Eight-station vertical continuous forming method for mixing tower integral assembly

Abstract

The invention discloses an eight-station vertical continuous forming method for a mixed tower integral assembly, which is characterized in that a station 1, a station 2, a station 3, a station 4, a station 5, a station 6, a station 7 and a station 8 are arranged on the periphery of a square shape; the first station process comprises the steps of 1) cleaning a mold, 2) coating a release agent and 3) closing the mold; the second station process comprises the steps of 1) moving away the outer half mold, 2) placing a steel reinforcement framework and 3) welding steel reinforcements; 3, a station process: 1) placing a corrugated pipe, 2) placing an embedded part, 3) placing a corrugated pipe core rod, and 4) assembling an outer half mold; the fourth station process comprises the steps of (1) multiple times of quantitative concrete pouring, (2) multiple times of automatic vibration and (3) top face concrete repairing; 5 station procedures: 1) putting the mold into a ferry vehicle, 2) transferring the mold by the ferry vehicle, and 3) taking the mold out of the ferry vehicle; 6 station procedures: 1) standing, 2) heating, 3) keeping constant temperature, and 4) cooling; 7 station procedures: 1) putting the mold into a ferry vehicle, 2) transferring the mold by the ferry vehicle, and 3) taking the mold out of the ferry vehicle; 8 station procedures: 1) removing the mold; and 2) hoisting a finished product.

Description

Technical Field

[0001] The invention relates to an eight-station vertical continuous forming method for a mixed tower integral component, belonging to the field of wind power reinforced concrete tower forming engineering equipment and technical processes. Background Art

[0002] At present, all wind turbine hybrid tower components are produced and formed in a single mold in an open-air vertical manner and maintained outdoors by sprinkling water. Batch production requires nearly 100 sets of vertical molds. On one set of molds, all processes are completed, including mold cleaning, spraying release agent, mold trial assembly, placement of steel skeleton, placement of corrugated pipes, placement of embedded parts, formal mold closing, pouring concrete, manual vibration of concrete, five days of outdoor natural maintenance, and demolding. After demolding, the hybrid tower components still need to be maintained outdoors by sprinkling water for 28 days. Only qualified products can be shipped out of the factory. It is difficult to ensure the quality of the hybrid tower components by using this traditional production method of reinforced concrete components. The consistency and low yield rate of wind power tower technology have seriously restricted the rapid development of wind power tower technology. The reasons are that the current molding method of wind power tower components has many serious defects: 1) The number of molds is too large. The production method is to divide the molds into five parts, use one mold for production every day, and it takes five days for demoulding after molding; 2) The labor input is large and the labor cost is high; 3) The open-air production site is large and the site cost is high; 4) The material cost is high. Due to outdoor production and natural curing, it is affected by ambient temperature and seasonal weather. In order to improve the early strength of concrete during demoulding and transportation, it is necessary to add a variety of admixtures to the concrete slurry, which leads to material The cost increases dramatically; 5) The quality of the finished product is unstable for two reasons: First, multiple workers stand on top of the circular mold and vibrate manually with handheld vibrators to achieve the purpose of dense reinforced concrete; however, in practice, it is found that the overall vertical pouring of concrete is too large and needs to be poured and vibrated in layers. Due to the different skills, physical conditions and work attitudes of individual workers, the intensity of vibration is high. Therefore, not everyone can achieve the following when manually vibrating: "vertical insertion, fast insertion and slow withdrawal, up and down pumping, uniform insertion points, and no missing or heavy objects". At the same time, not everyone can achieve the "three no-touch" vibration, that is, "no touching the formwork, no touching the steel bars, and no touching the embedded parts". ; Second, natural curing. Concrete does not need to be watered for curing during the five days in the mold. However, it needs to be watered after demoulding. Due to the changes in outdoor weather such as wind, sun, rain, snow, high temperature and severe cold, and the large size of the entire concrete tower component, it is difficult to achieve uniform watering and curing manually. Although the concrete has been cured outdoors for 28 days, the strength dispersion of the entire concrete tower component is still too large; 6) Low production efficiency. Since it is produced and formed outdoors, it is subject to temperature restrictions in spring, summer, autumn and winter, and is also affected by rainy days, resulting in a serious shortage of production and forming start-up days and low output. This has seriously affected the rapid development of concrete tower production companies and concrete tower wind power technology.

[0003] In order to overcome the serious defects of the above-mentioned existing wind power hybrid tower integral component production and molding methods, the inventors attempted to invent an eight-station vertical continuous molding method for hybrid tower integral components, reduce the number of molds invested, adopt a multi-point automatic vibration device instead of manual vibration, multi-station standardized molding operations, indoor steam maintenance, continuous operation of the mold, and specialized operation of the stations, thereby improving product quality, improving molding efficiency, increasing product output, reducing labor costs, reducing material costs and reducing fixed asset depreciation costs, improving the market competitiveness of the product, and facilitating the rapid development of hybrid tower wind power engineering technology. Summary of the Invention

[0004] The purpose of the present invention is to overcome the serious defects of the existing wind power hybrid tower integral assembly production and molding methods. The inventors have attempted to invent an eight-station vertical continuous molding method for hybrid tower integral assemblies to promote the rapid development of wind power hybrid tower engineering technology.

[0005] The technical solution of the present invention is achieved as follows: a method for vertical continuous molding of an eight-station mixing tower integral component, wherein eight stations are provided around a square-shaped space, namely station 1, station 2, station 3, station 4, station 5, station 6, station 7 and station 8, wherein stations 5 and 7 are mold transfer stations, which take a short time, and the rest are actual operation stations, which take a long time; several sets of matching molds are required, each set of molds is composed of two outer half molds 1, two inner half molds 2, two inner matching molds 3, several inner half mold support adjustment rods 4, several inner matching mold support adjustment rods 5, several inner and outer mold U-shaped connecting clips 6, several inner and outer mold bottom mold platform fixing pins 7, a bottom mold platform 8 with rollers at the bottom, several outer mold fixing connecting bolts 9, and two outer mold top U-shaped fixing clips 10;

[0006] There is a heavy lifting device directly above the 1st, 2nd, 3rd and 8th stations. There are two tracks directly below the 1st, 2nd, 3rd, 4th and 8th stations. There is also a hydraulic push-pull machine, which pushes and pulls the mold for horizontal transfer between the stations. There is a metering and distribution device for concrete slurry 16 directly above the 4th station. There is also a multi-point, automated, and simultaneous vibration device. There is a shuttle bus 15 and two tracks leading to the 6th station directly below the 5th station. The shuttle bus 15 is located on the two tracks and travels back and forth between the 4th and 6th stations. Transfer molds between station 1 and station 6; directly below station 6, there is a tunnel-type steam curing kiln, which is equipped with a static area, a heating area, a constant temperature area, and a cooling area. Two tracks and a hydraulic push-pull machine are also provided on the floor of the tunnel-type steam curing kiln. Insulation, heat insulation, and automatic lifting roller shutter devices are installed at both ends of the curing kiln and between each curing area to ensure that the temperature of the curing kiln meets the requirements; directly below station 7, there is a shuttle bus 15 and two tracks leading to station 6. The shuttle bus 15 is located on the two tracks and travels back and forth between stations 6 and 8 to transfer molds;

[0007] The process completed at station 1: 1) Clean the concrete residue on the two outer half molds 1, the two inner half molds 2, the two inner matching molds 3, and the bottom mold platform 8; 2) Spray the release agent evenly on the two outer half molds 1, the two inner half molds 2, the two inner matching molds 3, and the bottom mold platform 8, spraying them horizontally and vertically, without missing any holes; 3) Test assembly of the mold. The test assembly sequence is: move the two inner half molds 2 → move the two inner matching molds 3 → check the position and size → adjust the inner half mold support rod 4, the inner matching mold 3, and the bottom mold platform 8. Use the mold support adjustment rod 5 and the inner and outer mold bottom mold platform fixing pins 7 to install and fix the two inner half molds 2 and the two inner matching molds 3 on the bottom mold platform 8. → Move the two outer half molds 1 to the specified position. → Use several inner and outer mold U-shaped connecting clips 6, several inner and outer mold bottom mold platform fixing pins 7, several outer mold fixing connecting bolts 9, and two outer mold top U-shaped fixing clips 10 to install and fix the two outer half molds 1, two inner half molds 2, and two inner matching molds 3 on the bottom mold platform 8. → Test the mold for qualified assembly.

[0008] The process completed at station 2 includes: 1) removing the inner and outer mold U-shaped connecting clamps 6 and the outer mold top U-shaped fixing clamps 10 located at the top of the outer and inner mold halves 1 and 2; 2) removing the outer mold fixing bolts 9 connecting the two outer mold halves 1; 3) pulling out the inner and outer mold bottom mold platform fixing pins 7 located at the outer mold halves 1; 4) moving the two outer mold halves 1 outward in a horizontal direction; 5) lifting and placing the annular three-dimensional steel frame 11; and 6) welding the steel bars at key locations.

[0009] The process completed at the 3-station stage is as follows: 1) vertically placing the bellows 12 and securing it securely; 2) accurately placing the lifting embedded parts 13 and welding them together, ensuring that several lifting embedded parts 13 are in the same horizontal plane; 3) inserting the bellows core rods 18 into the bellows 12, ensuring that each one is inserted to the bottom; 4) formally assembling the two outer half molds 1, the order of which is: horizontally moving the two outer half molds 1 inward to the specified position → formally installing and securing the two outer half molds 1, the two inner half molds 2, and the two inner matching molds 3 on the bottom mold platform 8 via several inner and outer mold U-shaped connecting clips 6, several inner and outer mold bottom mold platform fixing pins 7, several outer mold fixing connecting bolts 9, and two outer mold top U-shaped fixing clips 10; 5) using sealant to seal mold gaps that may leak slurry; 6) inspection and acceptance of the mold after formal assembly;

[0010] The process completed at the 4th station: 1) The metering and distribution device of the concrete slurry 16 located above the 4th station evenly pours the concrete slurry 16 to 1 / 4 of the height into the annular three-dimensional mold cavity composed of two outer half molds 1, two inner half molds 2, two inner matching molds 3, and the bottom mold platform 8; 2) The multi-point, automated, and simultaneous vibrating device descends and vibrates. The vibration principles to be followed are: vertical insertion, up and down pumping, fast insertion and slow withdrawal, uniform insertion points, no missing and no heavy vibration, and at the same time, the vibration should also be done without touching the formwork, steel bars, or embedded parts; 3) After the first vibration is completed After completion, the second pouring of concrete slurry 16, 4) the second multi-point, automated, simultaneous vibrating device descends and vibrates, 5) after the second vibration is completed, the third pouring of concrete slurry 16, 6) the third multi-point, automated, simultaneous vibrating device descends and vibrates, 7) after the third vibration is completed, the fourth pouring of concrete slurry 16 to the top of the mold, 8) the fourth multi-point, automated, simultaneous vibrating device descends and vibrates, 9) after the fourth vibration is completed, the defects of the concrete on the top surface of the mold are manually repaired and calendered;

[0011] The process completed at station 5: 1) the poured and vibrated concrete and mold are pushed into the shuttle bus 15, 2) the shuttle bus 15 transports the poured and vibrated concrete and mold to the entrance of station 6, 3) the poured and vibrated concrete and mold are pulled out of the shuttle bus 15 and into station 6;

[0012] The process completed in the 6-station: 1) the vibrated concrete and the mold are stopped in the static zone, 2) the vibrated concrete and the mold are heated in the heating zone, 3) the vibrated concrete and the mold are kept at a constant temperature in the constant temperature zone, 4) the vibrated concrete and the mold are cooled in the cooling zone;

[0013] The process completed at station 7: 1) The steam-cured concrete and mold are pushed from the cooling zone into shuttle bus 15, 2) the shuttle bus 15 transports the steam-cured concrete and mold to the entrance of station 8, 3) the steam-cured concrete and mold are pulled out of shuttle bus 15 and into station 8;

[0014] The following steps are completed at station 8: 1) Remove the inner and outer mold U-shaped connecting clamps 6 and the outer mold top U-shaped fixing clamps 10 located at the tops of the outer and inner mold halves 1 and 2; 2) Remove the outer mold fixing bolts 9 connecting the two outer mold halves 1; 3) Pull out the inner and outer mold bottom mold platform fixing pins 7 located at the outer and inner mold halves 1 and 2; 4) Rotate the inner mold support adjustment rod 5 to translate the inner mold 3 toward the center of the circle; 5) Rotate the inner mold support adjustment rod 4 to translate the inner mold half 2 toward the center of the circle; 6) Shift the two outer mold halves 1 outwards separately; 7) Inspect the appearance quality of the entire mixing tower assembly; 8) Lift and transport the finished mixing tower assembly to the finished product warehouse;

[0015] The process flow of a method for vertically continuously molding an integral component of a mixing tower using eight stations is as follows: For ease of description, 10 sets of molds are used as an example and are numbered sequentially as: mold No. 1, mold No. 2, mold No. 3, mold No. 4, mold No. 5, mold No. 6, mold No. 7, mold No. 8, mold No. 9, and mold No. 10. The constant temperature area is divided into a constant temperature front section and a constant temperature rear section. At the beginning of production, all 10 sets of molds are empty, and all eight stations are vacant.

[0016] When mold No. 1 is pushed to station 1, the process specified in station 1 is completed; molds No. 2 to No. 10 are in an empty state;

[0017] When mold No. 1 is pushed to station 2, the process specified in station 2 is completed; at the same time, mold No. 2 is pushed to station 1, the process specified in station 1 is completed; molds No. 3 to No. 10 are in an empty state;

[0018] When mold No. 1 is pushed to station 3, the process specified in station 3 is completed; at the same time, mold No. 2 is pushed to station 2, the process specified in station 2 is completed; at the same time, mold No. 3 is pushed to station 1, the process specified in station 1 is completed; molds No. 4 to No. 10 are in an empty state;

[0019] When mold No. 1 is pushed to station 4, it completes the process specified in station 4; at the same time, mold No. 2 is pushed to station 3, it completes the process specified in station 3; at the same time, mold No. 3 is pushed to station 2, it completes the process specified in station 2; at the same time, mold No. 4 is pushed to station 1, it completes the process specified in station 1; molds No. 5 to No. 10 are vacant;

[0020] When mold No. 1 is pushed to station 5 and completes the process specified in station 5, it is pushed to the static stop area of ​​station 6 to complete the process specified in station 6; at the same time, mold No. 2 is pushed to station 4 to complete the process specified in station 4; at the same time, mold No. 3 is pushed to station 3 to complete the process specified in station 3; at the same time, mold No. 4 is pushed to station 2 to complete the process specified in station 2; at the same time, mold No. 5 is pushed to station 1 to complete the process specified in station 1; molds No. 6 to No. 10 are in an empty state;

[0021] When mold No. 1 is pushed to the heating zone of station 6, it completes the process specified in station 6; at the same time, mold No. 2 is pushed to station 5, completes the process specified in station 5, and then is pushed to the static zone of station 6 to complete the process specified in station 6; at the same time, mold No. 3 is pushed to station 4, completes the process specified in station 4; at the same time, mold No. 4 is pushed to station 3, completes the process specified in station 3; at the same time, mold No. 5 is pushed to station 2, completes the process specified in station 2; at the same time, mold No. 6 is pushed to station 1, completes the process specified in station 1; molds No. 7 to No. 10 are vacant;

[0022] When mold No. 1 is pushed to the constant temperature front section of station 6, it completes the process specified in station 6; at the same time, mold No. 2 is pushed to the heating zone of station 6, completing the process specified in station 6; at the same time, mold No. 3 is pushed to station 5, completes the process specified in station 5, and then is pushed to the static stop zone of station 6, completing the process specified in station 6; at the same time, mold No. 4 is pushed to station 4, completing the process specified in station 4; at the same time, mold No. 5 is pushed to station 3, completing the process specified in station 3; at the same time, mold No. 6 is pushed to station 2, completing the process specified in station 2; at the same time, mold No. 7 is pushed to station 1, completing the process specified in station 1; molds No. 8 to No. 10 are vacant;

[0023] When mold No. 1 is pushed to the constant temperature rear section of station 6, it completes the process specified in station 6; at the same time, mold No. 2 is pushed to the constant temperature front section of station 6, it completes the process specified in station 6; at the same time, mold No. 3 is pushed to the heating zone of station 6, it completes the process specified in station 6; at the same time, mold No. 4 is pushed to station 5, completes the process specified in station 5, and then is pushed to the static zone of station 6, it completes the process specified in station 6; at the same time, mold No. 5 is pushed to station 4, it completes the process specified in station 4; at the same time, mold No. 6 is pushed to station 3, it completes the process specified in station 3; at the same time, mold No. 7 is pushed to station 2, it completes the process specified in station 2; at the same time, mold No. 8 is pushed to station 1, it completes the process specified in station 1; molds No. 9 to No. 10 are vacant;

[0024] When mold No. 1 is pushed to the cooling zone of station 6, it completes the process specified in station 6; at the same time, mold No. 2 is pushed to the constant temperature rear section of station 6, completing the process specified in station 6; at the same time, mold No. 3 is pushed to the constant temperature front section of station 6, completing the process specified in station 6; at the same time, mold No. 4 is pushed to the heating zone of station 6, completing the process specified in station 6; at the same time, mold No. 5 is pushed to station 5, and after completing the process specified in station 5, it is pushed to the static zone of station 6, completing the process specified in station 6; at the same time, mold No. 6 is pushed to station 4, completing the process specified in station 4; at the same time, mold No. 7 is pushed to station 3, completing the process specified in station 3; at the same time, mold No. 8 is pushed to station 2, completing the process specified in station 2; at the same time, mold No. 9 is pushed to station 1, completing the process specified in station 1; mold No. 10 is idle;

[0025] When mold No. 1 is pushed to station 7 and completes the process specified in station 7, it is pushed to station 8 and completes the process specified in station 8; at the same time, mold No. 2 is pushed to the cooling zone of station 6 and completes the process specified in station 6; at the same time, mold No. 3 is pushed to the constant temperature rear section of station 6 and completes the process specified in station 6; at the same time, mold No. 4 is pushed to the constant temperature front section of station 6 and completes the process specified in station 6; at the same time, mold No. 5 is pushed to the heating zone of station 6 and completes the process specified in station 6; at the same time, mold No. 6 is pushed to station 5 and completes the process specified in station 5, and then is pushed to the static stop zone of station 6 and completes the process specified in station 6; at the same time, mold No. 7 is pushed to station 4 and completes the process specified in station 4; at the same time, mold No. 8 is pushed to station 3 and completes the process specified in station 3; at the same time, mold No. 9 is pushed to station 2 and completes the process specified in station 2; at the same time, mold No. 10 is pushed to station 1 and completes the process specified in station 1;

[0026] When mold No. 1 is pushed to station 1 and completes the process specified in station 1, at the same time, mold No. 2 is pushed to station 7, completes the process specified in station 7, and then is pushed to station 8 to complete the process specified in station 8; at the same time, mold No. 3 is pushed to the cooling zone of station 6 to complete the process specified in station 6; at the same time, mold No. 4 is pushed to the constant temperature rear section of station 6 to complete the process specified in station 6; at the same time, mold No. 5 is pushed to the constant temperature front section of station 6 to complete the process specified in station 6; at the same time, mold No. 6 is pushed to the heating zone of station 6 to complete the process specified in station 6; at the same time, mold No. 7 is pushed to station 5, completes the process specified in station 5, and then is pushed to the static stop zone of station 6 to complete the process specified in station 6; at the same time, mold No. 8 is pushed to station 4 to complete the process specified in station 4; at the same time, mold No. 9 is pushed to station 3 to complete the process specified in station 3; at the same time, mold No. 10 is pushed to station 2 to complete the process specified in station 2;

[0027] In this way, the process flow of an eight-station vertical continuous molding method for mixed tower integral components is circulated, thereby achieving the purpose of continuous and efficient molding of mixed tower integral components, filling the gap in the field of continuous molding of wind power mixed tower integral components. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a three-dimensional schematic diagram of the structural composition and mutual positional relationship of the combined molds used in the eight-station vertical continuous molding method of the mixing tower integral component of the present invention;

[0029] Figure 2 A schematic top view of the structure and relative positional relationship of the combined molds used in the eight-station vertical continuous molding method for a mixing tower integral component of the present invention;

[0030] Figure 3 This is a top view schematic diagram of the structure of the combined mold used in the eight-station vertical continuous molding method of the mixing tower integral component of the present invention and the mutual positional relationship of the annular three-dimensional steel reinforcement skeleton 11;

[0031] Figure 4 This is a top view schematic diagram of the mutual positional relationship of the combined mold, annular three-dimensional steel frame 11, corrugated pipe 12, corrugated pipe core rod 18, and lifting embedded parts 13 used in the eight-station vertical continuous molding method of the present invention;

[0032] Figure 5 This is a top view schematic diagram of the mutual positional relationship of the combined mold, annular three-dimensional steel frame 11, corrugated pipe 12, corrugated pipe core rod 18, lifting embedded parts 13, inner and outer mold U-shaped connecting clamps 6, and outer mold top U-shaped fixing clamp 10 used in the eight-station vertical continuous molding method of the present invention;

[0033] Figure 6 This is a top view schematic diagram of the mutual positional relationship of the combined mold, annular three-dimensional steel frame 11, corrugated pipe 12, corrugated pipe core rod 18, lifting embedded parts 13, inner and outer mold U-shaped connecting clamps 6, outer mold top U-shaped fixing clamp 10, and concrete slurry 16 used in the eight-station vertical continuous molding method of the present invention;

[0034] Figure 7 This is a schematic top view of a finished product of a mixed tower integral assembly 17 produced by an eight-station vertical continuous molding method of the present invention;

[0035] Figure 8 This is a three-dimensional schematic diagram of the bottom mold platform 8 of the combined mold used in the eight-station vertical continuous molding method of the mixing tower integral component of the present invention;

[0036] Figure 9 This is a top view schematic diagram of the technical process flow of the eight-station vertical continuous molding method for a mixing tower integral component of the present invention, using 10 sets of combined molds for continuous molding at eight stations;

[0037] Figure 10 This is a schematic diagram of the operation trajectory of the technical process flow of the eight-station vertical continuous molding method for the mixing tower integral component of the present invention, using 10 sets of combined molds for continuous molding at eight stations;

[0038] In the picture:

[0039] 1 is the outer half mold

[0040] 2 is the inner half mold

[0041] 3 is the inner mold

[0042] 4 is the inner half mold support adjustment rod

[0043] 5 is the inner mold support adjustment rod

[0044] 6 is the U-shaped connection card for the inner and outer molds

[0045] 7 is the fixing pin of the inner and outer mold bottom mold platform

[0046] 8 is the bottom mold platform

[0047] 9 is the outer mold fixing bolt

[0048] 10 is the U-shaped fixing card at the top of the outer mold

[0049] 11 is a ring-shaped three-dimensional steel frame

[0050] 12 is a bellows

[0051] 13 is the lifting embedded parts

[0052] 14 is the connection hole

[0053] 15 for shuttle bus

[0054] 16 is concrete slurry

[0055] 17 is the overall component of the mixed tower after forming

[0056] 18 is the bellows core rod DETAILED DESCRIPTION

[0057] The present invention is achieved in this way, below in conjunction with the attached Figures 1 to 10For further explanation: A method for vertical continuous molding of an integral component of a mixing tower with eight stations is provided around a U-shaped space, namely station 1, station 2, station 3, station 4, station 5, station 6, station 7 and station 8. Stations 5 and 7 are mold transfer stations, which take a short time, while the others are practical operation stations, which take a longer time. Several sets of matching molds are required, and each set of molds consists of two outer half molds 1, two inner half molds 2, two inner matching molds 3, several inner half mold support adjustment rods 4, several inner matching mold support adjustment rods 5, several inner and outer mold U-shaped connecting clips 6, several inner and outer mold bottom mold platform fixing pins 7, a bottom mold platform with rollers at the bottom 8, several outer mold fixing connecting bolts 9, and two outer mold top U-shaped fixing clips 10.

[0058] There is a heavy lifting device directly above the 1st, 2nd, 3rd and 8th stations. There are two tracks directly below the 1st, 2nd, 3rd, 4th and 8th stations. There is also a hydraulic push-pull machine, which pushes and pulls the mold for horizontal transfer between the stations. There is a metering and distribution device for concrete slurry 16 directly above the 4th station. There is also a multi-point, automated, and simultaneous vibration device. There is a shuttle bus 15 and two tracks leading to the 6th station directly below the 5th station. The shuttle bus 15 is located on the two tracks and travels back and forth between the 4th and 6th stations. Transfer molds between station 1 and station 6; directly below station 6, there is a tunnel-type steam curing kiln, which is equipped with a static area, a heating area, a constant temperature area, and a cooling area. Two tracks and a hydraulic push-pull machine are also provided on the floor of the tunnel-type steam curing kiln. Insulation, heat insulation, and automatic lifting roller shutter devices are installed at both ends of the curing kiln and between each curing area to ensure that the temperature of the curing kiln meets the requirements; directly below station 7, there is a shuttle bus 15 and two tracks leading to station 6. The shuttle bus 15 is located on the two tracks and travels back and forth between stations 6 and 8 to transfer molds;

[0059] The process completed at station 1: 1) Clean the concrete residue on the two outer half molds 1, the two inner half molds 2, the two inner matching molds 3, and the bottom mold platform 8; 2) Spray the release agent evenly on the two outer half molds 1, the two inner half molds 2, the two inner matching molds 3, and the bottom mold platform 8, spraying them horizontally and vertically, without missing any holes; 3) Test assembly of the mold. The test assembly sequence is: move the two inner half molds 2 → move the two inner matching molds 3 → check the position and size → adjust the inner half mold support rod 4, the inner matching mold 3, and the bottom mold platform 8. Use the mold support adjustment rod 5 and the inner and outer mold bottom mold platform fixing pins 7 to install and fix the two inner half molds 2 and the two inner matching molds 3 on the bottom mold platform 8. → Move the two outer half molds 1 to the specified position. → Use several inner and outer mold U-shaped connecting clips 6, several inner and outer mold bottom mold platform fixing pins 7, several outer mold fixing connecting bolts 9, and two outer mold top U-shaped fixing clips 10 to install and fix the two outer half molds 1, two inner half molds 2, and two inner matching molds 3 on the bottom mold platform 8. → Test the mold for qualified assembly.

[0060] The process completed at station 2 includes: 1) removing the inner and outer mold U-shaped connecting clamps 6 and the outer mold top U-shaped fixing clamps 10 located at the top of the outer and inner mold halves 1 and 2; 2) removing the outer mold fixing bolts 9 connecting the two outer mold halves 1; 3) pulling out the inner and outer mold bottom mold platform fixing pins 7 located at the outer mold halves 1; 4) moving the two outer mold halves 1 outward in a horizontal direction; 5) lifting and placing the annular three-dimensional steel frame 11; and 6) welding the steel bars at key locations.

[0061] The process completed at the 3-station stage is as follows: 1) vertically placing the bellows 12 and securing it securely; 2) accurately placing the lifting embedded parts 13 and welding them together, ensuring that several lifting embedded parts 13 are in the same horizontal plane; 3) inserting the bellows core rods 18 into the bellows 12, ensuring that each one is inserted to the bottom; 4) formally assembling the two outer half molds 1, the order of which is: horizontally moving the two outer half molds 1 inward to the specified position → formally installing and securing the two outer half molds 1, the two inner half molds 2, and the two inner matching molds 3 on the bottom mold platform 8 via several inner and outer mold U-shaped connecting clips 6, several inner and outer mold bottom mold platform fixing pins 7, several outer mold fixing connecting bolts 9, and two outer mold top U-shaped fixing clips 10; 5) using sealant to seal mold gaps that may leak slurry; 6) inspection and acceptance of the mold after formal assembly;

[0062] The process completed at the 4th station: 1) The metering and distribution device of the concrete slurry 16 located above the 4th station evenly pours the concrete slurry 16 to 1 / 4 of the height into the annular three-dimensional mold cavity composed of two outer half molds 1, two inner half molds 2, two inner matching molds 3, and the bottom mold platform 8; 2) The multi-point, automated, and simultaneous vibrating device descends and vibrates. The vibration principles to be followed are: vertical insertion, up and down pumping, fast insertion and slow withdrawal, uniform insertion points, no missing and no heavy vibration, and at the same time, the vibration should also be done without touching the formwork, steel bars, or embedded parts; 3) After the first vibration is completed After completion, the second pouring of concrete slurry 16, 4) the second multi-point, automated, simultaneous vibrating device descends and vibrates, 5) after the second vibration is completed, the third pouring of concrete slurry 16, 6) the third multi-point, automated, simultaneous vibrating device descends and vibrates, 7) after the third vibration is completed, the fourth pouring of concrete slurry 16 to the top of the mold, 8) the fourth multi-point, automated, simultaneous vibrating device descends and vibrates, 9) after the fourth vibration is completed, the defects of the concrete on the top surface of the mold are manually repaired and calendered;

[0063] The process completed at station 5: 1) the poured and vibrated concrete and mold are pushed into the shuttle bus 15, 2) the shuttle bus 15 transports the poured and vibrated concrete and mold to the entrance of station 6, 3) the poured and vibrated concrete and mold are pulled out of the shuttle bus 15 and into station 6;

[0064] The process completed in the 6-station: 1) the vibrated concrete and the mold are stopped in the static zone, 2) the vibrated concrete and the mold are heated in the heating zone, 3) the vibrated concrete and the mold are kept at a constant temperature in the constant temperature zone, 4) the vibrated concrete and the mold are cooled in the cooling zone;

[0065] The process completed at station 7: 1) The steam-cured concrete and mold are pushed from the cooling zone into shuttle bus 15, 2) the shuttle bus 15 transports the steam-cured concrete and mold to the entrance of station 8, 3) the steam-cured concrete and mold are pulled out of shuttle bus 15 and into station 8;

[0066] The following steps are completed at station 8: 1) Remove the inner and outer mold U-shaped connecting clamps 6 and the outer mold top U-shaped fixing clamps 10 located at the tops of the outer and inner mold halves 1 and 2; 2) Remove the outer mold fixing bolts 9 connecting the two outer mold halves 1; 3) Pull out the inner and outer mold bottom mold platform fixing pins 7 located at the outer and inner mold halves 1 and 2; 4) Rotate the inner mold support adjustment rod 5 to translate the inner mold 3 toward the center of the circle; 5) Rotate the inner mold support adjustment rod 4 to translate the inner mold half 2 toward the center of the circle; 6) Shift the two outer mold halves 1 outwards separately; 7) Inspect the appearance quality of the entire mixing tower assembly; 8) Lift and transport the finished mixing tower assembly to the finished product warehouse;

[0067] The process flow of a method for vertically continuously molding an integral component of a mixing tower using eight stations is as follows: For ease of description, 10 sets of molds are used as an example and are numbered sequentially as: mold No. 1, mold No. 2, mold No. 3, mold No. 4, mold No. 5, mold No. 6, mold No. 7, mold No. 8, mold No. 9, and mold No. 10. The constant temperature area is divided into a constant temperature front section and a constant temperature rear section. At the beginning of production, all 10 sets of molds are empty, and all eight stations are vacant.

[0068] When mold No. 1 is pushed to station 1, the process specified in station 1 is completed; molds No. 2 to No. 10 are in an empty state;

[0069] When mold No. 1 is pushed to station 2, the process specified in station 2 is completed; at the same time, mold No. 2 is pushed to station 1, and the process specified in station 1 is completed; molds No. 3 to No. 10 are in an empty state;

[0070] When mold No. 1 is pushed to station 3, the process specified in station 3 is completed; at the same time, mold No. 2 is pushed to station 2, the process specified in station 2 is completed; at the same time, mold No. 3 is pushed to station 1, the process specified in station 1 is completed; molds No. 4 to No. 10 are in an empty state;

[0071] When mold No. 1 is pushed to station 4, it completes the process specified in station 4; at the same time, mold No. 2 is pushed to station 3, it completes the process specified in station 3; at the same time, mold No. 3 is pushed to station 2, it completes the process specified in station 2; at the same time, mold No. 4 is pushed to station 1, it completes the process specified in station 1; molds No. 5 to No. 10 are vacant;

[0072] When mold No. 1 is pushed to station 5 and completes the process specified in station 5, it is pushed to the static stop area of ​​station 6 to complete the process specified in station 6; at the same time, mold No. 2 is pushed to station 4 to complete the process specified in station 4; at the same time, mold No. 3 is pushed to station 3 to complete the process specified in station 3; at the same time, mold No. 4 is pushed to station 2 to complete the process specified in station 2; at the same time, mold No. 5 is pushed to station 1 to complete the process specified in station 1; molds No. 6 to No. 10 are in an empty state;

[0073] When mold No. 1 is pushed to the heating zone of station 6, it completes the process specified in station 6; at the same time, mold No. 2 is pushed to station 5, completes the process specified in station 5, and then is pushed to the static zone of station 6 to complete the process specified in station 6; at the same time, mold No. 3 is pushed to station 4, completes the process specified in station 4; at the same time, mold No. 4 is pushed to station 3, completes the process specified in station 3; at the same time, mold No. 5 is pushed to station 2, completes the process specified in station 2; at the same time, mold No. 6 is pushed to station 1, completes the process specified in station 1; molds No. 7 to No. 10 are vacant;

[0074] When mold No. 1 is pushed to the constant temperature front section of station 6, it completes the process specified in station 6; at the same time, mold No. 2 is pushed to the heating zone of station 6, completing the process specified in station 6; at the same time, mold No. 3 is pushed to station 5, completes the process specified in station 5, and then is pushed to the static stop zone of station 6, completing the process specified in station 6; at the same time, mold No. 4 is pushed to station 4, completing the process specified in station 4; at the same time, mold No. 5 is pushed to station 3, completing the process specified in station 3; at the same time, mold No. 6 is pushed to station 2, completing the process specified in station 2; at the same time, mold No. 7 is pushed to station 1, completing the process specified in station 1; molds No. 8 to No. 10 are vacant;

[0075] When mold No. 1 is pushed to the constant temperature rear section of station 6, it completes the process specified in station 6; at the same time, mold No. 2 is pushed to the constant temperature front section of station 6, it completes the process specified in station 6; at the same time, mold No. 3 is pushed to the heating zone of station 6, it completes the process specified in station 6; at the same time, mold No. 4 is pushed to station 5, completes the process specified in station 5, and then is pushed to the static zone of station 6, it completes the process specified in station 6; at the same time, mold No. 5 is pushed to station 4, it completes the process specified in station 4; at the same time, mold No. 6 is pushed to station 3, it completes the process specified in station 3; at the same time, mold No. 7 is pushed to station 2, it completes the process specified in station 2; at the same time, mold No. 8 is pushed to station 1, it completes the process specified in station 1; molds No. 9 to No. 10 are vacant;

[0076] When mold No. 1 is pushed to the cooling zone of station 6, it completes the process specified in station 6; at the same time, mold No. 2 is pushed to the constant temperature rear section of station 6, completing the process specified in station 6; at the same time, mold No. 3 is pushed to the constant temperature front section of station 6, completing the process specified in station 6; at the same time, mold No. 4 is pushed to the heating zone of station 6, completing the process specified in station 6; at the same time, mold No. 5 is pushed to station 5, and after completing the process specified in station 5, it is pushed to the static zone of station 6, completing the process specified in station 6; at the same time, mold No. 6 is pushed to station 4, completing the process specified in station 4; at the same time, mold No. 7 is pushed to station 3, completing the process specified in station 3; at the same time, mold No. 8 is pushed to station 2, completing the process specified in station 2; at the same time, mold No. 9 is pushed to station 1, completing the process specified in station 1; mold No. 10 is idle;

[0077] When mold No. 1 is pushed to station 7 and completes the process specified in station 7, it is pushed to station 8 and completes the process specified in station 8; at the same time, mold No. 2 is pushed to the cooling zone of station 6 and completes the process specified in station 6; at the same time, mold No. 3 is pushed to the constant temperature rear section of station 6 and completes the process specified in station 6; at the same time, mold No. 4 is pushed to the constant temperature front section of station 6 and completes the process specified in station 6; at the same time, mold No. 5 is pushed to the heating zone of station 6 and completes the process specified in station 6; at the same time, mold No. 6 is pushed to station 5 and completes the process specified in station 5, and then is pushed to the static stop zone of station 6 and completes the process specified in station 6; at the same time, mold No. 7 is pushed to station 4 and completes the process specified in station 4; at the same time, mold No. 8 is pushed to station 3 and completes the process specified in station 3; at the same time, mold No. 9 is pushed to station 2 and completes the process specified in station 2; at the same time, mold No. 10 is pushed to station 1 and completes the process specified in station 1;

[0078] When mold No. 1 is pushed to station 1 and completes the process specified in station 1, at the same time, mold No. 2 is pushed to station 7, completes the process specified in station 7, and then is pushed to station 8 to complete the process specified in station 8; at the same time, mold No. 3 is pushed to the cooling zone of station 6 to complete the process specified in station 6; at the same time, mold No. 4 is pushed to the constant temperature rear section of station 6 to complete the process specified in station 6; at the same time, mold No. 5 is pushed to the constant temperature front section of station 6 to complete the process specified in station 6; at the same time, mold No. 6 is pushed to the heating zone of station 6 to complete the process specified in station 6; at the same time, mold No. 7 is pushed to station 5, completes the process specified in station 5, and then is pushed to the static stop zone of station 6 to complete the process specified in station 6; at the same time, mold No. 8 is pushed to station 4 to complete the process specified in station 4; at the same time, mold No. 9 is pushed to station 3 to complete the process specified in station 3; at the same time, mold No. 10 is pushed to station 2 to complete the process specified in station 2;

[0079] In this way, the process flow of an eight-station vertical continuous molding method for mixed tower integral components is circulated, thereby achieving the purpose of continuously and efficiently molding wind power mixed tower integral components, filling the gap in the field of continuous molding of wind power mixed tower integral components.

[0080] The beneficial effects produced after implementation of the present invention are:

[0081] 1) After the implementation of the present invention, the current production molding method and production process of wind power hybrid tower integral components have been completely changed;

[0082] 2) The implementation of the present invention reduces the number of molds and heavy lifting equipment required, thereby lowering equipment investment costs. It also reduces the amount of production and molding space and the amount of space used for natural curing, saving site costs. It also saves the cost of tap water required for natural watering and curing, significantly reducing costs and improving product competitiveness.

[0083] 3) After the implementation of the present invention, production and molding are moved from the open air to the factory building, overcoming the current serious defect of being unable to produce on rainy days and cold seasons. It also extends the effective molding days, improves the utilization efficiency of fixed assets, and reduces the fixed cost of products. The effect is particularly significant in the wind power hybrid tower integrated production base in Northeast my country.

[0084] 4) After implementation, the present invention eliminates the need for 28 days of manual outdoor watering curing. Instead, indoor curing is performed in a tunnel-type steam curing kiln, improving curing quality and efficiency. This significantly shortens the production cycle of wind turbine hybrid tower components from 28 days to 2 days, greatly increasing product output and significantly increasing the economic benefits of the enterprise, thereby effectively promoting the vigorous development of hybrid tower wind power engineering technology.

[0085] 5) After the implementation of the present invention, manual vibration is no longer required, which not only reduces the number of vibrating workers required and reduces labor costs, but also improves the vibration speed and quality, thereby improving the molding efficiency;

[0086] 6) After the implementation of the present invention, there is no need to add admixtures such as water reducers, early strength agents, and antifreeze agents that must be added for outdoor production and molding, thereby saving material costs;

[0087] 7) After the implementation of the present invention, during the indoor production process, there is no dust, high-frequency vibration noise is reduced, and the production process does not cause pollution to the surrounding environment;

[0088] In summary, the present invention is an updated alternative to the existing wind power hybrid tower integral component molding production method and technical process, filling the gap in this field and having extremely broad market prospects.

Claims

1. A method for vertically continuously forming an eight-station mixing tower integral component, characterized in that: Eight workstations are arranged around the square-shaped space: workstation 1, workstation 2, workstation 3, workstation 4, workstation 5, workstation 6, workstation 7 and workstation 8, wherein workstation 5 and workstation 7 are mold transfer workstations, which take a short time, while the others are practical workstations, which take a long time; several sets of molds are required to match them, and each set of molds is composed of two outer half molds (1), two inner half molds (2), two inner matching molds (3), several inner half mold support adjustment rods (4), several inner matching mold support adjustment rods (5), several inner and outer mold U-shaped connecting clips (6), several inner and outer mold bottom mold platform fixing pins (7), a bottom mold platform with rollers at the bottom (8), several outer mold fixing connecting bolts (9), and two outer mold top U-shaped fixing clips (10); A heavy lifting device is provided directly above station 1, station 2, station 3 and station 8. Two tracks are provided directly below station 1, station 2, station 3, station 4 and station 8, and a hydraulic push-pull machine is provided. The push-pull machine pushes and pulls the mold for horizontal transfer between stations. A metering and distribution device for concrete slurry (16) is provided directly above station 4, and a multi-point, automated, simultaneous vibration device is provided. A shuttle bus (15) and two tracks leading to station 6 are provided directly below station 5. The shuttle bus (15) is located on the two tracks and travels back and forth. Transfer the mold between station 4 and station 6; directly below station 6, there is a tunnel-type steam curing kiln, which is provided with a static zone, a heating zone, a constant temperature zone and a cooling zone. Two tracks and a hydraulic push-pull machine are also provided on the floor of the tunnel-type steam curing kiln. Insulation, heat insulation and automatic lifting roller shutter devices are provided at both ends of the curing kiln and between each curing zone to ensure that the temperature of the curing kiln meets the requirements; directly below station 7, there is a shuttle bus (15) and two tracks leading to station 6. The shuttle bus (15) is located on the two tracks and travels back and forth between station 6 and station 8 to transfer the mold; The process completed at station 1 is as follows: 1) cleaning the concrete residues on the two outer half molds (1), the two inner half molds (2), the two inner matching molds (3), and the bottom mold platform (8); 2) spraying the release agent evenly on the two outer half molds (1), the two inner half molds (2), the two inner matching molds (3), and the bottom mold platform (8), spraying the release agent horizontally and vertically in a cross-spraying manner without missing any; 3) trial assembly of the mold, wherein the trial assembly sequence is: moving the two inner half molds (2) → moving the two inner matching molds (3) → checking the position and size → adjusting the mold by adjusting the inner half mold support adjustment rod (4) and the inner matching mold support rod (5). Adjust the rod (5) and the inner and outer mold bottom mold platform fixing pins (7) to fix the two inner half molds (2) and the two inner matching molds (3) on the bottom mold platform (8) → move the two outer half molds (1) to the specified position → use a number of inner and outer mold U-shaped connecting clips (6), a number of inner and outer mold bottom mold platform fixing pins (7), a number of outer mold fixing connecting bolts (9), and two outer mold top U-shaped fixing clips (10) to fix the two outer half molds (1), the two inner half molds (2), and the two inner matching molds (3) on the bottom mold platform (8) → the mold trial assembly is qualified and accepted; The process completed at the 2nd workstation is as follows: 1) removing the inner and outer mold U-shaped connecting clamps (6) and the outer mold top U-shaped fixing clamps (10) located at the top of the outer half mold (1) and the inner half mold (2), 2) removing the outer mold fixing connecting bolts (9) connecting the two outer half molds (1), 3) pulling out the inner and outer mold bottom mold platform fixing pins (7) located at the outer half mold (1), 4) respectively moving the two outer half molds (1) outward, 5) lifting and placing the annular three-dimensional steel frame (11), and 6) welding the steel bars at key positions; The process is completed in three stations: 1) vertically placing the bellows (12) and fixing it firmly, 2) accurately placing the lifting embedded parts (13) and welding them together, ensuring that several lifting embedded parts (13) are in the same horizontal plane, 3) inserting the bellows core rods (18) into the bellows (12), ensuring that each one is inserted to the bottom, 4) formally assembling the two outer half molds (1), the order is: Move the two outer half molds (1) horizontally inward to the specified position → formally install and fix the two outer half molds (1), the two inner half molds (2), and the two inner matching molds (3) on the bottom mold platform (8) through several inner and outer mold U-shaped connecting clamps (6), several inner and outer mold bottom mold platform fixing pins (7), several outer mold fixing connecting bolts (9), and two outer mold top U-shaped fixing clamps (10); 5) Use sealant to seal the mold gaps that may leak slurry; 6) Inspect and accept the mold after formal assembly; The process completed at the 4th station is as follows: 1) the concrete slurry (16) metering and distributing device located above the 4th station evenly pours the concrete slurry (16) to 1 / 4 of the height into the annular three-dimensional mold cavity composed of two outer half molds (1), two inner half molds (2), two inner matching molds (3), and the bottom mold platform (8); 2) the multi-point, automated, and simultaneous vibrating device descends and vibrates. The principles of vibration are: vertical insertion, up and down pumping, fast insertion and slow withdrawal, uniform insertion points, no leakage and no duplication, and at the same time, the vibration should also be done without touching the template, the steel bars, or the embedded parts; 3) the first vibration After the tamping is completed, the concrete slurry (16) is poured for the second time, 4) the multi-point, automatic, and simultaneous vibrating device is lowered and vibrated for the second time, 5) after the second vibration is completed, the concrete slurry (16) is poured for the third time, 6) the multi-point, automatic, and simultaneous vibrating device is lowered and vibrated for the third time, 7) after the third vibration is completed, the concrete slurry (16) is poured to the top of the mold for the fourth time, 8) the multi-point, automatic, and simultaneous vibrating device is lowered and vibrated for the fourth time, 9) after the fourth vibration is completed, the concrete defects on the top surface of the mold are manually repaired and calendered; The process completed at station 5: 1) the poured and vibrated concrete and mold are pushed into the shuttle bus (15), 2) the shuttle bus (15) transports the poured and vibrated concrete and mold to the entrance of station 6, 3) the poured and vibrated concrete and mold are pulled out of the shuttle bus (15) and enter station 6; The process completed in the 6-station: 1) the vibrated concrete and the mold are stopped in the static zone, 2) the vibrated concrete and the mold are heated in the heating zone, 3) the vibrated concrete and the mold are kept at a constant temperature in the constant temperature zone, 4) the vibrated concrete and the mold are cooled in the cooling zone; The process completed at station 7: 1) the steam-cured concrete and mold are pushed from the cooling zone into the shuttle bus (15), 2) the shuttle bus (15) transports the steam-cured concrete and mold to the entrance of station 8, 3) the steam-cured concrete and mold are pulled out of the shuttle bus (15) and enter station 8; The process completed at the 8th station: 1) remove the inner and outer mold U-shaped connecting clamps (6) and the outer mold top U-shaped fixing clamps (10) located at the top of the outer half mold (1) and the inner half mold (2), 2) remove the outer mold fixing connecting bolts (9) connecting the two outer half molds (1), 3) pull out the inner and outer mold bottom mold platform fixing pins (7) located at the outer half mold (1) and the inner half mold (2), 4) rotate the inner mold support adjustment rod (5) to make the inner mold (3) move toward the center of the circle, 5) rotate the inner half mold support adjustment rod (4) to make the inner half mold (2) move toward the center of the circle, 6) move the two outer half molds (1) outward respectively, 7) check the appearance quality of the mixing tower overall assembly, 8) lift and transport the finished product of the mixing tower overall assembly to the finished product warehouse; The process flow of a method for vertically continuously molding an integral component of a mixing tower using eight stations is as follows: For ease of description, 10 sets of molds are used as an example and are numbered sequentially as: mold No. 1, mold No. 2, mold No. 3, mold No. 4, mold No. 5, mold No. 6, mold No. 7, mold No. 8, mold No. 9, and mold No.

10. The constant temperature area is divided into a constant temperature front section and a constant temperature rear section. At the beginning of production, all 10 sets of molds are empty, and all eight stations are vacant. When mold No. 1 is pushed to station 1, the process specified in station 1 is completed; molds No. 2 to No. 10 are in an empty state; When mold No. 1 is pushed to station 2, the process specified in station 2 is completed; at the same time, mold No. 2 is pushed to station 1, and the process specified in station 1 is completed; molds No. 3 to No. 10 are in an empty state; When mold No. 1 is pushed to station 3, the process specified in station 3 is completed; at the same time, mold No. 2 is pushed to station 2, the process specified in station 2 is completed; at the same time, mold No. 3 is pushed to station 1, the process specified in station 1 is completed; molds No. 4 to No. 10 are in an empty state; When mold No. 1 is pushed to station 4, it completes the process specified in station 4; at the same time, mold No. 2 is pushed to station 3, it completes the process specified in station 3; at the same time, mold No. 3 is pushed to station 2, it completes the process specified in station 2; at the same time, mold No. 4 is pushed to station 1, it completes the process specified in station 1; molds No. 5 to No. 10 are vacant; When mold No. 1 is pushed to station 5 and completes the process specified in station 5, it is pushed to the static stop area of ​​station 6 to complete the process specified in station 6; at the same time, mold No. 2 is pushed to station 4 to complete the process specified in station 4; at the same time, mold No. 3 is pushed to station 3 to complete the process specified in station 3; at the same time, mold No. 4 is pushed to station 2 to complete the process specified in station 2; at the same time, mold No. 5 is pushed to station 1 to complete the process specified in station 1; molds No. 6 to No. 10 are in an empty state; When mold No. 1 is pushed to the heating zone of station 6, it completes the process specified in station 6; at the same time, mold No. 2 is pushed to station 5, completes the process specified in station 5, and then is pushed to the static zone of station 6 to complete the process specified in station 6; at the same time, mold No. 3 is pushed to station 4, completes the process specified in station 4; at the same time, mold No. 4 is pushed to station 3, completes the process specified in station 3; at the same time, mold No. 5 is pushed to station 2, completes the process specified in station 2; at the same time, mold No. 6 is pushed to station 1, completes the process specified in station 1; molds No. 7 to No. 10 are vacant; When mold No. 1 is pushed to the constant temperature front section of station 6, it completes the process specified in station 6; at the same time, mold No. 2 is pushed to the heating zone of station 6, completing the process specified in station 6; at the same time, mold No. 3 is pushed to station 5, completes the process specified in station 5, and then is pushed to the static stop zone of station 6, completing the process specified in station 6; at the same time, mold No. 4 is pushed to station 4, completing the process specified in station 4; at the same time, mold No. 5 is pushed to station 3, completing the process specified in station 3; at the same time, mold No. 6 is pushed to station 2, completing the process specified in station 2; at the same time, mold No. 7 is pushed to station 1, completing the process specified in station 1; molds No. 8 to No. 10 are vacant; When mold No. 1 is pushed to the constant temperature rear section of station 6, it completes the process specified in station 6; at the same time, mold No. 2 is pushed to the constant temperature front section of station 6, it completes the process specified in station 6; at the same time, mold No. 3 is pushed to the heating zone of station 6, it completes the process specified in station 6; at the same time, mold No. 4 is pushed to station 5, completes the process specified in station 5, and then is pushed to the static zone of station 6, it completes the process specified in station 6; at the same time, mold No. 5 is pushed to station 4, it completes the process specified in station 4; at the same time, mold No. 6 is pushed to station 3, it completes the process specified in station 3; at the same time, mold No. 7 is pushed to station 2, it completes the process specified in station 2; at the same time, mold No. 8 is pushed to station 1, it completes the process specified in station 1; molds No. 9 to No. 10 are vacant; When mold No. 1 is pushed to the cooling zone of station 6, it completes the process specified in station 6; at the same time, mold No. 2 is pushed to the constant temperature rear section of station 6, completing the process specified in station 6; at the same time, mold No. 3 is pushed to the constant temperature front section of station 6, completing the process specified in station 6; at the same time, mold No. 4 is pushed to the heating zone of station 6, completing the process specified in station 6; at the same time, mold No. 5 is pushed to station 5, and after completing the process specified in station 5, it is pushed to the static zone of station 6, completing the process specified in station 6; at the same time, mold No. 6 is pushed to station 4, completing the process specified in station 4; at the same time, mold No. 7 is pushed to station 3, completing the process specified in station 3; at the same time, mold No. 8 is pushed to station 2, completing the process specified in station 2; at the same time, mold No. 9 is pushed to station 1, completing the process specified in station 1; mold No. 10 is idle; When mold No. 1 is pushed to station 7 and completes the process specified in station 7, it is pushed to station 8 and completes the process specified in station 8; at the same time, mold No. 2 is pushed to the cooling zone of station 6 and completes the process specified in station 6; at the same time, mold No. 3 is pushed to the constant temperature rear section of station 6 and completes the process specified in station 6; at the same time, mold No. 4 is pushed to the constant temperature front section of station 6 and completes the process specified in station 6; at the same time, mold No. 5 is pushed to the heating zone of station 6 and completes the process specified in station 6; at the same time, mold No. 6 is pushed to station 5 and completes the process specified in station 5, and then is pushed to the static stop zone of station 6 and completes the process specified in station 6; at the same time, mold No. 7 is pushed to station 4 and completes the process specified in station 4; at the same time, mold No. 8 is pushed to station 3 and completes the process specified in station 3; at the same time, mold No. 9 is pushed to station 2 and completes the process specified in station 2; at the same time, mold No. 10 is pushed to station 1 and completes the process specified in station 1; When mold No. 1 is pushed to station 1 and completes the process specified in station 1, at the same time, mold No. 2 is pushed to station 7, completes the process specified in station 7, and then is pushed to station 8 to complete the process specified in station 8; at the same time, mold No. 3 is pushed to the cooling zone of station 6 to complete the process specified in station 6; at the same time, mold No. 4 is pushed to the constant temperature rear section of station 6 to complete the process specified in station 6; at the same time, mold No. 5 is pushed to the constant temperature front section of station 6 to complete the process specified in station 6; at the same time, mold No. 6 is pushed to the heating zone of station 6 to complete the process specified in station 6; at the same time, mold No. 7 is pushed to station 5, completes the process specified in station 5, and then is pushed to the static stop zone of station 6 to complete the process specified in station 6; at the same time, mold No. 8 is pushed to station 4 to complete the process specified in station 4; at the same time, mold No. 9 is pushed to station 3 to complete the process specified in station 3; at the same time, mold No. 10 is pushed to station 2 to complete the process specified in station 2; This process is repeated over and over again, and the process flow of the eight-station vertical continuous molding method for the integrated mixed tower assembly is circulated, thereby achieving the purpose of continuously molding the integrated wind power mixed tower assembly.

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