A spoke cleaning system
Through the spoke cleaning system composed of feed conveying device, discharge conveying device, cleaning machine and robot, the convex and concave surfaces of the spokes are cleaned separately, solving the cleaning instability caused by wear of the barrier rod and achieving efficient and automated cleaning.
Patent Information
- Application Number
- CN202510637770.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2045-05-19
AI Technical Summary
In the existing spoke cleaning system, the barrier rod wears and deforms during the cleaning process of the mortar flow, resulting in unstable spoke rolling and reducing the cleaning effect.
The feed conveying device, the discharge conveying device, the first cleaning machine, the second cleaning machine, the first robot and the second robot are used to clean the convex and concave surfaces of the spokes respectively. By sandblasting and water spraying, the robot arm and the robot are used to realize the automatic flip and equipment handover, and a negative pressure collection device and a magnetic separator are set up for pollution control.
It improves the stability and effect of spoke cleaning, achieves thorough cleaning of spoke surfaces, reduces equipment wear and improves cleaning efficiency.
Smart Images

Figure CN120170649B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of wheel spoke cleaning equipment, and in particular to a wheel spoke cleaning system. Background Art
[0002] The spoke cleaning system is an industrial system that uses high-speed abrasive particles to remove oxides from the spoke surface using physical impact force.
[0003] In the prior art, the spoke cleaning system clamps the vertically placed spokes between the parallel bars, drives the spokes to roll between the bars by means of a lifting rod, and sandblasts the spokes when they roll to the designated station. The defect of this technical solution is that, during the process of cleaning the spokes, the bars are also within the cleaning range of the mortar flow, and the bars will be worn due to the cleaning of the mortar flow, which will lead to wear and deformation of the bars. When the bars are worn and deformed, the spokes cannot roll stably and smoothly on them, and the cleaning effect of the spokes will be reduced due to the obstruction of the bars. Summary of the Invention
[0004] The present application aims to solve one of the technical problems in the related art to a certain extent. To this end, the present application provides a spoke cleaning system with stable operation and good cleaning effect.
[0005] In a first aspect, to achieve the above-mentioned objectives, the present application provides a wheel spoke cleaning system for cleaning wheel spokes, comprising a feed conveyor device, a discharge conveyor device, a first cleaning machine, a second cleaning machine, a first robot, and a second robot. The first cleaning machine and the second cleaning machine are both provided with a first feed-in and feed-out station, a cleaning station, and a second feed-in and feed-out station. The first cleaning machine and the second cleaning machine are both provided with a plurality of loading fixtures for loading wheel spokes. The plurality of loading fixtures can reciprocate between the first feed-in and feed-out station and the cleaning station or the second feed-in and feed-out station and the cleaning station. The cleaning stations are provided with cleaning devices for cleaning wheel spokes.
[0006] The first cleaning machine and the second cleaning machine are used to clean the concave surface and convex surface of the spoke respectively, and the convex surface and concave surface of the spoke are symmetrical complementary curved surfaces and together constitute the outer contour surface of the spoke;
[0007] The first robot is used to move the spokes located on the feeding and conveying device to the first loading and unloading station or the second loading and unloading station of the first cleaning machine, and the second robot is used to flip the spokes located on the first loading and unloading station or the second loading and unloading station of the first cleaning machine and move them to the first loading and unloading station or the second loading and unloading station of the second cleaning machine.
[0008] Preferably, the first cleaning machine and the second cleaning machine are also provided with a working bin, the cleaning station is located in the working bin, the first loading and unloading station and the second loading and unloading station are respectively located outside the two sides of the working bin, the working bin includes a sandblasting cleaning bin located in the middle section and a water spray flushing bin located on both sides of the sandblasting cleaning bin, a sandblasting pipeline is provided in the sandblasting cleaning bin, the sandblasting pipeline is connected to a turbine, a water spray pipeline is provided in the water spray flushing bin, and the water spray pipeline is connected to a water supply pipe.
[0009] Preferably, a partition is provided between the sandblasting cleaning chamber and the water spray washing chamber, a door opening is provided on the partition, and door openings of the same shape are also provided between the water spray cleaning chamber and the first loading and unloading station and the second loading and unloading station.
[0010] Preferably, the loading fixture is arranged on a movable guide rail, and the movable guide rail is also provided with a plurality of baffles that move synchronously with the loading fixture, and the baffles fit into the door openings. When one of the plurality of loading fixtures is located at the cleaning station, the plurality of baffles move to the plurality of door openings and cooperate with the door openings to isolate the working chamber from the outside and isolate the sandblasting cleaning chamber from the water spray flushing chamber.
[0011] Preferably, the working chamber also includes a negative pressure collection device, which is used to collect water vapor in the working chamber. The negative pressure collection device is also connected to the steam collection device through a pipeline. An adsorbent is provided inside the steam collection device, and a filter is also provided in the pipeline of the negative pressure collection device.
[0012] Preferably, a water trough and a water storage tank are provided at the bottom of the working chamber, the water trough is used to recover the mortar flow and store steel sand, the water storage tank is used to store the working fluid, the turbine pipeline is connected to an ejector, the ejector is used to mix the steel sand sucked from the water trough and the working fluid pumped from the water storage tank to form a mortar flow and input it into the turbine.
[0013] Preferably, the water tank pipeline is connected to the water storage tank, and a magnetic separator is further provided in the pipeline between the water storage tank and the water tank.
[0014] Preferably, the water tank is also connected to a sludge recovery device through a pipeline, and the sludge recovery device is used to recover the iron sludge separated by the magnetic separator. The sludge recovery device is also connected to a sludge transport vehicle, and the sludge transport vehicle is used to receive the sludge output by the sludge recovery device and transport it to the target location.
[0015] Preferably, the first robot and the second robot are configured as a robotic arm and a robotic hand, the robotic hand is provided on the robotic arm, and the robotic hand is used to grasp the spokes.
[0016] Preferably, the spoke cleaning system further comprises a feed conveying device and a discharge conveying device, wherein the feed conveying device is used to convey the spokes, and the discharge conveying device is further provided with an air drying component.
[0017] These features and advantages of this application will be disclosed in detail in the following detailed description and accompanying drawings. The best embodiments or means of this application will be fully illustrated in conjunction with the accompanying drawings, but this does not limit the technical solutions of this application. Furthermore, although there may be multiple features, elements, and components in each of the following text and accompanying drawings, different symbols or numbers may be used for convenience, but all represent components with the same or similar structure or function. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present application will be further described below with reference to the accompanying drawings:
[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of the spoke cleaning system according to an embodiment of the present application;
[0020] Figure 2 This is a front view of a spoke cleaning system according to an embodiment of the present application;
[0021] Figure 3 This is a front view of the first cleaning machine according to an embodiment of the present application;
[0022] Figure 4 A schematic diagram of the internal structure of a first cleaning machine according to an embodiment of the present application;
[0023] Figure 5 A perspective view of a first cleaning machine according to an embodiment of the present application;
[0024] Figure 6 A cross-sectional schematic diagram of a first cleaning machine according to an embodiment of the present application;
[0025] Figure 7 A cross-sectional schematic diagram of a second cleaning machine according to an embodiment of the present application;
[0026] Figure 8 This is a schematic diagram of the three-dimensional structure of another spoke cleaning system according to an embodiment of the present application.
[0027] Among them, 110, feeding and conveying device; 120, first cleaning machine; 121, first loading and unloading station; 122, cleaning station; 123, second loading and unloading station; 124, loading fixture; 125, working chamber; 1251, sandblasting cleaning chamber; 1252, water spraying chamber; 126, sandblasting pipeline; 127, turbine; 128, water spraying pipeline; 130, first robot; 210, discharging and conveying device; 220, second cleaning machine; 230, second robot; 310, partition; 320, door opening; 330, moving guide rail; 340, baffle; 350, negative pressure collection device; 351, steam collection device; 360, water tank; 370, water storage tank; 380, magnetic separator; 390, sludge recovery device; 391, sludge transport vehicle; 400, spoke; 500, immersion device. DETAILED DESCRIPTION
[0028] The embodiments of the present application are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described in the embodiments are intended to be used to explain the present application and are not to be construed as limiting the present application.
[0029] References in this specification to "one embodiment," "an example," or "an example" mean that a particular feature, structure, or characteristic described in connection with the embodiment itself can be included in at least one embodiment disclosed herein. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment.
[0030] like Figures 1 to 8As shown, the present invention discloses a spoke cleaning system for cleaning spokes 400, comprising a feeding conveying device 110, a discharging conveying device 210, a first cleaning machine 120, a second cleaning machine 220, a first robot 130 and a second robot 230, wherein the first cleaning machine 120 and the second cleaning machine 220 are both provided with a first feeding and discharging station 121, a cleaning station 122 and a second feeding and discharging station 123, and the first cleaning machine 120 and the second cleaning machine 220 are both provided with a loading fixture for loading the spokes 400, and the loading fixture can circulate back and forth between the first feeding and discharging station 121 and the cleaning station 122 or the second feeding and discharging station 123 and the cleaning station 122, and the cleaning station 122 is provided with a loading fixture for cleaning The cleaning device of the spoke 400; the first cleaning machine 120 and the second cleaning machine 220 are respectively used to clean the convex surface and concave surface of the spoke 400, and the convex surface and concave surface of the spoke 400 are symmetrical complementary curved surfaces and together constitute the outer contour surface of the spoke 400; the first robot 130 is used to move the spoke 400 located on the feeding and conveying device 110 to the first loading and unloading station 121 or the second loading and unloading station 123 of the first cleaning machine 120, and the second robot 230 is used to turn over the spoke 400 located on the first loading and unloading station 121 or the second loading and unloading station 123 of the first cleaning machine 120 and move it to the loading fixture of the first loading and unloading station 121 or the second loading and unloading station 123 of the second cleaning machine 220. Figure 6 、 7As shown, in this embodiment, the first cleaning machine 120 and the second cleaning machine 220 have the same structure except for the loading fixture. When the loading fixture of the first cleaning machine 120 is loaded with the spoke 400, the convex surface of the spoke 400 faces the jet outlet of the cleaning device. When the loading fixture 124 of the second cleaning machine 220 is loaded with the spoke 400, the concave surface of the spoke 400 faces the jet outlet of the cleaning device, so that the first cleaning machine 120 and the second cleaning machine 220 respectively complete the cleaning of the convex and concave surfaces of the spoke 400. It should be noted that the first cleaning machine 120 and the second cleaning machine 220 in this embodiment do not limit the specific structure of the cleaning machine, but are only used to conveniently describe a cleaning system including two cleaning machines with loading fixtures that respectively direct the concave and convex surfaces of the spoke 400 toward the jet outlet of the cleaning device. In this embodiment, the first robot 130 and the second robot 230 are also configured to have the same structure, and are both used to grab the spoke 400 and complete the handover of the spoke 400 between different devices. Specifically, when the feeding conveying device 110 conveys the spoke 400 to the docking position with the first cleaning machine 120, the first robot 130 moves the spoke 400 from the feeding conveying device 110 to the loading fixture of the first cleaning machine 120, and completes the loading of the spoke 400, so that the spoke 400 is fixed on the loading fixture of the first cleaning machine 120. The second robot When the loading fixture of the first cleaning machine 120 moves to the second loading and unloading station 123, the first robot 230 removes the spoke 400 from the loading fixture of the first robot 130, flips the spoke 400 over, and loads it onto the loading fixture of the second cleaning machine 220 located at the first loading and unloading station 121, completing the loading of the spoke 400 onto the second cleaning machine 220. Simultaneously, the second robot 230 is also used to remove the spoke 400 from the loading fixture and move it to the discharge conveyor 210 when the loading fixture of the second cleaning machine 220 moves to the second loading and unloading station 123. In other embodiments, the spoke cleaning system further includes a third robot, in which case the second robot 230 is only used to complete the transfer and flipping of the spoke 400 from the first cleaning machine 120 to the second cleaning machine 220, while the third robot is used to complete the transfer of the spoke 400 from the second cleaning machine 220 to the discharge conveyor 210.
[0031] Specifically, in some embodiments, the loading fixture includes a first loading fixture and a second loading fixture, the first loading fixture can move back and forth between the first loading and unloading station 121 and the cleaning station 122, the second loading fixture can move back and forth between the second loading and unloading station 123 and the cleaning station 122, and the first loading fixture and the second loading fixture move synchronously, when the first loading fixture moves from the first loading and unloading station 121 to the cleaning station 122, the second loading fixture moves from the cleaning station 122 to the second loading and unloading station 123, and the spokes 400 loaded on the first loading fixture and the second loading fixture move alternately into the cleaning station 122 to complete the cleaning operation.
[0032] In the present technical solution, the spokes 400 are horizontally transferred by the feeding conveyor 110 and the discharging conveyor 210, and the spokes 400 are horizontally loaded by the loading fixture 124 and carried to move between the first feeding and discharging station 121, the cleaning station 122 and the second feeding and discharging station 123 of the first cleaning machine 120 and the second cleaning machine 220. When the spokes 400 are moved to the cleaning station 122, the cleaning device cleans the spokes 400. The spokes 400 are separated by the first cleaning machine 120 and the second cleaning machine 220. The convex and concave surfaces of the spoke 400 are cleaned separately, that is, the outer contour surface of the entire spoke 400 is cleaned through two cleaning processes, the first robot 130 and the second robot 230 complete the handover of the spoke 400 between the various devices in the cleaning system, and the second robot 230 completes the turning over of the spoke 400 to realize the automation of the entire spoke 400 cleaning process, and the cleaning effect of the spoke 400 is improved by cleaning the spoke 400 twice on one side, and the operation stability of each device is good during the cleaning process.
[0033] In some embodiments, as Figure 6 、 7 As shown, the first cleaning machine 120 is used to clean the convex surface of the spoke 400, and the second cleaning machine 220 is used to clean the concave surface of the spoke 400. It should be noted that, in some preferred embodiments, Figure 8As shown, the first cleaning machine 120 is used to clean the concave surface of the spoke 400, and the second cleaning machine 220 is used to clean the convex surface of the spoke 400, that is, the concave surface of the spoke 400 is first cleaned by the first cleaning machine 120, and then the convex surface of the spoke is cleaned by the second cleaning machine 220, and then the second robot 230 moves the spoke 400 with the convex surface facing up to the immersion device 500 for immersion cleaning. The immersion device 500 removes the oxides adhered to the surface of the spoke 400 and then sends the spoke 400 into the discharge conveying device 210 through the pushing mechanism, and is air-dried by the air-drying component on the discharge conveying device 210 and moved to the designated position. The concave surface of the spoke 400 is cleaned first, and then the convex surface of the spoke 400 is cleaned, and the spoke 400 is placed in the immersion liquid pool for immersion with the convex surface facing upward to prevent the oxide adhered to the surface of the spoke 400 from staying in the bottom cavity of the concave surface during immersion (when immersing with the concave surface facing upward, the oxide adhered to the surface of the spoke 400 is likely to stay in the bottom cavity of the concave surface during immersion). Cleaning the concave surface first and then the convex surface can reduce the step of turning the spoke over, thereby achieving better cleaning effect.
[0034] like Figure 8 As shown, the immersion device 500 includes a liquid pool, a grid plate and a pushing mechanism. The grid plate is used to support the spoke 400 and can reciprocate in the vertical direction so that the spoke 400 can be immersed in the liquid pool below the grid plate. The pushing mechanism is arranged horizontally with the grid plate and is located above the grid plate. After the spoke 400 is cleaned, the pushing mechanism can push the spoke 400 from the grid plate to the discharge conveying device 210.
[0035] In some embodiments, as Figure 4 As shown, the first cleaning machine 120 and the second cleaning machine 220 are also provided with a working bin 125, the cleaning station 122 is located in the working bin 125, the first loading and unloading station 121 and the second loading and unloading station 123 are respectively located outside the two sides of the working bin 125, and the working bin 125 includes a sandblasting cleaning bin 1251 located in the middle section and a water spraying flushing bin 1252 located on both sides of the sandblasting cleaning bin 1251. A sandblasting pipeline 126 is provided in the sandblasting cleaning bin 1251, and the sandblasting pipeline 126 is connected to a turbine 127. A water spraying pipeline 128 is provided in the water spraying flushing bin 1252, and the water spraying pipeline 128 is connected to a water supply pipe. The water spray pipe 128 includes a water outlet nozzle, the sandblasting pipe 126 includes a sandblasting nozzle, and the water spray flushing chamber 1252 located on both sides of the sandblasting cleaning chamber 1251 is mainly used to flush the spokes 400 before and after sandblasting cleaning to remove solid particles attached to the surface of the spokes 400. The sandblasting cleaning chamber 1251 is used to remove the oxide layer on the surface of the spokes 400 by the slurry flow ejected by the turbine 127.
[0036] In some embodiments, as Figures 4 to 6 As shown, a partition 310 is provided between the sandblasting chamber 1251 and the water jet cleaning chamber 1252. A doorway 320 is defined in the partition 310. Doorways 320 of the same shape are also defined between the water jet cleaning chamber and the first and second loading and unloading stations 121, 123. The loading fixture is mounted on a movable guide rail 330. A baffle 340 is also provided on the movable guide rail 330, which moves synchronously with the loading fixture and mates with the doorway 320. The partition 310 and baffle 340 are used to prevent water and steel grit from splashing during sandblasting and water jet cleaning, improving operational safety and reducing pollution. Specifically, there are four door openings and six partitions. When any one of the first loading fixture and the second loading fixture is located in the sandblasting cleaning chamber 1251, the four baffles 340 are respectively located at the four door openings 320 and cooperate with the corresponding door openings 320 to isolate the working chamber 125 from the outside, and the sandblasting cleaning chamber 1251 and the water spraying washing chamber 1252 inside the working chamber 125 are also isolated from each other. For example, the first loading fixture is located on one side of the moving guide rail, and the second loading fixture is located on the other side of the moving guide rail. Six baffles 340 are symmetrically arranged on the moving guide rail. When the loading fixture is located in the cleaning station 122, the four baffles 340 close to the first loading fixture cooperate with the door opening 320 to close the door opening 320, and the two baffles close to the second loading fixture are located outside the working bin 125 (located in the second loading and unloading station 123 together with the second loading fixture); conversely, when the second loading fixture is located in the cleaning station 122, the four baffles 340 close to the second loading fixture cooperate with the door opening 320 to close the door opening 320, and the two baffles close to the first loading fixture are located outside the working bin 125 (located in the first loading and unloading station 121 together with the first loading fixture).
[0037] In some embodiments, as Figure 1As shown, the working chamber 125 also includes a negative pressure collecting device 350, which is used to collect water vapor in the working chamber 125. The negative pressure collecting device 350 is also connected to a steam collecting device 351 through a pipeline. The negative pressure collecting device 350 is used to provide negative pressure to make water vapor gather in the pipeline where the negative pressure collecting device 350 is located. The steam collecting device 351 is used to adsorb and collect water vapor and form it into a liquid state. An adsorbent is provided inside the steam collecting device 351, and the adsorbent can be set to a material that can adsorb water vapor such as quicklime. A filter is also provided in the pipeline of the negative pressure collecting device 350. Specifically, the negative pressure collection device 350 is connected to the interior of the working chamber 125 through a pipe. A filter is provided in the pipe of the negative pressure collection device 350 to prevent solid particles from entering the negative pressure collection device 350 and damaging the device. A large amount of water mist will be generated during the cleaning process of the spokes 400. In order to avoid water vapor polluting the working environment, negative pressure is generated by the negative pressure collection device 350 to draw the water vapor in the working chamber 125 into the collection device. By providing a filter in the pipe, solid particles such as steel sand and oxide scale are prevented from entering the pipe of the negative pressure collection device 350 and entering the steam collection device 351.
[0038] In some embodiments, as Figure 2 、 6 As shown, a water trough 360 and a water storage tank 370 are provided at the bottom of the working chamber 125. The water trough 360 is used to recover the mortar flow and store steel grit, and the water storage tank 370 is used to store working fluid. A pipe connecting the turbine 127 is connected to an ejector. The ejector is used to mix the steel grit drawn from the water trough 360 with the working fluid pumped from the water storage tank 370 to form a mortar flow, which is then input into the turbine 127. Specifically, the ejector simultaneously pumps working fluid from the water storage tank 370 and draws steel grit particles from the water trough 360. The mixed mortar is then input into the impeller of the turbine 127. The impeller of the turbine 127 rotates at high speed, ejecting the mortar to sandblast and remove rust from the surface of the spokes 400. After impacting the surface of the spokes 400, the mortar flow falls into the water trough 360 at the bottom of the working chamber 125 due to gravity and the ejection action.
[0039] In some embodiments, the water tank 360 is connected to a water storage tank 370 through a pipeline, and a magnetic separator 380 is further provided in the pipeline between the water storage tank 370 and the water tank 360. The slurry flow falls into the water tank 360 at the bottom of the working chamber 125 and settles there. After settling, the steel grit particles fall to the bottom of the water tank 360. Solid particles such as iron sludge cleaned from the surface of the spokes 400 are filtered and separated from the working fluid by the magnetic separator 380. The filtered and separated working fluid is then pumped back to the water storage tank 370, completing the recycling of the working fluid and steel grit.
[0040] In some embodiments, as Figure 1 、 2 As shown, the water tank 360 is also connected to a sludge recovery device 390 through a pipeline. The sludge recovery device 390 is used to recover the iron sludge in the water tank 360. The sludge recovery device 390 is also connected to a sludge transport vehicle 391. The sludge transport vehicle 391 is used to receive the sludge output by the sludge recovery device 390 and transport it to the target location. Specifically, the sludge recovery device 390 is configured as a mud discharge screw. The mud discharge screw pipeline is connected to the magnetic separator 380. The iron sludge and other solid particles separated by the magnetic separator 380 enter the mud discharge screw through the pipeline. The mud discharge screw discharges the sludge from the pipeline through the rotational force. The sludge discharged by the mud discharge screw is then received by the sludge transport vehicle 391, thereby completing the sludge recovery operation.
[0041] In some embodiments, as Figure 1 、 2 As shown, the first robot 130 and the second robot 230 are configured as a robotic arm and a robotic hand, the robotic hand is provided on the robotic arm, and the robotic hand is used to grasp the spoke 400 .
[0042] In some embodiments, as Figure 1 As shown, the feed conveyor 110 and the discharge conveyor 210 are both configured as conveyor belts or conveyor rollers, and the discharge conveyor 210 is further provided with an air-drying assembly. As an implementation method, the feed conveyor 110 and the discharge conveyor 210 of this embodiment are configured as conveyor rollers, and the spokes 400 are horizontally placed on the conveyor rollers and move along the conveying direction of the conveyor rollers. The discharge conveyor is further provided with an air-drying assembly, which can be positioned in the space surrounding the conveyor rollers. The air-drying assembly can be a fan positioned at the bottom or above the conveyor rollers, which uses the fan to air-dry the spokes 400 on the conveyor rollers after cleaning.
[0043] In this embodiment, the specific working steps of the spoke cleaning system are as follows: first, the spoke 400 is placed on the feeding conveying device 110, and the feeding conveying device 110 conveys the spoke 400 to the position docking with the first loading and unloading station 121 of the first cleaning machine 120. The first robot 130 grabs the spoke 400 on the feeding conveying device 110 and moves and loads it onto the loading fixture of the first loading and unloading station 121 of the first cleaning machine 120. At this time, the convex surface of the spoke 400 faces upward. After the loading of the spoke 400 is completed, the loading fixture of the first cleaning machine 120 is driven by the driving device and moves along the moving guide rail 330 from the first loading and unloading station 121 to the cleaning station 122. The water spray pipe 128 in the first water spray washing bin 1252 sprays water to wash the spoke 400, and the water outlet nozzle position of the sandblasting pipe 126 is Above the spoke 400, the sandblasting pipe 126 (sandblasting nozzle) in the sandblasting cleaning chamber 1251 sprays slurry flow to sandblast the spoke 400. After the sandblasting cleaning is completed, the loading fixture carries the spoke 400 to the second water spraying washing chamber 1252, and the water spraying pipe 128 in the second water spraying washing chamber 1252 sprays water on the spoke 400 again. After the washing is completed, the loading fixture moves the spoke 400 to the second loading and unloading station 123, and the above is completed. The cleaning of the convex surface of the spoke 400 is completed; the second robot 230 removes the spoke 400 loaded on the loading fixture of the first cleaning machine 120, and turns it over and loads it onto the loading fixture of the second robot 230 located at the first loading and unloading station 121. At this time, the spoke 400 is on the loading fixture of the second cleaning machine 220 with the concave surface facing up (as shown in FIG. Figure 7 As shown in the state, the second cleaning machine 220 repeats the cleaning steps of the first cleaning machine 120 to complete the cleaning of the concave surface of the spoke 400. When the second cleaning machine 220 completes the cleaning and moves to the second loading and unloading station 123, the second robot 230 removes the spoke 400 from the loading fixture of the second cleaning machine 220 and places it on the discharge conveying device 210. The discharge conveying device 210 then air-dries the spoke 400 and conveys it to the designated position. At this point, the entire spoke 400 cleaning process is completed.
[0044] To sum up, in this embodiment, the convex and concave surfaces of the spoke 400 are cleaned respectively by the first cleaning machine 120 and the second cleaning machine 220, the handover of the spoke 400 between the various devices in the cleaning system is completed by the first robot 130 and the second robot 230, and the turning over of the spoke 400 is completed by the second robot 230 to realize the automation of the entire cleaning process of the spoke 400, and the cleaning effect of the spoke 400 is improved by cleaning the spoke 400 twice on one side, and the operation stability of each device is good during the cleaning process.
[0045] The above are only specific embodiments of the present application, but the scope of protection of the present application is not limited thereto. Those skilled in the art should understand that the present application includes but is not limited to the contents described in the drawings and the above specific embodiments. Any modifications that do not deviate from the functional and structural principles of the present application are included within the scope of the claims.
Claims
1. A spoke cleaning system for cleaning spokes (400), characterized in that: The invention comprises a first cleaning machine (120), a second cleaning machine (220), a first robot (130) and a second robot (230); the first cleaning machine (120) and the second cleaning machine (220) are both provided with a first loading and unloading station (121), a cleaning station (122) and a second loading and unloading station (123); the first cleaning machine (120) and the second cleaning machine (220) are both provided with a plurality of loading fixtures for loading spokes (400); the plurality of loading fixtures can reciprocate between the first loading and unloading station (121) and the cleaning station (122) or the second loading and unloading station (123) and the cleaning station (122); the cleaning station (122) is provided with a cleaning device for cleaning the spokes (400); The first cleaning machine (120) and the second cleaning machine (220) are used to clean the concave surface and the convex surface of the spoke (400), respectively. The convex surface and the concave surface of the spoke (400) are symmetrical complementary curved surfaces and together constitute the outer contour surface of the spoke (400); The first robot (130) is used to move the spoke (400) to the first loading and unloading station (121) or the second loading and unloading station (123) of the first cleaning machine (120); the second robot (230) is used to turn over the spoke (400) located on the first loading and unloading station (121) or the second loading and unloading station (123) of the first cleaning machine (120) and move it to the first loading and unloading station (121) or the second loading and unloading station (123) of the second cleaning machine; The first cleaning machine (120) and the second cleaning machine (220) are further provided with a working chamber (125), the cleaning station (122) is located in the working chamber (125), the first loading and unloading station (121) and the second loading and unloading station (123) are respectively located outside the two sides of the working chamber (125), the working chamber (125) comprises a sandblasting cleaning chamber (1251) located in the middle section and water spraying flushing chambers (1252) located on both sides of the sandblasting cleaning chamber (1251), a sandblasting pipeline (126) is provided in the sandblasting cleaning chamber (1251), the sandblasting pipeline (126) is connected to a turbine (127), and a water spraying pipeline (128) is provided in the water spraying flushing chamber (1252), and the water spraying pipeline (128) is connected to a water supply pipeline; A partition (310) is provided between the sandblasting cleaning chamber (1251) and the water spraying washing chamber (1252), and a door opening (320) is provided on the partition (310). Door openings (320) of the same shape are also provided between the water spraying washing chamber (1252) and the first loading and unloading station (121) and the second loading and unloading station (123); The loading fixture is arranged on a movable guide rail (330), and a plurality of baffles (340) are also arranged on the movable guide rail (330) to move synchronously with the loading fixture, and the baffles (340) are matched with the door openings (320). When one of the plurality of loading fixtures is located at the cleaning station (122), the plurality of baffles (340) move to the plurality of door openings (320) and cooperate with the door openings (320) to isolate the working chamber (125) from the outside and isolate the sandblasting cleaning chamber (1251) from the water spraying washing chamber (1252).
2. The spoke cleaning system according to claim 1, characterized in that: The working chamber (125) further comprises a negative pressure collecting device (350), the negative pressure collecting device (350) being used to collect water vapor in the working chamber (125), the negative pressure collecting device (350) being further connected to a steam collecting device (351) via a pipeline, an adsorbent being provided inside the steam collecting device (351), and a filter being further provided in the pipeline of the negative pressure collecting device (350).
3. The spoke cleaning system according to claim 1, wherein: A water trough (360) and a water storage tank (370) are provided at the bottom of the working chamber (125). The water trough (360) is used to recover the mortar flow and store steel sand. The water storage tank (370) is used to store the working fluid. The pipeline of the turbine (127) is connected to an ejector. The ejector is used to mix the steel sand sucked from the water trough (360) and the working fluid pumped from the water storage tank (370) to form a mortar flow and input it into the turbine (127).
4. The spoke cleaning system according to claim 3, characterized in that: The water tank (360) is connected to the water storage tank (370) through a pipeline, and a magnetic separator (380) is also provided in the pipeline between the water storage tank (370) and the water tank (360).
5. The spoke cleaning system according to claim 4, characterized in that: The water tank (360) is also connected to a sludge recovery device (390) via a pipeline. The sludge recovery device (390) is used to recover the iron sludge separated by the magnetic separator (380). The sludge recovery device (390) is also connected to a sludge transport vehicle (391). The sludge transport vehicle (391) is used to receive the sludge output by the sludge recovery device (390) and transport it to a target location.
6. The spoke cleaning system according to any one of claims 1 to 5, characterized in that: The first robot (130) and the second robot (230) are configured as a robotic arm and a robotic hand, wherein the robotic hand is provided on the robotic arm, and the robotic hand is used to grasp the spoke (400).
7. The spoke cleaning system according to any one of claims 1 to 5, characterized in that: The spoke cleaning system further comprises a feeding conveying device (110) and a discharging conveying device (210), wherein the feeding conveying device (110) is used to convey the spokes (400), and the discharging conveying device (210) is further provided with an air drying component.
Citation Information
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