Solution filling production system

Abstract

The invention discloses a solution filling production system which comprises a rack, a pair of material rollers, a preheating module, a plastic uptake module, a pre-pressing module, a plug assembling and pressing module, an air tightness detection module, a filling module, a top pressing module, a cutting module, a recycling module, a discharging and placing module and a conveying module. The system has the following beneficial effects: 1, the production efficiency is improved: solution filling and container production are integrated in the same system, so that the waiting time and the transfer time in the production process can be greatly reduced; and the container enters a filling stage immediately after being produced, and extra transportation and storage links are not needed, so that the overall production speed is accelerated. 2, the cost is reduced: the manpower demand of the integrated system is reduced because an independent transfer team is not needed to move the container; and meanwhile, loss and potential damage of the materials in the transfer process are reduced, and the rejection rate and the reprocessing cost are reduced.

Description

Technical Field

[0001] The invention relates to the technical field of solution filling production, in particular to a solution filling production system. Background Art

[0002] Collagen beauty serum is a beauty and skin care product containing collagen ingredients. It is usually used to supplement the nutrients needed by the skin to achieve anti-aging and skin firming effects.

[0003] Currently, for the filling process of collagen beauty solution, the existing filling equipment has a relatively simple function and is limited to performing filling operations. The outer packaging containers of the solution are independently produced at another location, and then these containers need to be transported to the filling equipment for subsequent filling operations. This process of separating production and filling not only significantly reduces the overall production and processing efficiency, but also causes additional waste of manpower and material resources during the transportation process of containers between the two locations. In view of this problem, it is necessary to design a comprehensive filling production system that integrates solution filling and container production to improve production efficiency and reduce unnecessary transportation costs. Summary of the invention

[0004] According to an embodiment of the present invention, a solution filling production system is provided, comprising: frame; A pair of material rollers, which are arranged oppositely on the frame and are used for unwinding the coiled material; A preheating module, which is arranged on the frame and is used for preheating a pair of coils unwound from a pair of material rollers; The blister module is arranged on the frame and is used to perform blister molding on a pair of coils preheated by the preheating module, and to form a plurality of material slots on opposite sides of the pair of coils; A pre-pressing module is arranged on the frame and is used to press a pair of coils processed by the blister module to form a row of product shells. The product shells have a material cavity formed by combining a pair of opposite material grooves on the coils, and the top and bottom of the material cavity are open; A plug assembly and pressing module is provided on the frame and is used to assemble and press the external plugs at the bottom openings of the material cavities of a row of product shells to seal the bottom openings of the material cavities; An airtightness detection module is arranged on the frame and is used to perform airtightness detection on the material cavity equipped with the plug to determine whether the plug seals the bottom opening of the material cavity; A filling module, which is arranged on the frame and is used to fill the material cavity after being tested by the airtightness testing module with a solution; A top pressing module, which is arranged on the frame and is used to press and seal the top opening of the material cavity after being filled by the filling module; A cutting module, which is arranged on the frame and is used to cut off the products on a row of product shells, leaving waste edges; A recycling module is arranged on one side of the frame and is used to recycle waste edges; The material placement module is arranged on the frame and is used to receive and place the products cut by the cutting module; The conveying module is arranged on the frame and is used for conveying a row of product shells to move.

[0005] Furthermore, the plug assembly pressing module includes: Vibrating plate, located on one side of the frame, is used to remove the plugs one by one in an orderly manner; Straight vibration track, the input end of which is connected with the output end of the vibration plate, and is used to receive and transport the plugs discharged one by one in an orderly manner from the vibration plate; The pushing unit is connected with the output end of the direct vibration track and is used to receive the plug conveyed by the direct vibration track and push the plug out; The ring conveyor is arranged on a frame, and a plurality of storage plates which move in a ring shape are provided on the ring conveyor, and a plurality of storage slots are provided on the storage plates; A manipulator, which is arranged on the frame and is used to grab the plug pushed out by the pushing unit and put it into the storage slot on the storage plate; A pressing unit, which is arranged on the frame and is used to press the bottom openings of the material cavities of a row of product shells; The transfer unit is used to transfer the plugs in the multiple storage grooves on the storage plate and insert them into the bottom openings of the material cavities of a row of product shells.

[0006] Furthermore, the pushing unit comprises: A bracket, wherein the bracket is arranged on the frame; A guide groove, which is arranged on the top of the bracket; A receiving block, the receiving block is arranged in a guide groove for guiding and sliding, and a receiving groove is provided on the receiving block, and the receiving groove is connected with the output end of the vibration plate; The cylinder drives the receiving block to move in the guide groove.

[0007] Furthermore, it also includes: a labeling module, which is arranged on the frame and is used to label a row of product shells.

[0008] Furthermore, it also includes: a marking module, which is arranged on the rack and is used to mark a row of product shells.

[0009] Furthermore, the recycling module comprises: a recycling box, which is located at one side of the frame and is used to recycle waste edges.

[0010] Furthermore, the material placement module includes: Unloading conveyor, which is arranged on the frame and is used to receive the products cut by the cutting module; The placing robot is set on the frame and is used to grab the products on the unloading conveyor and place them at the designated position.

[0011] Furthermore, the unloading and placing module includes: a visual positioning system, which is connected to a placing robot and is used to identify the position of the product on the unloading conveyor.

[0012] A solution filling production system according to an embodiment of the present invention has the following beneficial effects: 1. Improve production efficiency: By integrating solution filling and container production in the same system, the waiting time and transportation time in the production process can be greatly reduced. The container enters the filling stage immediately after production, without the need for additional transportation and storage, thus speeding up the overall production speed.

[0013] 2. Reduce costs: The integrated system reduces manpower requirements because a separate transfer team is no longer needed to move containers. At the same time, it reduces the loss and potential damage of materials during the transfer process, reduces the scrap rate and reprocessing costs. In addition, system optimization may also lead to a reduction in energy consumption and raw material use, further reducing costs.

[0014] 3. Improved flexibility: The integrated system can adapt to changes in market demand more quickly. When product specifications need to be adjusted or new products need to be launched, the entire production process can be adjusted quickly without reconfiguring multiple independent production lines.

[0015] 4. Space optimization: Integrating production systems can reduce the demand for production space, as there is no longer a need to set up two separate areas for container production and filling, making the factory layout more compact and efficient.

[0016] It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the technology as claimed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The figure is a schematic diagram of the overall structure of a solution filling production system according to an embodiment of the present invention.

[0018] Figure 2 The present invention is a schematic structural diagram of a pair of material rollers, a preheating module, a blister module, a pre-pressing module, and an airtightness detection module of a solution filling production system according to an embodiment of the present invention.

[0019] Figure 3It is a structural schematic diagram of a filling module of a solution filling production system according to an embodiment of the present invention.

[0020] Figure 4 It is a schematic structural diagram of a top pressing module, a labeling module and a marking module of a solution filling production system according to an embodiment of the present invention.

[0021] Figure 5 It is a structural schematic diagram of a recovery module and a material placement module of a solution filling production system according to an embodiment of the present invention.

[0022] Figure 6 It is a structural schematic diagram of a plug assembly pressing module of a solution filling production system according to an embodiment of the present invention.

[0023] Figure 7 It is a structural schematic diagram of a pushing unit of a solution filling production system according to an embodiment of the present invention.

[0024] Figure 8 It is a structural schematic diagram of a pair of coils after blister processing in a blister module of a solution filling production system according to an embodiment of the present invention.

[0025] Fig. 9 It is a schematic structural diagram of a product shell formed after pre-pressing processing by a pre-pressing module of a solution filling production system according to an embodiment of the present invention.

[0026] Fig.10 It is a structural schematic diagram of a product shell formed after the plug assembly and pressing process of a plug assembly and pressing module of a solution filling production system according to an embodiment of the present invention.

[0027] Fig.11 It is a schematic structural diagram of a product formed after all processing of a filling production system of a solution according to an embodiment of the present invention. DETAILED DESCRIPTION

[0028] The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings to further illustrate the present invention.

[0029] First, combine Figures 1 to 11 A solution filling production system according to an embodiment of the present invention is described, which is used for the production and processing of collagen solution and has a wide range of application scenarios.

[0030] like Figures 1 to 11As shown, a solution filling production system according to an embodiment of the present invention comprises a frame 100, a pair of material rollers 200, a preheating module 1000, a blister module 300, a pre-pressing module 400, a plug assembly pressing module 500, an airtightness detection module 600, a filling module 700, a top pressing module 800, a cutting module 900, a recycling module 1100, a material unloading and placing module 1200 and a conveying module (not shown in the figure).

[0031] Specifically, Figure 1~2 As shown, a pair of material rollers 200 are arranged opposite to each other on the frame 100 for unwinding the coil 17.

[0032] Specifically, Figure 1~2 As shown, the preheating module 1000 is disposed on the frame 100 and is used for preheating a pair of coils 17 unwound from a pair of material rollers 200. The preheating module 1000 can adopt any existing mechanism that can achieve preheating.

[0033] Specifically, Figure 1~2 As shown in FIG. 8 , the blister module 300 is disposed on the frame 100 and is used for blistering a pair of coils 17 preheated by the preheating module 1000. A plurality of material slots 12 are formed on opposite sides of the pair of coils 17. The blister module 300 can adopt a structure that can realize blistering in the prior art.

[0034] Specifically, Figure 1~2 As shown in FIG. 9 , the pre-pressing module 400 is disposed on the frame 100, and is used for pressing a pair of coils 17 processed by the blister module 300 to form a row of product shells 11. The product shells 11 have a material cavity 15 formed by combining a pair of opposite material grooves 12 on the coils 17. The top and bottom of the material cavity 15 are open. The pre-pressing module 400 can adopt a mechanism that can achieve pressing in the prior art.

[0035] Specifically, Figure 1 , 6As shown in , 7, the plug assembly and pressing module 500 is arranged on the frame 100, and is used to assemble and press the external plugs 16 at the bottom openings 14 of the material cavities 15 of a row of product shells 11, so as to seal the bottom openings 14 of the material cavities 15. The plug assembly and pressing module 500 comprises: a vibration plate 501, a straight vibration track 502, a material pushing unit 503, a circular conveyor 504, a manipulator 505, a pressing unit 506 and a transfer unit. The vibration plate 501 is located on one side of the frame 100, and is used to discharge the plugs 16 one by one in an orderly manner; the input end of the direct vibration track 502 is connected to the output end of the vibration plate 501, and is used to receive and transport the plugs 16 discharged one by one in an orderly manner from the vibration plate 501; the pushing unit 503 is connected to the output end of the direct vibration track 502, and is used to receive the plugs 16 transported by the direct vibration track 502 and push the plugs 16 out; the circular conveyor 504 is arranged on the frame 100, and the circular conveyor 504 is provided with a plurality of storage plates 5041 that move in an annular manner, and the storage plates 5041 are provided with a plurality of storage slots 5042, and the storage slots 5042 are used to place the plugs 16; the manipulator 505 is arranged on the frame 100, and is used to push the pushing unit 503 The pushed-out plug 16 is grabbed into the storage groove 5042 on the storage plate 5041; the pressing unit 506 is arranged on the frame 100, and is used to press the bottom opening 14 of the material cavity 15 of a row of product shells 11. The pressing unit 506 can adopt a mechanism that can realize pressing in the existing technology; the transfer unit is used to transfer and insert the plugs 16 in the multiple storage grooves 5042 on the storage plate 5041 into the bottom opening 14 of the material cavity 15 of a row of product shells 11, and finally the plugs 16 are pressed and sealed at the bottom opening 14 of the material cavity 15 of a row of product shells 11 by the pressing unit 506. The transfer unit (not shown in the figure) can adopt a transfer mechanism that can realize the transfer and insertion of multiple plugs 16 in the existing technology.

[0036] Further, if Figure 1 , 6 As shown in Figures 7 and 8, the pusher unit 503 includes: a bracket 5031, a guide groove 5032, a receiving block 5033 and a cylinder 5034. The bracket 5031 is arranged on the frame 100; the guide groove 5032 is arranged on the top of the bracket 5031; the receiving block 5033 is arranged in the guide groove 5032 for guiding and sliding, and the receiving block 5033 is provided with a receiving groove 50331, which is connected with the output end of the vibration plate 501; the cylinder 5034 drives the receiving block 5033 to move in the guide groove 5032. The receiving groove 50331 on the receiving block 5033 will receive a plug 16 delivered by the direct vibration track 502 each time, and then the cylinder 5034 moves to drive the receiving block 5033 to move in the guide groove 5032, and then push a plug 16 to a specified position.

[0037] Specifically, Figure 1 , 2As shown, the airtightness detection module 600 is arranged on the frame 100, and is used to perform airtightness detection on the material chamber 15 equipped with the plug 16, and determine whether the plug 16 seals the bottom opening 14 of the material chamber 15. The airtightness detection module 600 can use a mechanism in the existing technology that can realize airtightness detection.

[0038] Specifically, Figure 1 , 3 As shown, the filling module 700 is disposed on the frame 100 and is used to fill the material cavity 15 with solution after being detected by the airtight detection module 600. The filling module 700 can adopt a mechanism that can realize filling in the prior art.

[0039] Specifically, Figure 1 , 4 As shown, the top pressing module 800 is disposed on the frame 100 and is used to press and seal the top opening 13 of the material chamber 15 after being filled by the filling module 700. The top pressing module 800 can adopt a mechanism that can achieve pressing and sealing in the prior art.

[0040] Specifically, Figure 1 , 5 As shown, the cutting module 900 is disposed on the frame 100 and is used to cut off the products on a row of product shells 11, leaving a waste edge 19. The cutting module 900 can use a mechanism that can achieve cutting in the prior art; Specifically, Figure 1 , 5 As shown, the recycling module 1100 is arranged at one side of the frame 100. The recycling module 1100 comprises: a recycling box, which is located at one side of the frame 100 and is used to recycle the waste edge 19.

[0041] Specifically, Figure 1 , 5 As shown, the material placement module 1200 is arranged on the frame 100, and is used to receive and place the products cut by the cutting module 900. The material placement module 1200 includes: a material placement conveyor 1201 and a placement robot 1202. The material placement conveyor 1201 is arranged on the frame 100, and is used to receive the products cut by the cutting module 900; the placement robot 1202 is arranged on the frame 100, and is used to grab the products on the material placement conveyor 1201 and place them at a designated position.

[0042] Further, if Figure 1 , 5 As shown, the unloading and placing module 1200 also includes: a visual positioning system (not shown in the figure), which is connected to the placing robot 1202 and is used to identify the position of the product on the unloading conveyor 1201.

[0043] Specifically, a conveying module (not shown) is disposed on the frame 100 and is used to convey a row of product shells 11 to move. The conveying module can adopt a mechanism in the prior art that can realize the movement of a row of product shells 11, such as a reciprocating pulling mechanism.

[0044] Further, if Figure 1 , 4 As shown, a solution filling production system according to an embodiment of the present invention further includes: a labeling module 1400, which is arranged on the frame 100 and is used to label a row of product shells 11, namely, collagen beauty liquid labels.

[0045] Further, if Figure 1 , 4 As shown, a solution filling production system according to an embodiment of the present invention further includes: a marking module 1500, which is arranged on the rack 100 and is used to mark a row of product shells 11, namely, marking the production date and the like.

[0046] Working principle: First, a pair of coils 17 on a pair of material rollers 200 are sequentially passed through a preheating module 1000, a blister module 300, a pre-pressing module 400, a plug assembly pressing module 500, an airtight detection module 600, a filling module 700, a top pressing module 800, a labeling module 1400, a marking module 1500 and a cutting module 900; Then, the conveying module conveys a pair of coils 17 on the preheating module 1000, the blister module 300, the pre-pressing module 400, the plug assembly pressing module 500, the airtight detection module 600, the filling module 700, the top pressing module 800, the labeling module 1400, the marking module 1500 and the cutting module 900, and each module performs corresponding processing; When the pair of coils 17 are conveyed to the preheating module 1000, the preheating module 1000 preheats the pair of coils 17; After the preheating treatment, the pair of coils 17 are transported to the blister module 300 , and the blister module 300 performs blister treatment on the pair of coils 17 , and forms a plurality of material slots 12 on opposite sides of the pair of coils 17 ; The pair of coils 17 after the blister processing are conveyed to the pre-pressing module 400, and the pre-pressing module 400 performs pre-pressing processing on the pair of coils 17 to form a row of product shells 11, and the product shells 11 have a material cavity 15 formed by combining the opposite material grooves 12 on the pair of coils 17, and the top and bottom openings 14 of the material cavity 15; After the pre-pressing treatment, the row of product shells 11 are transported to the plug assembly and pressing module 500, which performs plug 16 assembly and pressing treatment on the row of product shells 11, assembling and pressing the plug 16 at the bottom opening 14 of the material cavity 15 of the row of product shells 11, and sealing the bottom opening 14 of the material cavity 15; After the plug 16 is assembled and pressed, the row of product shells 11 is transported to the airtight detection module 600, which performs airtight detection on the row of product shells 11 to determine whether the plug 16 seals the bottom opening 14 of the material cavity 15. If it is not sealed, the collagen beauty liquid will not be filled; After the airtightness detection, the row of product shells 11 are transported to the filling module 700 , and the filling module 700 performs a filling process on the row of product shells 11 , and fills the collagen beauty liquid through the top opening 13 of the material cavity 15 ; The filled product shells 11 of a row are conveyed to the top pressing module 800, and the top pressing module 800 performs a top sealing pressing process on the top openings 13 of the product shells 11 of the row to form a row of products; After the top sealing and pressing process, a row of products are sequentially conveyed to the labeling module 1400 and the marking module 1500, and the labeling module 1400 and the marking module 1500 perform labeling and marking processes on the row of products; A row of products after labeling and marking are conveyed to the cutting module 900, which cuts the row of products, cuts the products on the row of product shells 11 separately, and is taken over by the unloading and placing module 1200 for unloading and placing, and the remaining waste edges 19 are recycled by the recycling module 1100.

[0047] Above, refer to Figures 1 to 11 A solution filling production system according to an embodiment of the present invention is described, which has the following beneficial effects: 1. Improve production efficiency: By integrating solution filling and container production in the same system, the waiting time and transportation time in the production process can be greatly reduced. The container enters the filling stage immediately after production, without the need for additional transportation and storage, thus speeding up the overall production speed.

[0048] 2. Reduce costs: The integrated system reduces manpower requirements because a separate transfer team is no longer needed to move containers. At the same time, it reduces the loss and potential damage of materials during the transfer process, reduces the scrap rate and reprocessing costs. In addition, system optimization may also lead to a reduction in energy consumption and raw material use, further reducing costs.

[0049] 3. Improved flexibility: The integrated system can adapt to changes in market demand more quickly. When product specifications need to be adjusted or new products need to be launched, the entire production process can be adjusted quickly without reconfiguring multiple independent production lines.

[0050] 4. Space optimization: Integrating production systems can reduce the demand for production space, as there is no longer a need to set up two separate areas for container production and filling, making the factory layout more compact and efficient.

[0051] It should be noted that, in this specification, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprises..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0052] Although the content of the present invention has been described in detail through the above preferred embodiments, it should be appreciated that the above description should not be considered as a limitation of the present invention. After reading the above content, it will be apparent to those skilled in the art that various modifications and substitutions of the present invention will occur. Therefore, the protection scope of the present invention should be limited by the appended claims.

Claims

1. A solution filling production system, characterized in that: Include: frame; A pair of material rollers, the pair of material rollers are arranged oppositely on the frame and are used for unwinding the coiled material; A preheating module, the preheating module is arranged on the frame and is used for preheating a pair of coils unwound by the pair of material rollers; A blister module, which is arranged on the frame and is used to perform blister molding on a pair of coils preheated by the preheating module, and to form a plurality of material slots on opposite sides of the pair of coils; A pre-pressing module, which is arranged on the frame and is used to press a pair of coils processed by the blister module to form a row of product shells, wherein the product shell has a material cavity formed by combining the opposite material grooves on the pair of coils, and the top and bottom of the material cavity are open; A plug assembly and pressing module, which is arranged on the frame and is used to assemble and press the external plugs at the bottom openings of the material cavities of the shells of the row of products to seal the bottom openings of the material cavities; An airtightness detection module, which is arranged on the frame and is used to perform airtightness detection on the material cavity equipped with the plug to determine whether the plug seals the bottom opening of the material cavity; A filling module, which is arranged on the frame and is used to fill the material cavity after being detected by the airtight detection module with a solution; A top pressing module, which is arranged on the frame and is used to press and seal the top opening of the material cavity after being filled by the filling module; A cutting module, the cutting module is arranged on the frame and is used to cut off the products on a row of product shells, leaving waste edges; A recycling module, which is arranged on one side of the frame and is used to recycle waste edges; A blanking and placing module, which is arranged on the frame and is used to receive and place the products cut by the cutting module; A conveying module is arranged on the frame and is used to convey a row of product shells to move.

2. The filling production system of the solution as claimed in claim 1, characterized in that: The plug assembly pressing module comprises: A vibration plate, the vibration plate is located on one side of the frame and is used to discharge the plugs one by one in an orderly manner; A straight vibration track, the input end of which is connected to the output end of the vibration plate, and is used to receive and transport the plugs discharged one by one in an orderly manner from the vibration plate; A material pushing unit, which is connected to the output end of the straight vibration track and is used to receive the plug conveyed by the straight vibration track and push the plug out; A ring conveyor, wherein the ring conveyor is arranged on a frame, and a plurality of storage plates that move in a ring shape are provided on the ring conveyor, and a plurality of storage slots are provided on the storage plates; A manipulator, the manipulator is arranged on the frame and is used to grab the plug pushed out by the pushing unit and put it into the storage slot on the storage plate; A pressing unit, the pressing unit is arranged on the frame and is used to press the bottom openings of the material cavities of the row of product shells; A transfer unit is used to transfer the plugs in the multiple storage grooves on the storage plate and insert them into the bottom openings of the material cavities of a row of product shells.

3. The filling production system of the solution as claimed in claim 2, characterized in that: The pushing unit comprises: A bracket, wherein the bracket is arranged on the frame; A guide groove, wherein the guide groove is arranged on the top of the bracket; A receiving block, the receiving block is arranged in the guide groove for guiding and sliding, the receiving block is provided with a receiving groove, and the receiving groove is connected with the output end of the vibration plate; A cylinder drives the receiving block to move in the guide groove.

4. The filling production system of the solution as claimed in claim 1, characterized in that: It also includes: a labeling module, which is arranged on the frame and is used to label the shells of the row of products.

5. The filling production system of the solution as claimed in claim 1, characterized in that: It also includes: a marking module, which is arranged on the rack and is used to mark the shells of the row of products.

6. The filling production system of the solution as claimed in claim 1, characterized in that: The recycling module comprises a recycling box, which is located at one side of the frame and is used for recycling waste edges.

7. The filling production system of the solution as claimed in claim 1, characterized in that: The blanking and placing module comprises: A material unloading conveyor, which is arranged on the frame and is used to receive the products cut by the cutting module; A placing robot is arranged on the frame and is used for grabbing the products on the unloading conveyor and placing them at a designated position.

8. The filling production system of the solution as claimed in claim 7, characterized in that: The unloading and placing module comprises: a visual positioning system, which is connected to the placing robot and is used to identify the position of the product on the unloading conveyor.

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