Floor tile manufacturing device for pseudo-classic architecture
By designing a split structure antique building floor tiles production device, the problems of floor tiles surface damage and clamping force control in traditional production methods are solved, and an efficient and non-destructive cutting process is achieved, and the quality and production efficiency of antique floor tiles are improved.
Patent Information
- Application Number
- CN202411872575.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-03-21
AI Technical Summary
In the process of making antique floor tiles, the traditional flat push-out method causes scratches and wear on the surface of the floor tiles, and the clamping method makes it difficult to accurately control the clamping force, which easily causes clamping or floor tiles to fall.
Design a floor tiles production device for antique buildings, including frames, press molds, platforms, side molds and bottom molds, and split structures of side molds and bottom molds. The pressing space is formed through the sliding of side molds and bottom molds, filling raw materials and pressing. The pressing is completed to allow the floor tiles to be discharged naturally, avoiding long strokes of pushing and clamping.
It effectively avoids scratches, wear and gripping problems on the surface of floor tiles, ensures the integrity and aesthetics of floor tiles, and improves production efficiency and finished product quality.
Smart Images

Figure CN119658806A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of floor tile processing, and in particular to a floor tile manufacturing device for antique buildings. Background Art
[0002] As an important floor decoration material in antique buildings, antique floor tiles carry the important mission of inheriting historical culture and creating a simple and rustic atmosphere. Antique floor tiles need to imitate the texture, color and texture of ancient floor tiles, showing traces of time in appearance, such as some with hand-carved patterns, or with unique mottled colors, adding a unique charm to antique buildings.
[0003] When making antique floor tiles on the construction site, the general method is to first mix the raw materials for making floor tiles in a specific proportion. These raw materials usually include basic materials such as clay, sand and gravel, and some cement color powder may be added to adjust the color. The mixed materials are stirred with water to form a raw material with a certain fluidity. Subsequently, the raw materials are placed in a mold, and pressure is applied by a press to form the blank in the mold. Parameters such as the pressure and pressing time during the pressing process will be adjusted according to the design requirements of the floor tiles (such as size, thickness, strength, etc.).
[0004] When on-site construction is required, in order to facilitate the transportation of equipment, equipment with a smaller volume and weight is generally used. However, most small-volume equipment is designed for a single station and cannot meet the requirements for high production and construction efficiency. After the brick is pressed, it is a colloid with a certain hardness but not hardened. After the traditional press is completed, it is mostly transported by pushing or clamping. However, for the push method, because the floor tiles need to be pushed to the next process, the pushing stroke needs to be designed to be longer. However, since the floor tiles that have just been pressed have not been completely hardened, the friction between the floor tiles and the plane during the long push process is long and the friction degree is large. This friction may cause scratches and wear on the surface of the floor tiles, destroying the original design of the appearance quality. When the clamping method is used, it is difficult to accurately control the size of the clamping force. If the clamping force is too large, it will leave clamp marks on the surface of the floor tiles, destroying the flatness and integrity of the floor tiles; if the clamping force is too small, it may not be possible to stably transport the floor tiles, causing the floor tiles to fall and be damaged.
[0005] These problems affect the quality of finished products made of antique floor tiles to a certain extent, increase the defective rate, and reduce production efficiency and economic benefits. Therefore, a floor tile making device for antique buildings that can meet the requirements of on-site construction is needed to solve these problems. Summary of the invention
[0006] The present invention provides a floor tile manufacturing device for antique buildings, which solves the problem in the related art that during on-site construction, after the floor tiles are pressed, the traditional flat-push material feeding method has a long pushing stroke, a high degree of friction with the floor tiles, and is easy to affect the surface quality of the floor tiles.
[0007] The technical solution of the present invention is as follows: A floor tile production device for antique buildings, including a frame, a pressing mold, a platform, side molds and a bottom mold, the pressing mold is lifted and slidably arranged on the frame, the platform is used to be arranged on the frame, the side molds are laterally slidably arranged on the platform, the side molds are arranged in pairs, the bottom mold is lifted and slidably arranged on the frame, a pressing space is formed between the bottom mold and the two side molds, the pressing space is used to fill raw materials, the pressing mold is used to enter the pressing space and press the raw materials after sliding, the side mold has laterally arranged support ribs for supporting the pressed floor tile products, and the bottom mold abuts or cancels the abutment against the support ribs after sliding.
[0008] Optionally, the platform is slidably disposed on the frame, and the side molds are arranged in two groups with a plurality of pairs as a group. After the platform slides, the two groups of side molds are alternately positioned between the pressure mold and the bottom mold.
[0009] Optionally, it also includes a raw material box, which is slidably arranged on the frame, the top of the raw material box is open and the bottom has a discharge port, and the raw material box slides into or leaves between the pressing mold and the side mold to connect the discharge port to the pressing space.
[0010] Optionally, it also includes a rotating shaft and a discharging paddle, wherein the rotating shaft penetrates and rotates on the raw material box, the cross-section of the discharging port is circular, the rotating shaft is coaxially arranged with the discharging port, the discharging paddle is arranged on the rotating shaft, the discharging paddle is multiple and evenly distributed along the circumference of the rotating shaft, and the discharging paddle is used to contact the inner wall of the discharging port.
[0011] Optionally, it also includes an oil box and an oiling roller, wherein the oil box is disposed on the top of the raw material box for storing anti-sticking oil, the oiling roller is rotatably disposed on the oil box, the bottom of the oiling roller is immersed in the anti-sticking oil, and the oiling roller is used to contact and roll on the bottom surface of the die.
[0012] Optionally, it also includes a rotating wheel, a knocking rod, a spring and a rubber knocking head, the rotating wheel is rotatably arranged relative to the raw material box, the rotating wheels are multiple, the knocking rod is arranged on the rotating wheel, the knocking rod is multiple and evenly distributed along the circumference of the rotating wheel, the end of the knocking rod has a mounting groove, one end of the spring acts on the bottom wall of the mounting groove, and the other end is connected to the rubber knocking head.
[0013] Optionally, it further includes a pulley and a synchronous belt, wherein the pulley is rotatably arranged on the raw material box, each of the pulleys is provided with a rotating wheel, and the synchronous belt is sleeved on a plurality of the pulleys.
[0014] Optionally, it further includes bevel gear 1 and bevel gear 2, wherein the bevel gears are coaxially arranged on the rotating shaft, and the bevel gear 2 is coaxially arranged on one of the pulleys, and the bevel gear 1 is meshed with the bevel gear 2.
[0015] Optionally, it also includes a driving gear and a driving rack, wherein the driving gear is rotatably disposed on the platform, the driving rack is disposed on the frame, and the driving gear is meshed with the driving rack.
[0016] Optionally, it also includes an opening and closing screw, which is rotatably arranged on the platform, the opening and closing screw is a bidirectional screw, the two side molds are threadedly connected to the opening and closing screw, and the opening and closing screw is used to drive the two side molds to move closer to or away from each other.
[0017] The working principle and beneficial effects of the present invention are: Before pressing the floor tiles, the two side molds are first slid toward the middle until they are closed. Then, the bottom mold is slid upward until it contacts the support ribs arranged laterally on the side molds. At this time, a pressing space is formed between the two side molds and the bottom mold. Subsequently, the pressing space is filled with raw materials that have been mixed in a specific proportion (including basic materials such as clay, sand and gravel, and cement color powder is added to adjust the color and then water is added to stir into raw materials with a certain fluidity).
[0018] After that, the die is driven to slide downward, so that the die enters the pressing space and presses the raw materials therein. During the pressing process, the pressing pressure and pressing time are adjusted according to the design requirements of the floor tiles (such as size, thickness, strength, etc.), so that the raw materials are tightly compacted under pressure, and the density and strength of the floor tiles gradually increase. When the floor tiles reach the specified density and strength, the die is raised.
[0019] Then, the bottom mold slides down, and the support ribs support the pressed tiles. A tray for transporting tiles can be placed under the side molds, and then the two side molds are slid away from each other and opened. The tiles will lose the support of the support ribs and fall naturally onto the tray, completing the unloading, and then the subsequent processes can be carried out.
[0020] During the entire material cutting process, the side mold and the bottom mold are designed as a split structure, so the floor tiles can be cut directly from the bottom, without the need to push or clamp the floor tiles for a long distance like the traditional method. This avoids the scratches and wear caused by the friction between the floor tiles and the plane after a long push, and also solves the problem that the clamping force is difficult to control, too large will cause clamping marks, and too small will cause the floor tiles to fall and be damaged. It effectively protects the surface quality of the floor tiles, which is of great significance especially for antique floor tiles that have high requirements for appearance and need to present a simple and rustic charm (such as hand-carved patterns or unique mottled colors).
[0021] There are multiple support ribs, which can ensure stable support for floor tiles, and the contact area with floor tiles is large, avoiding the problem of excessive pressure on floor tiles. In addition, the two side molds are symmetrically arranged and move together, so the movement stroke of a single side mold is very short, the friction time between the support ribs and floor tiles is very short, and the friction degree is low, so the support ribs basically have no effect on the surface of the floor tiles, ensuring the integrity and aesthetics of the appearance of the floor tiles.
[0022] The top surface of the bottom mold can be designed with corresponding protrusions according to the shape of the supporting ribs, so that the protrusions and the supporting ribs are interlocked with each other. In this way, during the pressing process, the bottom wall of the pressing space can be ensured to be smooth, which is conducive to the uniform pressing of the floor tiles and further ensures the quality of the floor tiles. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The preferred implementation modes will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present invention.
[0024] Figure 1 It is a structural schematic diagram of a floor tile manufacturing device for antique buildings; Figure 2 It is a structural diagram of the top of the rack; Figure 3 It is a structural diagram of the bottom of the rack; Figure 4 for Figure 3 Enlarged view of point A in the middle; Figure 5 for Figure 3 Enlarged view of point B in the middle; Figure 6 It is a structural schematic diagram of a raw material box; Figure 7 for Figure 6 Enlarged view of point C in the middle; Figure 8 Schematic diagram of the internal structure of the raw material box; Fig. 9 This is a schematic diagram of the structure in the suppression space.
[0025] In the figure: 1. frame, 2. pressing die, 3. platform, 4. side die, 5. bottom die, 6. pressing space, 7. supporting ribs, 8. raw material box, 9. discharge port, 10. rotating shaft, 11. discharge paddle, 12. rotating wheel, 13. knocking rod, 14. spring, 15. rubber knocking head, 16. mounting groove, 17. pulley, 18. synchronous belt, 19. bevel gear 1, 20. bevel gear 2, 21. driving gear, 22. driving rack, 23. opening and closing screw, 24. oil box, 25. oiling roller. DETAILED DESCRIPTION
[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.
[0027] In order to simplify the drawings, only the parts related to the invention are schematically shown in each figure, and they do not represent the actual structure of the product. In addition, in order to simplify the drawings and facilitate understanding, in some figures, only one of the parts with the same structure or function is schematically shown, or only one of them is marked. In this article, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".
[0028] In this document, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0030] Reference Figure 1 to Figure 9, which is the first embodiment of the present invention, provides a floor tile manufacturing device for antique buildings, including a frame 1, a die 2, a platform 3, a side die 4 and a bottom die 5. The die 2 is lifted and slidably arranged on the frame 1, the platform 3 is used to be arranged on the frame 1, the side die 4 is laterally slidably arranged on the platform 3, the side die 4 is arranged in pairs, and the bottom die 5 is lifted and slidably arranged on the frame 1. A pressing space 6 is formed between the bottom die 5 and the two side die 4, and the pressing space 6 is used to fill raw materials. After sliding, the die 2 is used to enter the pressing space 6 and press the raw materials. The side die 4 has a laterally arranged support rib 7 for supporting the pressed floor tile product. After sliding, the bottom die 5 abuts or cancels the abutment with the support rib 7.
[0031] In this embodiment, before pressing the floor tiles, the two side molds 4 are first slid toward the middle until they are closed. Then, the bottom mold 5 is slid upward until the bottom mold 5 abuts against the support ribs 7 disposed laterally on the side molds 4. At this time, a pressing space 6 is formed between the two side molds 4 and the bottom mold 5. Subsequently, the pressing space 6 is filled with raw materials that have been mixed in a specific proportion (including basic materials such as clay, sand and gravel, and cement color powder is added to adjust the color and then water is added to stir to form a raw material with a certain fluidity).
[0032] After that, the pressing die 2 is driven to slide downward, so that the pressing die 2 enters the pressing space 6 to press the raw materials therein. During the pressing process, the pressing pressure and pressing time and other parameters are adjusted according to the design requirements of the floor tiles (such as size, thickness, strength, etc.), so that the raw materials are tightly compacted under the pressure, and the density and strength of the floor tiles are gradually increased. When the floor tiles reach the specified density and strength, the pressing die 2 is raised.
[0033] Then, the bottom mold 5 slides downward, and the support ribs 7 support the pressed tiles. A tray for transporting tiles can be placed under the side molds 4, and then the two side molds 4 are slid away from each other to open, and the tiles will lose the support of the support ribs 7 and fall naturally onto the tray, completing the unloading, and then the subsequent process can be carried out.
[0034] During the whole material cutting process, because the side mold 4 and the bottom mold 5 are designed as a split structure, the floor tiles can be cut directly from the bottom without the need to push or clamp the floor tiles for a long distance like the traditional method. This avoids the problem of scratches and wear caused by friction between the floor tiles and the plane after a long distance push, and also solves the problem that the clamping force is difficult to control, too large will cause clamping marks, and too small will cause the floor tiles to fall and be damaged, effectively protecting the surface quality of the floor tiles, which is of great significance especially for antique floor tiles with high appearance requirements and the need to present a simple and rustic charm (such as hand-carved patterns or unique mottled colors).
[0035] There are multiple support ribs 7, which can ensure stable support for the floor tiles, and the contact area with the floor tiles is large, avoiding the problem of excessive pressure on the floor tiles. In addition, the two side molds 4 are symmetrically arranged and move together, so the movement stroke of a single side mold 4 is very short, the friction time between the support ribs 7 and the floor tiles is very short, and the friction degree is low, so the support ribs 7 basically have no effect on the surface of the floor tiles, ensuring the integrity and aesthetics of the appearance of the floor tiles.
[0036] The top surface of the bottom mold 5 can be designed with corresponding protrusions according to the shape of the support ribs 7, so that the protrusions and the support ribs 7 are interlocked with each other. In this way, during the pressing process, the bottom wall of the pressing space 6 can be ensured to be smooth, which is conducive to the uniform pressing of the floor tiles and further ensures the quality of the floor tiles.
[0037] Furthermore, the platform 3 is slidably disposed on the frame 1 , and the side molds 4 are arranged in two groups with a plurality of pairs as a group. After the platform 3 slides, the two groups of side molds 4 are alternately located between the pressing mold 2 and the bottom mold 5 .
[0038] In this embodiment, the platform 3 is slidably disposed on the frame 1, and the side molds 4 are grouped into a plurality of pairs, and this embodiment takes two groups as an example.
[0039] At the beginning, a set of side molds 4 is located between the pressing mold 2 and the bottom mold 5. First, this set of side molds 4 is slid toward the middle and closed, and the bottom mold 5 rises and abuts against the support ribs 7 of the side mold 4 to form a pressing space 6. After the raw materials are filled into it, the pressing mold 2 presses down to press the raw materials. After the pressing is completed, the pressing mold 2 rises, the bottom mold 5 descends, and the support ribs 7 support the floor tiles. At this time, the platform 3 slides to one side, carrying this set of side molds 4 and the supported floor tiles away from the pressing station and arriving at the unloading area next to it for unloading. At the same time, another set of side molds 4 arrives at the pressing station between the pressing mold 2 and the bottom mold 5 as the platform 3 slides. This set of side molds 4 repeats the above pressing steps. In this cycle, the two sets of side molds 4 are alternately switched between the pressing station and the unloading area through the sliding of the platform 3.
[0040] By designing a double station on the platform 3, two sets of side molds 4 are used to work alternately. When one set of side molds 4 completes pressing, it can be quickly moved away for unloading, and the other set of side molds 4 can immediately enter the pressing station to continue pressing, which reduces the waiting time and greatly improves the flow efficiency of the entire floor tile production. At the same production efficiency, the volume and weight of this equipment are smaller and more convenient to transport. Compared with a single set of side molds 4, more floor tiles can be produced in the same time, meeting the needs of large-scale production of antique floor tiles and improving production efficiency.
[0041] Furthermore, it also includes a raw material box 8, which is slidably arranged on the frame 1. The top of the raw material box 8 is open and the bottom has a discharge port 9. After sliding, the raw material box 8 enters or leaves between the pressing mold 2 and the side mold 4, so that the discharge port 9 is connected to the pressing space 6.
[0042] In this embodiment, the raw material box 8 is slidably mounted on the frame 1. The top of the raw material box 8 is open, and a discharge port 9 is provided at the bottom. When a set of side molds 4 slide through the platform 3 to reach the pressing station below the die 2, the raw material box 8 slides between the die 2 and the side mold 4. As the raw material box 8 moves, when it accurately reaches the specified position, the discharge port 9 at the bottom of the raw material box 8 is just connected to the pressing space 6 formed by the side mold 4 and the bottom mold 5. At this time, the mixed raw materials (raw materials with a certain fluidity formed by adding water to clay, sand, cement color powder, etc.) prepared in advance in the raw material box 8 can flow smoothly into the pressing space 6 through the discharge port 9. After a certain amount of raw materials are filled, the discharge port 9 is closed, and then the raw material box 8 slides back to the initial position along the original path to prepare for the next discharge operation.
[0043] Through the sliding design of the raw material box 8, the raw materials can be accurately transported to the pressing space 6, ensuring that the filling position and filling amount of the raw materials are more accurate each time the pressing is performed. This avoids the problem of uneven distribution or inaccurate amount of raw materials that may occur when artificially adding raw materials, which is conducive to improving the stability of the quality of floor tiles and ensuring that the density, thickness and other parameters of each antique floor tile meet the design requirements. Since the discharge port 9 can be accurately docked with the pressing space 6, the spillage and waste of raw materials during the discharge process are effectively avoided. This not only saves production costs, but also keeps the working environment clean and tidy, reduces the damage to the equipment that may be caused by the scattering of raw materials, and is conducive to extending the service life of the equipment.
[0044] Furthermore, it also includes a rotating shaft 10 and a discharging paddle 11. The rotating shaft 10 penetrates and rotates on the raw material box 8. The cross-section of the discharging port 9 is circular. The rotating shaft 10 is coaxially arranged with the discharging port 9. The discharging paddle 11 is arranged on the rotating shaft 10. There are multiple discharging paddles 11 and they are evenly distributed along the circumference of the rotating shaft 10. The discharging paddle 11 is used to contact the inner wall of the discharging port 9.
[0045] In this embodiment, when discharging, the motor on the raw material box 8 is started to drive the rotating shaft 10 to rotate. The rotating shaft 10 drives the discharging paddle 11 to rotate a certain angle. Since the discharging paddle 11 contacts the inner wall of the discharging port 9, a closed and fixed volume chamber is formed between the two adjacent discharging paddles 11 and the inner wall of the discharging port 9. During the rotation process, the raw materials in the chamber are brought to the discharging port 9 and fall into the pressing space 6. Each time the same angle is rotated, the same amount of raw materials falling into the pressing space 6 can be ensured, thereby achieving precise discharging. After the discharging is completed, the motor stops, the rotating shaft 10 and the discharging paddle 11 stop rotating, and the raw material box 8 returns along the original path.
[0046] The discharging paddle 11 is driven by the rotating shaft 10 to rotate at a fixed angle to discharge the material, ensuring that the discharging amount is exactly the same each time, ensuring the consistency of physical parameters such as weight, density and thickness of each floor tile, making the quality of the floor tiles more stable, and reducing quality problems caused by inconsistent raw material quantities, such as uneven thickness and strength differences, thereby improving the product qualification rate.
[0047] Since the discharge amount can be precisely controlled by the rotation angle of the rotating shaft 10, when it is necessary to adjust parameters such as the size, thickness or density of the floor tiles, it is only necessary to simply adjust the rotation angle of the rotating shaft 10 or the number and size of the discharge paddles 11. This convenient adjustment method is conducive to process control, making the production process more flexible, and can quickly adapt to the production of antique floor tiles with different design requirements, thereby improving the versatility and adaptability of the production equipment.
[0048] Furthermore, it also includes an oil box 24 and an oiling roller 25. The oil box 24 is arranged on the top of the raw material box 8 and is used to store anti-sticking oil. The oiling roller 25 is rotatably arranged in the oil box 24. The bottom of the oiling roller 25 is immersed in the anti-sticking oil. The oiling roller 25 is used to contact and roll on the bottom surface of the die 2.
[0049] In this embodiment, when it is necessary to fill the pressing space 6 with raw materials, the raw material box 8 slides on the frame toward the direction of the die 2. During the movement of the raw material box 8, the oiling roller 25 will contact the bottom surface of the die 2. Due to the continuous movement of the raw material box 8, the oiling roller 25 will roll on the bottom surface of the die 2. During the rolling process, the oiling roller 25 soaked in anti-sticking oil will bring out the anti-sticking oil and evenly apply it to the bottom surface of the die 2. When the raw material box 8 reaches the specified position, the raw materials are filled into the pressing space 6 and the pressing operation is performed, because the bottom surface of the die 2 has been coated with anti-sticking oil, the raw materials will not adhere to the surface of the die 2, thereby ensuring the smooth progress of the pressing process and the surface quality of the floor tiles after forming.
[0050] Since there is no need to manually apply anti-sticking oil, operation time and labor costs are saved. Moreover, the rolling application method of the oiling roller 25 can quickly and evenly form an anti-sticking oil film on the bottom surface of the die 2, so that the pressing process can be carried out more continuously, reducing production interruptions caused by handling raw material adhesion problems, thereby improving the production efficiency of the entire floor tile manufacturing device, which is conducive to large-scale production of antique floor tiles.
[0051] The design of the oiling roller 25 being immersed in oil in the oil box 24 and rolling on the bottom surface of the die 2 can ensure the uniformity of the anti-sticking oil application. Compared with other oiling methods, such as spraying, which may cause problems such as uneven distribution of oil droplets, rolling oiling can make the anti-sticking oil more evenly cover the bottom surface of the die 2, thereby better exerting the anti-sticking effect and further improving the quality stability in the production process of floor tiles.
[0052] Furthermore, it also includes a rotating wheel 12, a knocking rod 13, a spring 14 and a rubber knocking head 15. The rotating wheel 12 is rotatably arranged relative to the raw material box 8. There are multiple rotating wheels 12. The knocking rod 13 is arranged on the rotating wheel 12. There are multiple knocking rods 13 and they are evenly distributed along the circumference of the rotating wheel 12. The end of the knocking rod 13 has a mounting groove 16. One end of the spring 14 acts on the bottom wall of the mounting groove 16, and the other end is connected to the rubber knocking head 15.
[0053] Furthermore, it also includes a pulley 17 and a synchronous belt 18 . The pulley 17 is rotatably arranged on the raw material box 8 . Each of the pulleys 17 is provided with a rotating wheel 12 . The synchronous belt 18 is sleeved on a plurality of the pulleys 17 .
[0054] Furthermore, it also includes a bevel gear 19 and a bevel gear 20, wherein the bevel gear 19 is coaxially arranged on the rotating shaft 10, and the bevel gear 20 is coaxially arranged on one of the pulleys 17, and the bevel gear 19 is meshed with the bevel gear 20.
[0055] In this embodiment, when the floor tile production and discharging operation is performed, the rotating shaft 10 starts to rotate. Since the bevel gear 19 is coaxial with the rotating shaft 10, the bevel gear 19 rotates together with the rotating shaft 10. The rotation of the bevel gear 19 drives the bevel gear 20 meshing therewith to rotate, and then the pulley 17 coaxial therewith rotates. Under the action of the synchronous belt 18, the other pulleys 17 also rotate synchronously, so that all the rotating wheels 12 corresponding to the pulleys 17 will rotate at the same time, driving the knocking rod 13 to rotate. As the knocking rod 13 rotates, the rubber knocking head 15 will intermittently knock the side wall of the raw material box 8.
[0056] In this process, the rubber knocking head 15 will not cause damage to the raw material box 8 due to its material characteristics. The spring 14 can be retracted in the installation groove 16. When the rubber knocking head 15 contacts the side wall of the raw material box 8 and shakes, the spring 14 can adapt to this shaking, ensuring that the rubber knocking head 15 is in good contact with the side wall of the raw material box 8. The installation groove 16 hides and protects the spring 14. This knocking causes the raw material box 8 to vibrate, causing the raw materials to settle toward the discharge port 9, ensuring that the chamber formed between the two adjacent discharge paddles 11 and the inner wall of the discharge port 9 can be filled with raw materials, thereby ensuring the accuracy of the discharge amount each time the material is rotated to discharge.
[0057] The rubber knocking head 15 is driven by the knocking rod 13 to knock the raw material box 8 intermittently, causing the raw materials to settle toward the discharge port 9, ensuring that there is sufficient raw material in the chamber formed by the discharge paddle 11 and the inner wall of the discharge port 9, and effectively overcoming the problems of uneven accumulation and inability to fill the chamber due to poor fluidity of the raw materials, thereby ensuring the accuracy of the discharge amount each time, further improving the stability of the production quality of floor tiles, making the raw material dosage of each antique floor tile more accurate, and ensuring the consistency of product quality.
[0058] The use of the rubber knocking head 15 avoids hard impact and damage to the side wall of the raw material box 8, thereby extending the service life of the raw material box 8. The design of the spring 14 and the mounting groove 16 enables the rubber knocking head 15 to better adapt to shaking and different contact conditions when knocking the side wall of the raw material box 8. The protective effect of the mounting groove 16 on the spring 14 improves the stability and durability of the entire structure.
[0059] The entire knocking auxiliary discharging mechanism realizes the synchronous rotation of multiple knocking rods 13 through the transmission of bevel gears, pulleys 17 and synchronous belts 18, ensuring the consistency of the knocking force and frequency on the raw material box 8 in all directions. This collaborative working mode improves the operating stability of the entire device and reduces the raw material distribution problem that may be caused by uneven local knocking.
[0060] Furthermore, it also includes a driving gear 21 and a driving rack 22 . The driving gear 21 is rotatably disposed on the platform 3 , and the driving rack 22 is disposed on the frame 1 . The driving gear 21 is meshed with the driving rack 22 .
[0061] In this embodiment, when the platform 3 needs to move laterally, the motor installed on the platform 3 is started, and the motor drives the driving gear 21 to start rotating. Due to the meshing relationship between the driving gear 21 and the driving rack 22, the driving gear 21 will roll along the tooth direction of the driving rack 22 during the rotation process, thereby pushing the platform 3 to move laterally on the frame 1. By controlling the rotation direction and speed of the motor, the moving direction and speed of the platform 3 can be accurately controlled, and the platform 3 can be accurately switched between different stations (such as the pressing station and the unloading station of the two sets of side molds 4).
[0062] Furthermore, it also includes an opening and closing screw 23, which is rotatably arranged on the platform 3, and the opening and closing screw 23 is a bidirectional screw. The two side molds 4 are threadedly connected to the opening and closing screw 23, and the opening and closing screw 23 is used to drive the two side molds 4 to move closer to or away from each other.
[0063] In this embodiment, in the antique building floor tile manufacturing device, an opening and closing screw 23 is arranged on the platform 3. The opening and closing screw 23 is a bidirectional screw having two sections of threads with the same pitch and opposite rotation directions. The two side molds 4 are respectively threadedly connected with the two sections of the opening and closing screw 23.
[0064] A motor is installed on the bottom surface of the platform 3. When the side mold 4 needs to be controlled to move, the motor is started, and the motor drives the opening and closing screw 23 to rotate. Since the opening and closing screw 23 is a bidirectional screw, and the two side molds 4 are respectively connected to the threads of opposite rotation directions, when the opening and closing screw 23 rotates, the two side molds 4 will move towards or away from each other according to the rotation direction of the threads.
[0065] For example, when the opening and closing screw 23 rotates clockwise, the two side molds 4 will move closer to each other; when the opening and closing screw 23 rotates counterclockwise, the two side molds 4 will move away from each other. In this way, the opening and closing action of the side molds 4 can be accurately controlled to adapt to different stages of the floor tile pressing process, such as closing the side molds 4 to form a pressing space 6 before pressing, and opening the side molds 4 after pressing to facilitate operations such as unloading.
[0066] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A floor tile manufacturing device for antique buildings, characterized in that: The invention comprises a frame (1), a pressing die (2), a platform (3), a side die (4) and a bottom die (5); the pressing die (2) is arranged on the frame (1) in a lifting and sliding manner; the platform (3) is arranged on the frame (1); the side die (4) is arranged on the platform (3) in a transverse sliding manner; the side die (4) is arranged in pairs; the bottom die (5) is arranged on the frame (1) in a lifting and sliding manner; a pressing space (6) is formed between the bottom die (5) and the two side die (4); the pressing space (6) is used to fill raw materials; the pressing die (2) is used to enter the pressing space (6) and press the raw materials after sliding; the side die (4) has a transversely arranged support rib (7) for supporting the pressed tile product; the bottom die (5) abuts against or cancels the abutment against the support rib (7) after sliding.
2. The floor tile manufacturing device for antique buildings according to claim 1 is characterized in that: The platform (3) is slidably arranged on the frame (1), and the side molds (4) are arranged in two groups in a plurality of pairs. After the platform (3) slides, the two groups of side molds (4) are alternately located between the pressing mold (2) and the bottom mold (5).
3. The floor tile manufacturing device for antique buildings according to claim 2 is characterized in that: It also includes a raw material box (8), which is slidably mounted on the frame (1), the raw material box (8) is open at the top and has a discharge port (9) at the bottom, and the raw material box (8) slides into or leaves between the pressing mold (2) and the side mold (4) to connect the discharge port (9) to the pressing space (6).
4. The floor tile manufacturing device for antique buildings according to claim 3 is characterized in that: It also includes a rotating shaft (10) and a discharging paddle (11), wherein the rotating shaft (10) penetrates and is rotatably arranged on the raw material box (8), the discharging port (9) has a circular cross-section, the rotating shaft (10) and the discharging port (9) are coaxially arranged, the discharging paddle (11) is arranged on the rotating shaft (10), the discharging paddle (11) is in plurality and is evenly distributed along the circumference of the rotating shaft (10), and the discharging paddle (11) is used to contact the inner wall of the discharging port (9).
5. The floor tile manufacturing device for antique buildings according to claim 3 is characterized in that: It also includes an oil box (24) and an oiling roller (25), wherein the oil box (24) is arranged on the top of the raw material box (8) and is used to store anti-sticking oil, and the oiling roller (25) is rotatably arranged in the oil box (24), and the bottom of the oiling roller (25) is immersed in the anti-sticking oil, and the oiling roller (25) is used to contact and roll on the bottom surface of the die (2).
6. The floor tile manufacturing device for antique buildings according to claim 4 is characterized in that: It also includes a rotating wheel (12), a knocking rod (13), a spring (14) and a rubber knocking head (15), wherein the rotating wheel (12) is rotatably arranged relative to the raw material box (8), the rotating wheels (12) are multiple, the knocking rod (13) is arranged on the rotating wheel (12), the knocking rod (13) is multiple and evenly distributed along the circumference of the rotating wheel (12), the end of the knocking rod (13) is provided with a mounting groove (16), one end of the spring (14) acts on the bottom wall of the mounting groove (16), and the other end is connected to the rubber knocking head (15).
7. The floor tile manufacturing device for antique buildings according to claim 6 is characterized in that: It also includes a pulley (17) and a synchronous belt (18), wherein the pulley (17) is rotatably arranged on the raw material box (8), each of the pulleys (17) is provided with a rotating wheel (12), and the synchronous belt (18) is sleeved on a plurality of the pulleys (17).
8. The floor tile manufacturing device for antique buildings according to claim 7, characterized in that: It also includes a bevel gear 1 (19) and a bevel gear 2 (20), wherein the bevel gear 1 (19) is coaxially arranged on the rotating shaft (10), and the bevel gear 2 (20) is coaxially arranged on one of the pulleys (17), and the bevel gear 1 (19) is meshed with the bevel gear 2 (20).
9. The floor tile manufacturing device for antique buildings according to claim 2, characterized in that: It also comprises a driving gear (21) and a driving rack (22), wherein the driving gear (21) is rotatably disposed on the platform (3), the driving rack (22) is disposed on the frame (1), and the driving gear (21) is meshed with the driving rack (22).
10. The floor tile manufacturing device for antique buildings according to claim 1, characterized in that: It also comprises an opening and closing screw (23), the opening and closing screw (23) being rotatably disposed on the platform (3), the opening and closing screw (23) being a bidirectional screw, the two side molds (4) being threadedly connected to the opening and closing screw (23), and the opening and closing screw (23) being used to drive the two side molds (4) to move closer to or farther away from each other.