Automatic installation line for emulsion motor

Abstract

The invention relates to the technical field of emulsion motor processing equipment, and discloses an automatic installation line for an emulsion motor, the automatic installation line comprises a support frame I and a support frame II, the top surface of the support frame I is slidably connected with a plurality of bearing plates I, and the plurality of support frames I are provided with driving mechanisms I; the first driving mechanism drives the first bearing plates to move, a jacking assembly is arranged on the inner side of the first supporting frame, a sliding plate is slidably connected to the second supporting frame, and a second driving mechanism is arranged on the second supporting frame. The upper shell and the lower shell are fixed in an automatic mode, participation of workers is not needed, the workload of the workers is reduced, and the machining efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of emulsion motor processing equipment, in particular to an automated installation line for emulsion motors. Background Art

[0002] The application of emulsion motors in drilling rigs widely used in coal mines and other related fields is attracting attention from the industry, because emulsion is used as the medium of the power source. This power medium can effectively improve and improve the safe production during mining operations in specific environments such as coal mines. Usually, when factories process emulsion motors, they need to install the lower shell of the emulsion motor with parts installed in the upper shell with parts installed.

[0003] However, in the prior art, the staff manually presses the lower shell into the upper shell, which increases the workload of the staff and is time-consuming and labor-intensive. Further improvements are needed.

[0004] Therefore, based on the above technical problems, it is necessary for technicians in this field to develop an automated installation line for emulsion motors. Summary of the invention

[0005] The object of the present invention is to provide an automated installation line for an emulsion motor to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A technical solution for an automated installation line for an emulsion motor comprises a support frame 1 and a support frame 2, wherein the top surface of the support frame 1 is slidably connected to a plurality of bearing plates 1, each of the plurality of support frames 1 is provided with a driving mechanism 1, and the driving mechanism 1 drives the plurality of bearing plates 1 to move, a lifting assembly is provided on the inner side of the support frame 1, a sliding plate is slidably connected to the support frame 2, and the support frame 2 is provided with a driving mechanism 2.

[0008] As a preferred technical solution, the driving mechanism 1 includes two sliding rods 1, and the two sliding rods 1 are symmetrically installed on the top surface of the supporting frame 1. Multiple sliding blocks 1 are slidably connected to the two sliding rods 1, and the two opposite sliding blocks 1 are respectively fixed to the supporting plate 1, and a driving component 1 is arranged on the supporting frame 1.

[0009] As a preferred technical solution, the driving component 1 includes two fixed blocks, and the two fixed blocks are symmetrically installed on the top surface of the support frame 1, one of the fixed blocks is rotatably connected to a screw rod 1, the inner ends of the screw rod 1 are rotatably connected to the inner sides of the fixed blocks, the screw rod 1 is rotatably connected to multiple sliders 1 respectively, one end of the screw rod 1 is installed with a pulley 1, a motor 1 is horizontally installed on one side of the support frame 1, and a pulley 2 connected in series with the pulley 1 is installed on the output shaft of the motor 1.

[0010] As a preferred technical solution, the jacking assembly includes four guide rods, and four through holes are vertically opened at the four corners of the supporting plate. The four guide rods are respectively slidably connected in the four through holes along the vertical direction, and a movable plate is installed at the top of the four guide rods. The bottom surface of the supporting plate is provided with a cylinder fixed to the four guide rods.

[0011] As a preferred technical solution, clamping assemblies are symmetrically arranged on the multiple movable plates, and the clamping assemblies include cylinder 2, which is horizontally installed on the top surface of the movable plate, and clamping block 1 is installed on the piston rod of cylinder 2, and rubber block 1 is installed on the inner side of the clamping block 1.

[0012] As a preferred technical solution, the driving mechanism 2 includes a rodless cylinder, which is horizontally installed on the top surface of the support frame 2. The driving mechanism 2 includes two rodless cylinders, which are vertically installed on the sides of the support frame 2. The rodless cylinder is fixed to the sliding plate, and the top surface of the sliding plate is slidably connected to the supporting plate 2 in the horizontal direction.

[0013] As a preferred technical solution, a mounting block is provided on the side of the sliding plate in the vertical direction, a cylinder four is installed on the mounting block in the horizontal direction, a piston rod of the cylinder four passes through the mounting block and is fixed to the supporting plate two, and a clamping assembly two is provided on the top surface of the supporting plate two.

[0014] As a preferred technical solution, the clamping assembly 2 includes two cylinders 3, the two cylinders 3 are horizontally installed on the top surface of the supporting plate 2, the piston rods of the two cylinders 3 are installed with clamping blocks 2, and the inner sides of the two clamping blocks 2 are installed with rubber blocks 2.

[0015] Compared with the prior art, the beneficial effect of the present invention is as follows: when it is necessary to fix the upper shell and the lower shell, the staff will pre-set the lower shell on the movable plate, and then put the upper shell on the supporting plate 2, start the driving mechanism 1, move the movable plate to a preset position, and then start the rodless cylinder to adjust the position of the sliding plate in the Y-axis direction, and finally, start the cylinder 4 to move the upper shell to the top of the upper shell, and finally, move the movable plate in the vertical direction to fix the lower shell in the upper shell, and finally, repeat the above actions to remove the lower shell and the upper shell from the movable plate. The entire process of fixing the upper shell and the lower shell is carried out in an automated manner, without the participation of staff, thereby reducing the workload of staff and improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A front view of an automated installation line for an emulsion motor.

[0017] Figure 2 for Figure 1 A partial enlarged view of point A in the middle.

[0018] Figure 3 for Figure 1 A partial enlarged view of point B in the middle.

[0019] In the accompanying drawings, the following are marked: 1. support frame 1; 2. support frame 2; 3. load-bearing plate 1; 4. sliding plate; 5. sliding rod 1; 6. sliding block 1; 9. screw rod 1; 10. pulley 1; 11. motor 1; 12. pulley 2; 13. guide rod 1; 14. moving plate; 15. cylinder 1; 16. cylinder 2; 17. clamping block 1; 18. rubber block 1; 19. rodless cylinder; 20. cylinder 4; 21. mounting block; 23. cylinder 3; 24. clamping block 2; 25. rubber block 2; 26. load-bearing plate 2. DETAILED DESCRIPTION

[0020] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. For those skilled in the art, the present invention can be implemented without the need for some of these specific details. The following description of the embodiments is only intended to provide a better understanding of the present invention by illustrating examples of the present invention.

[0021] like Figure 1-3As shown, the present invention provides a technical solution for an automated installation line for an emulsion motor: it includes a support frame 1 and a support frame 2, wherein the support frame 2 is installed on the support frame 1, a bearing plate 3 is slidably connected to the top surface of the support frame 1, a lower shell to be installed is arranged on the bearing plate 3, and a driving mechanism 1 is arranged on one side of the support frame 1, and the driving mechanism 1 drives the bearing plate 3 to move linearly.

[0022] In this embodiment, the driving mechanism 1 includes two sliding bars 5, and the two sliding bars 5 are symmetrically installed on the top surface of the support frame 1. A slider 6 is slidably connected to the two sliding bars 5. The two opposite sliders 6 are respectively fixed to the supporting plate 3. The two sliders 6 are moved relative to each other, and the two sliders 6 drive the supporting plate 3 to move linearly. A driving component 1 is arranged on the support frame 1.

[0023] Among them, the driving component 1 includes two fixed blocks, and the two fixed blocks are symmetrically installed on the top surface of the support frame 1. A screw rod 9 is rotatably connected to one of the fixed blocks, and the inner ends of the screw rods 9 are rotatably connected to the inner sides of the other fixed blocks. The screw rods 9 are rotatably connected to the slider 6. When the screw rods 9 are rotated, the slider 6 moves. Moreover, one end of the screw rod 9 extends out of the fixed block, and a pulley 10 is installed at the extended end of the screw rod 9. A motor 11 is horizontally installed on one side of the support frame 1, and a pulley 2 12 connected in series with the pulley 10 through a belt is installed on the output shaft of the motor 11.

[0024] Start the motor 11, the output shaft of the motor 11 drives the screw rod 9 to move, the screw rod 9 drives the slider 6 to move linearly, and the slider 6 drives the carrier plate 3 to move linearly, so as to change the position of the carrier plate 3 in an automated manner.

[0025] In this embodiment, a lifting assembly is provided on each of the plurality of supporting plates 3, and the lifting assembly includes four guide rods 13. A through hole is vertically opened at each of the four corners of the supporting plate 3. The four guide rods 13 are respectively slidably connected in the four through holes along the vertical direction. A movable plate 14 is installed at the top of each of the four guide rods 13. A cylinder 15 fixed to the four guide rods 13 is provided on the bottom surface of the supporting plate 3. A mounting hole is vertically opened on the top surface of the movable plate 14, and the lower shell to be processed is arranged in the mounting hole.

[0026] When the lower shell needs to be installed in the installation hole, the driving mechanism 1 is started, and the bearing plate 1 3 drives the movable plate 14 to move linearly, and the movable plate 14 is moved to a position convenient for installing the lower shell.

[0027] In this embodiment, two groups of clamping assemblies are symmetrically arranged on the top surface of the movable plate 14. The two groups of clamping assemblies are symmetrically arranged. Taking one group of clamping assemblies as an example, the clamping assembly includes a cylinder 16, and the cylinder 16 is horizontally installed on the top surface of the movable plate 14. A clamping block 17 is installed on the piston rod of the cylinder 16, and a rubber block 18 is installed on the inner side of the clamping block 17.

[0028] When the lower shell needs to be fixed, the cylinder 2 16 is started, and the piston rod of the cylinder 2 16 drives the clamping block 1 17 to move linearly, and the two clamping blocks 17 fix the lower shell.

[0029] In this embodiment, a sliding plate 4 is slidably connected to the support frame 2 in the vertical direction, and a driving mechanism 2 is arranged on the support frame 2. The driving mechanism 2 drives the sliding plate 4 to move in the vertical direction, wherein the driving mechanism 2 includes two rodless cylinders 19, and the two rodless cylinders 19 are vertically installed on the side of the support frame 2. The rodless cylinders 19 are fixed to the sliding plate 4. When the rodless cylinders 19 are started, the rodless cylinders 19 drive the sliding plate 4 to move vertically, and a supporting plate 26 is slidably connected to the top surface of the sliding plate 4 in the horizontal direction.

[0030] A mounting block 21 is provided on the side of the sliding plate 4 in the vertical direction, and a cylinder 4 20 is installed on the mounting block in the horizontal direction. The piston rod of the cylinder 4 20 passes through the mounting block 21 and is fixed to the supporting plate 20. When the cylinder 4 20 is started, the cylinder 4 20 drives the supporting plate 20 to move linearly. A through hole 2 is opened on the top surface of the supporting plate 20 in the vertical direction, and the upper shell is arranged in the through hole 2. At the same time, a clamping assembly 2 is provided on the top surface of the supporting plate 26.

[0031] Among them, the clamping assembly 2 includes two cylinders 3 23, and the two cylinders 3 23 are horizontally installed on the top surface of the supporting plate 2 26. The piston rods of the two cylinders 3 23 are installed with clamping blocks 24, and the inner sides of the two clamping blocks 24 are installed with rubber blocks 25. After the upper shell is placed, the two cylinders 3 23 are started, and the two cylinders 3 23 drive the two clamping blocks 24 to move, and the two clamping blocks 24 clamp the upper shell.

[0032] When it is necessary to fix the upper shell and the lower shell, the staff will pre-set the lower shell on the movable plate 14, and then put the upper shell on the supporting plate 2 26, start the driving mechanism 1, move the movable plate 14 to a preset position, and then start the rodless cylinder to adjust the position of the sliding plate 4 in the Y-axis direction, and finally, start the cylinder 4 20 to move the upper shell to the top of the upper shell, and finally, move the movable plate 14 in the vertical direction to fix the lower shell in the upper shell, and finally, repeat the above actions to remove the lower shell and the upper shell from the movable plate 14. The entire process of fixing the upper shell and the lower shell is carried out in an automated manner, without the participation of staff, thereby reducing the workload of staff and improving processing efficiency.

[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

[0034] In the description of the present invention, it is necessary to understand that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0035] In the present invention, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0036] According to the embodiments of the present invention as described above, these embodiments do not describe all the details in detail, nor do they limit the invention to specific embodiments. Obviously, many modifications and changes can be made based on the above description. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can make good use of the present invention and the modified use based on the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automated assembly line for an emulsion motor, characterized in that: It comprises a support frame one (1) and a support frame two (2), wherein the support frame two (2) is mounted on the support frame one (1), the top surface of the support frame one (1) is slidably connected to a bearing plate one (3), a plurality of the support frames one (1) are each provided with a driving mechanism one, the driving mechanism one drives the plurality of bearing plates one (3) to move, a lifting assembly is provided on the inner side of the support frame one (1), a sliding plate (4) is slidably connected to the support frame two (2), and a driving mechanism two is provided on the support frame two (2).

2. The automated assembly line for an emulsion motor according to claim 1, characterized in that: The driving mechanism 1 comprises two sliding rods 1 (5), the two sliding rods 1 (5) are symmetrically mounted on the top surface of the supporting frame 1 (1), a plurality of sliding blocks 1 (6) are slidably connected to the two sliding rods 1 (5), two opposite sliding blocks 1 (6) are respectively fixed to the supporting plate 1 (3), and a driving component 1 is arranged on the supporting frame 1 (1).

3. The automated assembly line for an emulsion motor according to claim 2, characterized in that: The driving assembly 1 comprises two fixed blocks, the two fixed blocks are symmetrically mounted on the top surface of the support frame 1 (1), one of the fixed blocks is rotatably connected to a screw rod 1 (9), the inner ends of the screw rod 1 (9) are rotatably connected to the inner side of the fixed block, the screw rod 1 (9) is rotatably connected to the slider 1 (6), one end of the screw rod 1 (9) is mounted with a pulley 1 (10), one side of the support frame 1 (1) is horizontally mounted with a motor 1 (11), and the output shaft of the motor 1 (11) is mounted with a pulley 2 (12) connected in series with the pulley 1 (10) through a belt.

4. The automated assembly line for an emulsion motor according to claim 1, characterized in that: The lifting assembly comprises four guide rods (13), four corners of the support plate (3) are vertically provided with through holes, the four guide rods (13) are respectively slidably connected in the four through holes along the vertical direction, the tops of the four guide rods (13) are each installed with a movable plate (14), and the bottom surface of the support plate is provided with a cylinder (15) fixed to the four guide rods (13).

5. The automated assembly line for an emulsion motor according to claim 4, characterized in that: A plurality of the movable plates (14) are symmetrically provided with clamping assemblies, the clamping assemblies comprising a second cylinder (16), the second cylinder (16) being horizontally mounted on the top surface of the movable plate (14), a clamping block (17) being mounted on the piston rod of the second cylinder (16), and a rubber block (18) being mounted on the inner side of each of the clamping blocks (17).

6. The automated assembly line for an emulsion motor according to claim 1, characterized in that: The second driving mechanism comprises two rodless cylinders (19), which are vertically mounted on the side of the second supporting frame (2). The rodless cylinders (19) are fixed to the sliding plate (4), and the top surface of the sliding plate (4) is slidably connected to the second bearing plate (26) in the horizontal direction.

7. The automated assembly line for an emulsion motor according to claim 6, characterized in that: A mounting block (21) is arranged on the side of the sliding plate (4) in the vertical direction, and a cylinder four (20) is installed on the mounting block in the horizontal direction. The piston rod of the cylinder four (20) passes through the mounting block (21) and is fixed to the supporting plate two (26), and a clamping assembly two is arranged on the top surface of the supporting plate two (26).

8. The automated assembly line for an emulsion motor according to claim 7, characterized in that: The clamping assembly 2 includes two cylinders 3 (23), and the two cylinders 3 (23) are horizontally installed on the top surface of the supporting plate 2 (26). The piston rods of the two cylinders 3 (23) are installed with clamping blocks 2 (24), and the inner sides of the two clamping blocks 2 (24) are installed with rubber blocks 2 (25).

Images