Intelligent skirting line cutting and trimming equipment
By integrating material detection, size measurement, intelligent cutting knife control and intelligent edge control systems in the skirting line cutting equipment, the problem of low intelligence in the existing equipment is solved, intelligent processing of material and size information and automatic parameter adjustment are realized, and processing efficiency and quality are improved.
Patent Information
- Application Number
- CN202510077511.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-03-21
AI Technical Summary
The existing skirting line cutting and edge-to-edge equipment have low intelligence, and it is impossible to intelligently adjust the working parameters of the cutting and edge-to-edge equipment according to the material and size, resulting in low processing quality and efficiency.
An intelligent skirting line cutting edge equipment is designed, equipped with material detection device, dimension measurement device, cutting device and edge device, which are connected to the external material intelligent detection system, dimension intelligent measurement system, cutter intelligent control system and edge intelligent control system to realize real-time data interaction and control coordination.
By intelligently detecting the material and size of the skirting line, intelligently adjusting the cutting and side parameters, improving the cutting efficiency and quality of the skirting line.
Smart Images

Figure CN119657787A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of skirting board processing, in particular to an intelligent skirting board cutting and trimming device. Background Art
[0002] The processing of skirting boards includes cutting and trimming processes, and the two processes are performed using a cutting device and an trimming device respectively. In addition, the existing skirting board cutting device and trimming device have a low degree of intelligence, and are unable to intelligently adjust the working parameters of the cutting device and the trimming device, the type of tool used, and the type of grinding wheel used according to the material and size of the skirting board, resulting in low processing quality and efficiency of the skirting board. Summary of the invention
[0003] In order to overcome the deficiencies of the prior art solutions, the present invention provides an intelligent skirting board cutting and trimming device, which can effectively solve the technical problems raised by the background technology.
[0004] The technical solution adopted by the present invention to solve the technical problem is: an intelligent skirting cutting and trimming device, including a machine, characterized in that the machine is equipped with a material detection device, a size measuring device, a cutting device and a trimming device;
[0005] The material detection device is externally connected to a material intelligent detection system, which includes a data acquisition module, a data processing and analysis module, an automatic identification module and a signal generation module. The material detection device includes a material detection component and a lifting drive mechanism for driving the material detection component to perform lifting motion. The material detection component includes an ultraviolet-visible spectrometer, a detection probe and a lifting drive module for driving the detection probe to lift up and down. The detection probe is electrically connected to the ultraviolet-visible spectrometer, and the data acquisition module is electrically connected to the ultraviolet-visible spectrometer.
[0006] The dimension measuring device is externally connected to a dimension intelligent measuring system, which includes an image acquisition module, an image processing module, a three-dimensional reconstruction module, a measurement calculation module and a calibration module. The dimension measuring device includes two visual detection components, which include a position adjustment plate, a visual detection camera and a light source. The visual detection camera is electrically connected to the image acquisition module.
[0007] The cutting device is externally connected to a cutter intelligent control system, and the cutting device includes a cutter mechanism, a tool changing mechanism, a tool magazine, and a three-axis displacement mechanism for driving the cutter mechanism to move. The edge trimming device is externally connected to an edge trimming intelligent control system, and the edge trimming device includes an edge trimming mechanism, a grinding wheel changing mechanism, a grinding wheel rack magazine, and a three-axis moving mechanism for driving the edge trimming mechanism to move.
[0008] The cutter intelligent control system and the edge trimming intelligent control system both include a material and size data storage function module, a parameter adjustment logic module and a control instruction generation module. The cutter intelligent control system also includes a cutter intelligent control module, which includes a cutter change control submodule, a parameter adjustment submodule and a cutting control submodule. The edge trimming intelligent control system also includes an edge trimming intelligent control module, which includes a grinding wheel replacement control submodule, a parameter adjustment submodule and an edge trimming control submodule.
[0009] The material intelligent detection system and the size intelligent measurement system are respectively communicated with the cutter intelligent control system and the edge trimming intelligent control system to achieve real-time data interaction and control coordination.
[0010] Furthermore, the machine is equipped with a casing for installing a material detection device and a dimension measuring device, the casing is composed of a top plate and four L-shaped mounting plates, every two mounting plates are opposite and spaced apart, the top plate is fixedly mounted on the top of the mounting plate, the lifting drive mechanism is connected to a mounting frame for installing a material detection component, the mounting frame is L-shaped, the lifting drive mechanism includes a lifting track, a lifting slider and a lifting drive member, the mounting plate is provided with a track mounting groove for installing the lifting track, the lifting slider is mounted on the back of the mounting frame and slides with the lifting track, the lifting drive member is fixedly mounted on the top plate, the telescopic shaft of the lifting drive member is connected to the mounting frame to drive the mounting frame and the material detection component to perform lifting movements, the lifting drive module is fixedly mounted on the mounting frame, the telescopic shaft of the lifting drive module is connected to the detection probe to drive the detection probe to perform lifting movements.
[0011] Furthermore, the top plate is provided with two empty grooves, the position adjustment plate is L-shaped and is detachably connected to the top plate, the visual inspection camera is mounted on the position adjustment plate and extends into the interior of the empty grooves, and a bracket for fixing the light source is provided inside the mounting plate.
[0012] Furthermore, a turntable assembly is installed inside the casing, and the material detection device and the size measuring device are arranged around the turntable assembly. The turntable assembly includes a mounting platform, a rotating drive member and a rotating disk. The rotating disk is provided with four extension plates. The rotating disk is provided with position calibration components and pusher components corresponding to the number of extension plates. The rotating disk is arranged on the mounting platform and is non-fixedly connected thereto. The mounting platform is provided with an annular track. The bottom of the extension plate is provided with a track slider that slides with the annular track. The rotating drive member is arranged below the mounting platform. The rotating shaft of the rotating drive member is connected to the rotating disk. The turntable is connected to drive the rotating disk to rotate, and the rotating disk drives the position calibration component and the pushing component to rotate. Each extension plate is equipped with two spaced side mounting plates. The position calibration component includes two oppositely mounted pushing modules. The pushing module includes a pushing body and a pushing plate. The pushing body is connected to the pushing plate to drive the pushing plate to extend and retract back and forth. The side mounting plate is equipped with a cylinder mounting frame. The pushing assembly includes four pushing modules mounted on the cylinder mounting frame. The pushing module includes a pushing member and a pushing plate. The pushing member is connected to the pushing plate to drive the pushing plate to extend and retract back and forth.
[0013] Furthermore, the machine is equipped with a feeding mechanism, which includes a linear transmission module, a linear drive and a linear displacement slide. The linear drive drives the linear transmission module, and enables the linear transmission module to drive the linear displacement slide to move. The linear displacement slide is equipped with a positioning assembly. The positioning assembly includes four positioning modules distributed at the corners of the linear displacement slide. The positioning module includes a positioning drive and a positioning plate. The positioning drive is connected to the positioning plate to drive the positioning plate to move. Both sides of the linear displacement slide are equipped with mechanism mounting plates. The mechanism mounting plates are equipped with displacement rails and two movable positioning assemblies. The movable positioning assembly includes a telescopic drive body, a moving slider, a positioning drive body and a positioning block. The moving slider is slidably matched with the displacement track. The telescopic drive body is connected to the moving slider to drive the moving slider to move. The positioning drive body is mounted on the moving slider, and the positioning drive body is connected to the positioning block to drive the positioning block to move.
[0014] Furthermore, the tool magazine is connected to a tool magazine control mechanism, and the grinding wheel rack magazine is connected to a grinding wheel rack magazine control mechanism. Both the tool magazine and the grinding wheel rack magazine are equipped with storage racks. The bottom surface of the storage rack has a slope design and is divided into an upper slope and a lower slope. One side of the storage rack is equipped with a pushing module, and the other side of the storage rack is equipped with a limiting module. The pushing module includes a driving body and a movable plate. The driving body is connected to the movable plate to drive the movable plate to move forward and backward. The limiting module includes a telescopic body and a limiting plate. The telescopic body is connected to the limiting plate to drive the limiting plate to move up and down.
[0015] Furthermore, the machine is equipped with a gantry for installing a three-axis displacement mechanism and a three-axis movement mechanism. The three-axis displacement mechanism and the three-axis movement mechanism both include left and right displacement modules, front and rear displacement modules and longitudinal lifting modules. The left and right displacement modules include displacement guide rails, displacement sliders, displacement slide plates and left and right displacement driving members. The displacement sliders are installed at the bottom of the displacement slide plates and slide with the displacement guide rails. The left and right displacement driving members are connected to the displacement slide plates to drive the displacement slide plates to move. The front and rear displacement modules are installed on the displacement slide plates and move therewith. The front and rear displacement modules include linear guide rails, linear sliders, linear slide plates and front and rear displacement driving members. The linear sliders are installed at the bottom of the linear slide plates and slide with the linear guide rails. The front and rear displacement driving members are connected to the linear slide plates to drive the linear slide plates to move. The longitudinal lifting module is installed on the linear slide plates and moves therewith. The longitudinal lifting module includes a lifting driving body and a mounting seat. The telescopic shaft of the lifting driving body is connected to the mounting seat to drive the mounting seat to lift and lower.
[0016] Furthermore, the cutting mechanism and the edge trimming mechanism are respectively mounted on corresponding mounting seats and rise and fall together with them, and both the cutting mechanism and the edge trimming mechanism are provided with a driving assembly.
[0017] Furthermore, the tool changing control submodule is respectively communicated with the tool magazine control mechanism, the three-axis displacement mechanism, and the tool changing mechanism through a communication protocol, the parameter adjustment submodule is communicated with the cutting control submodule, and the cutting control submodule is respectively communicated with the three-axis displacement mechanism and the cutting mechanism through a communication protocol.
[0018] Furthermore, the grinding wheel replacement control submodule is communicated with the grinding wheel rack control mechanism, the three-axis moving mechanism, and the grinding wheel replacement mechanism through a communication protocol, the parameter adjustment submodule is communicated with the edge straightening control submodule, and the edge straightening control submodule is communicated with the three-axis moving mechanism and the edge straightening mechanism through a communication protocol.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] The machine is equipped with a material detection device, a size measuring device, a cutting device and an edge straightening device, and the material detection device is externally connected to a material intelligent detection system, the size measuring device is externally connected to a size intelligent measurement system, the cutting device is externally connected to a cutter intelligent control system, and the edge straightening device is externally connected to an edge straightening intelligent control system. The cutter intelligent control system and the edge straightening intelligent control system both include a material and size data storage function module, a parameter adjustment logic module and a control instruction generation module. The cutter intelligent control system also includes a cutter intelligent control module. The cutter intelligent control module includes a tool change control submodule, a parameter adjustment submodule and a cutting control submodule. The edge straightening intelligent control system also includes an edge straightening intelligent control module. The edge straightening intelligent control module includes a grinding wheel replacement control submodule, a parameter adjustment submodule and an edge straightening control submodule. The material intelligent detection system and the size intelligent measurement system The system is communicated with the cutter intelligent control system and the edge straightening intelligent control system respectively to realize real-time data interaction and coordinated control. Therefore, before the cutting and edge straightening processes of the skirting board, the material of the skirting board is intelligently detected and the size information of the skirting board is intelligently measured through the material detection device, the size measuring device, the material intelligent detection system and the size intelligent measurement system. The results are then fed back to the cutter intelligent control system and the edge straightening intelligent control system. The cutter intelligent control system intelligently replaces the cutter and intelligently adjusts the cutting parameters of the cutter mechanism and the displacement parameters of the three-axis displacement mechanism according to the material and size information of the skirting board. The edge straightening intelligent control system intelligently replaces the grinding wheel and intelligently adjusts the edge straightening parameters of the edge straightening mechanism and the movement parameters of the three-axis movement mechanism according to the material and size information of the skirting board, thereby improving the cutting and edge straightening efficiency and quality of the skirting board. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of an intelligent skirting board cutting and trimming device of the present invention;
[0022] Figure 2 It is a structural schematic diagram of a casing in an intelligent skirting line cutting and trimming device of the present invention;
[0023] Figure 3 It is a structural schematic diagram of a visual detection component in an intelligent skirting cutting and trimming device of the present invention;
[0024] Figure 4 It is a structural schematic diagram of a material intelligent detection device in an intelligent skirting board cutting and trimming device of the present invention;
[0025] Figure 5 It is a structural schematic diagram of a turntable assembly in an intelligent skirting cutting and trimming device of the present invention;
[0026] Figure 6 It is a structural schematic diagram of a feeding mechanism in an intelligent skirting board cutting and trimming device of the present invention;
[0027] Figure 7 It is a structural schematic diagram of a tool library in an intelligent skirting board cutting and trimming device of the present invention;
[0028] Figure 8 It is a structural schematic diagram of a grinding wheel rack in an intelligent skirting cutting and trimming device of the present invention;
[0029] Fig. 9 It is a structural schematic diagram of a cutting mechanism in an intelligent skirting board cutting and trimming device of the present invention;
[0030] Fig.10 It is a structural schematic diagram of an edge trimming mechanism in an intelligent skirting board cutting and trimming device of the present invention;
[0031] Fig.11 It is a structural schematic diagram of a three-axis displacement mechanism in an intelligent skirting board cutting and trimming device of the present invention;
[0032] Fig.12 A simplified connection diagram of a material intelligent detection system, a size intelligent measurement system, a cutter intelligent control system and an edge trimming intelligent control system in an intelligent skirting board cutting and edge trimming device of the present invention;
[0033] Fig.13 A schematic diagram of the connection between the intelligent control module of the cutter and the tool library control mechanism, the three-axis displacement mechanism, and the tool changing mechanism in an intelligent skirting cutting and trimming device of the present invention;
[0034] Fig.14 The present invention provides a simplified connection diagram of an edge trimming intelligent control module, a grinding wheel rack control mechanism, a three-axis moving mechanism, and a grinding wheel replacement mechanism in an intelligent skirting board cutting and trimming device.
[0035] Numbers in the figure:
[0036] 1. Machine table; 2. Machine housing; 3. Cutting device; 4. Edge trimming device; 5. Feed inlet; 6. Discharge outlet; 7. Mounting frame; 8. Lifting drive member; 9. Visual inspection component; 10. Empty slot; 11. Top plate; 12. Position adjustment plate; 13. Visual inspection camera; 14. Light source; 15. Pushing plate; 16. Rotating disk; 17. Extension plate; 18. Track slider; 19. Pushing member; 20. Pushing body; 21. Pushing plate; 22. Side mounting plate; 23. Mounting table; 24. Annular track; 25. Cylinder mounting frame; 26. Rotating drive member; 27. Lifting drive module; 28. UV-visible spectrometer; 30. Lifting track; 31. Track mounting slot; 32. Mounting plate; 33. Lifting slider; 35. Detection probe; 36. Storage rack; 37. Grinding wheel rack; 38. Drive body; 3 9. Movable plate; 40. Knife storage area; 41. Knife installation area; 42. Limit plate; 43. Telescopic body; 44. Grinding wheel installation area; 45. Lifting drive body; 46. Linear slide plate; 47. Driving wheel; 48. Connecting piece; 49. Driven wheel shaft; 50. Cutting knife; 51. Rotating drive member; 52. Mounting seat; 53. Grinding wheel; 54. Linear slider; 55. Linear guide rail; 56. Displacement slider; 57. Displacement guide rail; 58. Gantry; 59. Displacement slider; 60. Front and rear displacement drive member; 62. Left and right displacement drive member; 63. Positioning drive member; 64. Positioning plate; 65. Positioning block; 66. Positioning drive body; 67. Telescopic drive body; 68. Displacement track; 69. Mechanism mounting plate; 70. Moving slider; 71. Linear displacement slider; 72. Linear transmission module. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] like Figure 1-14 As shown, the intelligent skirting cutting and trimming device provided by the present invention comprises a machine platform 1, a material detection device, a size measuring device, a cutting device 3 and a trimming device 4. The machine platform 1 is equipped with a housing 2 for installing the material detection device and the size measuring device. The housing 2 is composed of a top plate 11 and four L-shaped mounting plates 32. Every two mounting plates 32 are arranged opposite to each other and spaced apart. The top plate 11 is fixedly mounted on the top of the mounting plate 32.
[0039] The material detection device is externally connected to a material intelligent detection system. The material detection device includes a material detection component and a lifting drive mechanism for driving the material detection component to perform lifting motion. The lifting drive mechanism is connected to a mounting frame 7 for mounting the material detection component. The mounting frame 7 is L-shaped. The lifting drive mechanism includes a lifting track 30, a lifting slider 33, and a lifting drive member 8. The mounting plate 32 is provided with a track mounting groove 31 for mounting the lifting track 30. The lifting slider 33 is mounted on the back of the mounting frame 7 and slides with the lifting track 30. The length of the track mounting groove 31 and the lifting track 30 is designed to be less than the height of the mounting plate 32. This design is to avoid unnecessary contact or interference with the rotating disk 16 during the lifting process. The lifting drive member 8 is a conventional The lifting drive member 8 is fixedly mounted on the top plate 11, and the telescopic shaft of the lifting drive member 8 is connected to the mounting frame 7 to drive the mounting frame 7 and the material detection component to perform lifting movement. The material detection component includes an ultraviolet-visible spectrometer 28, a detection probe 35, and a lifting drive module 27 for driving the detection probe 35 to lift up and down. The lifting drive module 27 is a cylinder of conventional technology, and the lifting drive module 27 is fixedly mounted on the mounting frame 7. The telescopic shaft of the lifting drive module 27 is connected to the detection probe 35 to drive the detection probe 35 to perform lifting movement, and the detection probe 35 is connected to the ultraviolet-visible spectrometer 28 through a cable, one end of the cable is connected to the output port of the detection probe 35, and the other end of the cable is connected to the input port of the ultraviolet-visible spectrometer 28;
[0040] The intelligent material detection system includes a data acquisition module, a data processing and analysis module, an automatic identification module and a signal generation module. The lifting drive module 27 drives the detection probe 35 to descend and make it close to the surface of the skirting. When the detection probe 35 contacts the surface of the skirting, a contact signal is triggered and the signal is fed back to the lifting drive module 27. The lifting drive module 27 stops moving. Then, the detection probe 35 starts to scan the skirting. During the scanning process, the detection probe 35 collects data on the surface of the skirting and transmits the data to the ultraviolet visible spectrometer 28 through a cable. The data includes spectral information of the surface of the skirting, that is, light reflection or transmission intensity at different wavelengths. The ultraviolet visible spectrometer 28 analyzes the spectral information and generates a spectral data. After completing the scan, the lifting drive module 27 drives the detection probe 35 to rise and return to the initial position.
[0041] The data acquisition module is responsible for collecting spectral data from the UV-visible spectrometer 28, and the data acquisition module is set with appropriate sampling frequency and data acquisition parameters to ensure the accuracy and integrity of the data;
[0042] The data processing and analysis module uses the principal component analysis (PCA) algorithm and sets up a training algorithm model to process and analyze the collected spectral data to identify the target substance or feature. Specifically,
[0043] The data processing and analysis module uses principal component analysis (PCA) to classify and identify spectral data. The identification process includes the following steps:
[0044] Step S1, data preprocessing: centering the spectral data and calculating the covariance matrix.
[0045] The centering process is to ensure that the data has the same mean (usually 0) in each dimension, which helps the stability of the subsequent PCA analysis, that is, the mean of each variable is subtracted to make the average value zero, and the covariance matrix of the data is calculated to reveal the linear correlation between the variables in the spectral data;
[0046] Step S2, eigenvalue decomposition: perform eigenvalue decomposition on the covariance matrix to obtain eigenvalues and eigenvectors. The eigenvalues reflect the variance of the data in the direction of the corresponding eigenvectors, while the eigenvectors represent the basis directions of the data in the new coordinate system.
[0047] Step S3, selecting principal components: according to the size of the eigenvalues, the eigenvectors corresponding to the larger eigenvalues are selected as principal components. These principal components can explain most of the variability in the spectral data and may be related to specific materials;
[0048] Step S4, establishing a material recognition model: using the spectral data of known materials as a training set, extracting principal components through PCA, and establishing a material recognition model based on the principal components, such as a classifier or regression model;
[0049] Step S5, identifying unknown materials: performing spectral analysis on the skirting of unknown material, extracting its spectral data, using PCA to extract the principal components of the spectral data, and inputting the principal components into the established material recognition model to identify the skirting of unknown material;
[0050] The process of training the algorithm model to accurately identify common skirting materials such as wood, PVC, and aluminum alloy includes data collection, data preprocessing, feature extraction, model selection and training, and model application;
[0051] The data collection process is to collect skirting samples made of various woods (such as oak, pine, etc.), PVC (polyvinyl chloride) and aluminum alloy to ensure the diversity and representativeness of the samples, covering products of different brands, models and manufacturing processes. Then, instruments such as spectrometers are used to collect spectral data of the samples. Spectral data can reflect the chemical and physical properties of the substance and provide important information for material identification.
[0052] The process of data preprocessing is to remove noise and outliers in the spectral data, smooth the data, improve the signal-to-noise ratio of the data, and standardize the spectral data so that the data of different samples have the same dimension and distribution range, which is conducive to the stability and accuracy of the subsequent algorithm;
[0053] The process of feature extraction is to perform PCA analysis on the spectral data to extract the main spectral features. PCA can reduce the dimension of the data while retaining the information in the original data as much as possible. The extracted principal components can be used as input features of subsequent models.
[0054] The process of model selection and training is to select the model "Support Vector Machine (SVM)", and then use the preprocessed data and extracted features to train the model. During the training process, the parameters and structure of the model are continuously adjusted to improve the recognition accuracy and generalization ability of the model, and the model is evaluated using methods such as cross-validation to ensure the stability and accuracy of the model on different data sets. Then, the model is optimized based on the evaluation results, such as adjusting feature selection, model parameters, etc.
[0055] The process of model application is to apply the trained model to the spectral data of skirting boards of unknown materials to identify the material. According to the output results of the model, the material type of the skirting board is determined, and the identification results are verified to ensure the accuracy of the model.
[0056] The automatic identification module automatically identifies the material of the skirting board based on the results of the data processing and analysis module. In order to ensure that skirting boards of different materials can be accurately identified, the automatic identification module sets the threshold and rules for material identification and triggers corresponding signals or instructions based on the identification results;
[0057] The signal generation module defines the format and content of the signal or instruction to ensure that the cutter intelligent control system can correctly receive and parse it. After the automatic recognition module identifies the material of the skirting board, it sends the signal or instruction to the cutter intelligent control system;
[0058] The dimension measuring device is externally connected to a dimension intelligent measuring system, and the dimension measuring device includes two visual detection components 9, and the two visual detection components 9 have the same structure, and the difference between the two is the installation position and the angle of detecting the skirting line, so as to be able to capture the image of the skirting line material from different angles, and use a binocular vision measurement method to obtain the length, width, thickness and other dimension information of the skirting line;
[0059] The top plate 11 is provided with two empty slots 10, and the visual inspection assembly 9 includes a position adjustment plate 12, a visual inspection camera 13 and a light source 14. The position adjustment plate 12 is L-shaped and is detachably connected to the top plate 11. The visual inspection camera 13 is mounted on the position adjustment plate 12 and extends into the interior of the empty slot 10, and a bracket for fixing the light source 14 is provided inside the mounting plate 32;
[0060] The dimension intelligent measurement system includes an image acquisition module, an image processing module, a three-dimensional reconstruction module, a measurement calculation module and a calibration module. The calibration module includes a camera calibration submodule and an error correction submodule. The calibration module is used to accurately calibrate the visual inspection camera 13 to ensure the measurement accuracy. The camera calibration submodule uses a calibration object of known size to calibrate the camera to obtain the internal and external parameters of the camera. The error correction submodule corrects the errors generated during the measurement process according to the calibration results.
[0061] The image acquisition module is responsible for acquiring high-quality two-dimensional images from the visual detection camera 13. The image acquisition module includes a camera driver submodule, an image sensor, and an image cache submodule;
[0062] The image processing module performs preprocessing and feature extraction on the collected two-dimensional images. The image processing module includes a preprocessing submodule and a feature extraction submodule. The preprocessing submodule is responsible for image filtering, denoising, enhancement and other preprocessing operations to improve image quality. The feature extraction submodule uses image processing algorithms (such as edge detection, corner detection, etc.) to extract feature points in the image. These feature points will be used for subsequent three-dimensional reconstruction and measurement.
[0063] The 3D reconstruction module includes a stereo matching submodule and a 3D coordinate calculation submodule. The 3D reconstruction module uses the extracted feature points to perform 3D reconstruction based on the binocular vision principle. The stereo matching submodule is responsible for finding the corresponding feature points in the two images, that is, performing stereo matching. The 3D coordinate calculation submodule uses the stereo matching results and camera parameters (such as baseline distance, focal length, etc.) to calculate the coordinates of the feature points in 3D space.
[0064] The measurement and calculation module includes a length calculation submodule, a width calculation submodule and a thickness calculation submodule. The length calculation submodule is used to connect the starting point and the end point of the skirting line in three-dimensional space and calculate the straight-line distance between the two points. The width calculation submodule is used to select a point on the skirting line in the three-dimensional model and measure the distance to the side mounting plate 22 along its vertical direction. The thickness calculation submodule is used to select an edge point of the skirting line in the three-dimensional model and measure the distance to another edge point along its normal direction.
[0065] The housing 2 is equipped with a turntable assembly, and the material detection device and the size measuring device are arranged around the turntable assembly. The turntable assembly includes a mounting platform 23, a rotating drive member 26 and a rotating disk 16. The rotating disk 16 is provided with four extension plates 17. The rotating disk 16 is equipped with a position calibration assembly and a pusher assembly corresponding to the number of extension plates 17. The rotating disk 16 is arranged on the mounting platform 23 and is non-fixedly connected thereto. The mounting platform 23 is provided with an annular track 24. The bottom of the extension plate 17 is provided with a track slider 18 that slides with the annular track 24. The rotating drive member 26 is a combination of a servo motor and a reduction motor of conventional technology. The rotating drive member 26 is arranged below the mounting platform 23. The rotating shaft of the rotating drive member 26 is connected to the rotating disk 16. The rotary disk 16 is connected to the side plate 22 to drive the rotary disk 16 to rotate, and the rotary disk 16 drives the position calibration component and the pusher component to rotate. Each extension plate 17 is equipped with two spaced side mounting plates 22. The position calibration component includes two pusher modules installed opposite to each other. The pusher module includes a pusher 20 and a pusher plate 21. The pusher 20 is a cylinder of conventional technology. The pusher 20 is connected to the pusher plate 21 to drive the pusher plate 21 to extend and retract forward and backward. The side mounting plate 22 is equipped with a cylinder mounting frame 25. The pusher component includes four pusher modules installed on the cylinder mounting frame 25. The pusher module includes a pusher 19 and a pusher plate 15. The pusher 19 is a cylinder of conventional technology. The pusher 19 is connected to the pusher plate 15 to drive the pusher plate 15 to extend and retract forward and backward.
[0066] After the skirting line enters the extension plate 17 from the feed port 5, the pusher 20 drives the push plate 21 to move forward to push the skirting line to the center position and then reset it, so as to facilitate the subsequent material detection and size measurement. Each time the detection or measurement is performed, it is necessary to ensure that the skirting line is in the center position. When the skirting line completes the material detection action, the rotary drive member 26 drives the rotary disk 16 to rotate, so that the skirting line is turned to the size measuring device. After the size measurement is completed, the rotary drive member 26 drives the rotary disk 16 to rotate again, so that the skirting line rotates to the discharge port 6 facing the feeding mechanism, and then the pusher 19 drives the push plate 15 to move forward and pushes the skirting line to the linear displacement slide plate 71;
[0067] The machine 1 is equipped with a feeding mechanism, which includes a linear transmission module 72, a linear drive and a linear displacement slide 71. The linear transmission module 72 is a screw guide rail and a screw slider of conventional technology. The linear drive is a combination of a servo motor and a reduction motor of conventional technology. The linear drive drives the linear transmission module 72, and enables the linear transmission module 72 to drive the linear displacement slide 71 to move. The linear displacement slide 71 is equipped with a positioning component. The positioning component includes four positioning modules distributed at the corners of the linear displacement slide 71. The positioning module includes a positioning drive 63 and a positioning plate 64. The positioning drive 63 and the positioning plate 64 are connected to each other. The two sides of the linear displacement slide 71 are equipped with a mechanism mounting plate 69, and the mechanism mounting plate 69 is equipped with a displacement track 68 and two movable positioning components. The movable positioning components include a telescopic driving body 67, a moving slider 70, a positioning driving body 66 and a positioning block 65. The moving slider 70 is slidably matched with the displacement track 68. The telescopic driving body 67 is connected to the moving slider 70 to drive the moving slider 70 to move. The positioning driving body 66 is equipped on the moving slider 70, and the positioning driving body 66 is connected to the positioning block 65 to drive the positioning block 65 to move.
[0068] The positioning drive 63 drives the positioning plate 64 to move forward and clamp the skirting line, so as to facilitate the cutting process of the skirting line. After the cutting action is completed, the telescopic drive body 67 drives the moving slider 70 to move to the cutting position of the skirting line, and the positioning drive body 66 drives the positioning block 65 to move forward and clamp the skirting line. The positioning drive 63 drives the positioning plate 64 to reset. At this time, the two sections of the skirting line that have been cut are separated from each other, so as to facilitate the subsequent edge straightening action. At the same time, the linear drive drives the linear transmission module 72, so that the linear transmission module 72 drives the linear displacement slide plate 71 to move from the cutting device 3 to the edge straightening device 4;
[0069] The cutting device 3 is externally connected to a cutter intelligent control system, and the cutting device 3 includes a cutter mechanism, a tool magazine, and a three-axis displacement mechanism for driving the cutter mechanism to move;
[0070] The tool magazine is equipped with a storage rack 36, and the tool magazine is connected to a tool magazine control mechanism. The storage rack 36 is placed with different types of cutting knives 50. The storage rack 36 is provided with multiple knife storage areas 40 and knife installation areas 41. The bottom surface of the storage rack 36 has a slope design, which is divided into an upper slope and a lower slope. The upper slope is located on the side of the storage rack 36 close to the knife storage area 40, and the lower slope is located on the side of the storage rack 36 close to the knife installation area 41. In addition, the side of the storage rack 36 close to the knife storage area 40 is equipped with a push module, and the side of the storage rack 36 close to the knife installation area 41 is equipped with a limit module. The tool magazine control mechanism is respectively connected to the push module and the limit module through cables. The push module includes a driving body 38 and a movable plate 39. The driving body 38 is a conventional cylinder, the driving body 38 is connected to the movable plate 39 to drive the movable plate 39 to move forward and backward, the limiting module includes a telescopic body 43 and a limiting plate 42, the telescopic body 43 is a conventional cylinder, the telescopic body 43 is connected to the limiting plate 42 to drive the limiting plate 42 to move up and down, the cutting knife 50 is placed in the knife storage area 40, the driving body 38 of the pushing module drives the movable plate 39 to move forward, and pushes the cutting knife 50 to roll from the upper slope to the lower slope. When the cutting knife 50 rolls to the predetermined position, the telescopic body 43 of the limiting module drives the limiting plate 42 to rise and resist the cutting knife 50. At this time, the cutting knife 50 is clamped by the movable plate 39 and the limiting plate 42, and is in a stable state and cannot move, so as to prepare for the installation process of the cutting knife 50;
[0071] The machine 1 is equipped with a gantry 58 for installing a three-axis displacement mechanism, which includes a left-right displacement module, a front-back displacement module and a longitudinal lifting module. The left-right displacement module includes a displacement guide rail 57, a displacement slider 59, a displacement slide plate 56 and a left-right displacement driving member 62. The displacement slider 59 is installed at the bottom of the displacement slide plate 56 and slides with the displacement guide rail 57. The left-right displacement driving member 62 is a cylinder of conventional technology. The left-right displacement driving member 62 is connected to the displacement slide plate 56 to drive the displacement slide plate 56 to move. The front-back displacement module is installed on the displacement slide plate 56 and moves therewith. The front-back displacement module includes a linear guide rail 55, a linear slider 54, a linear slide plate 46 and a front-back displacement driving member 60. The linear slider 54 is installed at the bottom of the linear slide plate 46 and slides with the linear guide rail 55. The front-back displacement driving member 60 is a cylinder or other linear driving member of conventional technology. The front-back displacement driving member 60 is connected to the linear slide plate 46 to drive the linear slide plate 46 to move , the longitudinal lifting module is mounted on the linear slide 46 and moves therewith, the longitudinal lifting module includes a lifting drive body 45 and a mounting seat 52, the lifting drive body 45 is a conventional cylinder, the telescopic shaft of the lifting drive body 45 is connected to the mounting seat 52 to drive the mounting seat 52 to lift, the cutter mechanism is mounted on the mounting seat 52 and lifts therewith, the cutter mechanism includes a driving assembly and a cutting knife 50, the driving assembly is connected to the cutting knife 50 to drive the cutting knife 50 to rotate, the driving assembly includes a rotating driving member 51, a driving wheel 47, a driven wheel and a driven wheel shaft 49, the cutting knife 50 is equipped with a connecting member 48, the cutting knife 50 is connected to the driven wheel shaft 49 through the connecting member 48, and the connecting member 48 is firmly connected to the driven wheel shaft 49 through a screw, the rotating driving member 51 is a conventional servo motor and a reduction motor combination, the rotating driving member 51 is connected to the driving wheel 47 to drive the driving wheel 47 to rotate, the driving wheel 47 meshes with the driven wheel to rotate, and the cutting knife 50 rotates;
[0072] The tool magazine is equipped with a conventional tool changing mechanism on the opposite side, and the tool changing mechanism includes an electric screwdriver and a mechanical arm for driving the electric screwdriver to move;
[0073] The intelligent control system for the cutter includes a material and size data storage function module, a parameter adjustment logic module, a control instruction generation module and a cutter intelligent control module;
[0074] The material and size data storage function module includes a data acquisition submodule, a data storage submodule, a data management submodule, a cutting record submodule and a historical data management submodule. The data acquisition submodule communicates with the material intelligent detection system and the size intelligent measurement system through an interface or protocol, obtains the detection results and measurement results in real time, and converts them into a format suitable for storage. The data acquisition submodule is responsible for collecting the material and size information of the skirting from the material intelligent detection system and the size intelligent measurement system. The data storage submodule uses a relational database to store the collected skirting material and size information. The data management submodule provides operations such as query, modification, and deletion of stored data. The cutting record submodule is used to record the detailed parameters and results of each cutting operation, including cutting time, cutting speed, cutting depth, tool type and other information. The historical data management submodule is used to store and manage the historical data of cutting records;
[0075] The parameter adjustment logic module includes a parameter matching submodule and a parameter optimization submodule. The parameter matching submodule establishes a database containing various materials and their corresponding cutting parameters. When the material detection module identifies the material type, the parameter matching module will query the database to find the cutting parameters that match the material type. If there are no directly matching parameters in the database, the module can also calculate and predict the parameters based on certain characteristics of the material (such as hardness, toughness, etc.). Therefore, the parameter matching submodule can select or calculate the most suitable cutting parameters from the preset parameter library according to the material detection results. The parameter optimization submodule establishes a cutting parameter optimization model based on size detection. When the size detection module obtains the size data of the object, the parameter optimization module will adjust and optimize the cutting parameters according to the data and the preset optimization goals (such as minimizing cutting errors, maximizing cutting speed, etc.). Therefore, the parameter optimization submodule can further optimize the cutting parameters according to the size detection results to improve cutting accuracy and efficiency.
[0076] The control instruction generation module generates specific control instructions according to the control parameters calculated by the parameter adjustment logic module and sends them to the cutter intelligent control module for execution. The control instructions include tool change instructions and cutting parameter adjustment instructions. According to the result of material detection, the control instruction generation module generates and sends tool change instructions to the tool change control submodule. The tool change control submodule controls the tool change mechanism to perform tool change operations. According to the result of parameter optimization, the control instruction generation module generates and sends cutting parameter adjustment instructions to the parameter adjustment submodule. The parameter adjustment submodule controls the cutting device 3 to execute the command to adjust the cutter motion parameters.
[0077] In addition, a feedback and adjustment module can be set up. Sensors or monitoring equipment can be installed during the cutting process to collect data on cutting quality (such as cutting surface flatness, cutting accuracy, etc.) and efficiency (such as cutting speed, energy consumption, etc.) in real time. The feedback and adjustment module compares the collected data with the preset standards or targets. If there is a difference, the cutting parameters are fine-tuned through the feedback and adjustment module to improve the cutting quality and efficiency.
[0078] The cutter intelligent control module includes a cutter change control submodule, a parameter adjustment submodule and a cutting control submodule;
[0079] The tool changing control submodule communicates with the tool library control mechanism, the three-axis displacement mechanism, and the tool changing mechanism respectively through the communication protocol. The tool changing control submodule sends a tool selection signal to the tool library control mechanism. The tool library control mechanism selects the corresponding tool from the tool library 37 according to the received signal, and controls the pushing module and the limiting module to push the corresponding tool to the tool loading area 41. The tool changing control submodule sends a displacement instruction to the three-axis displacement mechanism to control the movement of the cutting mechanism in the three directions of X, Y, and Z to ensure that the cutting mechanism moves to the tool loading area 41. The tool changing control submodule sends a tool changing instruction to the tool changing mechanism. After receiving the tool changing instruction, the tool changing mechanism starts the mechanical arm to move, and the mechanical arm drives the electric screwdriver to rotate and move forward and backward according to the instruction. At the same time, the electric screwdriver rotates according to the instruction until the screw is loosened or tightened.
[0080] The parameter adjustment submodule is connected in communication with the cutting control submodule. The cutting control submodule is connected in communication with the three-axis displacement mechanism and the cutter mechanism respectively through the communication protocol. The parameter adjustment submodule sends the generated control instruction to the cutting control submodule. After receiving the above instruction, the cutting control submodule controls the three-axis displacement mechanism to move, thereby realizing the intelligent control of fixed-length cutting. The three-axis displacement mechanism moves the cutter mechanism to the specified position, and the cutting control submodule controls the cutter mechanism to perform the cutting operation. During the cutting process, the cutting control submodule controls the cutter mechanism including parameters such as cutting speed and cutting depth, and starts and stops the cutting action. The cutting control submodule controls the three-axis displacement mechanism to drive the cutter mechanism to perform the cutting operation according to the predetermined trajectory and feed speed.
[0081] The overall workflow of the cutter intelligent control system:
[0082] Material detection: The material intelligent detection system detects the material information of the skirting board and sends the results to the data storage module and parameter adjustment logic module of the cutter intelligent control system;
[0083] Tool change and parameter matching: The parameter adjustment logic module of the cutter intelligent control system matches the corresponding cutting parameters according to the material information, and generates a tool change command to send to the cutter intelligent control module for execution;
[0084] Size detection: The size intelligent measurement system of the cutter intelligent control system detects the size information of the skirting and sends the result to the data storage module and parameter adjustment logic module of the cutter intelligent control system;
[0085] Parameter optimization and instruction generation: The parameter adjustment logic module of the cutter intelligent control system further optimizes the cutting parameters according to the size information, and the control instruction generation module generates a cutting parameter adjustment instruction based on the optimization result and sends it to the cutter intelligent control module for execution;
[0086] Cutting operation: The cutter intelligent control module performs the cutting operation according to the received control instructions;
[0087] Status monitoring and feedback: The status monitoring and feedback module of the cutter intelligent control system monitors the system status in real time, evaluates the cutting quality in real time, and feeds back the evaluation results to the control system and operators.
[0088] The edge trimming device 4 is externally connected to an edge trimming intelligent control system, and the edge trimming device 4 includes an edge trimming mechanism, a grinding wheel rack 37, and a three-axis moving mechanism for driving the edge trimming mechanism to move;
[0089] The structure of the grinding wheel rack 37 is the same as that of the tool rack. The difference between the two is that the tool rack is used to place different types of cutting knives 50, and the grinding wheel rack 37 is used to place different types of grinding wheels 53. The grinding wheel rack 37 is connected to a grinding wheel rack control mechanism, and the grinding wheel rack control mechanism is used to control the push module and the limit module.
[0090] The grinding wheel rack 37 is equipped with a conventional grinding wheel replacement mechanism on the opposite side. The grinding wheel replacement mechanism has the same structure as the knife replacement mechanism. The difference between the two is that the knife replacement mechanism is used to disassemble and install the cutting knife 50 of the cutting knife mechanism, and the grinding wheel replacement mechanism is used to disassemble and install the grinding wheel 53 of the edge trimming mechanism.
[0091] The structure of the three-axis moving mechanism is the same as that of the three-axis displacement mechanism. The difference between the two is that the three-axis displacement mechanism is used to drive the cutter mechanism to move, while the three-axis moving mechanism is used to drive the edge straightening mechanism to move;
[0092] The structure of the trimming mechanism is the same as that of the cutter mechanism. The difference between the two is that the driving assembly of the cutter mechanism is used to drive the cutting knife 50 to rotate, while the driving assembly of the trimming mechanism is used to drive the grinding wheel 53 to rotate, and the grinding wheel 53 is also equipped with a connecting member 48 for connecting with the driven wheel shaft 49;
[0093] The edge trimming intelligent control system and the cutter intelligent control system are consistent in logic design. The operation process, control principle and implemented functions of the two follow the same logic framework. The difference between the two is that the cutter intelligent control system is used to realize the action of the intelligent control cutting device 3, and the edge trimming intelligent control system is used to realize the action of the intelligent control edge trimming device 4. The edge trimming intelligent control system includes a material and size data storage function module, a parameter adjustment logic module, a control instruction generation module and an edge trimming intelligent control module. The edge trimming intelligent control module includes a grinding wheel 53 replacement control submodule, a parameter adjustment submodule and an edge trimming control submodule.
[0094] The material and size data storage function module includes a data acquisition submodule, a data storage submodule, a data management submodule, an edge trimming record submodule and a historical data management submodule. The data acquisition submodule communicates with the material intelligent detection system and the size intelligent measurement system through an interface or protocol, obtains the detection results and measurement results in real time, and converts them into a format suitable for storage. The data acquisition submodule is responsible for collecting the material and size information of the skirting from the material intelligent detection system and the size intelligent measurement system. The data storage submodule uses a relational database to store the collected skirting material and size information. The data management submodule provides operations such as query, modification, and deletion of stored data. The edge trimming record submodule is used to record the detailed parameters and results of each edge trimming operation, including edge trimming time, edge trimming speed, edge trimming depth, grinding wheel 53 type and other information. The historical data management submodule is used to store and manage the historical data of edge trimming records;
[0095] The parameter adjustment logic module includes a parameter matching submodule and a parameter optimization submodule. The parameter matching submodule establishes a database containing various materials and their corresponding edge-straightening parameters. When the material detection module identifies the material type, the parameter matching module will query the database to find the edge-straightening parameters that match the material type. If there is no directly matching parameter in the database, the module can also calculate and predict the parameters based on certain properties of the material (such as hardness, toughness, etc.). Therefore, the parameter matching submodule can select or calculate the most suitable edge-straightening parameters from the preset parameter library according to the material detection results. The parameter optimization submodule establishes an edge-straightening parameter optimization model based on size detection. When the size detection module obtains the size data of the object, the parameter optimization module will adjust and optimize the edge-straightening parameters according to the data and the preset optimization goals (such as minimizing the edge-straightening error, maximizing the edge-straightening speed, etc.). Therefore, the parameter optimization submodule can further optimize the edge-straightening parameters according to the size detection results to improve the edge-straightening accuracy and efficiency.
[0096] The control instruction generation module generates specific control instructions according to the control parameters calculated by the parameter adjustment logic module and sends them to the edge adjustment intelligent control module for execution. The control instructions include grinding wheel 53 replacement instructions and edge adjustment parameter adjustment instructions. According to the result of material detection, the control instruction generation module generates and sends the grinding wheel 53 replacement instructions to the grinding wheel 53 replacement control submodule. The grinding wheel 53 replacement control submodule controls the grinding wheel replacement mechanism to perform the grinding wheel 53 replacement operation. According to the result of parameter optimization, the control instruction generation module generates and sends the edge adjustment parameter adjustment instructions to the parameter adjustment submodule. The parameter adjustment submodule controls the edge adjustment device 4 to execute the command to adjust the edge adjustment motion parameters.
[0097] In addition, a feedback and adjustment module can be set up. During the edge finishing process, sensors or monitoring equipment can be installed to collect data on edge finishing quality (such as edge finishing surface flatness, edge finishing accuracy, etc.) and efficiency (such as edge finishing speed, energy consumption, etc.) in real time. The feedback and adjustment module compares the collected data with the preset standard or target. If there is a difference, the edge finishing parameters are fine-tuned through the feedback and adjustment module to improve the edge finishing quality and efficiency.
[0098] The edge trimming intelligent control module includes a grinding wheel 53 replacement control submodule, a parameter adjustment submodule and an edge trimming control submodule;
[0099] The grinding wheel 53 replacement control submodule communicates with the grinding wheel rack control mechanism, the three-axis moving mechanism, and the grinding wheel replacement mechanism through the communication protocol. The grinding wheel 53 replacement control submodule sends a grinding wheel 53 selection signal to the grinding wheel rack control mechanism. The grinding wheel rack control mechanism selects the corresponding grinding wheel 53 from the grinding wheel rack 37 according to the received signal, and controls the pushing module and the limiting module to push the corresponding grinding wheel 53 to the grinding wheel installation area 44. The grinding wheel 53 replacement control submodule sends a displacement instruction to the three-axis moving mechanism to control the movement of the edge straightening mechanism in the three directions of X, Y, and Z to ensure that the edge straightening mechanism moves to the grinding wheel installation area 44. The grinding wheel 53 replacement control submodule sends a grinding wheel 53 replacement instruction to the grinding wheel replacement mechanism. After receiving the grinding wheel 53 replacement instruction, the grinding wheel replacement mechanism starts the mechanical arm to move, and the mechanical arm drives the electric screwdriver to rotate and move forward and backward according to the instruction. At the same time, the electric screwdriver rotates according to the instruction until the screw is loosened or tightened.
[0100] The grinding wheel 53 replacement control submodule is respectively connected to the grinding wheel rack control mechanism, the three-axis moving mechanism, and the grinding wheel replacement mechanism through the communication protocol, the parameter adjustment submodule is connected to the edge adjustment control submodule, the edge adjustment control submodule is respectively connected to the three-axis moving mechanism and the edge adjustment mechanism through the communication protocol, the parameter adjustment submodule sends the generated control instruction to the edge adjustment control submodule, after receiving the above instruction, the edge adjustment control submodule controls the three-axis moving mechanism to move, thereby realizing the intelligent control of fixed-length edge adjustment, the three-axis moving mechanism moves the edge adjustment mechanism to the specified position, the edge adjustment control submodule controls the edge adjustment mechanism to perform edge adjustment operation, during the edge adjustment process, the edge adjustment control submodule controls the edge adjustment mechanism including parameters such as edge adjustment speed and edge adjustment depth as well as starting and stopping the edge adjustment action, the edge adjustment control submodule controls the three-axis moving mechanism to drive the edge adjustment mechanism to perform edge adjustment operation according to the predetermined trajectory and feed speed;
[0101] The overall workflow of the edge trimming intelligent control system:
[0102] Material detection: The material intelligent detection system detects the material information of the skirting board and sends the results to the data storage module and parameter adjustment logic module of the whole edge intelligent control system;
[0103] Replacement of grinding wheel 53 and parameter matching: The parameter adjustment logic module of the edge trimming intelligent control system matches the corresponding edge trimming parameters according to the material information, and generates a replacement instruction for the grinding wheel 53 and sends it to the edge trimming intelligent control module for execution;
[0104] Size detection: The size intelligent measurement system of the edge intelligent control system detects the size information of the skirting board and sends the result to the data storage module and parameter adjustment logic module of the edge intelligent control system;
[0105] Parameter optimization and instruction generation: The parameter adjustment logic module of the edge trimming intelligent control system further optimizes the edge trimming parameters according to the size information. The control instruction generation module generates edge trimming parameter adjustment instructions based on the optimization results and sends them to the edge trimming intelligent control module for execution.
[0106] Edge adjustment operation: The edge adjustment intelligent control module performs edge adjustment operation according to the control instructions received;
[0107] Status monitoring and feedback: The status monitoring and feedback module of the edge trimming intelligent control system monitors the system status in real time, evaluates the edge trimming quality in real time, and feeds back the evaluation results to the control system and operators.
[0108] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. An intelligent skirting board cutting and trimming device, including a machine platform, characterized in that: The machine is equipped with material detection device, size measuring device, cutting device and edge straightening device; The material detection device is externally connected to a material intelligent detection system, which includes a data acquisition module, a data processing and analysis module, an automatic identification module and a signal generation module. The material detection device includes a material detection component and a lifting drive mechanism for driving the material detection component to perform lifting motion. The material detection component includes an ultraviolet-visible spectrometer, a detection probe and a lifting drive module for driving the detection probe to lift up and down. The detection probe is electrically connected to the ultraviolet-visible spectrometer, and the data acquisition module is electrically connected to the ultraviolet-visible spectrometer. The dimension measuring device is externally connected to a dimension intelligent measuring system, which includes an image acquisition module, an image processing module, a three-dimensional reconstruction module, a measurement calculation module and a calibration module. The dimension measuring device includes two visual detection components, which include a position adjustment plate, a visual detection camera and a light source. The visual detection camera is electrically connected to the image acquisition module. The cutting device is externally connected to a cutter intelligent control system, and the cutting device includes a cutter mechanism, a tool changing mechanism, a tool magazine, and a three-axis displacement mechanism for driving the cutter mechanism to move. The edge trimming device is externally connected to an edge trimming intelligent control system, and the edge trimming device includes an edge trimming mechanism, a grinding wheel changing mechanism, a grinding wheel rack magazine, and a three-axis moving mechanism for driving the edge trimming mechanism to move. The cutter intelligent control system and the edge trimming intelligent control system both include a material and size data storage function module, a parameter adjustment logic module and a control instruction generation module. The cutter intelligent control system also includes a cutter intelligent control module, which includes a cutter change control submodule, a parameter adjustment submodule and a cutting control submodule. The edge trimming intelligent control system also includes an edge trimming intelligent control module, which includes a grinding wheel replacement control submodule, a parameter adjustment submodule and an edge trimming control submodule. The material intelligent detection system and the size intelligent measurement system are respectively communicated with the cutter intelligent control system and the edge trimming intelligent control system to achieve real-time data interaction and control coordination.
2. The intelligent skirting board cutting and trimming device according to claim 1 is characterized in that: The machine is equipped with a casing for installing a material detection device and a dimension measuring device. The casing consists of a top plate and four L-shaped mounting plates. Every two mounting plates are opposite and spaced apart. The top plate is fixedly mounted on the top of the mounting plate. The lifting drive mechanism is connected to a mounting frame for mounting a material detection component. The mounting frame is L-shaped. The lifting drive mechanism includes a lifting track, a lifting slider and a lifting drive member. The mounting plate is provided with a track mounting groove for installing the lifting track. The lifting slider is mounted on the back of the mounting frame and slides with the lifting track. The lifting drive member is fixedly mounted on the top plate. The telescopic shaft of the lifting drive member is connected to the mounting frame to drive the mounting frame and the material detection component to perform lifting movements. The lifting drive module is fixedly mounted on the mounting frame. The telescopic shaft of the lifting drive module is connected to the detection probe to drive the detection probe to perform lifting movements.
3. The intelligent skirting board cutting and trimming device according to claim 2 is characterized in that: The top plate is provided with two empty slots, the position adjustment plate is L-shaped and detachably connected to the top plate, the visual inspection camera is mounted on the position adjustment plate and extends into the empty slots, and a bracket for fixing the light source is provided inside the mounting plate.
4. The intelligent skirting board cutting and trimming device according to claim 1 is characterized in that: The casing is equipped with a turntable assembly, and the material detection device and the size measuring device are arranged around the turntable assembly. The turntable assembly includes a mounting platform, a rotating drive member and a rotating disk. The rotating disk is provided with four extension plates, and the rotating disk is provided with a position calibration assembly and a material pushing assembly corresponding to the number of the extension plates. The rotating disk is arranged on the mounting platform and is non-fixedly connected thereto. The mounting platform is provided with an annular track, and a track slider that slides with the annular track is provided at the bottom of the extension plate. The rotating drive member is arranged below the mounting platform, and the rotating shaft of the rotating drive member is connected to the rotating disk. The position calibration component and the pushing component are connected to each other to drive the rotating disk to rotate, and the rotating disk drives the position calibration component and the pushing component to rotate. Each extension plate is equipped with two spaced-apart side mounting plates. The position calibration component includes two pushing modules installed opposite to each other. The pushing module includes a pushing body and a pushing plate. The pushing body is connected to the pushing plate to drive the pushing plate to extend and retract back and forth. The side mounting plate is equipped with a cylinder mounting frame. The pushing component includes four pushing modules installed on the cylinder mounting frame. The pushing module includes a pushing member and a pushing plate. The pushing member is connected to the pushing plate to drive the pushing plate to extend and retract back and forth.
5. The intelligent skirting board cutting and trimming device according to claim 1 is characterized in that: The machine is equipped with a feeding mechanism, which includes a linear transmission module, a linear drive and a linear displacement slide. The linear drive drives the linear transmission module, and enables the linear transmission module to drive the linear displacement slide to move. The linear displacement slide is equipped with a positioning assembly. The positioning assembly includes four positioning modules distributed at the corners of the linear displacement slide. The positioning module includes a positioning drive and a positioning plate. The positioning drive is connected to the positioning plate to drive the positioning plate to move. Both sides of the linear displacement slide are equipped with mechanism mounting plates. The mechanism mounting plates are equipped with displacement rails and two movable positioning assemblies. The movable positioning assembly includes a telescopic drive body, a moving slider, a positioning drive body and a positioning block. The moving slider is slidably matched with the displacement track. The telescopic drive body is connected to the moving slider to drive the moving slider to move. The positioning drive body is mounted on the moving slider, and the positioning drive body is connected to the positioning block to drive the positioning block to move.
6. The intelligent skirting board cutting and trimming device according to claim 1 is characterized in that: The tool magazine is connected to a tool magazine control mechanism, and the grinding wheel frame magazine is connected to a grinding wheel frame magazine control mechanism. Both the tool magazine and the grinding wheel frame magazine are equipped with storage racks. The bottom surface of the storage rack has a slope design and is divided into an upper slope and a lower slope. One side of the storage rack is equipped with a pushing module, and the other side of the storage rack is equipped with a limiting module. The pushing module includes a driving body and a movable plate. The driving body is connected to the movable plate to drive the movable plate to move forward and backward. The limiting module includes a telescopic body and a limiting plate. The telescopic body is connected to the limiting plate to drive the limiting plate to move up and down.
7. The intelligent skirting board cutting and trimming device according to claim 1 is characterized in that: The machine is equipped with a gantry for installing a three-axis displacement mechanism and a three-axis moving mechanism. The three-axis displacement mechanism and the three-axis moving mechanism both include left and right displacement modules, front and rear displacement modules and longitudinal lifting modules. The left and right displacement modules include displacement guide rails, displacement sliders, displacement slide plates and left and right displacement driving members. The displacement sliders are installed at the bottom of the displacement slide plates and slide with the displacement guide rails. The left and right displacement driving members are connected to the displacement slide plates to drive the displacement slide plates to move. The front and rear displacement modules are mounted on the displacement slide plates and move therewith. The front and rear displacement modules include linear guide rails, linear sliders, linear slide plates and front and rear displacement driving members. The linear sliders are installed at the bottom of the linear slide plates and slide with the linear guide rails. The front and rear displacement driving members are connected to the linear slide plates to drive the linear slide plates to move. The longitudinal lifting module is mounted on the linear slide plates and moves therewith. The longitudinal lifting module includes a lifting driving body and a mounting seat. The telescopic shaft of the lifting driving body is connected to the mounting seat to drive the mounting seat to lift and lower.
8. The intelligent skirting board cutting and trimming device according to claim 7 is characterized in that: The cutting mechanism and the edge trimming mechanism are respectively mounted on corresponding mounting seats and rise and fall together with them. Both the cutting mechanism and the edge trimming mechanism are provided with driving components.
9. The intelligent skirting board cutting and trimming device according to claim 6 is characterized in that: The tool changing control submodule is respectively connected to the tool library control mechanism, the three-axis displacement mechanism and the tool changing mechanism through the communication protocol; the parameter adjustment submodule is connected to the cutting control submodule; and the cutting control submodule is respectively connected to the three-axis displacement mechanism and the cutting mechanism through the communication protocol.
10. The intelligent skirting board cutting and trimming device according to claim 6 is characterized in that: The grinding wheel replacement control submodule is communicated with the grinding wheel rack control mechanism, the three-axis moving mechanism, and the grinding wheel replacement mechanism through the communication protocol. The parameter adjustment submodule is communicated with the edge adjustment control submodule. The edge adjustment control submodule is communicated with the three-axis moving mechanism and the edge adjustment mechanism through the communication protocol.
Citation Information
Cited By
Numerical control gantry machining center
CN120516490A