Double-curved-surface curtain wall system and installation method
By using arc-shaped corner brackets and sleeve connection structures, the problem of keel splicing in hyperboloid curtain walls has been solved, achieving efficient and precise panel fitting, reducing processing costs and improving installation efficiency and accuracy.
Patent Information
- Application Number
- CN202511540357.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2025-12-30
AI Technical Summary
Traditional curtain wall systems struggle to adapt to the multi-dimensional spatial angle changes of hyperboloid shapes, leading to difficulties in keel splicing, poor panel fit, and low installation and adjustment efficiency. In particular, in hyperboloid shapes composed of multiple non-coplanar quadrilaterals, achieving flexible angle connections of the keel and efficient and precise panel fit has become an industry challenge.
It adopts an arc-shaped corner bracket connection structure and various sleeve connection structures. Adjacent metal plates are connected by arc-shaped corner brackets, and the keel can be spliced at any angle using sleeve connections. Combined with the adjustment system of the mounting base and slider, the panel can be adjusted and fixed in multiple directions.
It simplifies the keel processing technology, reduces production costs, and significantly improves the splicing efficiency and accuracy of complex curved grid keels, ensuring a smooth and flat building appearance.
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Figure CN121228811A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the field of building curtain wall, more specifically, relates to a hyperboloidal curtain wall system and installation method. BACKGROUND
[0002] With the increasing complexity of modern architectural style, hyperboloidal curtain wall is widely used due to its unique visual effect. However, the realization of hyperboloidal modeling usually relies on high-precision customized components and complex on-site construction, which has high technical threshold and high cost. Traditional curtain wall systems are mostly designed based on planar or single-curved structures, and their standard connecting components are difficult to adapt to the multi-dimensional spatial angle changes brought by hyperboloidal surfaces, resulting in difficulties in channel bar splicing, poor panel fitting, and low installation adjustment efficiency. Especially for folded hyperboloidal modeling composed of multiple non-coplanar quadrilaterals, how to realize flexible angle connection of channel bars and efficient and accurate fitting of panels while controlling the processing and construction cost has become a prominent technical problem in the industry. Therefore, there is an urgent need for a new type of hyperboloidal curtain wall system and installation method to solve the adaptability, economy and construction convenience problems under complex geometric conditions. SUMMARY
[0003] The main purpose of the present application is to provide a hyperboloidal curtain wall system and installation method to solve the problems in the background art.
[0004] According to the first aspect of the present application, a hyperboloidal curtain wall system is provided, comprising a plurality of hyperboloidal metal plates, adjacent hyperboloidal metal plates are connected through an arc-shaped corner code connecting structure, one end of the arc-shaped corner code connecting structure away from the hyperboloidal metal plate is fixedly connected with a curtain wall stand, both sides of the hyperboloidal metal plate are folded inward to form a fold angle in the middle of the hyperboloidal metal plate, the hyperboloidal metal plate comprises a left rear end face and a right rear end face, four channel bars are arranged on the left rear end face and the right rear end face respectively, adjacent channel bars are rotationally connected through a first sleeve connecting structure to form a quadrilateral structure, the right channel bar of the left rear end face and the left channel bar of the right rear end face are rotationally connected through a second sleeve connecting structure, the left channel bar of the left rear end face and the right channel bar of the right rear end face are both provided with a third sleeve connecting structure, and the two third sleeve connecting structures are connected through a cross beam.
[0005] In a specific embodiment of the present invention, the arc-shaped corner bracket connection structure includes a mounting base connected to a curtain wall column. Two arc-shaped sliders are movably disposed on the top of the mounting base. The tops of the two arc-shaped sliders have smooth arc surfaces. Arc-shaped corner brackets are movably connected to the tops of both arc-shaped sliders, and the arc-shaped corner brackets can slide back and forth on the arc surfaces. First elongated holes are opened on both sides of the bottom of the mounting base. The first elongated holes are connected to the curtain wall column by bolts, allowing the mounting base to be adjusted vertically. A second elongated hole is opened at the bottom of the arc-shaped sliders. The second elongated hole is connected to the top of the mounting base by bolts, allowing the arc-shaped sliders to be adjusted horizontally. The inner surface of the arc-shaped corner bracket is a serrated surface, and the inner surface of the arc-shaped corner bracket is connected to a serrated washer by bolts.
[0006] In a specific embodiment of the present invention, the top and bottom sides of the mounting base are provided with first serrations, and the bottom of the arc-shaped slider is provided with second serrations. The first serrations and second serrations on the top of the mounting base are connected to each other so that the arc-shaped slider can move back and forth on the top of the mounting base.
[0007] In a specific embodiment of the present invention, a sliding groove is provided at the top center of the mounting base, and the second elongated hole is fixedly connected to the sliding groove by a fixing bolt.
[0008] In a specific embodiment of the present invention, the arc-shaped corner bracket is provided with a second arc surface that mates with the arc surface at one end near the arc-shaped slider, so that the arc-shaped corner bracket can slide back and forth along the arc surface. The arc-shaped corner bracket is provided with a third elongated hole at one end near the arc-shaped slider, and the third elongated hole is fixedly connected to the top of the arc-shaped slider by bolts.
[0009] In a specific embodiment of the present invention, the first sleeve connection structure includes two first connecting sleeves and a first circular tube core. The first connecting sleeve includes a first circular tube body and a first connecting arm. The first circular tube body is movably sleeved on the outside of the first circular tube core and can rotate around the first circular tube core. One end of the first connecting arm is connected to the outside of the first circular tube body through a first connecting plate, and the other end of the first connecting arm is connected to the keel so that the adjacent keel can rotate around the first circular tube core.
[0010] In a specific embodiment of the present invention, the second sleeve connection structure includes a second circular tube core and two second connecting sleeves. The two second connecting sleeves are movably sleeved on the outside of the second circular tube core and can rotate around the second circular tube core. One second connecting sleeve is fixedly connected to the right keel on the left rear end face, and the other second connecting sleeve is fixedly connected to the left keel on the right rear end face. The second connecting sleeve includes a second circular tube body and an L-shaped connecting arm. One end of the L-shaped connecting arm is connected to the outside of the second circular tube body through a second connecting plate, and the other end of the L-shaped connecting arm is connected to the keel.
[0011] In a specific embodiment of the present invention, the third sleeve connection structure includes a third circular tube core, a third connecting sleeve, and a fourth connecting sleeve. Both the third and fourth connecting sleeves are movably sleeved outside the third circular tube core, allowing both to rotate around it. The third connecting sleeve is connected to the crossbeam, and the fourth connecting sleeve is connected to the left keel on the left rear end face or the right keel on the right rear end face. The third connecting sleeve includes a third circular tube body and a U-shaped connecting arm. One end of the U-shaped connecting arm is connected to the third circular tube body via a third connecting plate, and the other end is connected to the crossbeam. The fourth connecting sleeve includes a fourth circular tube body and a fourth L-shaped connecting arm. One end of the fourth L-shaped connecting arm is connected to the fourth circular tube body via a fourth connecting plate, and the other end is connected to the left keel on the left rear end face or the right keel on the right rear end face.
[0012] In a specific embodiment of the present invention, the left keel on the left rear end face and the right keel on the right rear end face are both configured as a skeleton. The skeleton is provided with a first connecting surface, a second connecting surface, a third connecting surface, a reinforcing connecting end, and two corner cavities. The first connecting surface, the second connecting surface, and the third connecting surface are all disposed on the outer surface of the skeleton. The reinforcing connecting end is disposed on the third connecting surface. The two corner cavities are disposed at the end of the skeleton away from the second connecting surface. A connecting groove is provided between the two corner cavities. The skeleton is also provided with a structural adhesive connecting fold, which is disposed at the connection between the second connecting surface and the third connecting surface.
[0013] According to a second aspect of the present invention, an installation method for a hyperboloid curtain wall system is provided, the installation method employing...
[0014] The aforementioned hyperboloid curtain wall system includes the following steps:
[0015] S1. Connect the second connecting surface and the first connecting surface to the third sleeve connecting structure and the first sleeve connecting structure.
[0016] Forming an overall four-point non-coplanar support;
[0017] S2. By using the corner assembly cavity of the skeleton, the corners of the skeleton are assembled to improve its assembly accuracy;
[0018] S3. Adapt the hyperboloid metal plate to the four non-coplanar support to form a folded hyperboloid panel. Reinforce the connection end positioning and insert it into the insertion slot of the folded hyperboloid panel. The connection of the folded hyperboloid panel is fixed with screws. The structural adhesive of the skeleton connects the folded part and the back plate of the folded hyperboloid panel is firmly bonded with a specific adhesive.
[0019] S4. Two adjacent hyperboloid metal plates are connected to the arc-shaped corner bracket connection structure by bolts, and the other end of the arc-shaped corner bracket connection structure is fixed to the curtain wall column.
[0020] One of the above-described technical solutions of the present invention has at least one of the following advantages or beneficial effects:
[0021] This invention effectively solves the connection and alignment problems caused by the variable angles of panels in complex curved curtain walls through an arc-shaped corner bracket connection structure, ensuring a smooth and flat building appearance. By connecting the keel with various sleeve connection structures, the keel can be spliced at any angle. This design eliminates the need for end milling at specific angles for intersecting keels, allowing for easy connection and fixation at any spatial angle through the rotation of the sleeve connection structure. This greatly simplifies the keel processing technology, reduces production costs, and significantly improves the on-site splicing efficiency and accuracy of complex curved grid keels. Attached Figure Description
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0023] Figure 1 This is a schematic diagram of the hyperboloid curtain wall system in the first embodiment of the present invention;
[0024] Figure 2 This is a schematic diagram of the arc-shaped corner bracket connection structure in the first embodiment of the present invention;
[0025] Figure 3 This is a schematic diagram of the arc-shaped corner bracket in the first embodiment of the present invention;
[0026] Figure 4 This is a schematic diagram of the arc-shaped slider in the first embodiment of the present invention;
[0027] Figure 5 This is a schematic diagram of the mounting base in the first embodiment of the present invention;
[0028] Figure 6 This is a top view of the hyperboloid curtain wall in the first embodiment of the present invention;
[0029] Figure 7 This is a schematic diagram of the first sleeve connection structure in the first embodiment of the present invention;
[0030] Figure 8 This is a schematic diagram of the connection between the first sleeve connection structure and the keel in the first embodiment of the present invention;
[0031] Figure 9 This is a schematic diagram of the second sleeve connection structure in the first embodiment of the present invention;
[0032] Figure 10 This is a schematic diagram of the third sleeve connection structure in the first embodiment of the present invention;
[0033] Figure 11 This is a schematic diagram of the skeleton structure in the first embodiment of the present invention. Detailed Implementation
[0034] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0035] In the description of this invention, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.
[0036] In the description of this invention, "several" means one or more, "more than" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0037] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" and "second" may explicitly or implicitly include one or more features.
[0038] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the term "connection" should be interpreted broadly. For example, it can be a fixed connection or a movable connection, a detachable connection or a non-detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection or a connection that allows communication between the two components; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components, an indirect connection, or an interaction between two components.
[0039] The following disclosure provides many different implementations or examples for different ways of implementing the present invention.
[0040] Reference Figures 1 to 11 As shown, a hyperboloid curtain wall system is provided, including multiple hyperboloid metal panels 1. Adjacent hyperboloid metal panels 1 are connected by arc-shaped corner bracket connection structures 2. A curtain wall column 8 is fixedly connected to the end of the arc-shaped corner bracket connection structure 2 away from the hyperboloid metal panel 1. The two sides of the hyperboloid metal panel 1 are folded inward to form a folded corner 11 in the middle of the hyperboloid metal panel 1. The hyperboloid metal panel 1 includes a left rear end face 12 and a right rear end face 13. The left rear end face 12 and the right rear end face 13 are respectively provided with four keels 3. Adjacent keels 3 are rotatably connected by a first sleeve connection structure 4 to form a quadrilateral structure. The right keel of the left rear end face 12 and the left keel of the right rear end face 13 are rotatably connected by a second sleeve connection structure 5. The left keel of the left rear end face 12 and the right keel of the right rear end face 13 are both equipped with a third sleeve connection structure 6. The two third sleeve connection structures 6 are connected by a crossbeam 7.
[0041] In this embodiment, the hyperboloid metal panel 1 is composed of two irregular quadrilaterals with four non-coplanar hyperboloids (viewed from above, it is a support composed of two arbitrary quadrilaterals, each corner of which can rotate; viewed from the front, it is an arbitrary triangular support, each corner of which can rotate. The quadrilateral support and the triangular support are assembled together to form a support with four non-coplanar corners of the quadrilaterals). This results in various angle splicing of the keel 3 (including aluminum alloy columns and aluminum alloy beams) supporting the irregular quadrilateral panel. To address this, multiple sleeve connection structures are used to solve the problem of keel splicing at different angles. These multiple sleeve connection structures enable keel splicing at any angle, avoiding the need to mill the keel 3 at different angles, greatly reducing processing difficulty and cost, and significantly improving keel splicing efficiency. At the same time, the arc-shaped corner bracket connection structure 2 effectively solves the connection and alignment problems caused by the varying angles of the panels in complex curved curtain walls, ensuring the smoothness of the building's appearance.
[0042] In some embodiments of the present invention, the arc-shaped corner bracket connection structure 2 includes a mounting base 21 connected to the curtain wall column 8. Two arc-shaped sliders 22 are movably disposed on the top of the mounting base 21. The top of the two arc-shaped sliders 22 is provided with a smooth arc surface 221. Arc-shaped corner brackets 23 are movably connected to the top of the two arc-shaped sliders 22. The arc-shaped corner brackets 23 can slide back and forth on the arc surface 221. The bottom sides of the mounting base 21 are provided with first elongated holes 211. The first elongated holes 211 are connected to the curtain wall column by bolts so that the mounting base 21 can be adjusted up and down. The bottom of the arc-shaped sliders 22 is provided with second elongated holes 222. The second elongated holes 222 are connected to the top of the mounting base 21 by bolts so that the arc-shaped sliders 22 can be adjusted left and right. The inner surface of the arc-shaped corner brackets 23 is a serrated surface. The inner surface of the arc-shaped corner brackets 23 is connected to the serrated pad 24 by bolts.
[0043] In this embodiment, by setting up mutually cooperating arc-shaped corner brackets 23 and arc-shaped sliders 22, the normal angle of the hyperboloid metal plate 1 is infinitely adjustable through their arc surface contact. Local positional fine-tuning in the up / down and left / right directions is achieved through the first elongated hole 211 of the mounting base 21 and the second elongated hole 222 of the arc-shaped slider 22, forming a multi-directional linkage adjustment system. Finally, a secure locking is achieved after adjustment through the engagement of the serrated pad 24 with the inner serrated surface of the arc-shaped corner bracket 23. Thus, a one-stop solution is provided for the connection, adjustment, and fixing of multi-angle panels in complex metal roofing systems, significantly improving installation accuracy, efficiency, and structural reliability.
[0044] Preferably, the mounting base 21 has a U-shaped structure, and the hyperboloid metal plate 1 is a metal plate with a folded hyperboloid shape. The middle part of the hyperboloid metal plate 1 protrudes outward to form a folded angle 11, and the angle of the folded angle 11 is in the range of 90 to 180 degrees.
[0045] In some embodiments of the present invention, the top and bottom sides of the mounting base 21 are provided with first serrations 212, and the bottom of the arc-shaped slider 22 is provided with second serrations 223. The first serrations 212 and second serrations 223 on the top of the mounting base 21 cooperate with each other so that the arc-shaped slider 22 can move back and forth on the top of the mounting base 21. The bottom of the arc-shaped slider 22 is provided with a second elongated hole 222, which can realize local adjustment in the left and right directions. The arc surface 221 is a smooth surface, which cooperates with the second arc surface 231 of the arc-shaped corner bracket 23 to realize sliding adjustment.
[0046] In some embodiments of the present invention, a groove 213 is provided at the top center of the mounting base 21, and the second elongated hole 222 is fixedly connected to the groove 213 by a fixing bolt. The head diameter of the fixing bolt is larger than the top opening diameter of the groove 213, so that the fixing bolt is stuck in the groove 213.
[0047] On the main keel of the metal curtain wall system, a mounting base 21 is arranged every 300mm to connect the curtain wall columns of the metal curtain wall. The top and bottom sides of the mounting base 21 are designed with a serrated shape. The bottom sides are provided with first elongated holes 211 to meet the local vertical adjustment. The top center is provided with a sliding groove 213 to insert and lock the head of M6 stainless steel bolts. The bolts are connected and fixed by the arc-shaped slider 22 on the mounting base 21.
[0048] In some embodiments of the present invention, the arc-shaped corner bracket 23 is provided with a second arc surface 231 that cooperates with the arc surface 221 at one end near the arc-shaped slider 22, so that the arc-shaped corner bracket 23 can slide back and forth along the arc surface 221, thereby realizing the adjustment of the normal deviation of the hyperboloid metal plate 1 and satisfying the installation and adjustment between hyperboloid metal plates 1 at any angle. The arc-shaped corner bracket 23 is provided with a third elongated hole 232 at one end near the arc-shaped slider 22. The third elongated hole 232 is fixedly connected to the top of the arc-shaped slider 22 by bolts. After the hyperboloid metal plate 1 is adjusted by the arc-shaped corner bracket 23 and the arc-shaped slider 22, the arc-shaped corner bracket 23 and the arc-shaped slider 22 are fixedly connected by the serrated shim 24 and bolts.
[0049] Preferably, the end of the arc-shaped corner bracket 23 away from the arc-shaped slider 22 is connected to another curtain wall column via a locking bolt 25. The other curtain wall column is connected to a hyperboloid metal plate 1. A serrated washer 24 is fitted on the locking bolt 25. The locking bolt 25 passes through the serrated washer 24 and the arc-shaped corner bracket 23 in sequence and is fixedly connected to the other curtain wall column. The serrated washer 24 and the inner serrated surface of the arc-shaped corner bracket 23 engage to achieve a firm lock after adjustment.
[0050] The curtain wall columns, mounting base 21, arc-shaped slider 22, arc-shaped corner bracket 23, and serrated pad 24 are all made of aluminum alloy.
[0051] The arc-shaped corner bracket connection structure 2 consists of a mounting base 1 with a first serration 12 and a sliding groove 13, an arc-shaped slider 2 with a second elongated hole 22, and an arc-shaped corner bracket 3 with a smooth bottom surface and a serrated top surface. Through the engagement of the serrations of the mounting base 1 and the arc-shaped slider 2 with the elongated hole, precise micro-adjustments of the connection point in the up-down and left-right directions are achieved. More importantly, the arc-shaped corner bracket 3 can slide along the arc of the top surface of the slider, thus flexibly adapting to and ultimately locking adjacent hyperboloid metal panels (i.e., curtain wall panels) with different normal angles (90-180 degrees). This effectively solves the connection and alignment problems caused by the varying angles of curtain wall panels in complex curved curtain walls, ensuring a smooth and flat building appearance.
[0052] In some embodiments of the present invention, the first sleeve connection structure 4 includes two first connecting sleeves 41 and a first round tube core 42. The first connecting sleeve 41 includes a first round tube body 411 and a first connecting arm 412. The first round tube body 411 is movably sleeved on the outside of the first round tube core 42. The first round tube body 411 can rotate around the first round tube core 42. One end of the first connecting arm 412 is connected to the outside of the first round tube body 411 through a first connecting plate 413. The other end of the first connecting arm 412 is connected to the keel 3 so that the adjacent keel 3 can rotate around the first round tube core 42.
[0053] In this embodiment, one first connecting sleeve 41 is positioned above the first round tube core 42, and the other first connecting sleeve 41 is positioned below the first round tube core 42. One first connecting sleeve 41 connects to one of two adjacent keels 3, and the other first connecting sleeve 41 connects to the other keel 3. The four keels 3 on one side of the rear end face are connected to form a quadrilateral structure through the first sleeve connecting structure 4. At the corner of the keel 3, the first sleeve connecting structure 4 is used, consisting of two first connecting sleeves 41 made of aluminum alloy on the left and right, and a first round tube core 42 made of aluminum alloy. The first connecting sleeve 41 is designed as a first round tube body 411 and a first connecting arm 412. The first round tube body 411 and the first round tube core 42 are nested. The first connecting arm 412 is connected to the keel 3 by M6 stainless steel bolts. The first connecting sleeve 41 can rotate around the first round tube core 42, thereby realizing panel keel connection at any angle.
[0054] In some embodiments of the present invention, the second sleeve connection structure 5 includes a second round tube core 51 and two second connecting sleeves 52. The two second connecting sleeves 52 are movably sleeved on the outside of the second round tube core 51 and can rotate around the second round tube core 51. One second connecting sleeve 52 is fixedly connected to the right keel of the left rear end face 12, and the other second connecting sleeve 52 is fixedly connected to the left keel of the right rear end face 13. The second connecting sleeve 52 includes a second round tube body 521 and an L-shaped connecting arm 522. One end of the L-shaped connecting arm 522 is connected to the outside of the second round tube body 521 through a second connecting plate 523, and the other end of the L-shaped connecting arm 522 is connected to the keel 3.
[0055] In this embodiment, one of the second connecting sleeves 52 is disposed above the second round tube core 51, and the other second connecting sleeve 52 is disposed below the second round tube core 51. One L-shaped connecting arm 522 is fixedly connected to the right keel 3 of the left rear end face 12, and the other L-shaped connecting arm 522 is fixedly connected to the left keel 3 of the right rear end face 13, so that the two quadrilateral structures are connected through the second sleeve connecting structure 5.
[0056] In some embodiments of the present invention, the third sleeve connection structure 6 includes a third circular tube core 61, a third connecting sleeve 62, and a fourth connecting sleeve 63. Both the third connecting sleeve 62 and the fourth connecting sleeve 63 are movably sleeved outside the third circular tube core 61, allowing both to rotate around the third circular tube core 61. The third connecting sleeve 62 is connected to the crossbeam 7, and the fourth connecting sleeve 63 is connected to the left keel of the left rear end face 12 or the right keel of the right rear end face 13. The fourth connecting sleeve 63 includes a third circular tube body 621 and a U-shaped connecting arm 622. One end of the U-shaped connecting arm 622 is connected to the third circular tube body 621 through a third connecting plate 623, and the other end of the U-shaped connecting arm 622 is connected to the crossbeam 7. The fourth connecting sleeve 63 includes a fourth circular tube body 631 and a fourth L-shaped connecting arm 632. One end of the fourth L-shaped connecting arm 632 is connected to the fourth circular tube body 631 through a fourth connecting plate 633, and the other end of the fourth L-shaped connecting arm 632 is connected to the left keel of the left rear end face 12 or the right keel of the right rear end face 13.
[0057] In this embodiment, the third connecting sleeve 62 is positioned above the third circular tube core 61, and the fourth connecting sleeve 63 is positioned below the third circular tube core 61. The U-shaped connecting arm 622 of the third connecting sleeve 62 is connected to the crossbeam 7, so that in the frontal view, it forms an arbitrary triangular support, and each corner of the support can rotate. The fourth L-shaped connecting arm 632 of the fourth connecting sleeve 63 is connected to the left keel 3 of the left rear end face 12 or the right keel 3 of the right rear end face 13.
[0058] The connecting arms of the multi-sleeve connection structure are fixedly connected to the keel 3 by bolts. This design allows intersecting keels to be easily connected and fixed at any spatial angle by rotating the sleeve without the need for end milling at a specific angle. This greatly simplifies the keel processing technology, reduces production costs, and significantly improves the splicing efficiency and accuracy of complex curved surface grid keels on site.
[0059] In some embodiments of the present invention, the left keel of the left rear end face 12 and the right keel of the right rear end face 13 are both set as a frame 9. The frame 9 is provided with a first connecting surface 91, a second connecting surface 92, a third connecting surface 93, a reinforcing connecting end 94, and two sets of corner cavities 95. The first connecting surface 91, the second connecting surface 92, and the third connecting surface 93 are all provided on the outer surface of the frame 9. The reinforcing connecting end 94 is provided on the third connecting surface 93. The two sets of corner cavities 95 are provided at the end of the frame 9 away from the second connecting surface 92. A connecting groove 96 is provided between the two sets of corner cavities 95. The frame 9 is also provided with a structural adhesive connecting fold 97, which is provided at the connection between the second connecting surface 92 and the third connecting surface 93.
[0060] Preferably, the keel 3, the first sleeve connection structure 4, the second sleeve connection structure 5, the third sleeve connection structure 6, and the crossbeam 7 are all made of aluminum alloy.
[0061] An installation method for a hyperboloid curtain wall system, comprising the aforementioned hyperboloid curtain wall system, and including the following steps:
[0062] S1. Connect the second connecting surface 92 and the first connecting surface 91 with the third sleeve connecting structure 6 and the first sleeve connecting structure 4 to form an integral four-point non-coplanar support.
[0063] S2. By using the corner assembly cavity 95 of the skeleton 9, the skeleton 9 is assembled at the corners to improve its assembly accuracy;
[0064] S3. Adapt the hyperboloid metal plate 1 to the four non-coplanar supports to form a folded hyperboloid panel. Reinforce the connecting end 94 and insert it into the insertion slot 10 of the folded hyperboloid panel. Secure the connection points of the folded hyperboloid panel with screws.
[0065] The structural adhesive of skeleton 9 connects the folded part to the back panel of the double-curved panel with a specific adhesive.
[0066] S4. Two adjacent hyperboloid metal plates 1 are connected to the arc-shaped corner bracket connection structure 2 by bolts, and the other end of the arc-shaped corner bracket connection structure 2 is fixed to the curtain wall column 8.
[0067] Through the above steps, the original flat panel is fitted into a hyperbolic panel. The three-dimensional hyperbolic panel is then flattened and unfolded into a two-dimensional flat panel in the software for cutting and processing. On-site, the flat panel is forcibly installed and fixed onto non-coplanar supports, and the elastic deformation of the material naturally fits and generates the required hyperbolic shape. This method transforms the complex spatial curved surface processing into standard flat panel processing and on-site modular assembly, fundamentally reducing the processing difficulty and cost of the panel while ensuring the realization of the final curved surface effect.
[0068] The above is a further detailed description of the present invention and should not be considered as a limitation on the specific implementation of the present invention. For those skilled in the art, simple deductions or substitutions without departing from the concept of the present invention are all within the protection scope of the present invention.
Claims
1. A double-curved curtain wall system comprising a plurality of double-curved metal panels (1), characterized in that, Two adjacent hyperboloid metal plates (1) are connected through an arc-shaped corner code connecting structure (2), one end of the arc-shaped corner code connecting structure (2) away from the hyperboloid metal plate (1) is fixedly connected with a curtain wall stand column (8), the two sides of the hyperboloid metal plate (1) are folded inward to form a folding corner (11) in the middle of the hyperboloid metal plate (1), the left rear end face (12) and the right rear end face (13) of the hyperboloid metal plate (1) are respectively provided with four keels (3), adjacent keels (3) are rotationally connected through a first sleeve connecting structure (4) to form a quadrilateral structure, the right keel of the left rear end face (12) and the left keel of the right rear end face (13) are rotationally connected through a second sleeve connecting structure (5), and the left keel of the left rear end face (12) and the right keel of the right rear end face (13) are both provided with a third sleeve connecting structure (6), and the two third sleeve connecting structures (6) are connected through a cross beam (7).
2. The dual-curved facade system of claim 1, wherein, The arc-shaped corner code connecting structure (2) comprises a mounting base (21) connected with the curtain wall stand column (8), the top of the mounting base (21) is movably provided with two arc-shaped sliding blocks (22), the top of the two arc-shaped sliding blocks (22) is provided with a smooth arc surface (221), the top of the two arc-shaped sliding blocks (22) is movably connected with an arc-shaped corner code (23), the arc-shaped corner code (23) can slide back and forth on the arc surface (221), the bottom of the mounting base (21) is provided with a first long circular hole (211) on both sides, the first long circular hole (211) is connected with the curtain wall stand column through a bolt, so that the mounting base (21) can be adjusted up and down, the bottom of the arc-shaped sliding block (22) is provided with a second long circular hole (222), the second long circular hole (222) is connected with the top of the mounting base (21) through a bolt, so that the arc-shaped sliding block (22) can be adjusted left and right, the inner side of the arc-shaped corner code (23) is a sawtooth surface, and the inner side of the arc-shaped corner code (23) is connected with a sawtooth gasket (24) through a bolt.
3. The dual-curved facade system of claim 2, wherein, The top and bottom of the mounting base (21) are both provided with a first sawtooth (212), the bottom of the arc-shaped sliding block (22) is provided with a second sawtooth (223), and the top first sawtooth (212) of the mounting base (21) is connected with the second sawtooth (223) to enable the arc-shaped sliding block (22) to move back and forth on the top of the mounting base (21).
4. The dual-curved facade system of claim 2, wherein, The top of the mounting base (21) is provided with a sliding groove (213) at the middle position, and the second long circular hole (222) is fixedly connected with the sliding groove (213) through a fixing bolt.
5. The dual-curved facade system of claim 2, wherein, The arc-shaped corner code (23) is provided with a second arc surface (231) matched with the arc surface (221) near one end of the arc-shaped slider (22), so that the arc-shaped corner code (23) can slide back and forth along the arc surface (221), and the arc-shaped corner code (23) is provided with a third long circular hole (232) near one end of the arc-shaped slider (22), which is fixedly connected with the top of the arc-shaped slider (22) through a bolt.
6. The dual-curved facade system of claim 1, wherein, The first sleeve connecting structure (4) comprises two first connecting sleeves (41) and a first circular tube sleeve core (42), the first connecting sleeve (41) comprises a first circular tube main body (411) and a first connecting arm (412), the first circular tube main body (411) is movably sleeved outside the first circular tube sleeve core (42), the first circular tube main body (411) can rotate around the first circular tube sleeve core (42), one end of the first connecting arm (412) is connected with the outside of the first circular tube main body (411) through a first connecting plate (413), and the other end of the first connecting arm (412) is connected with the keel (3), so that adjacent keels (3) can rotate around the first circular tube sleeve core (42).
7. The dual-curved facade system of claim 1, wherein, The second sleeve connecting structure (5) comprises a second circular tube sleeve core (51) and two second connecting sleeves (52), the two second connecting sleeves (52) are movably sleeved outside the second circular tube sleeve core (51), the two second connecting sleeves (52) can rotate around the second circular tube sleeve core (51), one second connecting sleeve (52) is fixedly connected with the right keel of the left rear end face (12), and the other second connecting sleeve (52) is fixedly connected with the left keel of the right rear end face (13), the second connecting sleeve (52) comprises a second circular tube main body (521) and an L-shaped connecting arm (522), one end of the L-shaped connecting arm (522) is connected with the outside of the second circular tube main body (521) through a second connecting plate (523), and the other end of the L-shaped connecting arm (522) is connected with the keel (3).
8. The dual-curved facade system of claim 1, wherein, The third sleeve connecting structure (6) comprises a third round pipe sleeve core (61), a third connecting sleeve (62) and a fourth connecting sleeve (63), the third connecting sleeve (62) and the fourth connecting sleeve (63) are movably sleeved outside the third round pipe sleeve core (61), so that the third connecting sleeve (62) and the fourth connecting sleeve (63) can rotate around the third round pipe sleeve core (61), the third connecting sleeve (62) is connected with the cross beam (7), the fourth connecting sleeve (63) is connected with the left keel of the left rear end face (12) or the right keel of the right rear end face (13), the third connecting sleeve (62) comprises a third round pipe main body (621) and a U-shaped connecting arm (622), one end of the U-shaped connecting arm (622) is connected with the third round pipe main body (621) through a third connecting plate (623), the other end of the U-shaped connecting arm (622) is connected with the cross beam (7), the fourth connecting sleeve (63) comprises a fourth round pipe main body (631) and a fourth L-shaped connecting arm (632), one end of the fourth L-shaped connecting arm (632) is connected with the fourth round pipe main body (631) through a fourth connecting plate (633), the other end of the fourth L-shaped connecting arm (632) is connected with the left keel of the left rear end face (12) or the right keel of the right rear end face (13).
9. The dual-curved facade system of claim 1, wherein, The left keel of the left rear end face (12) and the right keel of the right rear end face (13) are both provided with a framework (9), the framework (9) is provided with a first connecting surface (91), a second connecting surface (92), a third connecting surface (93), a reinforcing connecting end (94) and two corner assembling cavities (95), the first connecting surface (91), the second connecting surface (92) and the third connecting surface (93) are arranged on the outer surface of the framework (9), the reinforcing connecting end (94) is arranged on the third connecting surface (93), the two corner assembling cavities (95) are arranged at one end of the framework (9) away from the second connecting surface (92), a connecting sliding groove (96) is arranged between the two corner assembling cavities (95), and a structural adhesive connecting fold portion (97) is further arranged on the framework (9), and the structural adhesive connecting fold portion (97) is arranged at the connection position of the second connecting surface (92) and the third connecting surface (93).
10. A method of installing a double-curved fa ade system, characterized in that: The installation method adopts the hyperboloidal curtain wall system according to any one of claims 1 to 9, and comprises the following steps: S1, connecting the second connecting surface (92) and the first connecting surface (91) with the third sleeve connecting structure (6) and the first sleeve connecting structure (4) to form an integral four-point non-coplanar support; S2, assembling the framework (9) through the corner assembling cavities (95) of the framework (9) to improve the assembly precision. S3, the hyperbolic metal plate (1) is adapted to four non-coplanar supports, fitted into a folded hyperbolic plate, the reinforced connection end (94) is positioned and inserted into the insertion slot (10) of the folded hyperbolic plate, the connection of the folded hyperbolic plate is fixed by screws, and the structure glue connection of the folded part of the framework (9) and the back plate of the folded hyperbolic plate is firmly bonded by special glue; S4, two adjacent hyperbolic metal plates (1) and arc angle code connection structure (2) are connected by bolts, and the other end of the arc angle code connection structure (2) is fixed on the curtain wall stand column (8).