Production mechanism and production method of automobile inner front wall

Through the integrated automatic design of shallow and deep cold molds and linear motor clamping mechanism, the problem of low manual operation efficiency of workers in front-circuit production in automobiles is solved, and the automatic transfer and pressing of the hard cotton felt layer is realized, which improves production efficiency and product quality.

CN119636099APending Publication Date: 2025-03-18CHANGSHU BRANCH HP PELZER AUTOMOTIVE INTERIOR SYST TAICANG
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Patent Information

Application Number
CN202411796889.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

During the production process of the front circumference of the car, workers need to manually remove the hard cotton felt layer pressed in the shallow-cold mold and put it on the deep-cold mold, resulting in large labor, low efficiency and poor practicality.

Method used

Design a production mechanism for the front enclosure of the automobile, including an automated design integrating shallow and deep cold die, and combining a linear motor and clamping mechanism to realize automatic transfer and pressing of the hard cotton felt layer.

Benefits of technology

Through automated design and efficient operation, the labor volume of workers is significantly reduced, production efficiency and product quality are improved, the service life of the mold is extended, and the surface quality and stability of the product are improved.

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Abstract

The invention discloses a production mechanism and a production method of an automobile inner front wall, relates to the technical field of production mechanisms, and aims to solve the problems that in the production process of the automobile inner front wall in the prior art, a worker manually takes away a hard cotton felt layer pressed in a shallow cooling mold and places the hard cotton felt layer in a deep cooling mold, so that the labor amount of the worker is increased, the efficiency is low, and the practicability is poor. A shallow cooling die and a deep cooling die are arranged above the production bottom table, the shallow cooling die comprises a first lower die and a first upper die, the deep cooling die comprises a second lower die and a second upper die, and die grooves are formed in the front end and the rear end of the first lower die of the shallow cooling die and the front end and the rear end of the second lower die of the deep cooling die correspondingly; and movable modules are arranged in a mold groove of the first lower mold and a mold groove of the second lower mold correspondingly, linear motors are symmetrically and fixedly installed at the front end and the rear end of the upper portion of the production bottom table correspondingly, clamping mechanisms are arranged above the linear motors, and each clamping mechanism comprises a fixing plate, a first electric cylinder, a lead screw box and an electric clamping jaw.
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Description

Technical Field

[0001] The invention relates to the technical field of production mechanisms, in particular to a production mechanism and a production method for an automobile inner front enclosure. Background Art

[0002] The car's inner front wall is located in the front part of the cockpit. It is divided into a hard cotton felt layer and a PE + soft cotton felt composite layer. The main process of manufacturing the car's inner front wall is to press these two layers into shape. With the continuous advancement of industrial technology, the technology of the car's inner front wall is also progressing. At present, it is generally changed by changing the shape of the inner front wall surface. The original through-hole wire harness clip is clamped on the sheet metal body structure, and the existing blind hole and wire harness clip are designed on the inner front wall. It has a good barrier effect on the transmission of external sound to the car, and makes the wire harness clip easy to clamp. The production mechanism needs to be used when producing the car's inner front wall; For example, the authorized patent with announcement number CN114454502A (a method for manufacturing the front wall of a car cockpit): the worker takes out the hard cotton felt layer that has been cooled in the shallow cold mold and stacks it on the composite layer in the deep cold mold. The second conveyor belt sends the hard cotton felt layer that has been heated to the shallow cold mold. The press presses the hard cotton felt layer on the shallow cold mold while absorbing part of its heat. At the same time, the press presses the hard cotton felt layer on the shallow cold mold and presses the hard cotton felt layer and the composite layer on the shallow cold mold to obtain the finished product of the front wall of the car cockpit. After the pressing is completed, the worker takes the finished product from the deep cold mold and leaves the hard cotton felt layer in the shallow cold mold for cooling. On the other hand, the first conveyor belt sends the next hard cotton felt layer and the next composite layer to the drying box. The drying box heats the hard cotton felt layer and the composite layer at the same time. Although the above-mentioned prior art is convenient for the production of the front panel of the automobile cockpit, during the production process of the front panel of the automobile, workers manually remove the hard cotton felt layer pressed in the shallow cold mold and put it into the deep cold mold, which increases the workload of the workers, is inefficient and has poor practicality. Therefore, the market urgently needs to develop a production mechanism and production method for the front panel of the automobile to help people solve the existing problems. Summary of the invention

[0003] The purpose of the present invention is to provide a production mechanism and a production method for an automobile inner front panel, so as to solve the problem raised in the above background technology that during the production process of the automobile inner front panel, workers manually remove the hard cotton felt layer pressed in the shallow cold mold and put it into the deep cold mold, which increases the labor workload of the workers, is inefficient and has poor practicality.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a production mechanism for the front inner wall of an automobile, comprising a production base, a shallow cold mold and a deep cold mold are arranged above the production base, the shallow cold mold comprises a lower mold 1 and an upper mold 1, the deep cold mold comprises a lower mold 2 and an upper mold 2, the lower mold 1 of the shallow cold mold and the lower mold 2 of the deep cold mold are both provided with mold grooves at the front and rear ends, the mold grooves of the lower mold 1 and the mold grooves of the lower mold 2 are both provided with movable modules, linear motors are symmetrically fixedly installed at the front and rear ends above the production base, a clamping mechanism is arranged above the linear motor, and the clamping mechanism comprises a fixing plate, an electric cylinder 1, a screw box and an electric clamp.

[0005] Preferably, a lifting platform is fixedly installed above the upper mold 1 of the shallow cold mold and the upper mold 2 of the deep cold mold, and a heating mechanism is arranged above the outer side of the upper mold 1 of the shallow cold mold and the upper mold 2 of the deep cold mold.

[0006] Preferably, the heating mechanism includes a surrounding plate, a side plate, a fixing frame, an electric cylinder three and a steam pipe, and the two surrounding plates of the heating mechanism are respectively arranged on the outer sides of the upper mold one and the upper mold two, and two of the side plates, the fixing frame and the electric cylinder three are each provided.

[0007] Preferably, the two side panels are symmetrically fixedly installed on both sides of the enclosure, the two fixing frames are symmetrically fixedly installed on both sides above the lifting platform, the two electric cylinders three are respectively fixedly installed inside the two fixing frames, and the push rod end of the electric cylinder three is fixedly connected to the side panel.

[0008] Preferably, the steam pipe is fixedly mounted on the rear end of the enclosure, and extends to the inner end surface of the enclosure.

[0009] Preferably, a cooling frame is fixedly installed on one side above the production base, a bellows is fixedly installed above the cooling frame, an air blowing port is provided above the interior of the cooling frame, and the air blowing port is connected to the bellows, a fan is fixedly installed inside the bellows, and an air inlet filter plate is provided on the upper end surface of the bellows.

[0010] Preferably, the lower end of the movable module slides and extends to the bottom of the production platform, and a lifting mechanism is provided below the production platform, and the lifting mechanism includes a side plate, a cross plate and an electric cylinder.

[0011] Preferably, two side plates are provided, and the two side plates are symmetrically fixedly installed on both sides of the cross plate, and the side plate is fixedly connected to the production base, and the electric cylinder 2 is fixedly installed below the cross plate, and the push rod end of the electric cylinder 2 slides through the cross plate and is fixedly connected to the movable module.

[0012] Preferably, the fixed plate is fixedly connected to the slider end of the linear motor, and two of the electric cylinder 1, the screw box and the electric clamp are each provided. The electric cylinder 1 is fixedly installed on one side of the fixed plate, and the screw box is provided on the other side of the fixed plate. The push rod end of the electric cylinder 1 slides through the fixed plate and is fixedly connected to the screw box, and the electric clamp is provided on one side of the screw box.

[0013] A method for producing a production mechanism for an inner front wall of an automobile comprises the following steps: S1: When producing the front inner wall of an automobile, the upper mold 1 and the lower mold 1 of the shallow cold mold are driven to separate, and a hard cotton felt layer is placed; S2: Then, the outer side plate of the upper mold 1 is driven to move downward between the lower mold 1 and the upper mold 1, and then high-temperature steam is output through the steam pipe to heat the hard cotton felt layer, and then the hard cotton felt layer is pressed; S3: After the hard cotton felt layer is pressed, the lower mold 1 and the upper mold 1 are separated, and the movable module on the lower mold 1 is driven to move downward to expose the edge of the hard cotton felt layer, and then the two sides of the hard cotton felt layer are clamped and lifted by the clamping mechanism, and then the hard cotton felt layer is moved to the deep cooling mold by the drive of the linear motor; S4: driving the upper mold 2 of the cryogenic mold to rise and separate from the lower mold 2, and placing the composite layer, and then the clamping mechanism clamps the hard cotton felt layer to move to the top of the lower mold 2 and releases it, so that the hard cotton felt layer and the composite layer are stacked; S5: Then, the outer panel of the upper mold 2 is driven to move downward between the lower mold 2 and the upper mold 2, and high-temperature steam is output through the steam pipe to heat the hard cotton felt layer and the composite layer, and then the hard cotton felt layer and the composite layer of the inner front wall of the automobile are compositely pressed; S6: After the pressing of the inner front panel of the automobile is completed, the inner front panel of the automobile is clamped and moved to the cooling frame for cooling treatment and unloading.

[0014] Compared with the prior art, the present invention has the following beneficial effects: (1) In the production process of the automobile inner front panel, the invention realizes the automatic transfer and pressing of the hard cotton felt layer by integrating the automation design of the shallow cold mold and the deep cold mold, and cooperating with the efficient operation of the linear motor and the clamping mechanism. This not only greatly reduces the workload of workers, but also avoids the inefficiency caused by manual operation. In addition, this process does not require additional cooling treatment of the hard cotton felt layer, and directly completes the seamless connection from pressing to transfer and then to further pressing in the production process, thereby greatly improving the production efficiency and practicality of the automobile inner front panel.

[0015] (2) The invention provides a heating mechanism on the outer side of the upper mold of the shallow cold mold and the deep cold mold, and uses an electric cylinder to drive the panel downward and spray high-temperature steam, so as to perform preheating and temperature raising, making it easier to press the raw materials of the front inner panel of the automobile in the mold, thereby improving the pressing effect and product quality. In addition, the high-temperature steam can also effectively soften the material, reduce energy consumption and mold wear during the pressing process. Compared with the method of direct pressing without preheating, this design not only improves production efficiency, but also significantly extends the service life of the mold.

[0016] (3) The invention provides a cooling frame and a bellows to blow air to cool the pressed automobile front panel, thereby quickly reducing the product temperature to meet the requirements of subsequent processing or storage. At the same time, the blowing cooling can also effectively remove residual heat and moisture on the surface of the product, thereby improving the surface quality and stability of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of a production mechanism for an inner front wall of an automobile according to the present invention; Figure 2 It is a bottom-up schematic diagram of a production mechanism of an automobile inner front wall according to the present invention; Figure 3 It is an enlarged schematic diagram of the A part of the present invention; Figure 4 It is a structural schematic diagram of the clamping mechanism of the present invention; Figure 5 It is a structural schematic diagram of the temperature raising mechanism of the present invention.

[0018] In the figure: 1. Production base; 2. Shallow cold mold; 201. Lower mold one; 202. Upper mold one; 3. Deep cold mold; 301. Lower mold two; 302. Upper mold two; 4. Lifting platform; 5. Heating mechanism; 501. Enclosure; 502. Side plate; 503. Fixed frame; 504. Electric cylinder three; 505. Steam pipe; 6. Linear motor; 7. Clamping mechanism; 701. Fixed plate; 702. Electric cylinder one; 703. Screw box; 704. Electric clamp; 8. Cooling frame; 9. Bellows; 10. Lifting mechanism; 1001. Side plate; 1002. Cross plate; 1003. Electric cylinder two; 11. Mold groove; 12. Movable module. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] See also Figure 1-5An embodiment of the present invention is as follows: a production mechanism for an inner front wall of an automobile comprises a production base 1, a shallow cold mold 2 and a deep cold mold 3 are arranged above the production base 1, the shallow cold mold 2 comprises a lower mold 1 201 and an upper mold 1 202, the deep cold mold 3 comprises a lower mold 2 301 and an upper mold 2 302, the lower mold 1 201 of the shallow cold mold 2 and the lower mold 2 301 of the deep cold mold 3 are provided with mold grooves 11 at the front and rear ends, two mold grooves 11 are provided on the front and rear end surfaces of the lower mold 1 201 and the lower mold 2 301, and movable modules 12 are arranged inside the mold grooves 11 of the lower mold 1 201 and the mold grooves 11 of the lower mold 2 301, linear motors 6 are symmetrically fixedly installed at the front and rear ends above the production base 1, and a clamping mechanism 7 is arranged above the linear motor 6, and the clamping mechanism 7 comprises a fixing plate 701, an electric cylinder 1 702, a screw box 703 and an electric clamp 704.

[0021] When in use, the shallow cold mold 2, deep cold mold 3, linear motor 6 and clamping mechanism 7 are provided to produce the inner front panel of the automobile. During production, the hard cotton felt layer of the inner front panel of the automobile is pressed by the shallow cold mold 2. After pressing, the lower mold 201 and the upper mold 202 of the shallow cold mold 2 are driven to separate, and the movable module 12 on the lower mold 201 is driven to move downward to expose the edge of the hard cotton felt layer, and then the electric clamping claw 704 of the clamping mechanism 7 is driven to move into the mold groove 11 to clamp the two sides of the hard cotton felt layer, and under the action of the linear motor 6, the hard cotton felt layer is moved to the deep cold mold 3, and then the hard cotton felt layer and the composite layer are pressed by the deep cold mold 3. Therefore, in the production process of the inner front panel of the automobile, there is no need for workers to manually take away the hard cotton felt layer pressed in the shallow cold mold and put it into the deep cold mold, which not only reduces the labor of workers, but also does not need to cool the hard cotton felt layer, thereby increasing the production efficiency of the inner front panel of the automobile.

[0022] See also Figure 1 and Figure 5A lifting platform 4 is fixedly installed above the upper mold 1 202 of the shallow cold mold 2 and the upper mold 2 302 of the deep cold mold 3. The lifting platform 4 is used to connect with an external hydraulic lifting mechanism to facilitate the lifting and movement of the upper mold 1 202 of the shallow cold mold 2 and the upper mold 2 302 of the deep cold mold 3. A heating mechanism 5 is arranged above the outer side of the upper mold 1 202 of the shallow cold mold 2 and the upper mold 2 302 of the deep cold mold 3. The heating mechanism 5 includes a surrounding plate 501, a side plate 502, a fixing frame 503, an electric cylinder 3 504 and a steam pipe 505. The surrounding plates 501 of the two heating mechanisms 5 are respectively arranged on the outer sides of the upper mold 1 202 and the upper mold 2 302. The inner walls of the surrounding plates 501 of the two heating mechanisms 5 are respectively fitted with the outer end surfaces of the upper mold 1 202 and the upper mold 2 302. The side plates 502, the fixing frame 503, the electric cylinder 3 504 and the steam pipe 505. 03 and electric cylinder three 504 are each provided with two, the two side panels 502 are symmetrically fixedly installed on the two sides of the enclosure 501, the two fixing frames 503 are symmetrically fixedly installed on the two sides above the lifting platform 4, the two electric cylinder three 504 are respectively fixedly installed inside the two fixing frames 503, the push rod end of the electric cylinder three 504 is fixedly connected to the side panels 502, the interior of the lifting platform 4 is provided with slots along the bottom of the two fixing frames 503, and the connection between the electric cylinder three 504 and the side panels 502, the steam pipe 505 is fixedly installed on the rear end of the enclosure 501, and the steam pipe 505 extends to the inner end face of the enclosure 501, the steam pipe 505 is arranged as a telescopic pipe, and the steam pipe 505 is externally connected to a high-temperature steam supply device, so as to supply high-temperature steam to the enclosure 501.

[0023] During the production process of the automobile inner front panel, when the lower mold 201 and the upper mold 202 of the shallow cold mold 2 are separated to put in the hard cotton felt layer, the outer panel 501 of the upper mold 202 is driven by the electric cylinder 3 504 to move down between the lower mold 201 and the upper mold 202, and then high-temperature steam is output through the steam pipe 505, which can heat the hard cotton felt layer and facilitate the pressing of the hard cotton felt layer. Then, when the hard cotton felt layer and the composite layer are pressed, the outer panel 501 of the upper mold 2 302 is driven to move down between the lower mold 2 301 and the upper mold 2 302 separated by the deep cold mold 3 and high-temperature steam is sprayed, which can heat the hard cotton felt layer and the composite layer, facilitate the pressing production of the automobile front panel and increase practicality.

[0024] See also Figure 1 A cooling frame 8 is fixedly installed on one side above the production base 1, and the cooling frame 8 is set as an inverted U-shaped plate. A bellows 9 is fixedly installed above the cooling frame 8. An air blowing port is set above the inside of the cooling frame 8, and the air blowing port is connected to the bellows 9. A fan is fixedly installed inside the bellows 9, and an air inlet filter plate is set on the upper end surface of the bellows 9. After the automobile front panel is pressed and produced, the automobile front panel is moved into the cooling frame 8 by clamping the automobile front panel. Through the operation of the fan in the bellows 9, air can be blown toward the automobile front panel for cooling, thereby cooling the automobile front panel.

[0025] By providing a cooling frame 8 and a bellows 9 to blow air to cool the pressed automobile front panel, the product temperature can be quickly reduced to meet the requirements of subsequent processing or storage. At the same time, the blowing cooling can also effectively remove residual heat and moisture on the surface of the product, thereby improving the surface quality and stability of the product.

[0026] See also Figure 2 and Figure 3 The lower end of the movable module 12 slides and extends to the bottom of the production base 1. A lifting mechanism 10 is arranged under the production base 1. The lifting mechanism 10 includes a side plate 1001, a cross plate 1002 and an electric cylinder 1003. Two side plates 1001 are arranged. The two side plates 1001 are symmetrically fixedly installed on both sides of the cross plate 1002. The side plates 1001 are fixedly connected to the production base 1. The electric cylinder 1003 is fixedly installed under the cross plate 1002. The push rod end of the electric cylinder 1003 slides through the cross plate 1002 and is fixedly connected to the movable module 12, so that the movable module 12 can be driven to move up and down by starting the electric cylinder 1003, which increases practicality.

[0027] By providing the movable module 12 and the lifting mechanism 10, the movable module 12 can be lifted and lowered below the production base 1, and the position and height of the movable module 12 can be flexibly adjusted according to production needs, thereby increasing the flexibility and adaptability of use.

[0028] See also Figure 4 The fixed plate 701 is fixedly connected to the slider end of the linear motor 6, and two electric cylinders 702, screw boxes 703 and electric clamps 704 are provided. The electric cylinder 702 is fixedly installed on one side of the fixed plate 701, and the screw box 703 is arranged on the other side of the fixed plate 701. The push rod end of the electric cylinder 702 slides through the fixed plate 701 and is fixedly connected to the screw box 703. The electric clamp 704 is arranged on one side of the screw box 703. A ball screw is arranged inside the screw box 703, and is fixed to the screw box 703. A driving motor of a ball screw is arranged above the , and the sliding block outside the ball screw is fixedly connected to the electric clamp 704, so that by driving the ball screw to rotate, the electric clamp 704 can be driven to move up and down, and then when the clamping mechanism 7 clamps the hard cotton felt layer on the front wall of the car, the electric cylinder 702 is arranged to facilitate the driving of the electric clamp 704 to move telescopically so as to clamp the hard cotton felt layer, and then the screw box 703 is arranged to facilitate the driving of the electric clamp 704 to drive the hard cotton felt layer to move upward to facilitate the movement of the hard cotton felt layer.

[0029] By driving the ball screw to rotate to drive the electric clamp 704 to move up and down, and combining the telescopic movement function of the electric cylinder 702, the hard cotton felt layer can be clamped and moved, thereby enhancing the automation capability of the production line.

[0030] A method for producing a production mechanism for an inner front wall of an automobile comprises the following steps: S1: When producing the front inner wall of an automobile, the upper mold 202 of the shallow cold mold 2 is driven to separate from the lower mold 201, and a hard cotton felt layer is placed; S2: Then, the outer side plate 501 of the upper mold 202 is driven to move downward between the lower mold 201 and the upper mold 202, and high-temperature steam is output through the steam pipe 505 to heat the hard cotton felt layer, and then the hard cotton felt layer is pressed; S3: After the hard cotton felt layer is pressed, the lower mold 201 and the upper mold 202 are separated, and the movable module 12 on the lower mold 201 is driven to move downward to expose the edge of the hard cotton felt layer, and then the two sides of the hard cotton felt layer are clamped and lifted by the clamping mechanism 7, and then the hard cotton felt layer is moved to the deep cooling mold 3 by the driving of the linear motor 6; S4: driving the second upper mold 302 of the cryogenic mold 3 to rise and separate from the second lower mold 301, and placing the composite layer, and then the clamping mechanism 7 clamps the hard cotton felt layer to move to the top of the second lower mold 301 and releases it, so that the hard cotton felt layer and the composite layer are stacked; S5: Then, the outer side panel 501 of the second upper mold 302 is driven to move downward between the second lower mold 301 and the second upper mold 302, and high-temperature steam is output through the steam pipe 505 to heat the hard cotton felt layer and the composite layer, and then the hard cotton felt layer and the composite layer of the inner front wall of the automobile are compositely pressed; S6: After the pressing of the inner front wall of the automobile is completed, the inner front wall of the automobile is clamped and moved to the cooling frame 8 for cooling treatment and unloading.

[0031] Working principle: when in use, during the production of the front inner wall of the automobile, the upper mold 202 of the shallow cold mold 2 is driven to rise and separate from the lower mold 201, and then the hard cotton felt layer is placed on the lower mold 201, and then the outer panel 501 of the upper mold 202 is driven by the electric cylinder 3 504 to move down to between the lower mold 201 and the upper mold 202, and then the high-temperature steam is output through the steam pipe 505 to heat the hard cotton felt layer, and then the upper mold 202 is driven to move down to press the hard cotton felt layer. After the hard cotton felt layer is pressed, the lower mold 201 and the upper mold 202 are separated, and then the movable module 12 on the lower mold 201 is driven to move down to expose the edge of the hard cotton felt layer, and then the electric clamping claw 704 of the clamping mechanism 7 is driven to move into the mold groove 11 to clamp and lift both sides of the hard cotton felt layer, and then the hard cotton felt layer is moved to the deep cold mold 3 by the drive of the linear motor 6, and the deep cold mold is driven. The upper mold 2 302 of 3 rises and separates from the lower mold 2 301, and the composite layer is placed in the lower mold 2 301, and then the hard cotton felt layer is driven to move to the top of the lower mold 2 301, and the clamping mechanism 7 loosens the hard cotton felt layer to stack the hard cotton felt layer and the composite layer, and then the outer panel 501 of the upper mold 2 302 is driven by the electric cylinder 3 504 to move down to between the lower mold 2 301 and the upper mold 2 302, and then high-temperature steam is output through the steam pipe 505 to heat the hard cotton felt layer and the composite layer, and then the upper mold 2 302 is driven to move down to perform the composite pressing of the hard cotton felt layer and the composite layer of the inner front enclosure of the automobile, after the pressing of the inner front enclosure of the automobile is completed, the lower mold 2 301 and the upper mold 2 302 are separated, and then the movable module 12 on the lower mold 1 201 is driven to move down to expose the edge of the hard cotton felt layer, and then the inner front enclosure of the automobile is moved to the cooling frame 8 by the clamping mechanism 7 and the linear motor 6 for cooling treatment and unloading.

[0032] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A production mechanism and a production method for an inner front wall of an automobile, comprising a production base (1), characterized in that: A shallow cold mold (2) and a deep cold mold (3) are arranged above the production base (1); the shallow cold mold (2) comprises a lower mold 1 (201) and an upper mold 1 (202); the deep cold mold (3) comprises a lower mold 2 (301) and an upper mold 2 (302); the front and rear ends of the lower mold 1 (201) of the shallow cold mold (2) and the lower mold 2 (301) of the deep cold mold (3) are both provided with mold grooves (11); the mold grooves (11) of the lower mold 1 (201) and the mold grooves (11) of the lower mold 2 (301) are both provided with movable modules (12); linear motors (6) are symmetrically fixedly installed at the front and rear ends above the production base (1), respectively; a clamping mechanism (7) is arranged above the linear motor (6); the clamping mechanism (7) comprises a fixing plate (701), an electric cylinder 1 (702), a screw box (703) and an electric clamp (704).

2. The production mechanism of the automobile inner front wall according to claim 1, characterized in that: A lifting platform (4) is fixedly installed above the upper mold 1 (202) of the shallow cold mold (2) and the upper mold 2 (302) of the deep cold mold (3), and a heating mechanism (5) is arranged above the outer sides of the upper mold 1 (202) of the shallow cold mold (2) and the upper mold 2 (302) of the deep cold mold (3).

3. The production mechanism of the automobile inner front wall according to claim 2 is characterized in that: The heating mechanism (5) comprises a surrounding plate (501), a side plate (502), a fixing frame (503), an electric cylinder three (504) and a steam pipe (505); the surrounding plates (501) of the two heating mechanisms (5) are respectively arranged on the outside of the upper mold one (202) and the upper mold two (302); and two of the side plates (502), the fixing frame (503) and the electric cylinder three (504) are each provided.

4. The production mechanism of the automobile inner front wall according to claim 3 is characterized in that: The two side panels (502) are symmetrically fixedly installed on both sides of the enclosure (501), the two fixing frames (503) are symmetrically fixedly installed on both sides above the lifting platform (4), the two electric cylinders (504) are fixedly installed inside the two fixing frames (503), and the push rod end of the electric cylinder (504) is fixedly connected to the side panels (502).

5. The production mechanism of the automobile inner front wall according to claim 4, characterized in that: The steam pipe (505) is fixedly mounted on the rear end of the enclosure (501), and the steam pipe (505) extends to the inner end surface of the enclosure (501).

6. The production mechanism of the automobile inner front wall according to claim 1, characterized in that: A cooling frame (8) is fixedly mounted on one side above the production base (1), a bellows (9) is fixedly mounted above the cooling frame (8), an air blowing port is provided above the interior of the cooling frame (8), and the air blowing port is connected to the bellows (9), a fan is fixedly mounted inside the bellows (9), and an air inlet filter plate is provided on the upper end surface of the bellows (9).

7. The production mechanism of the automobile inner front wall according to claim 1, characterized in that: The lower end of the movable module (12) slides and extends to the bottom of the production base (1), and a lifting mechanism (10) is arranged below the production base (1). The lifting mechanism (10) includes a side plate (1001), a cross plate (1002) and an electric cylinder 2 (1003).

8. The production mechanism of the automobile inner front wall according to claim 7, characterized in that: Two side plates (1001) are provided, and the two side plates (1001) are symmetrically fixedly installed on both sides of the cross plate (1002), and the side plates (1001) are fixedly connected to the production base (1), and the second electric cylinder (1003) is fixedly installed below the cross plate (1002), and the push rod end of the second electric cylinder (1003) slides through the cross plate (1002) and is fixedly connected to the movable module (12).

9. The production mechanism of the automobile inner front wall according to claim 1, characterized in that: The fixed plate (701) is fixedly connected to the slider end of the linear motor (6); the electric cylinder (702), the screw box (703) and the electric clamp (704) are each provided in pairs; the electric cylinder (702) is fixedly installed on one side of the fixed plate (701); the screw box (703) is provided on the other side of the fixed plate (701); the push rod end of the electric cylinder (702) slides through the fixed plate (701) and is fixedly connected to the screw box (703); and the electric clamp (704) is provided on one side of the screw box (703).

10. A method for producing a production mechanism for an inner front wall of an automobile, which is realized based on the production mechanism for an inner front wall of an automobile according to claims 1 to 9, characterized in that: The steps include: S1: When producing the front inner wall of an automobile, driving the upper mold 1 (202) of the shallow cold mold (2) to separate from the lower mold 1 (201), and placing a hard cotton felt layer; S2: Then, the outer side plate (501) of the upper mold 1 (202) is driven to move downward between the lower mold 1 (201) and the upper mold 1 (202), and high-temperature steam is output through the steam pipe (505) to heat the hard cotton felt layer, and then the hard cotton felt layer is pressed; S3: After the hard cotton felt layer is pressed, the lower mold 1 (201) and the upper mold 1 (202) are separated, and the movable module (12) on the lower mold 1 (201) is driven to move downward to expose the edge of the hard cotton felt layer, and then the two sides of the hard cotton felt layer are clamped and lifted by the clamping mechanism (7), and then the hard cotton felt layer is moved to the deep cooling mold (3) by the drive of the linear motor (6); S4: driving the second upper mold (302) of the cryogenic mold (3) to rise and separate from the second lower mold (301), and placing the composite layer; then the clamping mechanism (7) clamps the hard cotton felt layer and moves it to the top of the second lower mold (301) and releases it, so that the hard cotton felt layer and the composite layer are stacked; S5: Then, the outer panel (501) of the second upper mold (302) is driven to move downward between the second lower mold (301) and the second upper mold (302), and high-temperature steam is output through the steam pipe (505) to heat the hard cotton felt layer and the composite layer, and then the hard cotton felt layer and the composite layer of the front inner wall of the automobile are compositely pressed; S6: After the pressing of the inner front wall of the automobile is completed, the inner front wall of the automobile is clamped and moved into the cooling frame (8) for cooling treatment and unloading.

Citation Information

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