Efficient automatic hose winding and bundling all-in-one machine

Abstract

The invention discloses an efficient automatic hose winding and bundling all-in-one machine which comprises a machine frame, a hose arranging device, a hose pulling device, a hose winding device, a hose grabbing device, a bundling belt installing device and a bundling belt twisting device, and the hose arranging device, the hose pulling device, the hose winding device, the hose grabbing device, the bundling belt installing device and the bundling belt twisting device are sequentially arranged on the machine frame in the material conveying direction. The control system is in control connection with the pipe arranging device, the pipe pulling device, the pipe winding device, the pipe grabbing device, the binding belt installing device and the binding belt twisting device, the pipe grabbing device can move between the pipe winding device and the binding belt installing device, the binding belt twisting device can move relative to the binding belt installing device, and the pipe arranging device comprises a meter measuring mechanism and a wire pipe guiding mechanism. The meter measuring mechanism and the wire pipe guiding mechanism are sequentially arranged in the longitudinal direction of the rack. According to the invention, the production efficiency and the economic benefit are effectively improved by adopting an integrated operation mode of automatically measuring the length of a hose or a flexible cable, cutting the hose or the flexible cable into sections, winding and forming the hose or the flexible cable, and automatically installing and twisting a binding belt.

Description

Technical Field

[0001] This invention relates to the field of hose processing equipment, and in particular to a high-efficiency automatic hose winding and bundling machine. Background Technology

[0002] To make flexible hoses or cables suitable for different applications and facilitate packaging, it is usually necessary to cut the finished hoses or cables to specific lengths before standardized bundling and packaging. Flexible cables mainly refer to multi-strand fine steel wire conductor flexible cables with an outer rubber insulation and sheath; hoses include high-voltage rubber hoses, hydraulic hoses, and other braided rubber hoses, generally composed of an oil-resistant and heat-resistant inner rubber layer, multiple layers of steel wire winding, and an oil-resistant and weather-resistant outer rubber layer.

[0003] Currently, the processing of flexible hoses or cables typically includes steps such as metering, cutting, winding, and binding with cable ties and twisting. Although these steps have gradually been replaced by machinery, existing equipment still suffers from problems such as complex operation and low automation integration, resulting in low production efficiency, limited economic benefits, and loose, uneven, and inconsistent product structures after winding. Therefore, there is an urgent need in the market for processing equipment that can improve the automation level of the entire process of flexible hose and cable processing and improve product form and packaging quality. Summary of the Invention

[0004] The purpose of this invention is to provide a high-efficiency automatic hose winding and bundling machine. It is simple to operate, has a reasonable structural design, and a high degree of automation. By adopting an integrated operation of automatic length measurement, cutting, winding, bundling, and twisting, it greatly improves production efficiency and economic benefits. Moreover, the wound hoses or flexible cables have a uniform structure and a neat and beautiful appearance.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: This invention discloses a high-efficiency automatic hose winding and strapping machine, comprising a frame and a hose arrangement device, a hose pulling device, a hose winding device, a hose gripping device, a strapping device, and a strapping device arranged sequentially along the material conveying direction on the frame. The frame also includes a control system, which is connected to the hose arrangement device, the hose pulling device, the hose winding device, the hose gripping device, the strapping device, and the strapping device. The hose pulling device is used to pull the hose and cut it to a fixed length. The hose gripping device can be positioned between the hose winding device and the hose... The cable tie devices can move between each other, and the twisting cable tie device can move relative to the cable tie devices; wherein, the pipe arrangement device includes a meter measuring mechanism and a guide tube mechanism, the meter measuring mechanism and the guide tube mechanism are arranged sequentially along the longitudinal direction of the frame, the meter measuring mechanism includes a mounting base, an encoder, a meter measuring wheel, a meter measuring pressure wheel, a meter measuring pressure arm and a first guide wheel group, the mounting base is vertically fixed on the frame, the encoder is located in the middle of the mounting base and connected to the meter measuring wheel, one end of the meter measuring pressure arm is connected to the mounting base through a rotating shaft, and the meter measuring pressure arm... A clamping cylinder is connected between the other end of the arm and the mounting base plate. The metering pressure roller is rotatably connected to the metering pressure arm via an axle. The metering pressure roller is located on the top side of the metering wheel. The workpiece passes between the metering wheel and the metering pressure roller, and the clamping cylinder can drive the metering pressure roller to move away from or press against the metering wheel to rotate in opposite directions. The front side of the metering wheel is provided with a first guide wheel assembly with a straightening function. The guide tube mechanism includes a tube arm, a first telescopic cylinder, a second guide wheel assembly, a slide rail, and a first transmission mechanism. The slide rail is connected to the frame. A slider is slidably connected to the slide rail, and a pipe rack is fixedly connected to the slider. The top side of the pipe rack is rotatably connected to the pipe arm via a rotating shaft. A pipe guide nozzle is provided at the end of the pipe arm away from the rotating shaft, and a pipe outlet is provided in the pipe guide nozzle. A first telescopic cylinder and a second guide wheel assembly are provided on the pipe rack. The first telescopic cylinder and the second guide wheel assembly are respectively located on both sides of the pipe arm. The second guide wheel assembly has the same structure as the first guide wheel assembly. The first transmission mechanism can drive the pipe rack to move on the slide rail.

[0006] Furthermore, the first guide wheel assembly includes four guide straightening wheels, two of which are laterally connected to the mounting base plate at one end, and the other two are vertically connected to the mounting base plate via mounting components. The four guide straightening wheels constitute a guide wheel assembly with guide straightening function.

[0007] Furthermore, the first transmission mechanism includes a motor, a belt, a driven wheel, and a fixed plate. The fixed plate is mounted on the frame. One end of the fixed plate is equipped with the motor via a rotating shaft, and the other end of the fixed plate is equipped with the driven wheel via a bearing. The rotating shaft is connected to a driving wheel, and the driving wheel and the driven wheel are connected by a belt drive. The belt is connected to the pipe rack.

[0008] Furthermore, the pipe pulling device includes a pipe pulling translation assembly, a pipe pulling up and down assembly, a pipe cutting assembly, and a pipe clamping assembly. The pipe pulling translation assembly is connected to the frame via a pipe pulling translation base plate. The tube-pulling translation assembly includes a translation guide rail and a translation transmission mechanism. The translation transmission mechanism and the translation guide rail are arranged parallel to each other on the tube-pulling translation base plate. The translation transmission mechanism includes a translation motor, a drive pulley, a driven pulley, and a belt. The drive pulley and the driven pulley are respectively mounted at the front and rear ends of the tube-pulling translation base plate through bearings. The drive pulley and the driven pulley are connected by the belt drive. The outer side of the belt drive is connected to the sliding base of the upper and lower tube-pulling assembly. The tube-pulling assembly includes a sliding base and a tube-pulling mechanism. The sliding base is slidably connected to the translation guide rail. The translation transmission mechanism drives the tube-pulling assembly to reciprocate on the translation guide rail via the sliding base. The tube-pulling mechanism includes a tube-pulling motor, a copper sleeve, and an optical shaft. A pair of copper sleeves are vertically parallel to each other on the sliding base. The optical shaft is fitted inside the copper sleeves. The top ends of the two optical shafts are fixedly connected to a lifting plate. A threaded hole is opened in the middle of the lifting plate. A tube-cutting assembly and a tube-pulling assembly are connected side by side to the bottom end of the optical shaft. The optical shaft can slide up and down in the copper sleeve. The output shaft of the tube-pulling motor is threadedly connected to the threaded hole of the lifting plate via a screw. The tube-pulling motor can drive the tube-cutting assembly and the tube-pulling assembly to move up and down. The base plate for the pipe pulling is equipped with a drag chain and a drag chain frame. Both the drag chain and the drag chain frame are equipped with power cables that connect the upper and lower motors of the pipe pulling to the control system. The power cables are used to control the operating status of the upper and lower motors of the pipe pulling.

[0009] Furthermore, the pipe cutting assembly includes a second telescopic cylinder, a cylinder connecting block, an upper drive gear for the cutter, a lower drive gear for the cutter, a cutter holder, and a fixed main frame. A connecting plate is provided on the fixed main frame. The second telescopic cylinder is fixedly connected to both the fixed main frame and the connecting plate. One end of the cylinder connecting block is connected to the piston rod end of the second telescopic cylinder, and the other end is hinged to the upper drive gear for the cutter. The upper drive gear and the lower drive gear for the cutter are rotatably fixed inside the fixed main frame via bearing rollers. The teeth of the upper drive gear for the cutter are connected to the cutter holder. The teeth of the lower drive teeth mesh with each other. Both the upper drive teeth and the lower drive teeth of the cutter are connected to a cutter holder. The cutter holder contains a cutter blade. The second telescopic cylinder drives the upper drive teeth of the cutter through the telescopic action of the cylinder connecting block. The upper drive teeth of the cutter drive teeth drive the lower drive teeth of the cutter to move synchronously in opposite directions. The tube pulling assembly includes the same second telescopic cylinder, cylinder connecting block, upper drive teeth of the cutter, lower drive teeth of the cutter, and fixed main frame as the tube cutting assembly. Both the upper drive teeth of the cutter and the lower drive teeth of the cutter are connected to clamping plates.

[0010] Furthermore, the winding tube device includes a rotating disk, a hinge mechanism, a winding mechanism, and a servo motor. A central rotating shaft is provided at the center of the rotating disk. The bottom side of the rotating disk is connected to the frame through a bearing on the central rotating shaft. A servo motor is connected to the bottom end of the central rotating shaft. The servo motor is connected to the frame and drives the rotating disk to rotate through the central rotating shaft. The hinge mechanism is connected to the central rotating shaft through a bearing. Several winding mechanisms are evenly wound around the periphery of the hinge mechanism. The hinge mechanism includes a drive wheel, hinge drive components, and a tensioning cylinder. The drive wheel is mounted on the central rotating shaft via bearings. Several hinge drive components are evenly connected to the periphery of the drive wheel via connecting shafts. The hinge drive components are connected to a sliding block via hinge shafts. The hinge shaft is also connected to the piston rod end of the tensioning cylinder. The cylinder end of the tensioning cylinder is located on the rotating disk. The tensioning cylinder drives the sliding block to move along the sliding guide rail via the piston rod, thereby driving the cylinder to move towards or away from the hinge mechanism. The winding mechanism includes a winding column, a winding column seat, a base plate, a sliding block, and a sliding guide rail. The sliding guide rail is disposed on the rotating disc, and the sliding block is slidably fitted on the sliding guide rail. The base plate is connected to the sliding block, and the winding column is connected to the base plate through the winding column seat. The sliding direction of the sliding guide rail is towards the hinge mechanism. An upper limit block and a lower limit block are disposed on the winding column. The lower limit block is fixedly connected to the winding column, and the upper limit block is rotatably hinged to the winding column through a pin. The front end of the upper limit block is provided with an extension portion, and the rear end is provided with a support. A locking cylinder is disposed below the support, and the locking cylinder is fixedly connected to the winding column. The piston rod end of the locking cylinder faces the support. The locking cylinder can lock and unlock the upper limit block through telescopic movement.

[0011] Furthermore, the tube-grabbing device includes a tube-grabbing assembly base plate, a tube-grabbing lifting mechanism, and a three-jaw tube-grabbing assembly, wherein the tube-grabbing lifting mechanism and the three-jaw tube-grabbing assembly are respectively disposed on the top and bottom surfaces of the tube-grabbing assembly base plate; The tube-retrieving lifting mechanism includes upper and lower cylinders and a horizontally movable base plate. The horizontally movable base plate is connected to a pneumatic device or displacement cylinder on the frame. The cylinder ends of the upper and lower cylinders are set on the horizontally movable base plate, and the piston rod ends are perpendicularly connected to the center point of the tube-retrieving assembly base plate. Copper fittings are provided on both sides of the piston rod. The copper fittings are fixed in the circular holes of the horizontally movable base plate. A guide optical shaft is sleeved inside the copper fittings. The bottom end of the guide optical shaft is connected to the tube-retrieving assembly base plate. The three-jaw pipe-retrieving assembly includes three pipe-retrieving jaw assemblies, which are evenly arranged around the center point of the base plate of the pipe-retrieving assembly. Each pipe-retrieving jaw assembly includes a jaw mounting base, a sliding member, a guide rail, a translation cylinder, and a pipe-retrieving jaw. The top side of the jaw mounting base is slidably connected to the guide rail through the sliding member, and the bottom side is provided with a pipe-retrieving jaw. The guide rail is fixedly connected to the base plate of the pipe-retrieving assembly. The translation cylinder is mounted on a cylinder mounting base, and the piston rod end is fixedly connected to the jaw mounting base through a connector. The translation cylinder can drive the jaw mounting base to move along the guide rail for operation.

[0012] Furthermore, the cable tie feeding device includes a cable tie feeding mechanism, a cutting mechanism, and a mounting base. The cable tie feeding mechanism and the cutting mechanism are respectively connected to the mounting base via support arms. The cutting mechanism is located on the front side of the cable tie feeding mechanism. The cable tie feeding mechanism includes a cable tie feeding motor, a guide wheel, and a pressure wheel. A mounting base is connected to the bottom end of the support arm, and the cable tie feeding motor is fixedly connected to the mounting base. The support arm has a cable tie guiding tube that runs from the bottom end to the top end. The guide wheel and the pressure wheel are located at the cable tie outlet of the cable tie guiding tube at the top end of the support arm. The pressure wheel presses on the guide wheel and rotates in opposite directions. The guide wheel and the pressure wheel are driven synchronously by the cable tie feeding motor and the second transmission mechanism. A cable tie outlet channel is provided on the front side of the cable tie outlet. A square cutter is provided at the front end of the cable tie outlet channel. The square cutter has a square cutting edge. The plastic-coated wire cable tie passes from the bottom end of the cable tie guiding tube to the top cable tie outlet. After being clamped and turned by the guide wheel and the pressure wheel, it is output through the cable tie outlet channel and then enters the square cutting edge of the square cutter for cutting. The cutting mechanism includes a cutting cylinder and a V-shaped cutter. The cylinder end of the cutting cylinder is located on one side of the support arm, and the piston rod end is connected to the V-shaped cutter through a cutting bracket. The V-shaped cutter is telescopically attached to the square cutter through a cutting slider. The V-shaped cutter is located below the square cutting edge. The piston rod of the cutting cylinder drives the V-shaped cutter to perform telescopic movement.

[0013] Furthermore, the cable tie device includes a component base plate, an upper and lower telescopic structure, and a three-strand cable tie assembly. The upper and lower telescopic structure and the three-strand cable tie assembly are respectively disposed on the top and bottom sides of the component base plate. The upper and lower telescopic structure can drive the three-strand cable tie assembly to perform lifting and lowering movements. The three-strand cable tie assembly can twist and tie plastic-coated wire cable ties. The three-strand cable tie assembly includes three single-strand cable tie assemblies. The three single-strand cable tie assemblies are evenly distributed around the center point of the component base plate. The component base plate is evenly provided with three adjustment grooves around the center point. The adjustment grooves are straight adjustment grooves extending outward from the center point of the component base plate. The telescopic structure includes a vertical stroke cylinder, copper sleeves, and a smooth shaft. The cylinder end of the vertical stroke cylinder is connected to the translation base plate, and the piston rod end is perpendicularly and fixedly connected to the center point of the component base plate. Two copper sleeves are arranged parallel to each other on the translation base plate. The two copper sleeves are slidably connected to the component base plate through the smooth shaft. A moving cylinder is provided on the frame. The translation base plate is connected to the moving cylinder. The moving cylinder drives the cable tie device to move through the translation base plate. The single-strand cable tie assembly includes a cable tie motor and a cable tie claw assembly. The assembly base plate is connected to the cable tie motor and the cable tie claw assembly via a mounting sheet metal. The output end of the cable tie motor is connected to a pulley, and the pulley is connected to a pulley on the cable tie claw assembly via a synchronous belt. The cable tie motor drives the cable tie claw assembly to rotate and perform the cable tie twisting action. The cable tie claw assembly includes a control cylinder and a twisting claw. The control cylinder is connected to the mounting sheet metal via a bearing seat. The top end of the cylinder barrel is connected to the rotating shaft of the pulley via a bearing seat, and the bottom end of the cylinder barrel is hinged to the twisting claw. The twisting claw is provided with an opening and closing control groove, and a control sliding element is provided in the opening and closing control groove. The piston rod end of the control cylinder is connected to the control sliding element.

[0014] Compared with the prior art, the beneficial technical effects of the present invention are as follows: The high-efficiency automatic hose winding and bundling machine of this invention utilizes a hose arrangement device, a hose pulling device, a hose winding device, a hose gripping device, a strapping device, and a strap twisting device arranged sequentially from the front to the rear of the frame. These components, along with a control system, significantly improve the automation level and operational efficiency of the production process. The machine is simple to operate and has a reasonable structural design. Specifically, the hose arrangement device has metering and guiding / straightening functions to ensure accurate hose length and neat arrangement; the hose pulling device integrates translation, lifting, clamping, and cutting functions, enabling precise hose traction and fixed-length cutting; the hose winding device uses a retractable hose winding column structure in conjunction with pneumatic clamps to achieve efficient hose winding and forming; the hose gripping device uses a three-jaw hose-grabbing assembly and a lifting and translation mechanism to achieve stable gripping and transfer of the formed hose; the strapping device achieves automatic strap delivery, fixed-length cutting, and pre-assembly; and the strap twisting device uses multiple sets of twisting claw assemblies to automatically twist and bundle the straps.

[0015] The high-efficiency automatic hose winding and bundling machine of the present invention not only greatly improves production efficiency and product consistency and reduces manual intervention, but also ensures that the wound hoses or flexible cables have a uniform structure and a neat and beautiful appearance, making it suitable for large-scale and standardized hose processing and production scenarios. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2This is a schematic diagram of the pipe arrangement device in this invention; Figure 3 This is a schematic diagram of the meter measuring mechanism in this invention; Figure 4 This is a schematic diagram of the tube-drawing device in this invention; Figure 5 This is a schematic diagram of the upper and lower components of the tube puller in this invention; Figure 6 This is a schematic diagram of the tube cutting assembly in this invention; Figure 7 This is an exploded view of the pipe-cutting assembly in this invention; Figure 8 This is a schematic diagram of the winding tube device in this invention; Figure 9 This is a schematic diagram of the winding mechanism in this invention; Figure 10 This is a schematic diagram of the pneumatic clamp in this invention; Figure 11 This is an exploded view of the pneumatic clamp in this invention; Figure 12 This is a schematic diagram of the gripping tube device in this invention; Figure 13 This is a schematic diagram of the three-jaw tube-picking assembly in this invention; Figure 14 This is a schematic diagram of the tube-grabbing claw assembly in this invention; Figure 15 This is a schematic diagram of the cable tie device in this invention; Figure 16 This is a schematic diagram of the structure of the opposite sides of the cable ties device in this invention; Figure 17 This is an exploded view of the cable tie device in this invention; Figure 18 This is a schematic diagram of the auxiliary wire assembly frame in this invention; Figure 19 This is an exploded view of the auxiliary wire assembly frame in this invention; Figure 20 This is a schematic diagram of the cable tie device in this invention; Figure 21 This is a schematic diagram of the three-strand cable tie assembly in this invention; Figure 22 This is a schematic diagram of the single-strut cable tie assembly in this invention.

[0018] Explanation of reference numerals in the attached drawings: 1. Frame; 2. Pipe laying device; 3. Pipe pulling device; 4. Pipe winding device; 5. Pipe gripping device; 6. Cable tie device; 7. Cable twisting device; 8. Control system; 9. Mounting base plate; 10. Encoder; 11. Meter counter wheel; 12. Meter counter pressure wheel; 13. Meter counter pressure arm; 14. Pressing cylinder; 15. First guide wheel assembly; 16. Pipe laying arm; 17. First telescopic cylinder; 18. Second guide wheel assembly; 19. Slide rail; 20. Slider; 21. Pipe laying frame; 22. Pipe laying guide nozzle; 23. Motor; 24. Belt; 25. Fixing plate; 26. Pad; 27. Pipe pulling translation base plate; 28. Translation guide rail; 29. ​​Translation motor; 30. Driven pulley; 31. Driven pulley; 32. 33. Pulley belt; 34. Sliding base; 35. Pulling tube upper and lower motor; 36. Copper sleeve; 37. Optical shaft; 38. Lifting plate; 39. Screw; 40. Second telescopic cylinder; 41. Cylinder connecting block; 42. Upper transmission gear of cutter; 43. Lower transmission gear of cutter; 44. Cutter holder; 45. Cutter blade; 46. Fixed main frame; 47. Connecting plate; 48. Bearing roller; 49. Clamping plate; 50. Cable chain; 51. Cable chain frame; 52. Rotating disc; 53. Drive wheel; 54. Hinge drive component; 55. Hinge shaft; 56. Spring; 57. Retraction cylinder; 58. Winding tube column; 59. Upper limit block; 60. Lower limit block; 61. Winding tube column seat; 62. Base plate; 63. Sliding block; 64. Sliding guide rail; 65. Locking cylinder; 65. Pin; 66. Air tube multi-port connector; 67. Fixed clamp; 68. Movable clamp; 69. Opening and closing cylinder; 70. Mounting fastener; 71. Tube retrieval assembly base plate; 72. Claw mounting seat; 73. Sliding component; 74. Guide rail; 75. Translation cylinder; 76. Tube retrieval claw; 77. Connecting component; 78. Upper and lower cylinders; 79. Translational base plate; 80. Copper fitting; 81. Guide shaft; 82. Cylinder mounting seat; 83. Mounting seat; 84. Support arm; 85. Cable tie feeding motor; 86. Guide wheel; 87. Pressure roller; 88. Cable tie insertion guide tube; 89. Cable tie exit channel; 90. Square cutter; 91. Square cutting edge; 92. Cutter cylinder; 93. V-shaped cutter; 94. Cutter bracket; 95. Cutter slider; 9 6. Synchronous drive pulley; 97. Synchronous driven pulley; 98. Synchronous belt; 99. Guide pulley shaft; 100. Guide pulley shaft bearing; 101. Pressure roller shaft; 102. Pressure roller bearing; 103. Pressure roller support; 104. Hinge shaft; 105. Adjustment handle; 106. Telescopic spring; 107. Gear drive pulley; 108. Gear driven pulley; 109. Stroke cylinder; 110. Claw body; 111. Claw seat; 112. Movable block; 113. Rubber band pressure plate; 114. Component base plate; 115. Adjustment groove; 116. Up and down telescopic structure; 117. Up and down stroke cylinder; 118. Copper tube sleeve; 119. Smooth shaft; 120. Translation base plate; 121. Single-stretch cable tie assembly; 122. Cable tie motor; 123. Synchronous belt;124. Sheet metal installation; 125. Cable tie claw assembly; 126. Control cylinder; 127. Cable tie claw; 128. Bearing housing; 129. Opening and closing control slide; 130. Control sliding component. Detailed Implementation

[0019] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0020] like Figures 1 to 22 As shown, the high-efficiency automatic hose winding and bundling machine of this embodiment includes a frame 1 and, from the front end of the frame 1 to the rear, a hose arranging device 2, a hose pulling device 3, a hose winding device 4, a hose gripping device 5, a strapping device 6, and a strap twisting device 7. The frame 1 is also equipped with a control system 8, which can control the program operation of the hose arranging device 2, the hose pulling device 3, the hose winding device 4, the hose gripping device 5, the strapping device 6, and the strap twisting device 7. The hose gripping device 5 can move between the hose winding device 4 and the strapping device 6 to grip, transport, and load the hose wound in the hose winding device 4 into the strapping device 6, allowing the strapping device 6 to load the hose with a soft strap. The strap twisting device 7 can move relative to the strapping device 6 to twist the formed hose in the strapping device 6 and transport it to the rear end of the frame 1 for placement into a collection basket.

[0021] like Figure 2 and Figure 3 As shown, the pipe laying device 2 includes a meter measuring mechanism and a guide tube mechanism. The meter measuring mechanism and the guide tube mechanism are arranged on the frame 1 in a front-to-back manner. The meter measuring mechanism measures the preset length of the hose or flexible cable of the processing object and then lays it into the automatic pipe pulling device 3 of the next process through the guide tube mechanism. The metering mechanism includes a mounting base plate 9, an encoder 10, a metering wheel 11, a metering pressure wheel 12, and a metering pressure arm 13. The mounting base plate 9 is vertically fixed on the frame 1. The encoder 10 is located in the middle of the mounting base plate 9 and has a metering wheel 11. The top side of the metering wheel 11 is connected to the metering pressure arm 13, and the metering pressure wheel 12 is rotatably mounted on the metering pressure arm 13 via a wheel axle. One end of the metering pressure arm 13 is connected to the mounting base plate 9 via a rotating shaft, and the other end is connected to the mounting base plate 9 via a pressing cylinder 14. The pressing cylinder 14 drives the metering pressure arm 13 through a telescopic action, and the metering pressure arm 13 drives the metering pressure wheel 12 to move away from or press against the metering wheel 11 and rotate in opposite directions. A flexible hose or cable of the workpiece passes between the metering wheel 11 and the metering pressure wheel 12. The metering wheel 11 can measure the length of the flexible hose or cable that passes through the metering pressure wheel 12 and the metering pressure arm 13.

[0022] Furthermore, a first guide wheel assembly 15 is provided on the front side of the measuring wheel 11. The first guide wheel assembly 15 includes four straightening wheels, two of which are horizontally mounted on the mounting base plate 9 at one end, and the other two are vertically mounted on the mounting base plate 9 through mounting members, thus forming a guide wheel assembly with straightening function. The hose or flexible cable passes through the straightening guide wheel assembly, thereby straightening the hose or flexible cable before it enters the measuring wheel 11.

[0023] The guide tube mechanism includes a tube arm 16, a first telescopic cylinder 17, a second guide wheel assembly 18, a slide rail 19, and a first transmission mechanism. The slide rail 19 is mounted on the frame 1 via a pad 26. A tube rack 21 is mounted on the slide rail 19 via a slider 20. The tube rack 21 is fixedly connected to the slider 20. The top side of the tube rack 21 has a tube arm 16 mounted via a rotating shaft. One end of the tube arm 16 away from the rotating shaft has a tube guide nozzle 22 with a tube outlet. One side of the tube arm 16 has a first telescopic cylinder 17 connected to the tube rack 21, and the other side has a second guide wheel assembly 18. The components, installation method, and functions of the guide wheel assembly 18 are the same as those of the first guide wheel assembly 15. The hose or flexible cable enters the second guide wheel assembly 18 from the first guide wheel assembly 15, passes through the pipe outlet of the pipe outlet nozzle 22, and then enters the pipe pulling device 3 in the next process. The first telescopic cylinder 17 can drive the pipe arm 16 to swing slightly, thereby adjusting the discharge method of the hose or flexible cable. The pipe rack 21 is connected to the first transmission mechanism, which drives the pipe rack 21 and the pipe arm 16 to move forward or backward on the slide rail 19, thereby achieving the function of adjusting the discharge of the hose or flexible cable.

[0024] Specifically, the first transmission mechanism includes a motor 23, a belt 24, a driven wheel, and a fixed plate 25. The motor 23 and the driven wheel are respectively mounted on the fixed plate 25 via rotating shafts. The fixed plate 25 is mounted on the frame 1. The motor 23 is connected to the driven wheel via the belt 24 on the driving wheel. The belt 24 is connected to the pipe rack 21. The motor 23 drives the wheel, the wheel drives the pipe rack 21, and the pipe rack 21 drives the pipe arm 16 to move forward or backward.

[0025] like Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, the pipe pulling device 3 includes a pipe pulling translation component, a pipe pulling up and down component, a pipe cutting component, and a pipe clamping component. The pipe pulling translation component is mounted on the frame 1 via a pipe pulling translation base plate 27. The pipe pulling up and down component, which slides horizontally parallel to the pipe pulling translation component, is mounted on the pipe pulling translation base plate 27 via the pipe pulling translation component. The pipe pulling up and down component can also move vertically up and down relative to the pipe pulling translation component. The pipe pulling component includes a pipe cutting component and a pipe clamping component.

[0026] Specifically, the pipe-pulling translation assembly includes a translation guide rail 28 and a translation transmission mechanism, which are arranged parallel to each other on the pipe-pulling translation base plate 27. The translation transmission mechanism includes a translation motor 29, a drive pulley 30, a driven pulley 31, and a belt 32. The drive pulley 30 and the driven pulley 31 are respectively mounted on the front and rear ends of the pipe-pulling translation base plate 27 via bearings. The drive pulley 30 and the driven pulley 31 are connected by the belt 32, and the outer side of the belt 32 is connected to the sliding base 33 of the upper and lower pipe-pulling assembly.

[0027] The tube pulling assembly includes a sliding base 33 and a tube pulling mechanism. The sliding base 33 is slidably mounted in the translation guide rail 28 via a sliding groove. The tube cutting assembly and the tube pulling assembly are arranged side by side on the sliding base 33 via the tube pulling mechanism. Specifically, the tube pulling mechanism includes a tube pulling motor 34, a copper sleeve 35, and an optical shaft 36. A pair of copper sleeves 35 are provided and are parallel to each other and vertically pass through the sliding base 33. The optical shaft 36 is fitted inside the copper sleeve 35. A lifting plate 37 is fixed to the top of the optical shaft 36. A threaded hole is provided in the middle of the lifting plate 37. The bottom end of the optical shaft 36 is connected to the tube cutting assembly and the tube clamping assembly. The optical shaft 36 can slide up and down in the copper sleeve 35. The output shaft of the tube pulling motor 34 is threadedly connected to the middle threaded hole of the lifting plate 37 through a screw 38. The other end is connected to the tube pulling assembly and the tube cutting assembly through a connector. When the screw 38 of the tube pulling motor 34 rotates, it cooperates with the middle threaded hole of the lifting plate 37 to drive the tube cutting assembly and the tube pulling assembly to move up and down.

[0028] The pipe cutting assembly includes a second telescopic cylinder 39, a cylinder connecting block 40, an upper drive gear 41 for the cutter, a lower drive gear 42 for the cutter, a cutter holder 43, a cutter blade 44, and a fixed main frame 45. The second telescopic cylinder 39 is connected and fixed to the fixed main frame 45 and a connecting plate 46 on the fixed main frame 45. One end of the cylinder connecting block 40 is connected to the piston rod end of the second telescopic cylinder 39, and the other end is hinged to the upper drive gear 41 for the cutter. The teeth of the upper drive gear 41 mesh with the teeth of the lower drive gear 42 for the cutter. The transmission gear 41 and the lower transmission gear 42 of the cutter are rotatably connected to the inside of the fixed main frame 45 through the bearing roller 47. Both the upper transmission gear 41 and the lower transmission gear 42 of the cutter are connected to the cutter holder 43. The cutter holder 43 is equipped with a cutter blade 44. The second telescopic cylinder 39 drives the upper transmission gear 41 of the cutter through the telescopic action of the cylinder connecting block 40. The upper transmission gear 41 of the cutter drives the lower transmission gear 42 of the cutter to move synchronously in opposite directions, so that the cutter blade 44 in the cutter holder 43 can cut the hose.

[0029] Preferably, the components and connections of the tube pulling assembly are the same as those of the tube cutting assembly. The difference is that the cutter holder 43 in the tube cutting assembly is replaced with a clamping plate 48. Through the opposing action of the upper transmission teeth 41 and the lower transmission teeth 42 of the cutter, the clamping plate 48 can clamp or release the hose. When clamping the hose, the hose is pulled into the winding device 4 by the translation transmission mechanism. Then the clamping plate 48 is released and returns to its original position with the translation transmission mechanism. After the winding device 4 winds the hose into shape, the cutter blade 44 in the tube cutting assembly cuts the connection between the wound hose ring and the unwound end of the hose. The wound hose ring is then transported to the binding strap device 6 by the tube gripping device 5 for the next processing step. Furthermore, a drag chain 49 and a drag chain frame 50 are provided on the tube-pulling base plate 27. Both the drag chain 49 and the drag chain frame 50 are equipped with power cables that connect the tube-pulling up and down motor 34 to the control system 8. The power cables are used to control the operating status of the tube-pulling up and down motor 34.

[0030] At this time, the translation transmission mechanism drives the upper and lower tube pulling components to move back and forth on the translation guide rail 28 through the sliding base 33. One round trip can complete the actions of clamping and cutting the tube. That is, after the clamping tube component pulls the clamped hose along the translation guide rail 28 to the winding tube device 4, it returns. At the same time as returning to the original position, the tube cutting component clamps the tail of the wound hose to achieve the required length of the wound hose. During the operation of the upper and lower tube pulling components driven by the translation transmission mechanism, the position of the upper and lower tube pulling components is automatically adjusted by moving up and down to meet the position requirements when feeding and cutting the hose.

[0031] like Figure 8 , Figure 9 , Figure 10 and Figure 11 As shown, the winding device 4 includes a rotating disk 51, a hinge mechanism, a winding mechanism, and a servo motor. The hinge mechanism is located at the center of the upper side of the rotating disk 51. The hinge mechanism is mounted on the central shaft of the rotating disk 51 via bearings. The winding mechanism is evenly wound around the periphery of the hinge mechanism. The bottom side of the rotating disk 51 is mounted on the frame 1 via bearings on the central shaft. The bottom end of the central shaft is also connected to the servo motor, which is connected to the frame 1. The servo motor drives the rotating disk 51 to rotate via the central shaft, and the rotating disk 51 drives the winding mechanism to rotate, thereby realizing the winding of hoses or flexible cables.

[0032] Specifically, the winding mechanism includes a winding post 57, a winding post seat 60, a base plate 61, a sliding block 62, and a sliding guide rail 63. The winding post 57 is connected to the base plate 61 via the winding post seat 60. The base plate 61 is slidably mounted on the sliding guide rail 63 via the sliding block 62. The sliding guide rail 63 is mounted on a rotating disk 51, and the upper surface of the sliding guide rail 63 slides towards the hinge mechanism. Furthermore, the winding post 57 is also provided with an upper limit block 58 and a lower limit block 59. The upper limit block 58 and the lower limit block 59 are positioned above and below each other on the winding post 57 to limit the height of the hose or cable wound on the winding post 57. The lower limit block 59 is fixedly connected to the winding post 57, and the upper limit block 58 is rotatably hinged to the winding post 57 via a pin 65.

[0033] An extension portion is provided at the front end of the upper limit block 58, and a support is provided at the rear end. A locking cylinder 64 is located below the support. The locking cylinder 64 is connected and fixed to the winding column 57. The piston rod end of the locking cylinder 64 faces the support. The piston rod end of the locking cylinder 64 can lock and unlock the upper limit block 58 through telescopic movement. When the piston rod of the locking cylinder 64 extends and presses against the support, the upper limit block 58 can be locked. After locking, the upper limit block 58 and the lower limit block 59 form a space that allows the hose to be wound. At this time, the hose winding operation can be performed, so that the wound hose or flexible cable can be confined to the upper limit block. The position between the limiting block 58 and the lower limiting block 59 is adjusted to achieve a neat winding effect. After the winding is completed, the locking cylinder 64 retracts downward and opens the upper limiting block 58. At this time, the upper limiting block 58 can rotate around the pin 65, allowing the extended part to be raised upward under the action of external force. When the extended part of the upper limiting block 58 is raised and overlaps with the winding column 57, the wound hose or flexible cable can be removed from the top of the winding column 57. The external force is the force of the gripping device 5 in the next process when it lifts the wound hose or flexible cable, which can raise the extended part of the upper limiting block 58 upward.

[0034] Specifically, the articulation mechanism includes a drive wheel 52, an articulation drive component 53, and a retracting cylinder 56. The drive wheel 52 is mounted on a central rotating shaft via bearings. The circumference of the drive wheel 52 is evenly connected to the articulation drive component 53 via a connecting shaft. The articulation drive component 53 is connected to the sliding block 62 via a articulation shaft 54. The articulation shaft 54 ​​is also connected to the piston rod end of the retracting cylinder 56. The cylinder end of the retracting cylinder 56 is located on a rotating disk 51. The retracting cylinder 56 drives the sliding block 62 via the piston rod. The sliding block 62 can drive the winding column 57 to move closer and further away from the articulation mechanism along the slide rail 63. When the sliding block 62 drives the winding column 57 away from the articulation mechanism and maintains it at a set distance, the winding work can be performed. After the winding work is completed, the retracting cylinder 56 drives the sliding block 62 again. The sliding block 62 drives the winding column 57 to retract and move closer to the articulation mechanism. At this time, the wound hose or flexible cable can be removed.

[0035] In this embodiment, the sliding block 62 is connected to the rotating disk 51 by the spring 55. The spring 55 can assist the tensioning cylinder 56 so that the winding column 57 can move back and forth along the guide rail 63 more smoothly.

[0036] Furthermore, a pneumatic clamp is also provided on the outside of the winding mechanism via a rotating disc 51. The pneumatic clamp includes a fixed clamp 67, a movable clamp 68, a tensioning cylinder 69, and a mounting fastener 70. The tensioning cylinder 69 is mounted on the rotating disc 51 via the mounting fastener 70. The tensioning cylinder 69 is fixedly connected to the fixed clamp 67, and its piston rod end can move through the middle hole of the fixed clamp 67 and connect to the movable clamp 68. The movable clamp 68 and the fixed clamp 67 are hinged to each other. The piston rod of the tensioning cylinder 69 drives the movable clamp 68 to open and close relative to the fixed clamp 67 to clamp the hose. The pneumatic clamp is used to clamp the hose head sent by the pipe laying device 2, so that the winding column 57 can perform the winding work on the hose or soft cable. After the winding work is completed, the hose line is cut off by the pipe pulling device 3, and the wound hose or soft cable is completely taken out by the pipe gripping device 5 and sent to the next step of the binding strap device 6.

[0037] In addition, the retraction cylinder 56, the locking cylinder 64, and the opening and closing cylinder 69 are connected to the pneumatic valve through the air pipe multi-port connector 66. The air pipe multi-port connector 66 is located at the top of the central rotating shaft, and the pneumatic valve is located on the rotating disc 51 and can control the extension and retraction movements of the retraction cylinder 56, the locking cylinder 64, and the opening and closing cylinder 69 respectively.

[0038] Preferably, four winding posts 57 are provided, arranged symmetrically to each other. The applicable specifications of the hose or flexible cable are, for example, a diameter of 12.3 mm and a winding length of 15 m. The specifications of the coiled product formed by the hose or flexible cable are as follows: the inner diameter of the coil is 120 mm-250 mm, the maximum outer diameter of the coil is 400 mm, and the height is 100 mm-50 mm.

[0039] like Figure 12 , Figure 13 and Figure 14 As shown, the tube-grabbing device 5 includes a tube-grabbing lifting mechanism and a three-jaw tube-grabbing assembly. The tube-grabbing lifting mechanism is connected to the three-jaw tube-grabbing assembly via a tube-grabbing assembly base plate 71. The tube-grabbing lifting mechanism is located on the top surface of the tube-grabbing assembly base plate 71, and the three-jaw tube-grabbing assembly is located on the bottom surface of the tube-grabbing assembly base plate 71. The three-jaw tube-grabbing assembly consists of three tube-grabbing claw assemblies, which are evenly distributed around the center point of the tube-grabbing assembly base plate 71, with an included angle of 120 degrees between each claw assembly.

[0040] Specifically, the pipe-retrieving claw assembly includes a claw mounting base 72, a sliding member 73, a guide rail 74, a translation cylinder 75, and a pipe-retrieving claw 76. The bottom side of the claw mounting base 72 is provided with the pipe-retrieving claw 76, and the top side is slidably connected to the guide rail 74 through the sliding member 73. The guide rail 74 is fixedly connected to the base plate 71 of the pipe-retrieving assembly. A translation cylinder 75 is provided on one side of the claw mounting base 72 through a cylinder mounting base 82. The piston rod end of the translation cylinder 75 is fixedly connected to the guide rail 74 through a connector 77. The translation cylinder 75 can drive the claw mounting base 72 to move back and forth along the guide rail 74 through the sliding member 73.

[0041] The tube retrieval lifting mechanism includes upper and lower cylinders 78 and a horizontally movable base plate 79. The cylinder end of the upper and lower cylinders 78 is located on the horizontally movable base plate 79, and its piston rod end is perpendicularly connected to the center point of the tube retrieval assembly base plate 71. Copper fittings 80 and guide optical shafts 81 that are telescopically connected to the copper fittings 80 are respectively provided on both sides of the piston rod. The copper fittings 80 are fixed in the round hole of the tube retrieval assembly base plate 71. One end of the guide optical shaft 81 is sleeved in the copper fittings 80, and the other end is connected to the tube retrieval assembly base plate 71.

[0042] In addition, the sliding base plate 79 is connected to the pneumatic device or displacement cylinder on the frame 1, and the sliding base plate is pushed by the pneumatic device or displacement cylinder to perform horizontal back-and-forth movement.

[0043] The pipe-grabbing claw assemblies are evenly distributed around the center point of the pipe-grabbing assembly base plate 71. Therefore, the driving action of the translation cylinders 75 of the three pipe-grabbing claw assemblies is consistent. When the translation cylinders 75 extend and retract, they can drive the pipe-grabbing claws 76 through the claw mounting base 72 to grasp and release the coiled bundled hose. After grasping the hose, it is lifted to a certain height by the pipe-grabbing lifting mechanism. Then, the displacement cylinder drives the entire pipe-grabbing device 5 to the position of the strapping device 6 and inserts the coiled bundled hose into the strapping device 6. Then, it returns along the original path to continue the next step of the operation.

[0044] like Figure 15 , Figure 16 , Figure 17 , Figure 18 and Figure 19 As shown, the cable tie device 6 includes a cable tie feeding mechanism, a cutting mechanism, and a mounting base 83. The cable tie feeding mechanism and the cutting mechanism are respectively mounted on the mounting base 83 via support arms 84. The cutting mechanism is located in front of the cable tie feeding mechanism. After the cable tie feeding mechanism feeds the plastic-coated wire cable tie into the position of the auxiliary cable tie frame, the cutting mechanism cuts it according to the length requirements of the plastic-coated wire cable tie to meet the purpose of binding the processed hose.

[0045] The cable tie feeding mechanism includes a cable tie feeding motor 85, a guide wheel 86, and a pressure wheel 87. The cable tie feeding motor 85 is connected and fixed to the mounting base 83 at the bottom of the support arm 84. The support arm 84 has a cable tie guide tube 88 that extends from its bottom to its top. The guide wheel 86 and the pressure wheel 87 are located at the cable tie outlet of the cable tie guide tube 88 at the top of the support arm 84. The pressure wheel 87 presses on top of the guide wheel 86 and rotates in opposite directions. Both the guide wheel 86 and the pressure wheel 87 are fed by the cable tie feeding mechanism. The motor 85 and the second transmission mechanism drive synchronous operation. A cable tie outlet channel 89 is provided on the front side of the cable tie outlet. A square cutter 90 is provided at the front end of the cable tie outlet channel 89. The square cutter 90 also has a square cutting edge 91. The plastic-coated wire cable tie passes from the bottom end of the cable tie guide tube 88 to the cable tie outlet at its top end. It is then guided and turned by the guide wheel 86 and the pressure wheel 87 and output from the cable tie outlet channel 89. It then enters the square cutting edge 91 of the square cutter 90 from the cable tie outlet channel for cutting.

[0046] Furthermore, the cutting mechanism includes a cutting cylinder 92 and a V-shaped cutter 93. The cylinder end of the cutting cylinder 92 is located on one side of the support arm 84. The piston rod end of the cutting cylinder 92 is connected to the V-shaped cutter 93 through the cutting bracket 94. The V-shaped cutter 93 is telescopically attached to the square cutter 90 through the cutting slider 95. The V-shaped cutter 93 is located below the square cutting opening 91. The V-shaped cutter 93 is driven by the piston rod of the cutting cylinder 92 to perform telescopic movement, thereby cutting the plastic-coated wire cable ties output from the cable tie channel 89 into segments at the position of the square cutting opening 91.

[0047] Meanwhile, the second transmission mechanism includes a synchronous driving wheel 96, a synchronous driven wheel 97, a synchronous belt 98, a guide wheel shaft 99, a guide wheel shaft bearing 100, a pressure wheel shaft 101, and a pressure wheel bearing 102. The guide wheel shaft 99 is mounted on the support arm 84 via the guide wheel shaft bearing 100. The guide wheel shaft 99 is equipped with a guide wheel 86, a gear driving wheel 107, and a synchronous driven wheel 97. The synchronous driven wheel 97 is connected to the synchronous driving wheel 96 on the cable tie feeding motor 85 via the synchronous belt 98. The synchronous driving wheel 96 drives the guide wheel shaft 99 to rotate via the synchronous driven wheel 97. The guide wheel shaft 99 drives the guide wheel 86 and the gear driving wheel 107 to rotate respectively. A gear driven wheel 108 is located above the gear driving wheel 107. The gear driven wheel 108 meshes with the gear driving wheel 107. The gear driven wheel 108 is connected to the pressure wheel shaft 101 and the pressure wheel bearing 102. The pressure roller bearing 102 of the axle 101 is mounted on the pressure roller support 103. The bottom end of the pressure roller support 103 is hinged to the support arm 84 via the hinge shaft 104. The pressure roller shaft 101 is driven to rotate by the gear drive wheel 107 through the gear driven wheel 108. The pressure roller shaft 101 drives the pressure roller 87 to rotate. The top end of the pressure roller support 103 is connected to the support arm 84 via the adjustment handle 105 and the telescopic spring 106 on the adjustment handle 105. When the plastic-coated wire ties are first inserted from the guide wheel 86 and the pressure roller 87, the worker can pull up the pressure roller 87, then pass the plastic-coated wire ties between the guide wheel 86 and the pressure roller 87, and then lower the pressure roller 87. The pressure roller 87 is pulled down by the telescopic spring 106 and presses down on the plastic-coated wire ties between the guide wheel 86 and the pressure roller 87, so that the guide wheel 86 and the pressure roller 87 automatically clamp and feed the ties after operation.

[0048] Preferably, the side of the cable tie feeding mechanism is also provided with an auxiliary cable mounting frame via the frame 1, which includes a stroke cylinder 109, a claw body 110, a claw seat 111, a movable block 112, and a rubber band. The stroke cylinder 109 is mounted on the frame 1 via the claw seat 111. The piston rod of the stroke cylinder 109 can move through the middle hole of the claw seat 111 and is connected to the movable block 112. The claw body 110 consists of a left claw and a right claw. The left claw is movably hinged to the claw seat 111 and the movable block 112, and the right claw is movably hinged to the claw seat 111 and the movable block 112. The stroke cylinder 109 drives the movable block 112, which in turn drives the left and right claws to open and close in opposite directions. Both the left and right claws are connected by a rubber band via a rubber band pressure plate 113. The rubber band is connected between the left and right claws. The rubber band between the left and right claws is used to receive the wound-formed hose conveyed by the gripping tube device 5 from the winding tube device 4.

[0049] like Figure 20 , Figure 21 and Figure 22As shown, the cable tie device 7 includes an upper and lower telescopic structure 116 and a three-strand cable tie assembly. The upper and lower telescopic structure 116 is connected to the three-strand cable tie assembly through the assembly base plate 114. The upper and lower telescopic structure 116 is located on the top side of the assembly base plate 114, and the three-strand cable tie assembly is located on the bottom side of the assembly base plate 114. The upper and lower telescopic structure 116 can drive the three-strand cable tie assembly to move up and down. The three-strand cable tie assembly can twist and tie plastic-coated wire cable ties. The three-strand cable tie assembly consists of three single-strand cable tie assemblies 121. The three single-strand cable tie assemblies 121 are evenly distributed around the center point of the assembly base plate 114. The included angle between the single-strand cable tie assemblies 121 and the single-strand cable tie assemblies 121 are 120 degrees. The three single-strand cable tie assemblies 121 correspond to three cable ties. The three cable ties bundle the hose or flexible cable from three different directions.

[0050] The component base plate 114 has three evenly spaced adjustment grooves 115 around its center point. Each adjustment groove 115 is a straight groove extending outward from the center point of the component base plate 114. The included angle between each adjustment groove 115 is 120 degrees. The adjustment grooves 115 are used to adjust the installation distance between the single-bundle twisting component and the center point, so as to be suitable for twisting operations of bundled hoses of different specifications.

[0051] Furthermore, the vertical telescopic structure 116 includes a vertical stroke cylinder 117, a copper tube sleeve 118, and a smooth shaft 119. The piston rod end of the vertical stroke cylinder 117 is vertically and fixedly connected to the center point of the top side of the component base plate 114. The cylinder end of the vertical stroke cylinder 117 is connected to the translation base plate 120. Two copper tube sleeves 118 are arranged parallel on the translation base plate 120. The two copper tube sleeves 118 are slidably connected to the component base plate 114 through the smooth shaft 119. When the vertical stroke cylinder 117 drives the component base plate 114 to rise and fall, the smooth shaft 119 also makes a corresponding rising and falling movement within the copper tube sleeve 118, so that the three-strand twisted cable tie assembly on the component base plate 114 can maintain accurate movement and avoid shaking during operation, which would affect the normal operation.

[0052] In this embodiment, the translation base plate 120 is connected to the moving cylinder on the frame 1. The moving cylinder drives the translation base plate 120, which in turn drives the twisting strap device 7 to move back and forth.

[0053] The single-strand cable tie assembly 121 includes a cable tie motor 122 and a cable tie claw assembly 125. The cable tie motor 122 and the cable tie claw assembly 125 are respectively connected to the assembly base plate 114 via mounting sheet metal 124. The cable tie motor 122 is connected to the pulley on the cable tie claw assembly 125 via a synchronous belt 123 on the pulley. The cable tie motor 122 drives the cable tie claw assembly 125 to rotate to perform the cable tie twisting action.

[0054] The cable tie gripper assembly 125 includes a control cylinder 126 and a cable tie gripper 127. The control cylinder 126 is mounted on the mounting sheet metal 124 via a bearing seat 128. The top end of the cylinder barrel of the control cylinder 126 is connected to the rotating shaft of the pulley via the bearing seat 128, and the bottom end of the cylinder barrel is hinged to the cable tie gripper 127. The cable tie gripper 127 is provided with an opening and closing control groove 129, and a control sliding element 130 is provided in the opening and closing control groove 129. The control sliding element 130 is connected to the piston rod end of the control cylinder 126. When the piston rod drives the control sliding element 130 to move downward along the opening and closing control groove 129, the cable tie gripper 127 closes; when it moves upward, the cable tie gripper 127 opens. When the two ends of the plastic-coated wire cable tie are clamped, the cable tie motor 122 drives the cable tie claw assembly 125 to rotate and twist the cable tie. After the cable tie is twisted to the required tightness, the upper and lower telescopic structure 116 drives the twisted bundled hose to be raised. Then, the moving cylinder drives the translation base plate 120, and the translation base plate 120 drives the twisting claw 127 to the collection frame position. The piston rod of the control cylinder 126 drives the control sliding member 130 to move upward along the opening and closing control slide groove 129 to open the twisting claw 127 and put the tightly twisted bundled hose into the collection frame. Then, it returns to the position of the cable tie loading device 6 along the original path to continue the next step of the operation.

[0055] At this time, the plastic-coated wire cable tie is loaded into the auxiliary cable assembly frame by the automatic cable tie loading device 6 and cut into sections according to the preset length. The auxiliary cable assembly frame gathers the two ends of the plastic-coated wire cable tie on the hose or flexible cable together by closing the left and right claws. Then, the twisting claw assembly 125 of the automatic twisting cable tie device 7 grabs the two ends of the cable tie and twists and tightens them, thereby completing the twisting operation.

[0056] The high-efficiency automatic hose winding and bundling machine of the present invention not only greatly improves production efficiency and product consistency and reduces manual intervention, but also ensures that the wound hoses or flexible cables have a uniform structure and a neat and beautiful appearance, making it suitable for large-scale and standardized hose processing and production scenarios.

Claims

1. A high-efficiency hose automatic winding and bundling integrated machine, characterized in that, The utility model relates to a kind of pipe winding and cutting device, including rack (1) and in succession arrangement of row pipe device (2) on the rack along material conveying direction, pull pipe device (3), winding pipe device (4), grab pipe device (5), dress ribbon device (6) and twist ribbon device (7), the rack (1) is also provided with control system (8), the control system (8) is respectively with row pipe device (2), pull pipe device (3), winding pipe device (4), grab pipe device (5), dress ribbon device (6) and twist ribbon device (7) control connection, the pull pipe device (3) is used to pull hose and carry out fixed-length cutting to the hose, grab pipe device (5) can be moved between winding pipe device (4) and dress ribbon device (6), and twist ribbon device (7) can be moved relative to dress ribbon device (6).The pipe arrangement (2) comprises a metering mechanism and a guide pipe mechanism, the metering mechanism and the guide pipe mechanism are sequentially arranged along the longitudinal direction of the rack (1), the metering mechanism comprises a mounting base plate (9), an encoder (10), a metering wheel (11), a metering pressure wheel (12), a metering pressure arm (13) and a first guide wheel set (15), the mounting base plate (9) is vertically fixed on the rack (1), the encoder (10) is arranged at the middle part of the mounting base plate (9) and is connected with the metering wheel (11), one end of the metering pressure arm (13) is connected with the mounting base plate (9) through a rotating shaft, a pressing cylinder (14) is connected between the other end of the metering pressure arm (13) and the mounting base plate (9), the metering pressure wheel (12) is rotatably connected on the metering pressure arm (13) through an axle, the metering pressure wheel (12) is arranged on the top side of the metering wheel (11), the metering wheel (11) and the metering pressure wheel (12) pass through the machining object, and the pressing cylinder (14) can drive the metering pressure wheel (12) to rotate away from or press on the metering wheel (11), the front side of the metering wheel (11) is provided with the first guide wheel set (15) with a guide straightening function, the guide pipe mechanism comprises a pipe arm (16), a first telescopic cylinder (17), a second guide wheel set (18), a slide rail (19) and a first transmission mechanism, the slide rail (19) is connected on the rack (1), a sliding block (20) is slidably connected on the slide rail (19), a pipe rack (21) is fixedly connected on the sliding block (20), the pipe rack (21) is rotatably connected with the pipe arm (16) through a rotating shaft on the top side, one end of the pipe arm (16) away from the rotating shaft is provided with a pipe pointing nozzle (22), the pipe pointing nozzle (22) is provided with a pipe through port, the pipe rack (21) is provided with the first telescopic cylinder (17) and the second guide wheel set (18), the first telescopic cylinder (17) and the second guide wheel set (18) are arranged on the two sides of the pipe arm (16) respectively, the second guide wheel set (18) is the same as the first guide wheel set (15) in structure, and the first transmission mechanism can drive the pipe rack (21) to move on the slide rail (19).

2. The efficient automatic winding and bundling integrated machine for hoses according to claim 1, characterized in that, The first guide wheel set (15) comprises four guide straightening wheels, two of which are connected to the mounting base plate (9) by a transverse end, and the other two are vertically connected to the mounting base plate (9) by a mounting member, and the four guide straightening wheels constitute a guide wheel set with a guide straightening function.

3. The efficient automatic winding and bundling integrated machine for hoses according to claim 1, characterized in that, The first transmission mechanism comprises a motor (23), a belt (24), a passive wheel and a fixed plate (25), the fixed plate (25) is mounted on the rack, one end of the fixed plate (25) is provided with the motor (23) through a rotating shaft, the other end of the fixed plate (25) is provided with the passive wheel through a bearing, the rotating shaft is connected with a driving wheel, the driving wheel and the passive wheel are drivingly connected through the belt (24), and the belt (24) is connected with the pipe rack (21).

4. The efficient automatic winding and bundling integrated machine for hoses according to claim 1, characterized in that, The pipe pulling device (3) comprises a pipe pulling translation assembly, a pipe pulling up and down assembly, a pipe cutting assembly and a pipe clamping assembly, the pipe pulling translation assembly is connected to the rack (1) through a pipe pulling translation bottom plate (27); The pipe pulling translation assembly comprises a translation guide rail (28) and a translation transmission mechanism, the translation transmission mechanism is arranged on the pipe pulling translation bottom plate (27) and is parallel to the translation guide rail (28), the translation transmission mechanism comprises a translation motor (29), a driving belt pulley (30), a driven belt pulley (31) and a belt pulley belt (32), the driving belt pulley (30) and the driven belt pulley (31) are arranged at the front and rear ends of the pipe pulling translation bottom plate (27) through bearings respectively, the driving belt pulley (30) and the driven belt pulley (31) are drivingly connected through the belt pulley belt (32), and the outer side of the belt pulley belt (32) is connected with a sliding base (33) of the pipe pulling up and down assembly; The pipe pulling up and down assembly comprises the sliding base (33) and a pipe pulling up and down mechanism, the sliding base (33) is slidably connected with the translation guide rail (28), the translation transmission mechanism drives the pipe pulling up and down assembly to reciprocate on the translation guide rail (28) through the sliding base (33), the pipe pulling up and down mechanism comprises a pipe pulling up and down motor (34), a copper sleeve (35) and an optical shaft (36), a pair of copper sleeves (35) are vertically and parallelly arranged on the sliding base (33), the copper sleeve (35) is sleeved with the optical shaft (36) inside, the top ends of the two optical shafts (36) are fixedly connected with a lifting plate (37), a threaded hole is formed in the middle of the lifting plate (37), the bottom ends of the optical shafts (36) are connected with the pipe cutting assembly and the pipe clamping assembly in parallel, the optical shaft (36) can slide up and down in the copper sleeve (35), and the output shaft of the pipe pulling up and down motor (34) is threadedly connected with the threaded hole of the lifting plate (37) through a screw rod (38), so that the pipe pulling up and down motor (34) can drive the pipe cutting assembly and the pipe clamping assembly to move up and down. The pull tube translation base plate (27) is provided with a drag chain (49) and a drag chain rack (50), the drag chain (49) and the drag chain rack (50) are provided with a power cable connected with the pull tube up and down motor (34) and the control system (8), and the power cable is used to control the running state of the pull tube up and down motor (34).

5. The efficient automatic winding and bundling integrated machine for hoses according to claim 4, characterized in that, The pipe cutting assembly comprises a second telescopic cylinder (39), a cylinder connecting block (40), a cutter upper transmission gear (41), a cutter lower transmission gear (42), a cutter rack (43) and a fixed main rack (45), the fixed main rack (45) is provided with a connecting plate (46), the second telescopic cylinder (39) is fixedly connected with the fixed main rack (45) and the connecting plate (46) respectively, one end of the cylinder connecting block (40) is connected with the piston rod end of the second telescopic cylinder (39), the other end is hingedly connected with the cutter upper transmission gear (41), the cutter upper transmission gear (41) and the cutter lower transmission gear (42) are rotatably fixed in the inside of the fixed main rack (45) through bearing rollers (47) respectively, the tooth part of the cutter upper transmission gear (41) is engaged with the tooth part of the cutter lower transmission gear (42), the cutter upper transmission gear (41) and the cutter lower transmission gear (42) are both connected with the cutter rack (43), the cutter rack (43) is provided with a cutter blade (44) inside, the second telescopic cylinder (39) drives the cutter upper transmission gear (41) through the telescopic action of the cylinder connecting block (40), the cutter upper transmission gear (41) drives the cutter lower transmission gear (42) to move synchronously and oppositely, the pull tube assembly comprises the same second telescopic cylinder (39), cylinder connecting block (40), cutter upper transmission gear (41), cutter lower transmission gear (42) and fixed main rack (45) as the pipe cutting assembly, and the cutter upper transmission gear (41) and the cutter lower transmission gear (42) are both connected with a clamping piece (48) for clamping.

6. The efficient automatic winding and bundling integrated machine for hoses according to claim 1, characterized in that, The winding pipe device (4) comprises a rotating disc (51), a hinged mechanism, a pipe winding mechanism and a servo motor, the center position of the rotating disc (51) is provided with a center rotating shaft, the bottom side of the rotating disc (51) is connected to the rack (1) through a bearing on the center rotating shaft, the bottom end of the center rotating shaft is connected with a servo motor, the servo motor is connected with the rack (1), the servo motor drives the rotating disc (51) to rotate through the center rotating shaft, the hinged mechanism is connected to the center rotating shaft through a bearing, and the periphery of the hinged mechanism is uniformly provided with a plurality of pipe winding mechanisms; The hinge mechanism comprises a driving wheel (52), hinge driving members (53) and a closing cylinder (56), the driving wheel (52) is sleeved on the central rotating shaft through a bearing, the peripheral part of the driving wheel (52) is uniformly connected with several hinge driving members (53) through connecting shafts, the hinge driving members (53) are connected with sliding blocks (62) through hinge shafts (54), the hinge shafts (54) are also connected with the piston rod ends of the closing cylinder (56), the cylinder ends of the closing cylinder (56) are arranged on the rotating disc (51), the closing cylinder (56) drives the sliding blocks (62) to move along the sliding guide rails (63) through piston rods, so as to drive the pipe winding column (57) to move towards or away from the hinge mechanism; The pipe winding mechanism comprises a pipe winding column (57), a pipe winding column base (60), a bottom plate (61), sliding blocks (62) and sliding guide rails (63), the sliding guide rails (63) are arranged on the rotating disc (51), the sliding guide rails (63) are slidably connected with the sliding blocks (62), the bottom plate (61) is connected with the sliding blocks (62), the pipe winding column (57) is connected with the bottom plate (61) through the pipe winding column base (60), the sliding direction of the sliding guide rails (63) is towards the hinge mechanism, the pipe winding column (57) is provided with upper limit blocks (58) and lower limit blocks (59), the lower limit blocks (59) are fixedly connected with the pipe winding column (57), the upper limit blocks (58) are rotatably connected with the pipe winding column (57) through pin shafts (65), the front end of the upper limit blocks (58) is provided with an elongated part, the rear end is provided with a bracket, a locking cylinder (64) is arranged below the bracket, the locking cylinder (64) is fixedly connected with the pipe winding column (57), the piston rod end of the locking cylinder (64) is towards the bracket, the locking cylinder (64) can lock and open the upper limit blocks (58) through telescopic movement.

7. The efficient hose automatic winding and bundling integrated machine according to claim 6, characterized in that, The outer side of the winding mechanism is provided with a pneumatic clamp, which comprises a fixed clamp body (67), a movable clamp body (68), a closing and opening cylinder (69) and a mounting fixture (70), the mounting fixture (70) is connected to the rotating disc (51), the closing and opening cylinder (69) is fixedly connected to the mounting fixture (70), the fixed clamp body (67) is fixedly connected with the closing and opening cylinder (69), the piston rod end of the closing and opening cylinder (69) can move through the middle hole of the fixed clamp body (67) and is connected with the movable clamp body (68), the movable clamp body (68) and the fixed clamp body (67) are hingedly connected with each other, the closing and opening cylinder (69) can drive the movable clamp body (68) to perform clamping action relative to the fixed clamp body (67), the rotating disc (51) is provided with a pneumatic valve, and the center rotating shaft top end is provided with a gas pipe multi-way joint (66), the pneumatic valve is connected with the closing and opening cylinder (56), the locking cylinder (64) and the closing and opening cylinder (69) through the gas pipe multi-way joint (66).

8. The efficient automatic winding and bundling integrated machine for hoses according to claim 1, characterized in that, The grabbing tube device (5) comprises a tube taking assembly bottom plate (71), a tube taking lifting mechanism and a three-claw tube taking assembly, and the tube taking lifting mechanism and the three-claw tube taking assembly are arranged on the top surface and the bottom surface of the tube taking assembly bottom plate (71) respectively. The tube taking lifting mechanism comprises an up-down cylinder (78) and a horizontal moving plate (79), the horizontal moving plate (79) is connected with a pneumatic device or a displacement cylinder on the rack (1), the cylinder barrel end of the up-down cylinder (78) is arranged on the horizontal moving plate (79), and the piston rod end is connected with the center point of the tube taking assembly bottom plate (71) vertically, the two sides of the piston rod are respectively provided with copper sleeve pieces (80), the copper sleeve pieces (80) are fixed in the round holes of the horizontal moving plate (79), guide light shafts (81) are sleeved in the copper sleeve pieces (80), and the bottom ends of the guide light shafts (81) are connected with the tube taking assembly bottom plate (71). The three-claw tube taking assembly comprises three tube taking claw assemblies, and the three tube taking claw assemblies are evenly arranged around the center point of the tube taking assembly bottom plate (71), the tube taking claw assembly comprises a claw mounting seat (72), a sliding piece (73), a guide rail (74), a horizontal moving cylinder (75) and a tube taking claw (76), the top side of the claw mounting seat (72) is slidably connected with the guide rail (74) through the sliding piece (73), the bottom side is provided with the tube taking claw (76), the guide rail (74) is fixedly connected with the tube taking assembly bottom plate (71), the horizontal moving cylinder (75) is installed on a cylinder mounting seat (82), and the piston rod end is fixedly connected with the claw mounting seat (72) through a connecting piece (77), and the horizontal moving cylinder (75) can drive the claw mounting seat (72) to move along the guide rail (74).

9. The efficient automatic winding and bundling integrated machine for hoses according to claim 1, characterized in that, The binding device (6) includes a tape feeding mechanism, a cutter mechanism and a mounting seat (83), the mounting seat (83) is connected with the tape feeding mechanism and the cutter mechanism through a support arm (84), and the cutter mechanism is arranged on the front side of the tape feeding mechanism; The tape feeding mechanism includes a tape feeding motor (85), a guide wheel (86) and a pressure wheel (87), the bottom end of the support arm (84) is connected with the mounting seat (83), the tape feeding motor (85) is fixedly connected with the mounting seat (83), the inside of the support arm (84) is provided with a tape pipe (88) penetrating from the bottom end to the top end, the tape pipe (88) at the top end of the support arm (84) is provided with the guide wheel (86) and the pressure wheel (87) at the tape outlet position, the pressure wheel (87) is pressed above the guide wheel (86) and rotates towards each other, the guide wheel (86) and the pressure wheel (87) are driven by the tape feeding motor (85) and a second transmission mechanism to run synchronously, the front side of the tape outlet is provided with a tape outlet channel (89), the front end of the tape outlet channel (89) is provided with a block cutter (90), the block cutter (90) is provided with a square cutter (91), and the plastic wire binding tape is fed from the bottom end to the top end of the tape pipe (88) and is clamped and turned by the guide wheel (86) and the pressure wheel (87) and then is output through the tape outlet channel (89) and then is cut into segments in the square cutter (91) of the block cutter (90); The cutter mechanism includes a cutter cylinder (92) and a V-shaped cutter (93), the cylinder end of the cutter cylinder (92) is arranged on one side of the support arm (84), and the piston rod end is connected with the V-shaped cutter (93) through a cutter support (94), the V-shaped cutter (93) is telescopically attached to the block cutter (90) through a cutter sliding block (95), the V-shaped cutter (93) is located below the square cutter (91), and the piston rod of the cutter cylinder (92) drives the V-shaped cutter (93) to perform telescopic movement. The second transmission mechanism comprises a synchronous driving wheel (96), a synchronous driven wheel (97), a synchronous belt (98), a guide wheel shaft (99), a pressure wheel shaft (101) and a pressure wheel bearing (102), the guide wheel shaft (99) is connected to the support arm (84) through a guide wheel shaft bearing (100), the guide wheel shaft (99) is provided with a guide wheel (86), a gear driving wheel (107) and a synchronous driven wheel (97), the synchronous driven wheel (97) is connected to the synchronous driving wheel (96) on the sending tape belt motor (85) through the synchronous belt (98), the synchronous driving wheel (96) drives the guide wheel shaft (99) to rotate through the synchronous driven wheel (97), the guide wheel shaft (99) drives the guide wheel (86) and the gear driving wheel (107) to rotate respectively, the gear driving wheel (107) is engaged with a gear driven wheel (108) above, the gear driven wheel (108) is arranged on a pressure wheel support (103) through the pressure wheel shaft (101) and the pressure wheel bearing (102), the bottom end of the pressure wheel support (103) is hinged to the support arm (84) through a hinge shaft (104), the gear driving wheel (107) drives the pressure wheel shaft (101) to rotate through the gear driven wheel (108), the pressure wheel shaft (101) drives the pressure wheel (87) to rotate, the top end of the pressure wheel support (103) is connected to the support arm (84) through a adjusting handle (105) and an extension spring (106); The side of the sending tape belt mechanism is provided with an auxiliary thread mounting rack, the auxiliary thread mounting rack comprises a stroke cylinder (109), a claw body (110), a claw seat (111), a movable block (112) and a rubber band, the stroke cylinder (109) is mounted on the rack (1) through the claw seat (111), the piston rod of the stroke cylinder (109) can pass through the middle hole of the claw seat (111) and is connected to the movable block (112), the claw body (110) comprises a left claw and a right claw, the left claw is movably hinged to the claw seat (111) and the movable block (112) respectively, the right claw is movably hinged to the claw seat (111) and the movable block (112) respectively, the stroke cylinder (109) can drive the left claw and the right claw to make opposite opening and closing actions, the left claw and the right claw are provided with a rubber band connected through a rubber band pressing plate (113), and the rubber band is connected to the left claw and the right claw.

10. The efficient automatic winding and bundling integrated machine for hoses according to any one of claims 1-9, characterized in that, The twist band device (7) comprises a component bottom plate (114), an up-down telescopic structure (116) and a three-bundle twist band component, the up-down telescopic structure (116) and the three-bundle twist band component are arranged on the top side and the bottom side of the component bottom plate (114) respectively, the up-down telescopic structure (116) can drive the three-bundle twist band component to perform lifting action, the three-bundle twist band component can twist the plastic-coated iron wire band, the three-bundle twist band component comprises three single-bundle twist band components (121), the three single-bundle twist band components (121) are evenly arranged around the center point of the component bottom plate (114) respectively, three adjusting grooves (115) are evenly arranged around the center point of the component bottom plate (114), the adjusting groove (115) is a straight-line adjusting groove (115) extending outward around the center point of the component bottom plate (114); The up-down telescopic structure (116) comprises an up-down stroke air cylinder (117), a copper pipe sleeve (118) and a smooth shaft (119), the cylinder end of the up-down stroke air cylinder (117) is connected with a translation bottom plate (120), and the piston rod end is fixedly connected with the center point of the component bottom plate (114) vertically, two copper pipe sleeves (118) are arranged in parallel on the translation bottom plate (120), the two copper pipe sleeves (118) are slidably connected with the component bottom plate (114) through the smooth shaft (119), a moving air cylinder is arranged on the rack (1), the translation bottom plate (120) is connected with the moving air cylinder, and the moving air cylinder drives the twist band device (7) to move through the translation bottom plate (120); The single-bundle twist band component (121) comprises a twist band motor (122) and a twist band claw component (125), the component bottom plate (114) is connected with the twist band motor (122) and the twist band claw component (125) through a mounting sheet metal (124), the output end of the twist band motor (122) is connected with a belt pulley, and the synchronous belt (123) on the belt pulley is connected with the belt pulley on the twist band claw component (125), the twist band motor (122) drives the twist band claw component (125) to rotate to perform twist driving action; The twist band claw component (125) comprises a control air cylinder (126) and a twist band claw (127), the control air cylinder (126) is connected on the mounting sheet metal (124) through a bearing seat (128), the cylinder top end of the control air cylinder (126) is connected with the rotating shaft of the belt pulley through the bearing seat (128), the cylinder bottom end is hinged with the twist band claw (127), the twist band claw (127) is provided with an opening and closing control sliding groove (129), the control sliding groove is provided with a control sliding piece (130), and the piston rod end of the control air cylinder (126) is connected with the control sliding piece (130).

Images