High-temperature-resistant flexible environment-friendly fireproof flame-retardant flexible cable

By using high-temperature resistant silicone rubber material protective sleeves, thin hose coolant, mica belt flame retardant layer and ceramicized polyolefin material layer in cables, the aging and fire protection of traditional cables in high temperature and fire environments is solved, and efficient flame retardant and fire protection is achieved.

CN119650166APending Publication Date: 2025-03-18安徽齐宝电线电缆有限公司
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Patent Information

Application Number
CN202411827393.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

Traditional cables age and deform under high temperature environments, and do not have good fire-proof and flame-retardant properties in fires, which increases fire hazards and lacks environmental protection performance.

Method used

A protective sleeve made of high-temperature resistant silicone rubber material is provided with a thin hose and coolant inside to block the fire source, and a mica belt flame retardant layer and a ceramicized polyolefin material layer are provided with a fire resistance protection and oxygen insulation effect.

Benefits of technology

At 200℃ high temperature, the insulation performance retention rate is not less than 80%, and it has good flame retardant effect. It can last for 90 minutes at a flame temperature of 800℃ without breaking down, providing effective fire resistance protection, and preventing oxygen from invasion during fire and preventing cable damage.

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Abstract

The invention relates to the technical field of fireproof flame-retardant flexible cables, in particular to a high-temperature-resistant flexible environment-friendly fireproof flame-retardant flexible cable which comprises a protective sleeve, a plurality of thin hoses are fixedly mounted in the protective sleeve, cooling liquid is arranged in the thin hoses, a buffer layer is arranged in the protective sleeve, a flame-retardant layer is arranged in the buffer layer, and a flame-retardant layer is arranged in the flame-retardant layer. A vertical plate is arranged in the flame-retardant layer, two transverse plates are fixedly mounted on each of the two sides of the vertical plate, two insertion columns are fixedly mounted on one side of the transverse plates and one side of the vertical plate, two insertion holes are formed in the other side of the transverse plates and the other side of the vertical plate, the transverse plates and the vertical plate are filled with filler, a wrapping layer is arranged in the filler, and the wrapping layer is arranged in the wrapping layer. Cable cores are arranged in the wrapping layer, each cable core is formed by twisting a plurality of strands of tinned copper conductors, and the diameter of a single wire of each tinned copper conductor is 0.1-0.3 mm; the high-temperature-resistant flexible environment-friendly fireproof flame-retardant flexible cable disclosed by the invention is good in fireproof effect.
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Description

Technical Field

[0001] The present application relates to the technical field of fire-resistant and flame-retardant flexible cables, and in particular to a high-temperature resistant, flexible, environmentally friendly, fire-resistant and flame-retardant flexible cable. Background Art

[0002] In modern industry, construction and special environment applications, the performance requirements for cables are becoming increasingly stringent. Traditional cables often have difficulty in taking into account high temperature resistance, fire retardancy, flexibility and environmental protection. For example, in some high-temperature industrial sites, the insulation materials of ordinary cables may age and deform rapidly at high temperatures, resulting in a decrease in electrical performance and even safety accidents; in the event of a fire, if the cable does not have good fire retardancy, it will not only be easily burned, but also become a medium for the spread of fire, aggravating the fire hazard; at the same time, with the enhancement of environmental awareness, the harmful gases and substances generated by cables during use are also receiving more and more attention. Therefore, it is of great practical significance to develop a soft cable that is both resistant to high temperatures and has good flexibility and environmental protection and fire retardancy.

[0003] For example, the patent with the publication number "CN205318870U" and the patent name "A three-core ultra-flexible cable" discloses that "the utility model relates to the field of cable technology, specifically to a three-core ultra-flexible cable, including a cable core and an insulating layer, a filling layer and a sheath wrapped around the cable core from the inside to the outside in sequence, the cable core is provided with three, each of the cable cores includes a plurality of twisted wire groups, each twisted wire group is formed by a bundle of ultra-fine wires arranged in the center and 6 bundles of ultra-fine wires surrounding the center, each bundle of ultra-fine wires is formed by irregular twisting of multiple ultra-fine copper wires; the diameter of the cross section of each ultra-fine copper wire is set to 0.03-0.10mm. Compared with the prior art, the cable of the utility model, on the one hand, adopts ultra-fine wires with a diameter of 0.03-0.10mm, so that the cable core has better flexibility, and on the other hand, the cable adopts the above-mentioned layer-twisted structure, which improves its overall flexibility. The tensile strength is as high as 15.8MPa and the elongation at break is as high as 186% after testing.

[0004] However, this patent cannot improve the flame retardancy of the cable at high temperatures. Therefore, those skilled in the art provide a high temperature resistant flexible environmentally friendly fireproof flame retardant soft cable to solve the problems raised in the above background technology. Summary of the invention

[0005] In order to solve the problems raised in the above background technology, the present application provides a high temperature resistant flexible environmentally friendly fireproof and flame retardant soft cable.

[0006] The present application provides a high temperature resistant flexible environmentally friendly fire retardant soft cable adopts the following technical solution:

[0007] A high-temperature resistant, flexible, environmentally friendly, fireproof and flame-retardant soft cable comprises a protective cover, a plurality of thin hoses are fixedly installed inside the protective cover, a coolant is arranged inside the thin hoses, a buffer layer is arranged inside the protective cover, a flame-retardant layer is arranged inside the buffer layer, a vertical plate is arranged inside the flame-retardant layer, two horizontal plates are fixedly installed on both sides of the vertical plate, two plug posts are fixedly installed on one side of the horizontal plate and the vertical plate, and two plug holes are provided on the other side of the horizontal plate and the vertical plate.

[0008] Preferably, the outside of the horizontal plate and the vertical plate is filled with fillers, and the inside of the fillers is provided with a wrapping layer.

[0009] Preferably, a cable core is arranged inside the wrapping layer, and each of the cable cores is formed by twisting a plurality of tinned copper conductors, and the diameter of a single wire of the tinned copper conductor is 0.1-0.3 mm.

[0010] Preferably, the vertical plate and the horizontal plate are vertically arranged, and the vertical plate and the horizontal plate are made of rubber material.

[0011] Preferably, the protective cover is made of high temperature resistant silicone rubber material and has a thickness of 0.5-1.5 mm.

[0012] Preferably, the flame retardant layer is made of mica tape, and the mica tape is double-layered.

[0013] Preferably, the wrapping layer is a ceramic polyolefin material layer with a thickness of 0.3-1.0 mm.

[0014] In summary, the present application includes the following beneficial technical effects: by providing a protective sleeve and a thin hose 2, the protective sleeve is made of a high temperature resistant silicone rubber material with a thickness of 0.5-1.5 mm. After the silicone rubber material continuously works for 1000 hours at a high temperature of 200°C, the insulation performance retention rate is not less than 80%, and it can play a good flame retardant effect. Even if the protective sleeve is damaged, a coolant is provided inside the thin hose, and the coolant can block the fire source. The coolant also plays a role of heat insulation in normal times, preventing the cable core from being damaged due to excessive temperature.

[0015] The flame retardant layer is made of mica tape, and the mica tape is double-layered. The wrapping overlap rate is 30%-50%, and the mica tape can remain unpunctured for 90 minutes at a flame temperature of 800°C, continuously providing fire-resistant protection for the cable.

[0016] The encapsulation layer is a ceramic polyolefin material layer with a thickness of 0.3-1.0mm. When a fire occurs, the oxygen-isolating layer can be quickly transformed into a hard ceramic material when exposed to high temperature, preventing oxygen from further invading the interior of the cable, and the thermal conductivity after ceramicization is less than 0.2W / (m·K). BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of a high temperature resistant flexible environmentally friendly fire retardant soft cable in an embodiment of the present application;

[0018] Figure 2 It is a schematic diagram of the cross plate structure of a high temperature resistant flexible environmentally friendly fire retardant soft cable in an embodiment of the present application.

[0019] Explanation of the reference numerals: 1. Protective cover; 2. Thin hose; 3. Buffer layer; 4. Flame retardant layer; 5. Filler; 6. Vertical plate; 7. Wrapping layer; 8. Cable core; 9. Horizontal plate; 10. Plug column; 11. Socket; 12. Cooling liquid. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0021] like Figure 1-Figure 2 As shown, a high-temperature resistant, flexible, environmentally friendly, fireproof and flame-retardant soft cable comprises a protective cover 1, a plurality of thin hoses 2 are fixedly installed inside the protective cover 1, a coolant 12 is arranged inside the thin hoses 2, a buffer layer 3 is arranged inside the protective cover 1, a flame-retardant layer 4 is arranged inside the buffer layer 3, a vertical plate 6 is arranged inside the flame-retardant layer 4, two horizontal plates 9 are fixedly installed on both sides of the vertical plate 6, two plug posts 10 are fixedly installed on one side of the horizontal plate 9 and the vertical plate 6, and two plug holes 11 are provided on the other side of the horizontal plate 9 and the vertical plate 6.

[0022] By setting up a protective cover 1 and a thin hose 2, the protective cover 1 is made of a high-temperature resistant silicone rubber material with a thickness of 0.5-1.5mm. After the silicone rubber material continuously works for 1000 hours at a high temperature of 200°C, the insulation performance retention rate is not less than 80%, and it can play a good flame retardant effect. Even if the protective cover 1 is damaged, a coolant 12 is arranged inside the thin hose 2, and the coolant 12 can block the fire source. The coolant 12 also plays a role of heat insulation in normal times to prevent the cable core 8 from being damaged due to excessive temperature.

[0023] In this embodiment, the outside of the transverse plate 9 and the vertical plate 6 is filled with fillers 5 , and the inside of the fillers 5 is provided with a wrapping layer 7 .

[0024] In this embodiment, a cable core 8 is disposed inside the wrapping layer 7. Each cable core 8 is formed by twisting a plurality of tinned copper conductors. The diameter of a single wire of the tinned copper conductor is 0.1-0.3 mm.

[0025] In this embodiment, the vertical plate 6 and the horizontal plate 9 are vertically arranged, and the vertical plate 6 and the horizontal plate 9 are made of rubber material.

[0026] In this embodiment, the protective cover 1 is made of high temperature resistant silicone rubber material with a thickness of 0.5-1.5 mm.

[0027] In this embodiment, the flame retardant layer 4 is made of mica tape, and the mica tape is double-layered.

[0028] The wrapping overlap rate is 30%-50%, and the mica tape can remain unpunctured for 90 minutes at a flame temperature of 800°C, continuously providing fire-resistant protection for the cable.

[0029] In this embodiment, the wrapping layer 7 is a ceramic polyolefin material layer with a thickness of 0.3-1.0 mm.

[0030] When a fire occurs, the oxygen-isolating layer can be quickly transformed into a hard ceramic-like substance when exposed to high temperatures, preventing oxygen from further invading the interior of the cable. The thermal conductivity after ceramicization is less than 0.2W / (m·K).

[0031] The implementation principle of the high temperature resistant flexible environmentally friendly fireproof flame retardant soft cable of the present application embodiment is as follows: through the provision of a protective sleeve 1 and a thin hose 2, the protective sleeve 1 is made of a high temperature resistant silicone rubber material with a thickness of 0.5-1.5mm. After the silicone rubber material has been continuously working for 1000 hours at a high temperature of 200°C, the insulation performance retention rate is not less than 80%, which can play a good flame retardant effect, and even if the protective sleeve 1 is damaged, the thin hose 2 is provided with a coolant 12 inside, the coolant 12 can block the fire source, and the coolant 12 also plays a role of heat insulation at ordinary times, preventing the cable core 8 from being damaged due to excessive temperature, and the flame retardant layer 4 is made of mica tape, and the mica tape is double-layered. The wrapping overlap rate is 30%-50%, and the mica tape can remain unpunctured for 90 minutes at a flame temperature of 800°C, continuously providing fire resistant protection for the cable, and the wrapping layer 7 is a ceramic polyolefin material layer with a thickness of 0.3-1.0mm. When a fire occurs, the oxygen-isolating layer can be quickly transformed into a hard ceramic-like substance when exposed to high temperatures, preventing oxygen from further invading the interior of the cable. The thermal conductivity after ceramicization is less than 0.2W / (m·K).

[0032] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0033] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

[0034] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high temperature resistant flexible environmentally friendly fire retardant soft cable, characterized by: The invention comprises a protective sleeve (1), wherein a plurality of thin hoses (2) are fixedly installed inside the protective sleeve (1), a coolant (12) is arranged inside the thin hoses (2), a buffer layer (3) is arranged inside the buffer layer (3), a flame retardant layer (4) is arranged inside the flame retardant layer (4), a vertical plate (6) is arranged inside the flame retardant layer (4), two horizontal plates (9) are fixedly installed on both sides of the vertical plate (6), two plug posts (10) are fixedly installed on one side of the horizontal plate (9) and the vertical plate (6), and two plug holes (11) are provided on the other side of the horizontal plate (9) and the vertical plate (6).

2. The high temperature resistant flexible environmentally friendly fire retardant cable according to claim 1, characterized in that: The outside of the transverse plate (9) and the vertical plate (6) is filled with a filler (5), and the inside of the filler (5) is provided with a wrapping layer (7).

3. The high temperature resistant flexible environmentally friendly fire retardant cable according to claim 2, characterized in that: A cable core (8) is arranged inside the wrapping layer (7), and each of the cable cores (8) is formed by twisting a plurality of tinned copper conductors, and the diameter of a single wire of the tinned copper conductor is 0.1-0.3 mm.

4. The high temperature resistant flexible environmentally friendly fire retardant cable according to claim 1, characterized in that: The vertical plate (6) and the horizontal plate (9) are arranged vertically, and the vertical plate (6) and the horizontal plate (9) are made of rubber material.

5. The high temperature resistant flexible environmentally friendly fire retardant cable according to claim 1, characterized in that: The protective cover (1) is made of high temperature resistant silicone rubber material and has a thickness of 0.5-1.5 mm.

6. The high temperature resistant flexible environmentally friendly fire retardant cable according to claim 1, characterized in that: The flame retardant layer (4) is made of mica tape, and the mica tape is arranged in double layers.

7. The high temperature resistant flexible environmentally friendly fire retardant cable according to claim 1, characterized in that: The wrapping layer (7) is a ceramic polyolefin material layer with a thickness of 0.3-1.0 mm.

Citation Information

Patent Citations

  • Super gentle cable of three -core

    CN205318870U

  • High-temperature-resistant flexible silica gel wind energy cable

    CN116631689A

  • Fire-resistant environment-friendly cable

    CN214796876U