Construction method for fluid filling

Through the fluid filling construction method, the skeleton and liquid are used to form fill bodies in the mine tunnel, solving the problems of high cost of traditional artificial walls and low safety and stability of simple stacked bodies, and achieving efficient and safe mine construction.

CN119641426APending Publication Date: 2025-03-18CHINA HUAYE GROUP
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Patent Information

Application Number
CN202411949761.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

In mine construction, traditional disposable artificial walls are costly and inconvenient to reuse, and the construction conditions of simple stacking bodies are high and the safety and stability are low.

Method used

Using the construction method of fluid filling, by installing a skeleton on the tunnel wall and setting a slot and insertion plate port on the skeleton, liquid A and liquid B are filled into the gap to form a filler body, and the insertion plate is used to prevent the filler from overflowing, and the skeleton is removed after solidification.

Benefits of technology

The reuse of the skeleton is realized, the construction cost is reduced, the construction safety and stability is improved, and the construction time is short, making it suitable for frequently filled ore bodies.

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Abstract

The invention relates to the technical field of mine construction, and discloses a fluid filling construction method which comprises the following steps: mounting a framework on a roadway of a pre-filled stope opening; a plurality of clamping grooves are formed in the framework, the clamping grooves abut against the roadway wall through the framework, irregular gaps are formed between the clamping grooves and the roadway wall, and plate inserting openings are formed in the clamping grooves; the gap is filled with liquid A and liquid B through the plate inserting opening, and the liquid A and the liquid B are mixed in the gap to form a filling body; installing an insertion plate on the insertion plate opening to prevent the filling body from overflowing from the gap; and after the filling body is solidified, the framework is detached and recycled, and fluid filling construction is completed. The construction technology method is simple, easy to operate, efficient, convenient, low in cost and particularly suitable for frequently-filled ore bodies, one-time input and repeated use are achieved, and the requirement for stope filling is met.
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Description

Technical Field

[0001] The invention relates to the technical field of mine construction, and in particular to a fluid filling construction method. Background Art

[0002] When filling the mining area of ​​a mining construction cluster, due to the small cross-section, short length and high filling frequency of the mining area, when artificial wall construction is used, the preliminary preparation time is long, the construction time is long and the cost is high; when simple stockpile construction is used, the construction conditions are demanding and the safety and stability are low. Summary of the invention

[0003] The present invention is made to solve the above-mentioned technical problems, and its purpose is to provide a fluid-filled construction method, which can effectively solve the problem of high cost of traditional disposable artificial walls and is conducive to reuse.

[0004] In order to achieve the above object, the present invention provides a fluid filling construction method, comprising the following steps:

[0005] S1: Install the frame on the tunnel of the pre-filled stope;

[0006] S2: abutting a plurality of card slots against the lane wall through the frame, wherein there is an irregular gap between the plurality of card slots and the lane wall, and a plug-in opening is provided on the card slot;

[0007] S3: filling the gap with liquid A and liquid B through the plug-in port, wherein the liquid A and liquid B are mixed in the gap to form a filling body;

[0008] S4: installing a plug plate on the plug plate opening to prevent the filling body from overflowing from the gap;

[0009] S5: After the filling body solidifies, the frame is disassembled and recycled to complete the fluid filling construction.

[0010] Preferably, a sealing plate is provided on the skeleton, and the sealing plate is used to prevent the solution of the filling body from leaking from the gaps of the skeleton.

[0011] Preferably, in step S1, the step of installing the framework on the tunnel of the pre-filled stope opening comprises the following steps:

[0012] Fixing the frame to the tunnel wall via a lead screw;

[0013] The frame is fixed to the ground of the tunnel via support rods.

[0014] Preferably, one end of the lead screw is rotatably disposed on the frame, and the other end is fixed on the tunnel wall to fix the frame;

[0015] One end of the support rod is arranged on the frame, and the other end is fixed to the bottom surface of the tunnel to enhance the stability of the frame.

[0016] Preferably, the card slot is a U-shaped slot.

[0017] Preferably, a pressure relief hole is provided at the top of the tunnel, and the pressure relief hole is communicated with the gap, wherein the pressure relief hole is used to observe the state of the filling body.

[0018] Preferably, before pre-filling, the liquid A and the liquid B are arranged in the same liquid bag, and the liquid A and the liquid B are separated by a diaphragm valve.

[0019] Preferably, the skeleton is an alloy skeleton.

[0020] Preferably, in step S3, the step of filling the gap with liquid A and liquid B through the plug-in port comprises the following steps:

[0021] First, pour the liquid A and the liquid B into the plug-in port of the slot at the bottom of the lane wall;

[0022] Then, the liquid A and the liquid B are poured into the plug-in port of each slot in sequence from bottom to top until the filling body overflows from the pressure relief hole.

[0023] Preferably, the disassembling and recycling of the skeleton comprises the following steps:

[0024] First, the support rods used to support the frame are disassembled;

[0025] Then, the clamping groove abutting against the lane wall is removed;

[0026] Then, the lead screw is disassembled;

[0027] Finally, the skeleton is removed from the tunnel entrance.

[0028] According to the above description and practice, the fluid filling construction method of the present invention has the following beneficial effects compared with the prior art:

[0029] 1. The skeleton adopts composite components, which are detachable and easy to operate. The cost of the entire skeleton components is low and can be reused to meet the requirements of the mine filling. It is particularly suitable for ore bodies that are frequently filled.

[0030] 2. After the chemical reaction between Liquid A and Liquid B, a large pressure is generated to squeeze the joint ring and prevent leakage of the filling body, which makes up for the defect of frequent leakage in other construction methods. In addition, the hydraulic system is adopted, which has high supporting force and high safety performance.

[0031] 3. It can be constructed quickly. The construction time of filling with fluid is short, and it can be filled and transferred quickly. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 The present invention is a flowchart of a fluid filling construction method according to an embodiment of the present invention.

[0033] Figure 2 It is a schematic diagram of the structure for filling in the slot and the lane wall involved in one embodiment of the present invention.

[0034] Figure 3 A front view of filling in a slot and a lane wall according to an embodiment of the present invention.

[0035] Figure 4 A side view of filling in a slot and a lane wall according to an embodiment of the present invention.

[0036] The reference numerals in the figure are:

[0037] 1. Frame; 2. Slot; 3. Lead screw; 4. Support rod; 5. Pressure relief hole. DETAILED DESCRIPTION

[0038] The exemplary embodiments will now be described more fully with reference to the accompanying drawings. However, the exemplary embodiments can be implemented in many forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that the disclosure will be more comprehensive and complete and fully convey the concepts of the exemplary embodiments to those skilled in the art. The described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.

[0039] In addition, the accompanying drawings are only schematic illustrations of the present disclosure and are not necessarily drawn to scale. The same reference numerals in the figures represent the same or similar parts, and thus their repeated descriptions will be omitted. It should be noted that in the present disclosure, the terms "including", "configured with", and "set in" are used to express the meaning of open-ended inclusion, and mean that in addition to the listed elements / components / etc., there may be other elements / components / etc.; the terms "first", "second", etc. are only used as marks, and are not restrictions on the number or order of their objects; the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0040] Unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0041] In this embodiment, a fluid-filled construction method is disclosed. Figure 1 The flow of the fluid filling construction method is shown. Figure 2 The structure for filling in the groove and the tunnel wall in the fluid filling construction method is shown. Figure 3 The front structure of the fluid-filled construction method for filling the grooves and the tunnel walls is shown. Figure 4 The side structure of the filling in the groove and the tunnel wall in the fluid filling construction method is shown.

[0042] Please refer to Figures 1 to 4 , the fluid filling construction method of the present invention comprises the following steps: S1: installing the skeleton on the tunnel of the pre-filled stope;

[0043] S2: abutting a plurality of card slots against the lane wall through the frame, wherein there is an irregular gap between the plurality of card slots and the lane wall, and a plug-in opening is provided on the card slot;

[0044] S3: filling the gap with liquid A and liquid B through the plug-in port, wherein the liquid A and liquid B are mixed in the gap to form a filling body;

[0045] S4: installing a plug plate on the plug plate opening to prevent the filling body from overflowing from the gap;

[0046] S5: After the filling body solidifies, the frame is disassembled and recycled to complete the fluid filling construction.

[0047] Furthermore, a sealing plate is provided on the skeleton 1, and the sealing plate is used to prevent the solution of the filling body from leaking from the gaps of the skeleton 1. The sealing plate can ensure the filling effect. There will be gaps between the various parts of the skeleton 1 when connected, and these gaps affect the stability and safety of the skeleton 1. The use of the sealing plate not only improves the compactness of the filling, but also effectively improves the stability of the skeleton 1 during the filling process, and also ensures the sealing during the filling process.

[0048] Further, in step S1, the skeleton is installed on the tunnel of the pre-filled stope, including the following steps: fixing the skeleton to the tunnel wall by a screw; fixing the skeleton to the ground of the tunnel by a support rod. One end of the screw 3 is rotated and set on the skeleton 1, and the other end is fixed on the tunnel wall to fix the skeleton 1; a support rod 4 is arranged on the skeleton 1, and one end of the support rod 4 is arranged on the skeleton 1, and the other end is fixed on the bottom surface of the tunnel; wherein the support rod 4 is used to strengthen the stability of the skeleton 1. By rotating the screw 3, the screw 3 can be abutted against the tunnel wall, so as to achieve the tightening and adjustment of the skeleton 1 by the screw 3. The setting of the screw 3 not only enhances the stability of the skeleton 1, but also makes the installation and disassembly process of the skeleton 1 simpler and faster. At the same time, the material and size of the screw 3 are adjusted according to the construction requirements on site to ensure that it can withstand the complex geological conditions and long-term load in the tunnel. The setting of the support rod 4 further enhances the overall stability of the skeleton 1, so that the skeleton 1 can better withstand various loads and deformations in the tunnel. The number and position of the support rods 4 are reasonably arranged to ensure that the load can be evenly distributed to avoid damage to the frame 1 due to excessive local stress.

[0049] Furthermore, the card slot 2 is a U-shaped slot. A slot structure opposite to the card slot 2 is provided on the skeleton 1, so that the card slot can be conveniently connected to the skeleton 1. The card slot 2 is arranged around the tunnel wall, and is abutted against the tunnel wall through the skeleton 1, and a gap is formed between the card slot 2 and the tunnel wall. The design of the U-shaped slot is not only convenient for the installation and removal of the card slot 2, but also can effectively prevent the deformation and falling off of the filling body during the solidification process. At the same time, the plug-in plate opening is provided on the card slot 2 to facilitate the filling of liquid A and liquid B into the gap between the card slot 2 and the tunnel. The plug-in plate opening is sealed by the plug-in plate to ensure that the filling body can be tightly filled in the gap between the card slot 2 and the tunnel, thereby improving the filling effect.

[0050] Furthermore, a pressure relief hole 5 is provided at the top of the tunnel, and the pressure relief hole 5 is connected to the gap, wherein the pressure relief hole 5 is used to observe the state of the filling body. The provision of the pressure relief hole 5 enables construction personnel to observe the solidification state and pressure changes of the filling body in real time, so as to adjust the construction parameters and plans in time. In addition, the pressure relief hole 5 can also be used as a pressure relief channel in an emergency to ensure the safety of the filling process.

[0051] Furthermore, before filling, liquid A and liquid B are placed in the same liquid bag, and liquid A and liquid B are separated by a diaphragm valve. This design not only simplifies the filling process, but also improves the filling efficiency. During filling, just open the diaphragm valve, liquid A and liquid B will automatically mix and flow into the card slot 2, liquid A and liquid B mix, chemically react, and automatically fill the gap between the card slot 2 and the lane, and the card slot 2 and the lane squeeze out excess material and bulge upward until the gap is filled.

[0052] Furthermore, the skeleton 1 is an alloy skeleton 1. The alloy skeleton 1 has excellent properties such as high strength, corrosion resistance, and high temperature resistance, and can meet the complex geological conditions and long-term load effects in the tunnel. In addition, the alloy skeleton 1 also has good plasticity and machinability, and is easy to customize and process according to the shape and size of the tunnel.

[0053] Furthermore, in step S3, liquid A and liquid B are filled into the gap through the plug-in port, including the following steps: first, liquid A and liquid B are poured into the plug-in port at the bottom of the tunnel wall, and then liquid A and liquid B are poured into the plug-in ports of each slot in order from bottom to top, until the filling body overflows from the pressure relief hole 5. During the filling process, the solidification state and pressure change of the filling body are continuously observed to ensure the filling effect and safety. At the same time, it is also necessary to pay attention to controlling the filling speed and filling amount to avoid filling too fast to cause loose filling or filling too slowly to cause waste.

[0054] Furthermore, the skeleton 1 is disassembled and recycled, including the following steps: first, the support rod 4 is disassembled, then the slot 2 abutting against the tunnel wall is disassembled, then the lead screw 3 is rotated, the lead screw 3 is disassembled, and finally the skeleton 1 is recycled. During the disassembly process, it is necessary to protect the integrity of the tunnel wall and the filling body to avoid damage or affect subsequent use. At the same time, the disassembled skeleton 1 needs to be inspected for reuse or repair.

[0055] In summary, in practical applications, this method has significant advantages and effects. First, the method adopts a hydraulic system with high support force, which can significantly improve the stability and safety of the tunnel, prevent leakage of the filling body, and reduce economic costs. Secondly, the method can be constructed quickly with a short construction time, can be quickly filled and quickly transferred, reduce construction costs and time, and improve construction efficiency and quality. Finally, the method is also environmentally friendly and sustainable. By transferring the recycled skeleton and other components to the next mining site using transportation equipment, the skeleton 1 is erected according to the mining site conditions, and the skeleton 1 is recycled to reduce economic expenditures.

[0056] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A fluid filling construction method, characterized in that: The steps include: S1: Install the frame on the tunnel of the pre-filled stope; S2: abutting a plurality of card slots against the lane wall through the frame, wherein there is an irregular gap between the plurality of card slots and the lane wall, and a plug-in opening is provided on the card slot; S3: filling the gap with liquid A and liquid B through the plug-in port, wherein the liquid A and liquid B are mixed in the gap to form a filling body; S4: installing a plug plate on the plug plate opening to prevent the filling body from overflowing from the gap; S5: After the filling body solidifies, the frame is disassembled and recycled to complete the fluid filling construction.

2. The fluid-filled construction method according to claim 1, characterized in that: A sealing plate is arranged on the frame, and the sealing plate is used to prevent the solution of the filling body from leaking from the gap of the frame.

3. The fluid-filled construction method according to claim 2, characterized in that: In step S1, the skeleton is installed on the tunnel of the pre-filled stope, including the following steps: Fixing the frame to the tunnel wall via a lead screw; The frame is fixed to the ground of the tunnel via support rods.

4. The fluid-filled construction method according to claim 3, characterized in that: One end of the lead screw is rotatably disposed on the frame, and the other end is fixed on the tunnel wall to fix the frame; One end of the support rod is arranged on the frame, and the other end is fixed to the bottom surface of the tunnel to enhance the stability of the frame.

5. The fluid-filled construction method according to claim 1, characterized in that: The card slot is a U-shaped slot.

6. The fluid-filled construction method according to claim 2, characterized in that: A pressure relief hole is provided at the top of the tunnel, and the pressure relief hole is communicated with the gap, wherein the pressure relief hole is used to observe the state of the filling body.

7. The fluid-filled construction method according to claim 1, characterized in that: Before pre-filling, the liquid A and the liquid B are arranged in the same liquid bag, and the liquid A and the liquid B are separated by a diaphragm valve.

8. The fluid-filled construction method according to claim 1, characterized in that: The skeleton is an alloy skeleton.

9. The fluid-filled construction method according to claim 6, characterized in that: In step S3, the step of filling the gap with liquid A and liquid B through the plug-in port comprises the following steps: First, pour the liquid A and the liquid B into the plug-in port of the slot at the bottom of the lane wall; Then, the liquid A and the liquid B are poured into the plug-in port of each slot in sequence from bottom to top until the filling body overflows from the pressure relief hole.

10. The fluid-filling construction method according to claim 3, characterized in that: The step of disassembling and recycling the skeleton comprises the following steps: First, the support rods used to support the frame are disassembled; Then, the clamping groove abutting against the lane wall is removed; Then, the lead screw is disassembled; Finally, the skeleton is removed from the tunnel entrance.