Crossing water cutting knife
By using a motor drive chain in the span water cutting knife to move across the trolley and high-pressure water needles, and inserting the water supply hose into the drag chain, the problem of large space occupied by the equipment and high production costs is solved, and the effect of space saving and cost reduction is achieved.
Patent Information
- Application Number
- CN202411832049.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-03-18
AI Technical Summary
The existing span water cutting equipment takes up a large overall space, resulting in high production costs.
The motor is used as the power source, and the chain drives the movement across the cart and the high-pressure water needle, and the water supply hose is inserted into the drag chain and coiled into the main square tube.
Save the overall footprint of the equipment and reduce production costs.
Smart Images

Figure CN119635770A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a cross-cutting water knife, in particular to a cross-cutting water knife which saves space and cost. Background Art
[0002] The original cross-over water cutter is powered by an air compressor motor, which drives the cross-over trolley through a chain, thereby controlling the water-passing rubber hose connected to the cross-over trolley at one end to make a reciprocating motion. The other end (water inlet end) of the water-passing rubber hose is coiled on a wheel with a diameter of 450mm. The diameter of the two side rings of this wheel is 600mm, which is relatively large. In addition, one end of the central axis of this wheel is provided with a water inlet, and the other end is fixed with a rope reel through a key connection. A steel cable is coiled on this rope reel, and a counterweight is fixed on the other end of the steel cable. The counterweight hangs directly below the rope reel and hangs from the second floor to the first floor, which takes up a lot of space. The function of the counterweight is to allow the water-passing rubber hose to be coiled on the large wheel when the cross-over trolley moves from the operating side of the paper machine to the power side. After practice, the on-site staff reported that the counterweight in this mechanism and the wheel for coiling the hose take up a lot of space, which increases the production cost. Summary of the invention
[0003] The purpose of the present invention is to overcome the existing defects and provide a cross-cutting water knife to solve the problem that the current cross-cutting water knife equipment occupies a large overall space and causes high production costs.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0005] A cross-water cutting knife comprises a main square tube and a cross-trolley, a side surface of the main square tube is provided with a horizontal track hole, the cross-trolley is provided with an upper roller and a lower roller, and the upper roller and the lower roller are respectively adapted to roll with the upper groove wall and the lower groove wall of the horizontal track hole; the two ends of the main square tube are respectively provided with a driving sprocket and a driven sprocket, the driving sprocket is connected to a driving motor, the left end of the cross-trolley is connected to one end of the chain, and the right end of the cross-trolley is connected to the other end of the chain, and the chain is sleeved on the driving sprocket and the driven sprocket; the outer side surface of the cross-trolley away from the main square tube is provided with a vertical hard pipe, and the lower end of the vertical hard pipe is connected with a high-pressure water needle. The upper end of the vertical hard pipe is connected to one end of a water hose, and the water hose enters the main square tube from the cross-trolley. After a section of the water hose is reserved in the main square tube, the other end is connected to a water source connecting pipe, and the water source connecting pipe passes through the lower end surface of the main square tube. The inner end of the water source connecting pipe is connected to the water hose, and the outer end of the water source connecting pipe is connected to a water source; a drag chain is arranged in the main square tube, one end of the drag chain is fixed to the inner bottom of the main square tube, and the other end of the drag chain is fixed to the cross-trolley. The extension direction of the non-turning part of the drag chain is consistent with the length direction of the main square tube, and the part of the water hose reserved in the main square tube is inserted in the drag chain.
[0006] Furthermore, reinforcing ribs are provided on the inner upper end and the lower end of the main body square tube away from the horizontal track hole.
[0007] Furthermore, the non-turning part of the drag chain includes an upper drag chain and a lower drag chain; a plurality of drag chain brackets are arranged at intervals on the side wall of the main square tube away from the horizontal track hole, and the plurality of drag chain brackets are horizontally collinear and the connecting line is located below the upper drag chain; an L-shaped baffle is arranged at the bottom of the inner side of the main square tube below the lower drag chain and on the side facing the horizontal track hole.
[0008] Furthermore, a shield is provided on the outside of one side of the main square tube where the horizontal track hole is opened. The shield completely covers the moving space across the trolley and a horizontal slot is opened on the lower end surface for the vertical hard tube to pass freely.
[0009] Furthermore, three position detectors are arranged on the outside of the main square tube above the moving path of the cross-cart, and the three position detectors are respectively arranged at the parking maintenance position, the operation start position and the operation end position on the moving path through position detector guide rails.
[0010] Furthermore, the left end or the right end of the cross trolley is connected to the chain through a chain tension adjustment mechanism; the chain tension adjustment mechanism includes a middle brace, an internal thread is provided inside the middle brace, and adjustment screws are respectively screwed on both ends of the middle brace, one of the adjustment screws is connected to the cross trolley, and the other adjustment screw is connected to the chain; each adjustment screw is provided with an adjustment nut on the part outside the middle brace, and the adjustment nut is tightened on the end of the middle brace.
[0011] Furthermore, the portion of the water delivery hose located at the cross-cart is installed on the cross-cart through a fixed pipe clamp.
[0012] Furthermore, the first three links of the end portion of the drag chain connected to the cross trolley are installed in reverse.
[0013] Furthermore, a detection gear is provided at the end of the axle of the driving sprocket, and a counting detector is provided below the detection gear.
[0014] The present invention provides a cross-cutting water knife, which adopts a motor as a new power source and controls a chain to drive a cross-cart and a high-pressure water needle fixed on the cross-cart to move. A water supply hose for supplying water to the high-pressure water needle is inserted into the drag chain to fix the movement trajectory and is coiled in the main square tube of the equipment, thereby saving the overall space occupied by the equipment and reducing the production cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0017] Figure 2 yes Figure 1 The enlarged schematic diagram of point A in the middle;
[0018] Figure 3 yes Figure 1 Schematic diagram of the cross section in the middle BB direction (the position detector and the drag chain bracket are drawn together for illustration, and their actual position is not at the cross section);
[0019] Figure 4 yes Figure 1 Schematic diagram of the cross section along the CC direction. DETAILED DESCRIPTION
[0020] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0021] like Figure 1-4 As shown, a cross-over water cutting knife comprises a main square tube 1 and a cross-over trolley 2. A horizontal track hole is opened on the side of the main square tube 1. The cross-over trolley 2 is provided with an upper roller 3 and a lower roller 4. The upper roller 3 and the lower roller 4 are respectively adapted to roll with the upper groove wall and the lower groove wall of the horizontal track hole; a driving sprocket 5 and a driven sprocket 6 are respectively rotatably provided at both ends of the main square tube 1. The driving sprocket 5 is connected to a driving motor 7 in transmission connection. The left end of the cross-over trolley 2 is connected to one end of a chain 24, and the right end of the cross-over trolley 2 is connected to the other end of the chain 24. The chain 24 is sleeved on the driving sprocket 5 and the driven sprocket 6; a vertical hard tube 8 is provided on the outer side of the cross-over trolley 2 away from the main square tube 1, and a high-pressure water needle 9 is connected to the lower end of the vertical hard tube 8. The upper end of the vertical hard pipe 8 is connected to one end of a water hose 10, and the water hose 10 enters the main square tube 1 from the cross-cart 2. After a section of the water hose 10 is reserved in the main square tube 1, the other end is connected to a water source connecting pipe 11. The water source connecting pipe 11 passes through the lower end surface of the main square tube 1, and the inner end of the water source connecting pipe 11 is connected to the water hose 10, and the outer end of the water source connecting pipe 11 is connected to a water source; a drag chain 12 is arranged in the main square tube 1, one end of the drag chain 12 is fixed to the inner bottom of the main square tube 1, and the other end of the drag chain 12 is fixed to the cross-cart 2, and the extension direction of the non-turning part of the drag chain 12 is consistent with the length direction of the main square tube 1, and the part of the water hose 10 reserved in the main square tube 1 is inserted in the drag chain 12.
[0022] Three position detectors 13 are arranged on the outside of the main square tube 1 above the moving path across the trolley 2. The three position detectors 13 are respectively set at the parking maintenance position, the operation start position and the operation end position on the moving path through position detector guide rails (the position detectors can slide and lock on the position detector guide rails to facilitate fine-tuning of the actual setting position).
[0023] Working principle:
[0024] Before the equipment is operated, the straddle trolley 2 is located in the parking maintenance position, and the corresponding position detector 13 is used to confirm whether the straddle trolley 2 is currently parked in this position. After confirmation, the equipment starts to run, and the driving motor 7 controls the active sprocket 5 to rotate, and the chain 24 pulls the straddle trolley 2 from right to left. When the straddle trolley 2 moves to the starting position of the operation, the corresponding position detector 13 detects the straddle trolley 2, and the water source supplies water to the water source connecting pipe 11. The water reaches the high-pressure water needle 9 through the water supply hose 10 and the vertical hard pipe 8. The cutting operation is completed with the continuous movement of the straddle trolley 2. When the straddle trolley 2 reaches the end position of the operation, the corresponding position detector 13 detects the straddle trolley 2, the water supply stops, and the driving motor 7 reverses to reset the straddle trolley 2.
[0025] During operation, the water delivery hose 10 moves back and forth with the drag chain 12, and no external structure needs to be added for retraction and extension, thus saving space occupied by the equipment.
[0026] Reinforcement ribs 14 are provided at the inner upper end and the lower end of the main body square tube 1 away from the horizontal track hole, thereby enhancing the overall strength of the main body square tube 1 .
[0027] The non-turning part of the drag chain 12 includes an upper drag chain and a lower drag chain; a plurality of drag chain brackets 15 are arranged at intervals on the side wall of the main square tube 1 away from the horizontal track hole. The plurality of drag chain brackets 15 are horizontally collinear and the connecting line is located below the upper drag chain. The drag chain brackets 15 are intended to prevent the upper drag chain from falling off and ensure the normal operation of the equipment. In addition, the drag chain brackets 15 are arranged inside the main square tube 1 close to the power side to ensure that the cross-car 2 can smoothly reach the end of the power side.
[0028] An L-shaped baffle 16 is provided at the bottom of the inner side of the main square tube 1 below the lower drag chain and on one side thereof facing the horizontal track hole to prevent the drag chain 12 from detaching from the main square tube 1 during the operation of the equipment, thereby ensuring the normal operation of the equipment.
[0029] A shield 17 is provided on the outside of the main square tube 1 on one side of the horizontal track hole. The shield 17 completely covers the moving space across the trolley 2 and has a horizontal slot for the vertical hard tube 8 to pass freely on the lower end surface, which plays a protective role without affecting the operation of the equipment and also makes the equipment look more beautiful. A shield is also provided on the outside of the drive motor.
[0030] The right end of the cross-carriage 2 is connected to the chain 24 through a chain tension adjustment mechanism; the chain tension adjustment mechanism includes a middle brace 18, which is provided with an internal thread, and the two ends of the middle brace 18 are respectively screwed with adjustment screws 19, one of which is connected to the cross-carriage 2, and the other is connected to the chain 24; each adjustment screw 19 is provided with an adjustment nut 20 on the outer side of the middle brace 18, and the adjustment nut 20 is tightened on the end of the middle brace 18. After the equipment has been used for a period of time, the chain 24 will become loose. At this time, it is only necessary to loosen the adjustment nut 20, rotate the middle brace 18 to re-tighten the chain 24, and reset the adjustment nut 20 after tightening to ensure that the adjustment screw 19 is tightened.
[0031] The portion of the water hose 10 located at the cross-cart 2 is installed on the cross-cart 2 through a fixed pipe clamp 21, which enhances the stability of the connection between the water hose 10 and the vertical hard pipe 8 and ensures effective water supply during the operation.
[0032] The first three chain links at the end where the drag chain 12 is connected to the cross trolley 2 are installed in reverse order to eliminate the disturbance of the drag chain 12 and prevent the drag chain 12 from swinging down.
[0033] A detection gear 22 is provided at the end of the axle of the driving sprocket 5, and a counting detector 23 is provided below the detection gear 22. The detection gear 22 rotates synchronously with the driving sprocket 5, and the counting detector 23 records the rotation of the detection gear 22, thereby calculating the moving distance across the trolley 2, thereby determining the width of the paper web and ensuring the accuracy of the operation.
[0034] The present invention provides a cross-cutting water knife, which adopts a motor as a new power source and controls a chain to drive a cross-cart and a high-pressure water needle fixed on the cross-cart to move. A water supply hose for supplying water to the high-pressure water needle is inserted into the drag chain to fix the movement trajectory and is coiled in the main square tube of the equipment, thereby saving the overall space occupied by the equipment and reducing the production cost.
[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A cross-cutting water jet, characterized in that: It comprises a main square tube and a cross-carriage, wherein a horizontal track hole is opened on the side of the main square tube, and the cross-carriage is provided with an upper roller and a lower roller, wherein the upper roller and the lower roller are respectively adapted to roll with the upper groove wall and the lower groove wall of the horizontal track hole; The two ends of the main square tube are respectively rotatably provided with a driving sprocket and a driven sprocket, the driving sprocket is connected to a driving motor, the left end of the cross-cart is connected to one end of the chain, the right end of the cross-cart is connected to the other end of the chain, and the chain is sleeved on the driving sprocket and the driven sprocket; A vertical hard tube is arranged on the outer side of the cross-cart away from the main square tube, the lower end of the vertical hard tube is connected to a high-pressure water needle, the upper end of the vertical hard tube is connected to one end of a water hose, the water hose enters the main square tube from the cross-cart, the water hose is reserved in the main square tube for a section and the other end is connected to a water source connecting tube, the water source connecting tube passes through the lower end surface of the main square tube, the inner end of the water source connecting tube is connected to the water hose, and the outer end of the water source connecting tube is connected to a water source; A drag chain is arranged inside the main square tube, one end of the drag chain is fixed to the inner bottom of the main square tube, and the other end of the drag chain is fixed to the cross trolley. The extension direction of the non-turning part of the drag chain is consistent with the length direction of the main square tube, and the part of the water supply hose reserved in the main square tube is inserted in the drag chain.
2. A cross-cutting water knife according to claim 1, characterized in that: The inner upper end and the lower end of the main body square tube away from the horizontal track hole are both provided with reinforcing ribs.
3. A cross-cutting water knife according to claim 1, characterized in that: The non-turning part of the drag chain includes an upper drag chain and a lower drag chain; A plurality of drag chain brackets are arranged at intervals on the side wall of the main body square tube away from the horizontal track hole, and the plurality of drag chain brackets are horizontally collinear and the connecting line is located below the upper drag chain; An L-shaped baffle is arranged at the bottom of the inner side of the main body square tube below the lower drag chain and on one side thereof facing the horizontal track hole.
4. A cross-cutting water knife according to claim 1, characterized in that: A shield is arranged on the outside of one side of the main square tube where the horizontal track hole is opened. The shield completely covers the moving space across the trolley and a horizontal slot is opened on the lower end surface for the vertical hard tube to pass freely.
5. The cross-cutting water knife according to claim 1, characterized in that: Three position detectors are arranged outside the main square tube above the moving path of the cross-cart, and the three position detectors are respectively arranged at the parking maintenance position, the operation start position and the operation end position on the moving path through position detector guide rails.
6. The cross-cutting water knife according to claim 1, characterized in that: The left end or the right end of the cross-cart is connected to the chain through a chain tension adjustment mechanism; The chain tension adjustment mechanism comprises a middle brace, the middle brace is provided with an internal thread, and both ends of the middle brace are respectively screwed with adjustment screws, one of the adjustment screws is connected to the cross trolley, and the other adjustment screw is connected to the chain; The portion of each adjusting screw located outside the middle brace is sleeved with an adjusting nut, and the adjusting nut is screwed onto the end of the middle brace.
7. The cross-cutting water knife according to claim 1, characterized in that: The portion of the water delivery hose located at the cross-carriage is installed on the cross-carriage through a fixed pipe clamp.
8. The cross-cutting water knife according to claim 1, characterized in that: The first three chain links of the end portion of the drag chain connected to the cross trolley are installed in reverse.
9. The cross-cutting water knife according to claim 1, characterized in that: A detection gear is arranged at the end of the wheel shaft of the driving sprocket, and a counting detector is arranged below the detection gear.
Citation Information
Patent Citations
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