Welding and crimping tool with dust collection function
By designing a welding crimping tool with vacuum cleaning function, the welding pressing nozzle and vacuum cleaning components are integrated, which solves the problem of incomplete cleaning of foreign objects on the welding surface, and realizes timely cleaning of foreign objects during welding, improves product yield and reduces production costs.
Patent Information
- Application Number
- CN202411860043.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-03-21
AI Technical Summary
In the existing welding process, foreign matter on the welding surface is not thoroughly cleaned, resulting in poor welding, such as welding penetration, welding frying, etc., which increases production costs and affects product yield.
Design a welding crimping tool with vacuum cleaning function. The welding press nozzle is integrated with the vacuum cleaning assembly, and debris and foreign matters during the welding process are sucked out through the vacuum cleaner and the vacuum cleaner.
It realizes timely cleaning of foreign matters during welding, reduces the situation of poor welding, improves the product yield rate, and reduces production costs.
Smart Images
Figure CN119657567A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding, and in particular to a welding crimping tool with a dust suction function. Background Art
[0002] In the existing welding process, especially in the welding process of connecting the copper busbar and the output pole of the soft-pack battery cell, there is a problem of incomplete cleaning of foreign matter on the welding surface. The traditional treatment method is to clean the welding surface with an air gun device, but this method often cannot completely remove foreign matter, and foreign matter will be left in the narrow space or gap of the battery cell or module. In addition, the welding device and the air gun device are two independent devices and need to be operated in two steps, which not only greatly reduces the production efficiency of the product, but also increases the complexity of the operation.
[0003] What is more serious is that, because the welding nozzle and the dust collection component are separated in the traditional method, it is impossible to clean up the foreign matter generated during the welding process in time. This often leads to poor welding during the welding process, such as the risk of welding penetration and welding explosion between the output pole of the soft-pack battery cell and the connecting copper busbar. In module production, a module usually contains more than a dozen batteries. If one of the batteries is defective, the entire module needs to be scrapped, which undoubtedly greatly increases the production cost and seriously affects the yield rate of product production. Summary of the invention
[0004] The purpose of the present invention is to provide a welding crimping tool with a dust suction function to realize an integrated structure of a welding crimping nozzle and a dust suction component, thereby timely cleaning foreign matter generated during the welding process.
[0005] The present invention is implemented by adopting the following technical scheme: a welding crimping tool with a dust suction function, characterized in that it includes a connecting piece, a dust suction channel is arranged in the connecting piece, a welding nozzle and a suction nozzle are respectively connected to the two ends of the connecting piece, the suction nozzle is connected to the vacuum cleaner suction pipe, a welding head interface is arranged on the welding nozzle, the welding head interface passes through the welding nozzle and is connected to the dust suction channel, the welding head is inserted into the welding head interface and welding is performed on the crimping surface below the welding nozzle, and during the welding process, the vacuum cleaner promptly sucks out the debris and foreign matter generated by the welding process from the welding point through the suction nozzle and the dust suction channel.
[0006] Furthermore, the connecting member includes an upper dust suction cover and a lower dust suction cover, and the upper dust suction cover and the lower dust suction cover are connected by bolts, and a dust suction channel is formed between the upper dust suction cover and the lower dust suction cover.
[0007] Furthermore, a dust suction interface is provided on the welding nozzle, and the dust suction channel is connected through the dust suction interface.
[0008] Furthermore, there are two dust suction interfaces, and the front end of the dust suction channel is divided into two channels by a diverter block, and the two channels are connected to the two dust suction interfaces respectively.
[0009] Furthermore, a welding nozzle mounting plate is provided on the dust suction upper cover, and the welding nozzle is connected to the welding nozzle mounting plate by bolts.
[0010] Furthermore, a limiting protrusion is provided on the welding nozzle, and a baffle is provided on the dust collection cover. A mounting groove is formed between the baffle and the welding nozzle mounting plate, and the limiting protrusion is inserted into the mounting groove to form an embedded limiting structure.
[0011] Furthermore, a welding head interface is provided on the welding nozzle, and is respectively connected to two dust suction interfaces.
[0012] The welding crimping tool with dust suction function described in the present invention has the following beneficial effects: 1. The welding nozzle and the dust collection parts are integrated into one component, which reduces the number of parts and material costs. It is fixed with screws, making assembly more convenient; 2. The upper and lower dust suction covers are integrated on the welding nozzle to ensure that foreign matter here can be sucked out by the vacuum cleaner in time when welding is completed; 3. The upper dust cover and the lower dust cover cooperate to form an air suction and sewage discharge channel to ensure that foreign matter is discharged into the vacuum cleaner in a directional manner through this channel; 4. The welding nozzle and the dust collection cover are fixed by screws and embedded limit structures to ensure the reliability of their connection during the downward pressure of the laser welding head and meet the pressure requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. The drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0014] Figure 1 It is a schematic diagram of a welding crimping tool assembly with a dust suction function; Figure 2 This is a schematic diagram of the welding nozzle; Figure 3 This is a schematic diagram of the vacuum cover; In the figure, 1-welding nozzle, 2-dust suction upper cover, 3-dust suction lower cover, 4-suction nozzle, 5-sealing ring, 11-limiting protrusion, 12-dust suction interface, 13-welding head interface, 21-dust suction channel, 22-welding nozzle mounting plate, 23-baffle. DETAILED DESCRIPTION
[0015] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0016] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] like Figure 1-3 As shown, a welding crimping tool with a dust suction function includes a connector, a dust suction channel 21 is provided in the connector, a welding nozzle 1 and a suction nozzle 4 are connected to the two ends of the connector respectively, the suction nozzle 4 is connected to the vacuum cleaner suction pipe, a welding head interface 13 is provided on the welding nozzle 1, the welding head interface 13 passes through the welding nozzle 1 and is connected to the dust suction channel 21, the welding head is inserted into the welding head interface 13 and welded on the crimping surface below the welding nozzle 1, and during the welding process, the vacuum cleaner promptly sucks out the debris and foreign matter generated during the welding process from the welding point through the suction nozzle 4 and the dust suction channel 21. A sealing ring 5 is also provided between the connector and the suction nozzle 4 to prevent foreign matter from falling from the connection between the connector and the suction nozzle 4.
[0018] The connecting member comprises a dust collection upper cover 2 and a dust collection lower cover 3 , the dust collection upper cover 2 and the dust collection lower cover 3 are connected by bolts, and a dust collection channel 21 is formed between the dust collection upper cover 2 and the dust collection lower cover 3 .
[0019] The welding nozzle 1 is provided with a dust suction interface 12 , which is connected to a dust suction channel 21 .
[0020] There are two dust suction interfaces 12 , and the front end of the dust suction channel 21 is divided into two channels by a diverter block, and the two channels are connected to the two dust suction interfaces 12 respectively.
[0021] The vacuum upper cover 2 is provided with a welding nozzle mounting plate 22, and the welding nozzle 1 is bolted to the welding nozzle mounting plate 22. The welding nozzle 1 is also provided with a limiting protrusion 11, and the vacuum upper cover 2 is also provided with a baffle 23. A mounting groove is formed between the baffle 23 and the welding nozzle mounting plate 22, and the limiting protrusion 11 is inserted into the mounting groove to form an embedded limiting structure. During the downward pressing process of the device, a reaction force will occur when the welding nozzle 1 touches the output pole of the soft-pack battery cell. Through the added embedded limiting structure, the upper and lower surfaces of the welding nozzle 1 are effectively supported under the action of the vacuum upper cover 2 and the vacuum lower cover 3. Fatigue or even damage between the welding nozzle mounting plate 22 and the main structure of the vacuum upper cover 2 is prevented.
[0022] The above embodiments describe the basic principles and main features of the present invention and the advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the changes and modifications made by those skilled in the art shall be within the scope of protection of the appended claims of the present invention without departing from the spirit and scope of the present invention.
Claims
1. A welding crimping tool with a dust suction function, characterized in that: The invention comprises a connecting piece, wherein a dust suction channel (21) is arranged in the connecting piece, and the two ends of the connecting piece are respectively connected to a welding nozzle (1) and a suction nozzle (4), the suction nozzle (4) is connected to a vacuum cleaner suction pipe, the welding nozzle (1) is provided with a welding head interface (13), the welding head interface (13) passes through the welding nozzle (1) and is connected to the dust suction channel (21), the welding head is inserted into the welding head interface (13) and welded at the crimping surface below the welding nozzle (1), and during the welding process, the vacuum cleaner promptly sucks out debris and foreign matter generated during the welding process from the welding position through the suction nozzle (4) and the dust suction channel (21).
2. The welding crimping tool with dust suction function according to claim 1, characterized in that: The connecting member comprises an upper dust suction cover (2) and a lower dust suction cover (3), wherein the upper dust suction cover (2) and the lower dust suction cover (3) are connected by bolts, and a dust suction channel (21) is formed between the upper dust suction cover (2) and the lower dust suction cover (3).
3. The welding crimping tool with dust suction function according to claim 1, characterized in that: The welding nozzle (1) is provided with a dust suction interface (12), which is connected to a dust suction channel (21).
4. The welding crimping tool with dust suction function according to claim 3, characterized in that: There are two dust suction interfaces (12), and the front end of the dust suction channel (21) is divided into two channels by a diverter block, and the two channels are connected to the two dust suction interfaces (12) respectively.
5. The welding crimping tool with dust suction function according to claim 2, characterized in that: A welding nozzle mounting plate (22) is provided on the dust suction upper cover (2), and the welding nozzle (1) is bolted to the welding nozzle mounting plate (22).
6. The welding crimping tool with dust suction function according to claim 5, characterized in that: The welding nozzle (1) is also provided with a limiting protrusion (11), and the dust collecting upper cover (2) is also provided with a baffle (23), a mounting groove is formed between the baffle (23) and the welding nozzle mounting plate (22), and the limiting protrusion (11) is inserted into the mounting groove to form an embedded limiting structure.
7. The welding crimping tool with dust suction function according to claim 4, characterized in that: The welding nozzle (1) is provided with a welding head interface (13) which is connected to two dust suction interfaces (12) respectively.