A kind of enameled wire film thickening painting device and method thereof
By designing a device for thickening the enamel film of enameled wire, and utilizing cleaning, heating, coating, and drying components, combined with a conical sorting seat and a hollow air-filled ring, the problem of poor fusion between the thickened coating and the original coating of enameled wire was solved, thereby improving the uniformity of the enamel film and its electrical performance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-28
- Publication Date
- 2026-04-14
AI Technical Summary
During the thickening process of existing enameled wires, the coating cannot fuse with the original coating layer, resulting in air bubbles between the thickened coating and the original coating, which affects the electrical performance of the enameled wire.
A device for thickening the enamel film of enameled wire was designed, including a base, a cleaning component, a heating component, a painting component, and a drying component. Through the cleaning, heating, painting, and drying processes, combined with a conical sorting seat and a hollow air-filled ring, the device achieves uniform thickening and uniformity control of the enamel film.
This achieves a good bond between the thickened coating and the original coating, ensuring the uniformity of the paint film and the stability of electrical performance, avoiding the generation of bubbles, and improving the quality and stability of inductor products.
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Figure CN120727378B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of coating devices for thickening enamel films, and particularly to a coating device and method for thickening enamel films on enameled wires. Background Technology
[0002] In the application field of inductor products, especially in vehicle-related electronic systems, the performance and reliability of inductor products are crucial. As the automotive industry rapidly develops towards intelligence and electrification, vehicle electronic systems are becoming increasingly complex, placing higher demands on the quality and stability of inductor products.
[0003] In existing technologies, short circuits between coil layers within inductor products are a prominent problem. The main cause of these short circuits is powder breakdown of the enameled wire surface layer. This phenomenon leads to electrical failure and potentially serious consequences. Research has shown that increasing the thickness of the enameled wire surface layer can effectively reduce the possibility of powder breakdown during coil forming, thereby reducing short circuits between coils. However, during the thickening process of existing enameled wire coatings, the coating material cannot fully integrate with the original enamel layer, resulting in air bubbles between the thickened coating and the original coating, causing uneven insulation and affecting the electrical performance of the enameled wire. Therefore, improvements are necessary. Summary of the Invention
[0004] The primary objective of this invention is to provide a device for thickening the enamel film of enameled wire, which has the advantage of providing a good thickening effect.
[0005] The above-mentioned technical objective of the present invention is achieved through the following technical solution: a coating device for thickening the enamel film of enameled wire, comprising a base; a take-up assembly and a release assembly are symmetrically and movably connected to both sides of the base along the vertical direction based on a screw lifting assembly; a cleaning assembly for cleaning impurities on the surface of the enameled wire, a heating assembly for heating and softening the enamel layer on the surface of the enameled wire, a coating assembly for coating the surface of the enameled wire, and a drying assembly for drying and thickening the enamel layer are symmetrically and fixedly connected to the middle position of the base; and a finishing assembly for finishing and controlling the thickness of the enamel film of the enameled wire is symmetrically and fixedly connected to the base.
[0006] The present invention is further configured such that: the lead screw lifting assembly includes a lead screw seat and a lifting seat slidably connected to the lead screw seat in the vertical direction; a lifting lead screw that drives the lifting seat to lift is rotatably connected in the vertical direction inside the lead screw seat; and a lead screw drive motor that drives the lifting lead screw to rotate is fixedly connected to the lead screw seat.
[0007] The present invention is further configured such that the take-up assembly and the release assembly have the same structure, each including a wire roller rotatably connected to the lifting seat and a take-up / release motor fixedly connected to the lifting seat for driving the wire roller to rotate to realize take-up or release of wire.
[0008] The present invention is further configured such that: the finishing component includes a conical finishing seat fixedly connected to the base and having a conical structure, and a plurality of hollow air-filled rings coaxially fixedly connected to the inner wall of the conical finishing seat along the enameled wire conveying direction; the hollow air-filled ring includes an air-filled membrane coaxially fixedly connected to the inner wall of the conical finishing seat and a vent pipe opened on the conical finishing seat; a retaining ring for ensuring the accuracy of the diameter of the center hole of the air-filled membrane is fitted to the center of the inner membrane of the air-filled membrane; the retaining ring and the conical finishing seat are connected by a plurality of non-extendable connecting lines arranged along the circumferential direction; and the diameter of the center hole of the hollow air-filled ring gradually decreases along the conveying direction of the enameled wire.
[0009] The present invention is further configured such that: the cleaning component includes a cleaning seat fixedly connected to the base and a central cleaning hole opened at the center of the cleaning seat, a cleaning pad is fixedly attached to the inner wall of the central cleaning hole along the circumferential direction, and the central axis of the central cleaning hole coincides with the central axis of the central hole of the inflatable membrane.
[0010] The present invention is further configured such that: the heating assembly includes a heating seat fixedly connected to the base and a central heating hole opened at the center position of the heating seat; a plurality of heating plates are fixedly connected to the inner wall of the central heating hole along the circumferential direction; and the central axis of the central heating hole coincides with the central axis of the central hole of the inflatable membrane.
[0011] The present invention is further configured such that: the painting assembly includes a painting seat fixedly connected to the base and a painting hole opened at the center of the painting seat; a plurality of painting grooves are uniformly opened in the painting hole along the circumferential direction; a connecting pipe connecting the plurality of painting grooves is opened in the painting groove; a paint inlet pipe for supplying paint to the connecting pipe is opened on the painting seat; and the central axis of the painting hole coincides with the central axis of the central hole of the inflatable membrane.
[0012] The present invention is further configured such that: the drying assembly includes a drying seat fixedly connected to the base and a central drying hole opened at the center of the drying seat; a plurality of drying grooves are evenly opened in the central drying hole along the circumferential direction; a drying pipe connecting the plurality of drying grooves is opened in the drying seat; an air inlet pipe for air to enter the drying pipe is opened on the drying seat; and the central axis of the central drying hole coincides with the central axis of the central hole of the inflatable membrane.
[0013] The present invention is further configured such that: a monitoring component is provided between the take-up component, the release component and the cleaning component to ensure that the enameled wire is always conveyed along the center line direction of the conical sorting seat; the monitoring component is coupled to the lead screw lifting component; the monitoring component includes a monitoring seat fixedly connected to the base and a monitoring wheel rotatably connected to the monitoring seat; and a pressure monitoring sensor is provided between the monitoring seat and the monitoring wheel.
[0014] The second objective of this invention is to provide a method for thickening the enamel film of enameled wire, which has the advantage of achieving a good thickening effect.
[0015] The above-mentioned technical objective of the present invention is achieved through the following technical solution: a method for thickening the enamel film of enameled wire, using an enameled wire enamel film thickening coating device as described in any of the above technical solutions; comprising:
[0016] Step 1: The enameled wire is reciprocated between the take-up assembly and the pay-off assembly. During the enameled wire feeding process, the screw adjustment assembly adjusts the height of the take-up assembly and the pay-off assembly relative to the base to keep the feeding direction of the enameled wire constant.
[0017] Step 2: During the conveying process, the enameled wire passes through the cleaning component to clean impurities on the surface of the enameled wire, the heating component to soften the surface enamel layer of the enameled wire, and the coating component to coat the surface of the enameled wire with a layer of enamel.
[0018] Step 3: After coating, the enameled wire is processed by a finishing component. The finishing component uses a scraping method to finish the coating layer on the outside of the enameled wire and control the coating thickness.
[0019] Step 4: After being processed, the enameled wire is dried by the drying assembly to dry the thickened enamel layer. The dried enameled wire is then stored by the winding assembly.
[0020] In summary, the present invention has the following beneficial effects:
[0021] 1. A cleaning component and a heating component are sequentially arranged along the conveying direction of the enameled wire. The cleaning component removes impurities from the surface of the enameled wire, thus preventing impurities from mixing into the thickened paint layer and causing air bubbles. The heating component heats the surface of the enameled wire to soften the surface paint layer, thereby improving the bonding effect of the thick paint layer. A finishing component is set in the middle of the base. The finishing component has a conical finishing seat on the base and several hollow air rings along the conveying direction of the enameled wire. The hollow air rings are inflated by air, causing the air film to expand. At this time, the painted enameled wire passes through the central hole of the hollow air ring. The thickened paint layer of the enameled wire is scraped through the central hole, thereby finishing the thickened coating to make the thickness of the thickened coating uniform and increase the bonding effect with the original paint film.
[0022] 2. A retaining ring is attached to the center of the inner membrane of the inflatable membrane, and the retaining ring is connected to the conical sorting seat based on several non-extendable connecting lines. When air is inflated into the inflatable membrane, the diameter of the central hole of the hollow inflatable ring is always equal, thereby achieving precise control of the thickness of the paint film in a single thickening. By setting multiple sets of hollow inflatable rings and setting the diameter of the central hole of the hollow inflatable ring to gradually decrease along the conveying direction of the enameled wire, the outer paint film of the enameled wire can be thickened multiple times by controlling the inflation sequence of the hollow inflatable rings, and the thickness of each thickening can be ensured to be uniform, further ensuring the uniformity of the paint film of the enameled wire, and also facilitating precise control of the paint film thickness.
[0023] 3. A monitoring component coupled to the lead screw lifting component is installed between the take-up component, the pay-off component, and the cleaning component. By monitoring the pressure of the enameled wire acting on the monitoring wheel, the two ends of the enameled wire are precisely controlled to be on the same straight line along the conveying direction, and the central axis of the enameled wire and the hollow air ring are always on the same straight line, thereby ensuring the uniformity of the thickened enamel film of the enameled wire. Attached Figure Description
[0024] Figure 1 This is a cross-sectional view of the overall structure of this embodiment;
[0025] Figure 2 yes Figure 1 Enlarged schematic diagram of part A;
[0026] Figure 3 This is a cross-sectional view of the cleaning component in this embodiment;
[0027] Figure 4 This is a cross-sectional view of the heating assembly in this embodiment;
[0028] Figure 5 This is a cross-sectional view of the painting assembly in this embodiment;
[0029] Figure 6This is a cross-sectional view of the organizing component in this embodiment;
[0030] Figure 7 This is a cross-sectional view of the hollow air-filled ring in this embodiment;
[0031] Figure 8 This is a cross-sectional view of the drying assembly in this embodiment.
[0032] Reference numerals: 1. Base; 2. Screw lifting assembly; 21. Screw seat; 22. Lifting seat; 23. Lifting screw; 24. Screw drive motor; 3. Take-up assembly; 31. Wire roller; 32. Take-up and unwinding motor; 4. Unwinding assembly; 5. Cleaning assembly; 51. Cleaning seat; 52. Center cleaning hole; 53. Cleaning pad; 6. Heating assembly; 61. Heating seat; 62. Center heating hole; 63. Heating element; 7. Painting assembly; 71. Painting seat; 72. Coating element 73. Paint hole; 74. Paint tank; 75. Connecting pipe; 8. Paint inlet pipe; 9. Drying assembly; 10. Drying base; 11. Central drying hole; 12. Drying tank; 13. Drying pipe; 14. Drying pipeline; 15. Air inlet pipe; 16. Finishing assembly; 17. Conical finishing base; 18. Hollow air ring; 19. Air inlet membrane; 10. Ventilation pipe; 10. Holding ring; 11. Connecting wire; 12. Monitoring assembly; 13. Monitoring base; 14. Monitoring wheel; 15. Pressure monitoring sensor. Detailed Implementation
[0033] The present invention will be further described in detail below with reference to the accompanying drawings.
[0034] Example 1:
[0035] refer to Figures 1 to 8A device for thickening the enamel film of enameled wire includes a base 1. A take-up assembly 3 and a release assembly 4 are symmetrically and movably connected to both sides of the base 1 along the vertical direction based on a screw lifting assembly 2. On both sides of the base 1 along the enameled wire conveying direction, a cleaning assembly 5 for cleaning impurities from the enameled wire surface, a heating assembly 6 for heating and softening the surface enamel layer of the enameled wire, a coating assembly 7 for coating the surface of the enameled wire, and a drying assembly 8 for drying and thickening the enamel layer are symmetrically and fixedly connected to the middle position of the base 1. The cleaning assembly 5, heating assembly 6, coating assembly 7, and coating assembly 9 are arranged in a symmetrical manner to control the thickness of the enamel film. The central axes of the drying component 8 and the cleaning component 8 are both located on the same horizontal straight line. The cleaning component 5 and the heating component 6 are arranged sequentially along the conveying direction of the enameled wire. The cleaning component 5 cleans the impurities on the surface of the enameled wire, thereby preventing impurities from being mixed in the thickened paint layer of the enameled wire and causing bubbles. The heating component 6 heats the surface layer of the enameled wire to soften the surface paint layer of the enameled wire, thereby improving the bonding effect of the thick paint layer. After being heated, the enameled wire passes through the coating component 7 to spray a layer of paint film on the outside of the enameled wire. Then, the enameled wire passes through the finishing component 9 to finish the thickness of the paint film. Finally, the enameled wire passes through the drying component 8 to dry and is then wound up. A monitoring component 10 is provided between the take-up assembly 3, the release assembly 4, and the cleaning assembly 5 to ensure that the enameled wire is always conveyed along the center line of the conical sorting seat 91. The monitoring component 10 is coupled to the lead screw lifting assembly 2. The monitoring component 10 includes a monitoring seat 101 fixedly connected to the base 1 and a monitoring wheel 102 rotatably connected to the monitoring seat 101. A pressure monitoring sensor 103 is provided between the monitoring seat 101 and the monitoring wheel 102. By monitoring the pressure of the enameled wire acting on the monitoring wheel 102, the sensor accurately controls the two ends of the enameled wire to be on the same straight line along the conveying direction, and ensures that the enameled wire and the center axis of the sorting assembly 9 are always on the same straight line, thereby ensuring the uniformity of the thickened coating of the enameled wire.
[0036] refer to Figure 1 and Figure 2Specifically, the lead screw lifting assembly 2 includes a lead screw seat 21 and a lifting seat 22 that is slidably connected to the lead screw seat 21 in the vertical direction. A lifting lead screw 23 that drives the lifting seat 22 to rise and fall is rotatably connected in the vertical direction inside the lead screw seat 21. A lead screw drive motor 24 that drives the lifting lead screw 23 to rotate is fixedly connected to the lead screw seat 21. The lead screw drive motor 24 drives the lifting lead screw 23 to rotate, which in turn drives the lifting seat 22 to rise and fall on the lead screw seat 21. The take-up assembly 3 and the pay-off assembly 4 have the same structure, both including a wire roller 31 rotatably connected to the lifting base 22 and a take-up / pay-off motor 32 fixedly connected to the lifting base 22 to drive the wire roller 31 to rotate to achieve take-up or pay-off. The take-up assembly 3 and the pay-off assembly 4 are interchangeable. Take-up or pay-off can be achieved by controlling the rotation direction of the take-up / pay-off motor 32. The enameled wire is transported back and forth between the take-up assembly 3 and the pay-off assembly 4 to achieve multiple thickening of the enamel film, which improves the uniformity of the thickened enamel film and further enhances the bonding effect between the enamel films.
[0037] refer to Figure 6 and Figure 7 Specifically, the finishing component 9 includes a conical finishing seat 91 fixedly connected to the base 1 and having a conical structure, and several hollow air rings 92 coaxially fixedly connected to the inner wall of the conical finishing seat 91 along the enameled wire conveying direction. Each hollow air ring 92 includes an air-filled membrane 93 coaxially fixedly connected to the inner wall of the conical finishing seat 91 and a vent pipe 94 opened on the conical finishing seat 91. A retaining ring 95 is fitted to the center of the inner membrane of the air-filled membrane 93 to ensure the accuracy of the center hole diameter of the air-filled membrane 93. The retaining ring 95 is connected to the conical finishing seat 91 based on several non-extendable connecting lines 96 arranged along the circumferential direction. The center hole diameter of the hollow air ring 92 gradually decreases along the enameled wire conveying direction. The retaining ring 95 is fitted to the center of the inner membrane of the air-filled membrane 93 and is provided with... The retaining ring 95 and the conical concentrator 91 are connected by several non-extendable connecting lines 96. When air is injected into the air-filled membrane 93, the diameter of the central hole of the hollow air-filled ring 92 is always equal, thereby achieving precise control of the thickness of the paint film in a single thickening. By setting multiple sets of hollow air-filled rings 92 and setting the diameter of the central hole of the hollow air-filled ring 92 to gradually decrease along the conveying direction of the enameled wire, the outer paint film of the enameled wire can be thickened multiple times by controlling the inflation sequence of the hollow air-filled rings 92, and the thickness of each thickening can be ensured to be uniform, further ensuring the uniformity of the paint film of the enameled wire, and also facilitating precise control of the paint film thickness. The hollow air-filled ring 92 is connected to an external air pump to realize air delivery or air intake, and only one hollow air-filled ring 92 is in an inflated state at a time.
[0038] refer to Figure 1 and Figure 3Specifically, the cleaning component 5 includes a cleaning seat 51 fixedly connected to the base 1 and a central cleaning hole 52 opened at the center of the cleaning seat 51. A cleaning pad 53 is fixedly attached to the inner wall of the central cleaning hole 52 along the circumferential direction. The central axis of the central cleaning hole 52 coincides with the central axis of the central hole of the air-filled membrane 93. During the transportation process, the enameled wire comes into contact with the cleaning pad 53 to clean the impurities on the surface of the enameled wire, thereby avoiding impurities from being mixed in the thickened enamel layer of the enameled wire and causing air bubbles.
[0039] refer to Figure 1 and Figure 4 Specifically, the heating component 6 includes a heating seat 61 fixedly connected to the base 1 and a central heating hole 62 located at the center of the heating seat 61. Several heating elements 63 are fixedly connected to the inner wall of the central heating hole 62 along the circumferential direction. The central axis of the central heating hole 62 coincides with the central axis of the central hole of the air-filled membrane 93. The heating elements 63 generate heat to heat the enamel film of the enameled wire passing through the central heating hole 62, thereby softening the surface enamel layer of the enameled wire and improving the bonding effect of the thick coating layer.
[0040] refer to Figure 1 and Figure 5 Specifically, the painting assembly 7 includes a painting seat 71 fixedly connected to the base 1 and a painting hole 72 opened at the center of the painting seat 71. A plurality of painting grooves 73 are evenly opened in the painting hole 72 along the circumferential direction. A connecting pipe 74 connecting the plurality of painting grooves 73 is opened in the painting grooves 73. A paint inlet pipe 75 is opened on the painting seat 71 to supply paint to the connecting pipe 74. The central axis of the painting hole 72 coincides with the central axis of the central hole of the air-filled membrane 93. The paint enters the connecting pipe 74 from the paint inlet pipe 75 and is finally sprayed out from the painting grooves 73 onto the surface of the enameled wire.
[0041] refer to Figure 1 and Figure 8 Specifically, the drying assembly 8 includes a drying seat 81 fixedly connected to the base 1 and a central drying hole 82 opened at the center of the drying seat 81. Several drying grooves 83 are evenly opened in the central drying hole 82 along the circumferential direction. A drying pipe 84 connecting the several drying grooves 83 is opened in the drying seat 81. An air inlet pipe 85 is opened on the drying seat 81 to allow air to enter the drying pipe 84. The central axis of the central drying hole 82 coincides with the central axis of the central hole of the air-filled film 93. Air enters the drying pipe 84 from the air inlet pipe 85 and is discharged from the drying grooves 83 to dry the paint film.
[0042] Example 2:
[0043] A method for thickening the enamel film of enameled wire, using an enameled wire enamel film thickening coating device as shown in Example 1, includes:
[0044] Step 1: The enameled wire is reciprocated between the take-up assembly 3 and the pay-off assembly 4. During the enameled wire conveying process, the screw adjustment assembly adjusts the height of the take-up assembly 3 and the pay-off assembly 4 relative to the base 1 to keep the conveying direction of the enameled wire constant.
[0045] Step 2: During the conveying process, the enameled wire passes through the cleaning component 5 to clean impurities on the surface of the enameled wire, the heating component 6 to soften the surface enamel layer of the enameled wire, and the coating component 7 to coat the surface of the enameled wire with a layer of enamel.
[0046] Step 3: After coating, the enameled wire passes through the finishing component 9. The finishing component 9 finishes the coating layer on the outside of the enameled wire and controls the coating thickness of the enameled wire by scraping.
[0047] Step 4: After being sorted, the enameled wire is dried by the drying component 8 to dry the thickened enamel layer of the enameled wire. The dried enameled wire is then stored by the wire take-up component 3.
[0048] This specific embodiment is merely an explanation of the present invention and is not intended to limit the invention. After reading this specification, those skilled in the art can make inventive modifications to this embodiment as needed, but as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims
1. A device for thickening the enamel film of enameled wire, comprising a base (1); characterized in that, The base (1) is symmetrically connected to the take-up assembly (3) and the release assembly (4) on both sides of the base (1) along the vertical direction based on the screw lifting assembly (2). The base (1) is symmetrically provided with a cleaning assembly (5) for cleaning impurities on the surface of the enameled wire, a heating assembly (6) for heating and softening the surface paint layer of the enameled wire, a painting assembly (7) for painting the surface of the enameled wire, and a drying assembly (8) for drying and thickening the paint layer. The base (1) is symmetrically fixedly connected to the middle position of the base (1) with a tidying assembly (9) for tidying and controlling the paint film thickness of the enameled wire. The finishing component (9) includes a conical finishing seat (91) fixedly connected to the base (1) and having a conical structure, and a plurality of hollow air rings (92) fixedly connected to the inner wall of the conical finishing seat (91) along the enameled wire conveying direction. The hollow air ring (92) includes an air membrane (93) fixedly connected to the inner wall of the conical finishing seat (91) along the conical finishing seat (91) and a vent pipe (94) opened on the conical finishing seat (91). The center of the inner membrane of the air membrane (93) is fitted with a retaining ring (95) for ensuring the accuracy of the diameter of the center hole of the air membrane (93). The retaining ring (95) and the conical finishing seat (91) are connected based on a plurality of non-extendable connecting lines (96) arranged along the circumferential direction. The diameter of the center hole of the hollow air ring (92) gradually decreases along the conveying direction of the enameled wire.
2. The device for thickening the enamel film of enameled wire according to claim 1, characterized in that, The lead screw lifting assembly (2) includes a lead screw seat (21) and a lifting seat (22) slidably connected to the lead screw seat (21) in the vertical direction. A lifting lead screw (23) is rotatably connected in the lead screw seat (21) in the vertical direction to drive the lifting seat (22) to lift. A lead screw drive motor (24) is fixedly connected to the lead screw seat (21) to drive the lifting lead screw (23) to rotate.
3. The device for thickening the enamel film of enameled wire according to claim 2, characterized in that, The take-up assembly (3) and the release assembly (4) have the same structure, both including a wire roller (31) rotatably connected to the lifting seat (22) and a take-up / release motor (32) fixedly connected to the lifting seat (22) for driving the wire roller (31) to rotate to realize take-up or release of wire.
4. The device for thickening the enamel film of enameled wire according to claim 1, characterized in that, The cleaning assembly (5) includes a cleaning seat (51) fixedly connected to the base (1) and a central cleaning hole (52) opened at the center of the cleaning seat (51). A cleaning pad (53) is fixedly attached to the inner wall of the central cleaning hole (52) along the circumferential direction. The central axis of the central cleaning hole (52) coincides with the central axis of the central hole of the inflatable membrane (93).
5. The device for thickening the enamel film of enameled wire according to claim 1, characterized in that, The heating assembly (6) includes a heating seat (61) fixedly connected to the base (1) and a central heating hole (62) located at the center of the heating seat (61). A plurality of heating plates (63) are fixedly connected to the inner wall of the central heating hole (62) along the circumferential direction. The central axis of the central heating hole (62) coincides with the central axis of the central hole of the inflatable membrane (93).
6. The device for thickening the enamel film of enameled wire according to claim 1, characterized in that, The painting assembly (7) includes a painting seat (71) fixedly connected to the base (1) and a painting hole (72) opened at the center of the painting seat (71). A plurality of painting grooves (73) are evenly opened in the painting hole (72) along the circumferential direction. A connecting pipe (74) connecting the plurality of painting grooves (73) is opened in the painting grooves (73). A paint inlet pipe (75) for supplying paint to the connecting pipe (74) is opened on the painting seat (71). The central axis of the painting hole (72) coincides with the central axis of the central hole of the air-filled membrane (93).
7. The device for thickening the enamel film of enameled wire according to claim 1, characterized in that, The drying assembly (8) includes a drying seat (81) fixedly connected to the base (1) and a central drying hole (82) opened at the center of the drying seat (81). A plurality of drying grooves (83) are evenly opened in the central drying hole (82) along the circumferential direction. A drying pipe (84) connecting the plurality of drying grooves (83) is opened in the drying seat (81). An air inlet pipe (85) is opened on the drying seat (81) to allow air to enter the drying pipe (84). The central axis of the central drying hole (82) coincides with the central axis of the central hole of the air-filled membrane (93).
8. The device for thickening the enamel film of enameled wire according to claim 1, characterized in that, A monitoring component (10) is provided between the take-up assembly (3), the release assembly (4), and the cleaning assembly (5) to ensure that the enameled wire is always conveyed along the center line of the conical sorting seat (91). The monitoring component (10) is coupled to the lead screw lifting assembly (2). The monitoring component (10) includes a monitoring seat (101) fixedly connected to the base (1) and a monitoring wheel (102) rotatably connected to the monitoring seat (101). A pressure monitoring sensor (103) is provided between the monitoring seat (101) and the monitoring wheel (102).
9. A method for thickening the enamel film of enameled wire, using an enameled wire enamel film thickening coating device as described in any one of claims 1-8; characterized in that, include: Step 1: The enameled wire is reciprocated between the take-up assembly (3) and the pay-off assembly (4). During the enameled wire conveying process, the screw adjustment assembly adjusts the height of the take-up assembly (3) and the pay-off assembly (4) relative to the base (1) to keep the conveying direction of the enameled wire unchanged. Step 2: During the conveying process, the enameled wire passes through the cleaning component (5) in sequence to clean the impurities on the surface of the enameled wire, the heating component (6) to soften the surface enamel layer of the enameled wire, and the coating component (7) to coat the surface of the enameled wire with a layer of enamel. Step 3: After coating, the enameled wire is processed by the finishing component (9). The finishing component (9) processes the coating layer on the outside of the enameled wire and controls the coating thickness of the enameled wire by scraping. Step 4: After being sorted, the enameled wire is dried by the drying component (8) to dry the thickened enamel layer of the enameled wire. The dried enameled wire is then stored by the wire take-up component (3).
Citation Information
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