Full-automatic winding machine

Abstract

The invention provides a full-automatic winding machine, and relates to the field of mechanical manufacturing, the full-automatic winding machine comprises a rack, the rack is hollow and has a predetermined working space, and a protective cover is arranged outside the rack; discharging frames are arranged on the two sides of the machine frame, charging trays are arranged on the tops of the discharging frames, and adhesive tape is wound around the interiors of the charging trays. A first air cylinder is arranged in the machine frame, the output end of the first air cylinder is connected with a divider, and a rotary disc is arranged on the top of the divider. A plurality of carrier unlocking work stations are arranged on the outer side of the divider, and an inner ring rubberizing work station is arranged at the top of the carrier unlocking work station on one side; a tape winding station is arranged on the opposite side of the inner ring rubberizing station; a left and right outer ring rubberizing station is arranged at the top of the carrier unlocking station on the other side, and outer ring adhesive tape pasting stations are arranged on the two sides of the left and right outer ring rubberizing station; a discharging work station is arranged on the opposite side of the outer ring adhesive tape pasting work station; according to the device, full-automatic operation is achieved, the working efficiency is improved, and the device is compact in structure, small in occupied area and easy to install and maintain.

Description

Technical Field

[0001] The invention relates to the field of mechanical manufacturing, and in particular to a full-automatic winding machine. Background Art

[0002] Winding machine is a key equipment widely used in lithium battery, capacitor, textile and other industries. It is mainly used to wind raw materials into specific shapes and sizes to meet the production needs of different industries. According to different application fields, winding machines can be divided into lithium battery winding machines, capacitor winding machines, textile winding machines and other types. These devices have certain differences in structure and working principle, but all have the basic function of winding materials. In the prior art, when winding materials such as nanocrystals, due to the need for different sizes of inner diameter, outer diameter and width of magnetic cores, manual operation is often required to adjust the equipment, resulting in reduced work efficiency and failure to better respond to different needs. In addition, the existing winding machines have complex structures, cumbersome operations, large footprints, and are not easy to install and maintain. Summary of the invention

[0003] The purpose of the present invention is to provide a fully automatic winding machine to solve the technical problems existing in the prior art.

[0004] In order to achieve the above-mentioned object of the invention, the technical solution adopted by the present invention is:

[0005] A fully automatic winding machine comprises: a frame, the interior of the frame is hollow and has a predetermined working space, and a protective cover is provided on the outside of the frame to prevent external dust and particulate matter from entering the interior of the equipment and causing damage to the equipment; a material unloading rack is provided on both sides of the frame, and a material tray is provided on the top of the material unloading rack, and a tape is wound inside the material tray; a first cylinder is provided inside the frame, and the output end of the first cylinder is connected to a divider, and a turntable is provided on the top of the divider; a plurality of carrier unlocking stations are provided on the outside of the divider, and an inner ring gluing station is provided on the top of the carrier unlocking station on one side; a tape winding station is provided on the opposite side of the inner ring gluing station; left and right outer ring gluing stations are provided on the top of the carrier unlocking station on the other side, and outer ring tape sticking stations are provided on both sides of the left and right outer ring gluing stations; a material unloading station is provided on the opposite side of the outer ring tape sticking station.

[0006] Furthermore, the tape winding station includes: a support plate, which is arranged on the top of the carrier unlocking station, support frames are provided on both sides of the top of the support plate, and a lap plate is provided on the top of the support frame; a guide device is provided in the middle position of the top of the support plate, and the guide device is connected to a two-way transmission component, and the two-way transmission component is provided on the working surface of the divider.

[0007] Furthermore, an L-shaped fixing plate is provided on the top of the support frame, a third cylinder is provided on the top of the L-shaped fixing plate, an output end of the third cylinder is connected to a cutting piece, and a predetermined working distance is left between the cutting piece and the lap plate.

[0008] Furthermore, the turntable working surface is provided with a plurality of operating modules, and the operating modules include: a bottom plate, a moving component and a limiting component, the bottom plate is arranged on the turntable working surface; the moving component is arranged on the top of the bottom plate; and the limiting component is arranged at one end of the moving component.

[0009] Furthermore, a human-machine interaction interface is provided on one side of the frame, and a control component is provided at the bottom of the human-machine interaction interface; rectangular through holes are provided on both sides of the frame; and a power switch and an air source switch are provided in sequence at the bottom of one side of the frame along the axial direction.

[0010] Furthermore, legs are provided at the four corners of the bottom of the frame, and anti-slip patterns are provided at the bottom of the legs.

[0011] Furthermore, a connecting plate is provided on one side of the material placing rack, and a limiting column is provided on one side of the connecting plate; and the material tray is connected to the fourth cylinder.

[0012] Furthermore, the adhesive tape passes through the limiting column and the rectangular through hole and is connected to the guiding device.

[0013] Furthermore, a three-color light is provided at one corner of the top of the rack.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] (1) The present invention realizes full-automatic operation and improves work efficiency through the setting of control components and human-computer interaction interface;

[0016] (ii) The present invention provides a frame, so that the device has a compact structure, occupies a small area, and is easy to install and maintain;

[0017] (III) The intelligent control system of the present invention can adapt to the requirements of different materials and windings and has wide applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A perspective view of the present invention;

[0019] Figure 2 It is a schematic diagram of the internal structure of the present invention;

[0020] Figure 3 This is an enlarged view of part A;

[0021] Figure 4 It is a three-dimensional diagram of the internal structure of the present invention;

[0022] Figure 5 This is a schematic diagram of the splitter connection;

[0023] In the figure: 1. frame; 2. material unloading rack; 3. material tray; 4. connecting plate; 5. rectangular through hole; 6. carrier unlocking station; 7. material unloading station; 8. tape winding station; 9. left and right outer ring gluing station; 10. inner ring gluing station; 11. outer ring tape station; 12. turntable; 13. first cylinder; 14. protective cover; 15. three-color light; 16. human-computer interaction interface; 17. control component; 18. power switch; 19. air source switch; 20. support leg; 21. limit column; 22. overlap plate; 23. support plate; 24. second cylinder; 25. support frame; 26. third cylinder; 27. cutting piece; 28. guide device; 29. ​​two-way transmission component; 30. fourth cylinder; 31. divider; 32. operation module; 33. tape. DETAILED DESCRIPTION

[0024] In order to make the content of the present invention more clearly understood, the technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. The same parts are represented by the same figure marks. It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to the directions in the drawings, and the words "inside" and "outside" refer to the directions toward or away from the geometric center of a specific component, respectively.

[0025] like Figure 1-5As shown, in this embodiment, a fully automatic winding machine is provided, comprising: a frame 1, the frame 1 is hollow inside, has a predetermined working space, and is provided with a protective cover 14 on the outside. The setting of the protective cover 14, on the one hand, prevents the operator from accidentally touching the high-speed running parts or being drawn into the machine when the machine is running, reduces the safety risk, and protects the safety of personnel; on the other hand, the device is isolated from the external environment to prevent external debris from entering the machine to interfere with normal operation, and can also prevent the debris generated during the winding process from flying out and affecting the surrounding environment and personnel; the frame 1 is provided with a discharge rack 2 on both sides, and one side of the discharge rack 2 A connecting plate 4 is provided, and a limiting column 21 is provided on one side of the connecting plate 4. The setting of the limiting column 21 can change the direction in which the tape 33 enters the device; a material tray 3 is provided on the top of the unloading rack 2, and the tape 33 is wound inside the material tray 3. The material tray 3 is connected to the fourth cylinder 30, and the fourth cylinder 30 is started to drive the tape 33 to rotate; a first cylinder 13 is provided inside the frame 1, and the output end of the first cylinder 13 is connected to a divider 31. The divider 31 realizes precise intermittent rotation, and divides the continuous movement into intermittent pauses and rotations at specific angles, so as to meet the sequential action requirements of different workstations during the winding process. , ensuring the accuracy and consistency of each workstation during the rotation process; a turntable 12 is provided on the top of the divider 31; a plurality of carrier unlocking stations 6 are provided on the outside of the divider 31, and an inner ring gluing station 10 is provided on the top of the carrier unlocking station 6 on one side, and the inner ring gluing station 10 is used to accurately position the inner ring of the product; a tape winding station 8 is provided on the opposite side of the inner ring gluing station 10, and the tape winding station 8 ensures that the tape 33 is accurately wound around the product as required to prevent loosening or damage during subsequent operations; left and right outer ring gluing stations 9 are provided on the top of the carrier unlocking station 6 on the other side, and the left and right outer ring gluing stations 9 The workstation 9 sticks tape 33 on the outer ring working surfaces on the left and right sides of the product to enhance the sealing performance and prevent liquid and gas leakage, and the glue layer can provide shock absorption and buffering effects to protect the internal structure of the product; the left and right outer ring glue-sticking stations 9 are provided with outer ring tape sticking stations 11 on both sides, and the outer ring tape sticking stations 11 stick the tape 33 on the outer ring of the product to enhance the sealing performance of the outer ring part and prevent dust and moisture from entering; the opposite side of the outer ring tape sticking station 11 is provided with a blanking station 7, and the blanking station 7 ensures the accuracy of the blanking size, meets the product specification requirements, reduces processing errors and scrap rates, and meets diversified production.

[0026] The tape winding station 8 comprises: a support plate 23, the support plate 23 is arranged on the top of the carrier unlocking station 6, support frames 25 are arranged on both sides of the top of the support plate 23, an L-shaped fixing plate is arranged on the top of the support frame 25, a third cylinder 26 is arranged on the top of the L-shaped fixing plate, the output end of the third cylinder 26 is connected to a cutting piece 27, and a predetermined working distance is left between the cutting piece 27 and the lap plate 22; a lap plate 22 is arranged on the top of the support frame 25; a guide device is arranged in the middle of the top of the support plate 23 The guide device 28 is connected with the bidirectional transmission component 29, and the bidirectional transmission component 29 is arranged on the working surface of the divider 31. When working, the adhesive tape 33 is connected with the guide device 28 through the lap plate 22; the bidirectional transmission component 29 is started, and the bidirectional transmission component 29 drives the guide device 28 to rotate, and the guide device 28 drives the internal adhesive tape 33 to be transmitted in a specified direction. When the adhesive tape 33 needs to be cut, the third cylinder 26 is driven, and the third cylinder 26 drives the cutting piece 27 to cut the adhesive tape 33.

[0027] The working surface of the turntable 12 is provided with a plurality of operating modules 32, and the operating modules 32 include: a bottom plate, a moving component and a limiting component. The bottom plate is arranged on the working surface of the turntable 12; the moving component is arranged on the top of the bottom plate; and the limiting component is arranged at one end of the moving component.

[0028] A human-machine interface 16 is provided on one side of the frame 1, and a control component 17 is provided at the bottom of the human-machine interface 16. The control component 17 is a PLC control system. The PLC control system is a prior art and will not be described in detail here. When starting the machine, first, the main power is supplied and the power switch 18 of the equipment is turned on; then the air source switch 19 is pressed; the machine enters the standby state; secondly, the human-machine interface 16 is opened, the password 1111 is input and the machine logs in; again, the motors and cylinders of the device are waited for to find their origin; then, after the parts have found their origin, the materials are threaded and the products are placed in the flow channel; finally, after the placement is completed, each part is checked. The position of the carrier rotation axis; rectangular through holes 5 are provided on both sides of the frame 1; a power switch 18 and an air source switch 19 are provided in sequence along the axial direction at the bottom of one side of the frame 1, the power supply is 220V, and the rated power is 1KW; legs 20 are provided at the four corners of the bottom of the frame 1, and anti-slip patterns are provided at the bottom of the legs 20, and the anti-slip patterns play a role in preventing static electricity and preventing the device from shaking during operation; a three-color light 15 is provided at one corner of the top of the frame 1, and different colors of the three-color light 15 represent different working states; for example, red indicates a fault or abnormality, green indicates normal operation, and yellow indicates a warning or waiting state.

[0029] It is worth noting that this device should be set at an ambient temperature of -10℃-55℃, the relative humidity of the surrounding environment should be lower than 85%, and there should be no conductive dust, explosive gas and corrosive gas that seriously damages metal and insulating materials. After using this device, you must check and clean the floating dust and debris with an air gun; regularly check whether the screws of this device are loose.

[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A fully automatic winding machine, characterized in that: include: A frame (1), wherein the frame (1) is hollow inside and has a predetermined working space, and a protective cover (14) is provided on the outside; a material placing frame (2) is provided on both sides of the frame (1), a material tray (3) is provided on the top of the material placing frame (2), and a tape (33) is wound inside the material tray (3); a first cylinder (13) is provided inside the frame (1), an output end of the first cylinder (13) is connected to a divider (31), and a rotating disk (12) is provided on the top of the divider (31); A plurality of carrier unlocking stations (6) are arranged on the outside of the divider (31); an inner ring gluing station (10) is arranged on the top of the carrier unlocking station (6) on one side; a tape winding station (8) is arranged on the opposite side of the inner ring gluing station (10); left and right outer ring gluing stations (9) are arranged on the top of the carrier unlocking station (6) on the other side; outer ring tape sticking stations (11) are arranged on both sides of the left and right outer ring gluing stations (9); a material unloading station (7) is arranged on the opposite side of the outer ring tape sticking station (11).

2. The fully automatic winding machine according to claim 1, characterized in that: The tape winding station (8) comprises: a support plate (23), the support plate (23) is arranged on the top of the carrier unlocking station (6), support frames (25) are arranged on both sides of the top of the support plate (23), and a lap plate (22) is arranged on the top of the support frame (25); a guide device (28) is arranged in the middle position of the top of the support plate (23), the guide device (28) is connected to a bidirectional transmission component (29), and the bidirectional transmission component (29) is arranged on the working surface of the divider (31).

3. The fully automatic winding machine according to claim 2, characterized in that: An L-shaped fixing plate is provided on the top of the support frame (25), a third cylinder (26) is provided on the top of the L-shaped fixing plate, an output end of the third cylinder (26) is connected to a cutting piece (27), and a predetermined working distance is left between the cutting piece (27) and the lap plate (22).

4. The fully automatic winding machine according to claim 1, characterized in that: The working surface of the turntable (12) is provided with a plurality of operating modules (32), the operating modules (32) comprising: a bottom plate, a moving component and a limiting component, the bottom plate being arranged on the working surface of the turntable (12); the moving component being arranged on the top of the bottom plate; and the limiting component being arranged at one end of the moving component.

5. The fully automatic winding machine according to claim 2, characterized in that: A human-machine interaction interface (16) is provided on one side of the frame (1), and a control component (17) is provided at the bottom of the human-machine interaction interface (16); rectangular through holes (5) are provided on both sides of the frame (1); and a power switch (18) and an air source switch (19) are provided in sequence at the bottom of one side of the frame (1) along the axial direction.

6. The fully automatic winding machine according to claim 5, characterized in that: Support legs (20) are provided at four corners of the bottom of the frame (1), and anti-slip patterns are provided at the bottom of the support legs (20).

7. The fully automatic winding machine according to claim 6, characterized in that: A connecting plate (4) is provided on one side of the material placing rack (2), and a limiting column (21) is provided on one side of the connecting plate (4); the material tray (3) is connected to a fourth cylinder (30).

8. The fully automatic winding machine according to claim 7, characterized in that: The adhesive tape (33) passes through the limiting column (21) and the rectangular through hole (5), and is connected to the guiding device (28).

9. The fully automatic winding machine according to claim 1, characterized in that: A three-color light (15) is provided at one corner of the top of the frame (1).

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