing integrated mobile phone accessories. The only difference from Example 1 is that in step 2, when die-cutting the top anti-wear printing layer and the bottom anti-wear printing layer, the top anti-wear printing layer and the bottom anti-wear printing layer are not cut apart by a cutting line. Due to the problem of the stress point, the product will be stuck by the waste and discharged.
[0131] Comparative Example 3 is a method for preparing an integrated mobile phone accessory component, which is different from Example 1 only in that the fingerprint layer is die-cut first and then the lining layer is die-cut.
[0132] Comparative Example 4 is a method for preparing integrated mobile phone accessories. The only difference from Example 1 is that the top anti-wear printing layer and the bottom anti-wear printing layer do not contain a cushioning layer. The anti-wear printing layer and the bottom anti-wear printing layer are height-restricted relative to the surrounding adhesive. When the customer reassembles, the adhesive layer cannot be activated and cannot be bonded due to the height difference.
[0133] Comparative Example 5 is a method for preparing an integrated mobile phone accessory component, which is different from Example 1 only in that no positioning holes are provided on the decorative rubber surface.
[0134] Comparative Example 6, a method for preparing integrated mobile phone accessories, differs from Example 1 only in that there is no step of stacking a mobile phone base film on the adhesive surface. After die-cutting, the mobile phone base film can be sorted by automated equipment for convenient packaging, while also preventing secondary defects caused by adhesion between products.
[0135] Among them, in Example 1 and Comparative Examples 1 to 6, people are set up to check each step of the mobile phone auxiliary parts in the preparation process. First, the size and appearance are detected by CCD photography, and then the defective products are simply discharged according to the appearance through manual sampling to prevent the mixing of good and defective products and affect the subsequent preparation steps; at the same time, when the mobile phone auxiliary parts in the preparation process are glued, they are manually processed. Finally, the inspectors and quality control personnel will carefully inspect the appearance again, and then organize the packaging and put it into a special blister box.
[0136] Among them, the mobile phone accessories prepared in Example 1 are as follows Fig. 9 shown.
[0137] The mobile phone accessories prepared in Example 1 and Comparative Examples 1 to 6 were subjected to the following tests, and the test result data table obtained is shown in the following table.
[0138] Yield test: two-dimensional dimension measurement and manual appearance inspection.
[0139] Preparation cycle test: the time required for the entire preparation process of a product (mobile phone accessories).
[0140] Table 1 Test results of Example 1 and Comparative Examples 1 to 6
[0141] Yield rate (%) Preparation cycle (h) Can it be produced continuously? Embodiment 1 92 24 yes Comparative Example 1 72 18 no Comparative Example 2 80 20 no Comparative Example 3 81 24 no Comparative Example 4 83 20 no Comparative Example 5 85 24 no Comparative Example 6 89 20 no
[0142] According to Table 1, the preparation method of Example 1 can continuously produce mobile phone accessories, the preparation cycle of a mobile phone accessory is short, and the yield rate of the prepared mobile phone accessories is high, and less manpower is required to check the yield rate.
[0143] In Comparative Examples 1 to 6, at least two or more people need to be set up at each step node to manually check the yield rate, and perform auxiliary operations such as waste discharge and anti-sticking. Among them, in Comparative Examples 1, 2 and 6, due to the lack of some steps, the preparation cycle is shortened, but at the same time the yield rate drops significantly, and manual positioning, waste discharge, anti-sticking and other operations are required in the middle, making it difficult to carry out continuous production; in Comparative Example 3, since the fingerprint layer is small, the fingerprint layer is die-cut first, which may lead to inaccurate positioning of the fingerprint layer, and then affect the positioning and die-cutting of the subsequent lining layer and battery buffer layer, resulting in a decrease in the yield rate; in Comparative Example 4, there is a lack of a cushioning layer setting that can make the anti-wear printing layer basically level with the large backing glue, making it difficult to accurately position some components of the mobile phone accessories, resulting in a decrease in the client assembly yield rate and the failure of the product fitting due to the inability to maintain pressure to activate the product double-sided adhesive; in Comparative Example 5, there is a lack of positioning holes for positioning, which makes the positioning operation more complicated and the accuracy is reduced, reducing the yield rate.
[0144] In summary, the present application provides a mobile phone accessory and its integrated preparation method and integrated die-cutting device. After positioning, the integrated preparation method of mobile phone accessories can integrally place the non-glue part obtained by die-cutting, the top anti-wear print layer and the bottom anti-wear print layer, the left anti-wear print layer and the right anti-wear print layer, the fingerprint layer, the decorative glue, the battery buffer layer, the imitation film of the large glue, the glue surface of the large glue and the mobile phone accessory bottom film in sequence on the glue protective film of the large glue, so as to prepare the mobile phone accessories; the whole preparation step is simple, and the mobile phone accessories can be assembled in an integrated manner, and the preparation efficiency is high. Moreover, due to the addition of the glue protective film and the mobile phone accessory bottom film, the prepared mobile phone accessories can be stacked on each other without manual separation, thereby reducing the production and transportation costs; in addition, in the process of preparing mobile phone accessories, waste treatment is carried out after die-cutting, which can prevent the existence of waste in the prepared mobile phone accessories and improve the yield rate of mobile phone accessories.
[0145] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed by the present invention, and these modifications or replacements should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the protection scope of the claims.
Claims
1. A method for preparing integrated mobile phone accessories, characterized in that: The following steps are involved: Step 1: After positioning, die-cut the adhesive backing protective film, and then superimpose the adhesive-free part obtained by die-cutting on the adhesive backing protective film; Step 2: After the top anti-wear printed layer and the bottom anti-wear printed layer obtained by die-cutting are superimposed on the adhesive backing protective film, the left anti-wear printed layer and the right anti-wear printed layer obtained by die-cutting are superimposed on the adhesive backing protective film; then, the lining part obtained by die-cutting is superimposed on the adhesive backing protective film; Step 3: superimposing the fingerprint layer obtained by die-cutting on the adhesive protective film, and superimposing the decorative adhesive obtained by die-cutting on the adhesive protective film; Step 4: superimposing a battery buffer layer obtained by die cutting on the inner lining; Step 5: After superimposing the die-cut imitation film on the adhesive back protective film, superimposing the die-cut adhesive back surface on the imitation film, and then superimposing the die-cut mobile phone base film on the adhesive back surface to obtain the mobile phone accessory.
2. The method for integrated preparation of mobile phone accessories according to claim 1, characterized in that: In the step 2, when die-cutting the top anti-wear print layer and the bottom anti-wear print layer, a cutting line needs to be added between the top anti-wear print layer and the bottom anti-wear print layer, and the cutting line is used to separate the top anti-wear print layer from the bottom anti-wear print layer.
3. A mobile phone accessory, characterized in that: Prepared by the integrated preparation method of mobile phone accessories according to any one of claims 1 to 2; The mobile phone accessories include a large adhesive backing and an anti-wear print layer arranged inside the adhesive backing, the battery buffer layer, the decorative adhesive backing and the fingerprint layer; The large adhesive backing includes the adhesive backing surface, the imitation film and the adhesive backing protective film which are stacked in sequence from bottom to top, the adhesive backing surface and the imitation film are hollow frame structures, and the anti-wear print layer, the battery buffer layer, the decorative adhesive backing and the fingerprint layer are all located on the inner side of the adhesive backing surface and the imitation film; The anti-wear printing layer comprises a top anti-wear printing layer, a bottom anti-wear printing layer, a left anti-wear printing layer and a right anti-wear printing layer; the top anti-wear printing layer, the bottom anti-wear printing layer, the left anti-wear printing layer and the right anti-wear printing layer are all provided with the non-glue parts arranged one by one corresponding thereto; The top anti-wear print layer is located on the upper side of the adhesive backing protective film, the bottom anti-wear print layer is located on the lower side of the adhesive backing protective film, the left anti-wear print layer is located on the left side of the adhesive backing protective film, the right anti-wear print layer is located on the right side of the adhesive backing protective film, the battery buffer layer is located between the top anti-wear print layer and the bottom anti-wear print layer, the decorative adhesive backing is located on one side of the top anti-wear print layer, and the fingerprint layer is located between the battery buffer layer and the bottom anti-wear print layer.
4. The mobile phone accessory according to claim 3, characterized in that: The top anti-wear print layer comprises a top Mylar adhesive backing portion, a top first Mylar portion, a top third cushioning layer, a top second cushioning layer and a top first cushioning layer stacked in sequence from bottom to top; the adhesive-free portion corresponding to the top anti-wear print layer is a first adhesive-free portion, and the top first cushioning layer abuts against the first adhesive-free portion; The bottom anti-wear print layer includes a bottom Mylar backing adhesive portion, a bottom first Mylar portion, a bottom third padding layer, a bottom second padding layer and a bottom first padding layer stacked in sequence from bottom to top; the glue-free portion corresponding to the bottom anti-wear print layer is the second glue-free portion, and the bottom first padding layer abuts against the second glue-free portion.
5. The mobile phone accessory according to claim 3, characterized in that: The left anti-wear printing layer comprises a left anti-wear printing rubber surface and a left anti-wear printing Mylar layer stacked from bottom to top; the non-glue portion corresponding to the left anti-wear printing layer is a third non-glue portion, and the left anti-wear printing Mylar layer abuts against the third non-glue portion; The right anti-wear printing layer includes a right anti-wear printing rubber surface and a right anti-wear printing Mylar layer stacked from bottom to top; the glue-free portion corresponding to the right anti-wear printing layer is the fourth glue-free portion, and the right anti-wear printing Mylar layer abuts against the fourth glue-free portion.
6. The mobile phone accessory according to claim 3, characterized in that: The decorative backing adhesive comprises a decorative adhesive surface and a covering layer which are stacked from bottom to top, the covering layer is provided with a covering tearing portion, and the decorative adhesive surface is provided with positioning holes.
7. The mobile phone accessory according to claim 3, characterized in that: The imitation film is provided with a film tearing portion; the battery buffer layer comprises a buffer rubber surface and a buffer foam stacked from bottom to top; the fingerprint layer comprises a fingerprint rubber surface and a fingerprint surface stacked from bottom to top.
8. An integrated die-cutting device, characterized in that: Used for the integrated preparation method of mobile phone accessories according to any one of claims 1 to 2, to prepare mobile phone accessories; the integrated die-cutting device comprises: A conveyor belt, and a first common die-cutting group, a first lower cutting die-cutting group, a second upper cutting die-cutting group, a first asynchronous die-cutting group, a second lower cutting die-cutting group, a second asynchronous die-cutting group, a third asynchronous die-cutting group, a fourth asynchronous die-cutting group, a sixth upper cutting die-cutting group, a fifth asynchronous die-cutting group and a sixth common die-cutting group sequentially connected by the conveyor belt; The first common die-cutting group is provided with an adhesive protective film input line, and the adhesive protective film input line is used to input the raw material of the adhesive protective film; The first lower cutting and die-cutting group is provided with a non-glue part input line, and the non-glue part input line is used to input the raw material of the non-glue part; The second upper cutting and die-cutting group is provided with a first anti-wear printing layer input line, and the first anti-wear printing layer input line is used to input the raw materials of the top anti-wear printing layer and the bottom anti-wear printing layer; The first asynchronous die-cutting group is provided with a second anti-wear print layer input line, and the second anti-wear print layer input line is used to input the raw materials of the left anti-wear print layer and the right anti-wear print layer; The second lower cutting and die-cutting group is provided with an inner lining input line, and the inner lining input line is used to input the raw material of the inner lining; The second asynchronous die-cutting group is provided with a fingerprint layer input line, and the fingerprint layer input line is used to input the raw material of the fingerprint layer; The third asynchronous die-cutting group is provided with a decorative adhesive input line, and the decorative adhesive input line is used to input the raw materials of the decorative adhesive; The fourth asynchronous die-cutting group is provided with a battery buffer layer input line, and the battery buffer layer input line is used to input the raw material of the battery buffer layer; The sixth upper cutting and die-cutting group is provided with a simulated film input line, and the simulated film input line is used to input the raw material of the simulated film; The fifth asynchronous die-cutting group is provided with an adhesive backing surface input line, and the adhesive backing surface input line is used to input the raw material of the adhesive backing surface; The sixth common die-cutting group is provided with a mobile phone base film input line, and the mobile phone base film input line is used to input the raw materials of the mobile phone base film.
9. The integrated die-cutting device according to claim 8, characterized in that: A third common die-cutting group is arranged between the second asynchronous die-cutting group and the third asynchronous die-cutting group. A covering layer input line is arranged on the third common die-cutting group. The third common die-cutting group is used for laminating a covering layer obtained by die-cutting on the adhesive backing protective film. The covering layer is located between the adhesive backing protective film and the decorative adhesive backing.
10. The integrated die-cutting device according to claim 8, characterized in that: The first common die-cutting group, the first lower cutting die-cutting group, the second upper cutting die-cutting group, the first asynchronous die-cutting group, the second lower cutting die-cutting group, the second asynchronous die-cutting group, the third asynchronous die-cutting group, the fourth asynchronous die-cutting group, the sixth upper cutting die-cutting group, the fifth asynchronous die-cutting group and the sixth common die-cutting group are all provided with corresponding waste discharge lines; Alternatively, a waste discharge die-cutting group is provided between each of the first common die-cutting group, the first lower cutting die-cutting group, the second upper cutting die-cutting group, the first asynchronous die-cutting group, the second lower cutting die-cutting group, the second asynchronous die-cutting group, the third asynchronous die-cutting group, the fourth asynchronous die-cutting group, the sixth upper cutting die-cutting group, the fifth asynchronous die-cutting group and the sixth common die-cutting group, and the waste discharge die-cutting group is used to discharge waste.