Suspension type remote control vibrating device and method

Abstract

The invention discloses a suspension type remote control vibrating device and method.The suspension type remote control vibrating device comprises transverse bearing beams, longitudinal bearing beams, walking assemblies, steering assemblies, contraction assemblies, position adjusting assemblies, vibrating rods and a PLC control system, the two longitudinal bearing beams are fixed to the bottom of a tower building machine mounting frame in parallel, and the bottoms of the longitudinal bearing beams are provided with a first driving walking assembly and a first driven walking assembly respectively; a contraction assembly is arranged at the bottom of one end of the transverse bearing beam, a second driving walking assembly and a second driven walking assembly are arranged at the bottom of the transverse bearing beam, a position adjusting assembly is arranged at the bottom of the second driving assembly, a steering assembly is arranged at the bottom of the second driven walking assembly, and an elastic pull rope is hooked on the position adjusting assembly. One end of the elastic pull rope is provided with the vibrating rod, the other end of the elastic pull rope is wound on the contraction assembly through the steering assembly, the walking assembly is controlled by the PLC control system to achieve two-dimensional movement, the height of the vibrating rod is adjusted by means of the contraction, steering and position adjusting assembly, three-dimensional positioning is completed, different vibrating areas are adapted, manual intervention is reduced, and efficiency is improved.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of concrete construction, and more particularly relates to a suspended remote control vibrating device and method. BACKGROUND

[0002] In the field of water conservancy and hydropower engineering construction, the concrete construction quality of core structures such as intake towers and dam overflow surfaces plays a decisive role in the durability and safety of the project. These core structures generally have the characteristics of "high elevation, large cross-section, and dense reinforcement", which poses a serious challenge to concrete vibrating operations.

[0003] Traditional concrete vibrating operations mainly rely on manual handheld vibrating rods, however, this operation mode has many drawbacks that cannot be ignored. Since core structures usually have a high height, such as an intake tower height of several dozen meters, manual vibrating needs to be performed on high-altitude scaffolding or suspended platforms, and the operating personnel are at risk of falling, electric shock, and other serious safety risks at all times. Moreover, as the height of the structure increases, the difficulty of safety protection increases exponentially, greatly threatening the safety of the operating personnel. At the same time, the quality of manual vibrating depends largely on the experience of the operator, and in areas with dense reinforcement, manual operation is difficult to accurately control the vibrating depth and frequency, and it is easy to appear "missed vibration" or "over-vibration" phenomenon, resulting in insufficient concrete density or segregation, thereby leaving serious safety hazards to the engineering structure. In addition, during the construction process of mass concrete, manual vibrating requires multiple personnel to work together, and the working position needs to be adjusted frequently, coupled with the small coverage of single vibrating, the construction efficiency is extremely low, and it is difficult to meet the high-intensity construction progress requirements of water conservancy projects.

[0004] Although existing vibrating equipment is gradually developing towards automation, there are still obvious limitations. Traditional suspended vibrating devices lack flexible and efficient remote control capabilities, and in actual use, operating personnel still need to assist in close-range adjustment, which cannot fundamentally avoid the risks brought by high-risk operating environments; although some remote control vibrating equipment achieves a certain degree of movement control, it has poor adaptability when facing the multi-angle vibrating requirements of complex vertical surfaces of intake towers, and it is difficult to meet the diversification requirements of actual construction. More importantly, existing remote control vibrating equipment has obvious shortcomings in core functions such as steel bar avoidance and dynamic adjustment of vibrating parameters, and cannot guarantee the quality and efficiency of concrete vibrating under complex construction conditions. SUMMARY

[0005] In order to solve the above defects or improvement needs of the prior art, the present application provides a suspension type remote control vibrating device and method, which realizes two-dimensional space coverage by controlling the movement of the first driving walking assembly and the first driven walking assembly along the length direction of the longitudinal bearing beam and the movement of the second driving walking assembly and the second driven walking assembly along the length direction of the transverse bearing beam through the PLC control system, adjusts the vertical height of the vibrating rod through the contraction assembly cooperating with the steering assembly and the position adjusting assembly, realizes three-dimensional space adjustment of the vibrating rod, can accurately position to the artificial difficult-to-reach parts such as the steel bar dense area and the formwork corner, adapts to the vibrating needs of different operation areas, reduces manual intervention, and improves construction efficiency.

[0006] In order to achieve the above-mentioned purpose, according to one aspect of the present application, a suspension type remote control vibrating device is provided, which comprises a transverse bearing beam, a longitudinal bearing beam, a first driving walking assembly, a first driven walking assembly, a second driving walking assembly, a second driven walking assembly, a steering assembly, a contraction assembly, a position adjusting assembly, a vibrating rod, an elastic pull rope and a PLC control system, wherein, The longitudinal bearing beam has two longitudinal bearing beams which are fixedly installed at the bottom of the mounting frame of the tower building machine and are parallel to each other, one longitudinal bearing beam is provided with the first driving walking assembly at the bottom, and the other longitudinal bearing beam is provided with the first driven walking assembly at the bottom, and the first driving walking assembly and the first driven walking assembly are fixedly installed with the transverse bearing beam at the bottom; One end of the transverse bearing beam is fixedly installed with the contraction assembly at the bottom, and the bottom is further provided with the second driving walking assembly and the second driven walking assembly, the second driven walking assembly is fixedly installed with the steering assembly at the bottom, the second driving walking assembly is fixedly installed with the position adjusting assembly at the bottom, the position adjusting assembly is hooked with the elastic pull rope, one end of the elastic pull rope is fixed with the vibrating rod, and the other end of the elastic pull rope passes through the steering assembly and is wound on the contraction assembly; The PLC control system is used for controlling the actions of the first driving walking assembly, the second driving walking assembly, the contraction assembly and the position adjusting assembly, the first driving walking assembly and the first driven walking assembly can be controlled to move along the length direction of the longitudinal bearing beam, and the second driving walking assembly and the second driven walking assembly can be controlled to move along the length direction of the transverse bearing beam through the PLC control system, so as to realize two-dimensional space coverage, and the vertical height of the vibrating rod is adjusted through the contraction assembly cooperating with the steering assembly and the position adjusting assembly, so as to realize three-dimensional space adjustment of the vibrating rod.

[0007] Further, the transverse bearing beam and the longitudinal bearing beam both adopt an I-shaped cross section, the first anti-collision buffer block is fixedly installed at one end of the transverse bearing beam away from the longitudinal bearing beam, and the second anti-collision buffer block is fixedly installed at both ends of the longitudinal bearing beam.

[0008] Further, the first active walking assembly comprises a first U-shaped plate, first rollers and first gears, a first walking motor and a second gear, both sides of the first U-shaped plate are rotatably connected with two first rollers respectively, and the two first rollers are slidably arranged on the top of the lower flange plate on both sides of the I-shaped longitudinal load-bearing beam, the first gear is coaxially fixedly connected with the two first rollers on one side of the first U-shaped plate, the second gear is meshed between the two first gears, the second gear is fixedly connected with the output end of the first walking motor, and the first walking motor is fixedly installed on the outside of the side wall of the first U-shaped plate. The first driven walking assembly comprises a second U-shaped plate and second rollers, both sides of the second U-shaped plate are rotatably connected with two second rollers respectively, and the two second rollers are slidably arranged on the top of the lower flange plate on both sides of the I-shaped longitudinal load-bearing beam.

[0009] Further, the second active walking assembly comprises a third U-shaped plate, third rollers and third gears, a second walking motor and a fourth gear, both sides of the third U-shaped plate are rotatably connected with two third rollers respectively, and the two third rollers are slidably arranged on the top of the lower flange plate on both sides of the I-shaped transverse load-bearing beam, the third gear is coaxially fixedly connected with the two third rollers on one side of the third U-shaped plate, the fourth gear is meshed between the two third gears, the fourth gear is fixedly connected with the output end of the second walking motor, and the second walking motor is fixedly installed on the outside of the side wall of the third U-shaped plate. The second driven walking assembly comprises a fourth U-shaped plate and fourth rollers, both sides of the fourth U-shaped plate are rotatably connected with two fourth rollers respectively, and the two fourth rollers are slidably arranged on the top of the lower flange plate on both sides of the I-shaped transverse load-bearing beam.

[0010] Further, the third U-shaped plate and the fourth U-shaped plate are fixedly connected with a connecting rod.

[0011] Further, the steering assembly comprises a fixed plate, a first steering wheel and a second steering wheel, the fixed plate is fixedly installed on the bottom of the fourth U-shaped plate, the fixed plate is U-shaped, and the first steering wheel and the second steering wheel are rotatably connected between the side walls of the fixed plate, the position of the first steering wheel is higher than that of the second steering wheel.

[0012] Further, the retracting assembly comprises a fixed plate, a rotating motor, a reel and a winding drum, the fixed plate is fixedly installed on the bottom of the end of the transverse load-bearing beam close to the mounting bracket of the tower building machine, a reel is rotatably connected between the side walls of the fixed plate, one end of the reel is fixedly connected with the rotating motor, a winding drum is fixedly sleeved with the outer side wall of the reel, and the winding drum is wound with a spring pull rope.

[0013] Furthermore, the position adjustment assembly includes a winch, a wire rope, and a hoist hook. The winch is fixedly installed at the bottom of the third U-shaped plate. The winch drum is wound with a wire rope. The other end of the wire rope passes through the hoist hook and is fixedly installed on the outer side wall of the winch. The hook at the lower end of the hoist hook is hooked onto an elastic pull rope and is fixedly connected to the elastic pull rope.

[0014] Furthermore, the vibrating device also includes a monitoring component, which includes a wind speed sensor located at the top of the transverse load-bearing beam, high-definition cameras located at the top of both ends of the transverse and longitudinal load-bearing beams, a tension sensor embedded in the elastic rope, and a stroke sensor and a pressure sensor located at the top and bottom of the vibrating rod. The wind speed sensor, high-definition camera, tension sensor, stroke sensor, and pressure sensor are all wirelessly connected to the PLC control system to realize real-time transmission of monitoring data.

[0015] According to a second aspect of the present invention, a suspended remote-controlled vibration method is provided, implemented using the aforementioned suspended remote-controlled vibration device, comprising the following steps: S100: The vibratory device is fixedly installed at the bottom of the tower building machine's mounting frame. The first and second travel motors are controlled by the PLC control system to move the vibratory rod to the position to be vibrated. S200: The PLC control system controls the rotation of the rotating motor to drive the elastic rope to lower, and at the same time sends a lowering command to the winch to drive the wire rope to release synchronously, so that the vibrator rod descends vertically to the preset depth position of the concrete to be vibrated. S300: After the vibration operation at this work position is completed, the PLC control system sends a recovery command to the winch to drive the wire rope to rewind and adjust the vibrator to a new preset vibration height, and controls the vibrator to continue to perform vibration operation at this height. S400: After all the work in the preset vibration areas is completed, the PLC control system sends a recovery command to the winch to drive the wire rope to be fully wound up; at the same time, it sends a reverse rotation command to the rotating motor to drive the drum to wind up and recover the elastic rope, so that the vibrator is synchronously raised to the preset safe stopping height.

[0016] In summary, compared with the prior art, the above-described technical solutions conceived by this invention can achieve the following beneficial effects: 1. The present invention provides a suspended remote-controlled vibratory compaction device, which controls a first active walking component and a first passive walking component to move along the length of the longitudinal load-bearing beam, and a second active walking component and a second passive walking component to move along the length of the transverse load-bearing beam, through a PLC control system, to achieve two-dimensional spatial coverage. The vertical height of the vibratory compaction rod is adjusted by a shrinking component in conjunction with a steering component and a position adjustment component, thereby achieving three-dimensional spatial adjustment of the vibratory compaction rod. It can accurately position the vibratory compaction rod to areas that are difficult to reach manually, such as areas with dense reinforcement and corners of formwork, adapting to the vibration needs of different work areas, reducing manual intervention, and improving construction efficiency.

[0017] 2. The present invention provides a suspended remote-controlled vibratory compaction device, in which a stroke sensor is linked with a PLC control system to monitor the insertion depth of the vibratory rod in real time and automatically trigger a stop command when the preset threshold is reached, thereby avoiding concrete structure delamination or steel bar disturbance caused by excessively deep vibration. The pressure sensor collects end pressure data in real time and automatically reduces the insertion speed when encountering obstacles such as steel bars, thereby reducing equipment wear. Through the dual mechanism of "depth closed-loop control + pressure adaptive adjustment", both construction quality and equipment life are guaranteed.

[0018] 3. The suspended remote-controlled vibratory compaction device of the present invention monitors the equipment operating parameters and environmental status in real time through the linkage of monitoring components and alarm units, responds to abnormal signals in a graded manner, and reduces the risk of failure and ensures operational safety through audible and visual alarms and data tracing via remote control terminal.

[0019] 4. The suspended remote-controlled vibration device of the present invention reduces ineffective energy consumption and equipment idling through dynamic parameter adjustment of the PLC control system. The precise control of vibration depth and duration ensures uniform concrete density, avoids quality defects caused by human operation errors, and significantly improves construction standardization and project quality. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of a suspended remote-controlled vibratory compaction device according to an embodiment of the present invention; Figure 2 This is a cross-sectional view of the first or second active walking component of a suspended remote-controlled vibrating device according to an embodiment of the present invention. Figure 3 This is an elevation view of the first or second active walking component of a suspended remote-controlled vibrating device according to an embodiment of the present invention. Figure 4 This is a cross-sectional view of the first driven walking component or the second driven walking component of a suspended remote-controlled vibrating device according to an embodiment of the present invention. Figure 5This is an elevation view of a first driven walking component or a second driven walking component of a suspended remote-controlled vibrating device according to an embodiment of the present invention. Figure 6 This is a cross-sectional view of the steering assembly of a suspended remote-controlled vibratory compaction device according to an embodiment of the present invention; Figure 7 This is an elevation view of the steering assembly of a suspended remote-controlled vibratory compaction device according to an embodiment of the present invention; Figure 8 This is an elevation view of the shrinkage component of a suspended remote-controlled vibratory compaction device according to an embodiment of the present invention; Figure 9 This is a structural diagram of a position adjustment component of a suspended remote-controlled vibratory compaction device according to an embodiment of the present invention; Figure 10 This is a schematic flowchart of a suspended remote-controlled vibration method according to an embodiment of the present invention.

[0021] In all the accompanying drawings, the same reference numerals denote the same technical features, specifically: 1-transverse load-bearing beam, 101-first anti-collision buffer block, 2-longitudinal load-bearing beam, 201-second anti-collision buffer block, 3-first active walking assembly, 301-first U-shaped plate, 302-first roller, 303-first gear, 304-first walking motor, 305-second gear, 4-first driven walking assembly, 401-second U-shaped plate, 402-second roller, 5-second active walking assembly, 501-third U-shaped plate, 502-third roller, 503-first... 504-Second traveling motor, 505-Fourth gear, 6-Second driven traveling assembly, 601-Fourth U-shaped plate, 602-Fourth roller, 7-Steering assembly, 701-Fixing plate, 702-First steering wheel, 703-Second steering wheel, 8-Retraction assembly, 801-Fixing plate, 802-Rotating motor, 803-Shaft, 804-Drum, 9-Position adjustment assembly, 901-Winder, 902-Wire rope, 903-Hoist hook, 10-Vibrating rod, 11-Elastic rope, 12-Connecting rod, 13-High-definition camera. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention. Furthermore, the technical features involved in the various embodiments of this invention described below can be combined with each other as long as they do not conflict with each other.

[0023] It should be noted that if the embodiments of the present invention involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicators will also change accordingly.

[0024] Furthermore, if the embodiments of this invention involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this invention.

[0025] In this patent, the terms "comprising," "including," or any other variations thereof are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising..." does not exclude the presence of additional identical elements in the process, method, article, or apparatus that includes said element.

[0026] Example 1 like Figures 1-9As shown, this embodiment of the invention provides a suspended remote-controlled vibratory compaction device, including a transverse load-bearing beam 1, a longitudinal load-bearing beam 2, a first active walking component 3, a first driven walking component 4, a second active walking component 5, a second driven walking component 6, a steering component 7, a retraction component 8, a position adjustment component 9, a vibratory rod 10, an elastic rope 11, and a PLC control system; wherein, there are two longitudinal load-bearing beams 2, which are fixedly installed parallel to each other at the bottom of the mounting frame of the tower-building machine, one longitudinal load-bearing beam 2 has the first active walking component 3 at its bottom, and the other longitudinal load-bearing beam 2 has the first driven walking component 4 at its bottom, the first active walking component 3 and the first driven walking component 4 are... 4. A transverse load-bearing beam 1 is fixedly installed at the bottom. A retraction component 8 is fixedly installed at one end of the transverse load-bearing beam 1. A second active walking component 5 and a second passive walking component 6 are also provided at the bottom of the beam. A steering component 7 is fixedly installed at the bottom of the second passive walking component 6. A position adjustment component 9 is fixedly installed at the bottom of the second active walking component 5. An elastic pull rope 11 is hooked on the position adjustment component 9. A vibrating rod 10 is fixed at one end of the elastic pull rope 11, and the other end passes through the steering component and is wrapped around the retraction component 8. The PLC control system is used to control the movement of the first active walking component 3, the second active walking component 5, the retraction component 8 and the position adjustment component 9. This invention, through a PLC control system, can control the movement of the first active walking component 3 and the first passive walking component 4 along the length of the longitudinal load-bearing beam 2, and the movement of the second active walking component 5 and the second passive walking component 6 along the length of the transverse load-bearing beam 1, achieving two-dimensional spatial coverage. The vertical height of the vibrator 10 is adjusted by the retraction component 8 in conjunction with the steering component 7 and the position adjustment component 9, achieving three-dimensional spatial adjustment of the vibrator 10. This allows for precise positioning to areas with dense reinforcement, corners of formwork, and other locations difficult for humans to access. Furthermore, it enables unmanned operation, reducing the risk of high-altitude work for construction personnel. The rigid frame formed by the longitudinal and transverse load-bearing beams 2 and 1, along with the symmetrical arrangement of the active and passive walking components, ensures balance and vibration stability during device movement. The elastic buffer design of the elastic rope 11 absorbs the vibration reaction force, reducing the impact on the device and extending its lifespan.

[0027] Furthermore, both the transverse load-bearing beam 1 and the longitudinal load-bearing beam 2 adopt an I-shaped cross section. A first anti-collision buffer block 101 is fixedly installed at the end of the transverse load-bearing beam 1 away from the longitudinal load-bearing beam 2 to limit the displacement boundary of the second active walking component 5 and prevent it from detaching from the transverse load-bearing beam 1. A second anti-collision buffer block 201 is fixedly installed at both ends of the longitudinal load-bearing beam 2 to limit the displacement boundary of the first active walking component 3 and the first driven walking component 4 and prevent them from detaching from the longitudinal load-bearing beam 2.

[0028] Furthermore, the first active walking component 3 includes a first U-shaped plate 301, first rollers 302, a first gear 303, a first walking motor 304, and a second gear 305. Two first rollers 302 are rotatably connected to the inner sides of both sides of the first U-shaped plate 301, and the two first rollers 302 are slidably mounted on the top of the lower flange plates on both sides of the I-shaped longitudinal load-bearing beam 2. A first gear 303 is coaxially fixedly connected to each of the two first rollers 302 on one side of the first U-shaped plate 301. A second gear 305 meshes between the two first gears 303. The second gear 305 is fixedly connected to the output end of the first walking motor 304, and the first walking motor 304 is fixedly installed on the outer side of the sidewall of the first U-shaped plate 301. Through the meshing transmission of the first gear 303 and the second gear 305, the power of the first walking motor 304 can be efficiently and stably transmitted to the first rollers 302. The characteristics of gear transmission ensure accurate transmission ratio, high efficiency, and compact structure, guaranteeing stable power output. Secondly, the two first rollers 302, which are rotatably connected to the inner sides of the two side plates of the first U-shaped plate 301, are symmetrically slidably disposed on the top of the lower flange plates on both sides of the I-shaped longitudinal load-bearing beam 2. This layout makes the force on the component balanced when it moves, reduces swaying, and ensures the smooth and reliable movement.

[0029] Furthermore, the first driven walking component 4 includes a second U-shaped plate 401 and a second roller 402. Two second rollers 402 are rotatably connected to the inner sides of the two side plates of the second U-shaped plate 401, and the two second rollers 402 are slidably disposed on the top of the lower flange plates on both sides of the I-shaped longitudinal load-bearing beam 2. The following movement is achieved by the rolling of the second rollers 402 on the top of the lower flange plates, ensuring the stability during the walking process.

[0030] Furthermore, the bottom of the first U-shaped plate 301 and the second U-shaped plate 401 are fixedly installed on the top of the transverse load-bearing beam 1.

[0031] Further, the second active walking component 5 includes a third U-shaped plate 501, a third roller 502, a third gear 503, a second walking motor 504, and a fourth gear 505; wherein, two third rollers 502 are rotatably connected to the inner sides of the two side plates of the third U-shaped plate 501, and the two third rollers 502 are slidably disposed on the top of the lower flange plates on both sides of the I-shaped transverse load-bearing beam 1; a third gear 503 is coaxially fixedly connected to the two third rollers 502 on one side of the third U-shaped plate 501; a fourth gear 505 meshes between the two third gears 503; the fourth gear 505 is fixedly connected to the output end of the second walking motor 504; and the second walking motor 504 is fixedly installed on the outer side of the side wall of the third U-shaped plate 501. Through the meshing transmission of the third gear 503 and the fourth gear 505, the power of the second walking motor 504 can be efficiently and stably transmitted to the third roller 502. The characteristics of gear transmission ensure that the transmission ratio is accurate, the efficiency is high and the structure is compact, ensuring stable power output. Secondly, the two third rollers 502, which are rotatably connected to the inner sides of the two side plates of the third U-shaped plate 501, are symmetrically slidably set on the top of the lower flange plates on both sides of the I-shaped transverse load-bearing beam 1. This layout makes the force on the component balanced when it walks, reduces swaying, and ensures the smooth and reliable walking.

[0032] Furthermore, the second driven walking component 6 includes a fourth U-shaped plate 601 and a fourth roller 602. Two fourth rollers 602 are rotatably connected to the inner sides of the two side plates of the fourth U-shaped plate 601, and the two fourth rollers 602 are slidably disposed on the top of the lower flange plates on both sides of the I-shaped transverse load-bearing beam 1. The following movement is achieved by the rolling of the fourth rollers 602 on the top of the lower flange plates, ensuring the stability during the walking process.

[0033] Furthermore, a connecting rod 12 is fixed between the third U-shaped plate 501 and the fourth U-shaped plate 601. The connecting rod 12 enables the linkage connection between the second active walking component 5 and the second passive walking component 6, so that the second passive walking component 6 can move synchronously with the second active walking component 5 along the length direction of the transverse load-bearing beam 1.

[0034] Furthermore, the steering assembly 7 includes a fixing plate 701, a first steering wheel 702, and a second steering wheel 703. The fixing plate 701 is fixedly installed on the bottom of the fourth U-shaped plate 601. The fixing plate 701 is U-shaped, and the first steering wheel 702 and the second steering wheel 703 are rotatably connected between its two side walls. The position of the first steering wheel 702 is higher than that of the second steering wheel 703. By adopting the double steering wheels with staggered heights, not only can the flexibility of steering operation be guaranteed, but the direction of the elastic pull rope 11 can also be reversed and adjusted, so that the elastic pull rope 11 can be stably connected with the retraction assembly 8, thereby optimizing the force transmission path between components and improving the overall collaborative working efficiency of the structure.

[0035] Furthermore, the shrinking assembly 8 includes a fixed plate 801, a rotating motor 802, a reel 803, and a drum 804. The fixed plate 801 is fixedly installed at the bottom of the end of the transverse load-bearing beam 1 near the mounting frame of the tower-building machine. The reel 803 is rotatably connected between its side walls. One end of the reel 803 is fixedly connected to the rotating motor 802, and the drum 804 is fixedly sleeved on the outer side wall of the reel 803. An elastic pull rope 11 is wound around the outside of the drum 804. By using the rotating motor 802 to drive the reel 803 and the drum 804 to rotate synchronously, the operation of winding and unwinding the elastic pull rope 11 wound on the drum can be realized.

[0036] Furthermore, the position adjustment component 9 includes a winch 901, a wire rope 902, and a hoist hook 903. The winch 901 is fixedly installed at the bottom of the third U-shaped plate 501. The drum of the winch 901 is wound with the wire rope 902. The other end of the wire rope 902 passes through the hoist hook 903 and is fixedly installed on the outer side wall of the winch 901. The hook at the lower end of the hoist hook 903 is hooked onto the elastic pull rope 11 and is fixedly connected to the elastic pull rope 11. During operation, the winch 901 drives the drum to rotate forward and backward to realize the winding and unwinding operation of the wire rope 902, which drives the elastic pull rope 11 and the vibrator 10 hanging at its lower end to rise and fall vertically, thereby flexibly adjusting the working height of the vibrator 10 to adapt to the vibration depth requirements under different working conditions and improve the operational adaptability of the equipment.

[0037] Furthermore, the vibrating device also includes a monitoring component and a remote control terminal. Both the monitoring component and the remote control terminal are wirelessly connected to the PLC control system. The monitoring component includes a wind speed sensor located at the top of the transverse load-bearing beam 1, high-definition cameras 13 located at the top of both ends of the transverse load-bearing beam 1 and the longitudinal load-bearing beam 2, a tension sensor embedded in the elastic rope 11, and a stroke sensor and a pressure sensor located at the top and bottom of the vibrating rod. The wind speed sensor, high-definition camera 13, tension sensor, stroke sensor, and pressure sensor are all wirelessly connected to the PLC control system to realize real-time transmission of monitoring data. Among them, the wind speed sensor is used to collect environmental wind speed parameters in real time. When the wind speed reaches or exceeds level 6, it will trigger the PLC control system to automatically output a work stop command, ensuring the stability of high-altitude operations by locking the equipment's operating status. The high-definition camera 13 is coated with an anti-fog coating and has night vision capabilities, maintaining clear imaging in humid, dusty, and low-light environments. The images it collects are transmitted in real time to the remote control terminal via a wireless module, allowing operators to observe the work area 360° without blind spots, effectively avoiding the risk of collisions in blind spots. The tension sensor dynamically collects the tension data of the elastic rope 11 and uploads it to the PLC control system, indirectly reflecting the real-time suspension status of the vibrator 10. When the vibrator 10 is in a normal suspension posture, the tension value remains stable. If tilting, jamming, or suspension issues occur, the sensor will detect the tension. In case of abnormal conditions such as displacement, the tension value will exhibit regular fluctuations or sudden changes. The stroke sensor is used to collect the vertical displacement of the vibrator in real time and convert the displacement into an electrical signal, which is then transmitted to the PLC control system. When the depth reaches the preset threshold, the PLC control system sends a stop command to the winch 901, controlling the wire rope 902 to stop lowering, precisely limiting the insertion depth, avoiding uneven concrete compaction or rebar displacement caused by excessively deep vibration, and ensuring construction quality. The pressure sensor is used to collect the pressure data at the bottom end of the vibrator in real time and convert it into an electrical signal, which is then transmitted to the PLC control system. When it touches rigid obstacles such as rebar, the pressure value exceeds the preset concrete resistance threshold. The PLC control system controls the downward speed of the winch 901 to reduce the hard impact between the vibrator 10 and the rebar, reducing wear and extending equipment life. This monitoring component, by combining tension monitoring with equipment condition perception, provides operators with intuitive status judgment, facilitating timely detection of abnormal vibrator suspension. Combined with wind speed warning and panoramic visual monitoring, it constructs a comprehensive operational safety protection system. Furthermore, the remote control terminal is the core of the human-machine interface and remote control of the vibratory compaction device. It can remotely send commands for motor start / stop and vibratory rod raising / lowering, and supports real-time adjustment of construction parameters such as vibration depth threshold and wind speed safety level. These parameters are encrypted and stored in the PLC system. The remote control terminal can receive equipment operating data (such as insertion depth and tension value) and environmental parameters (such as camera images) in real time, displaying them intuitively in a graphical interface to help operators understand the working conditions. When the system triggers abnormal signals (such as excessive wind speed or motor overload), the terminal will indicate the fault type through audible and visual alarms and text pop-ups, and also supports emergency operations such as one-button emergency stop.

[0038] Furthermore, the PLC control system includes a central control unit, a data processing unit, an alarm unit, and a storage unit. The PLC control system is wirelessly connected to the first travel motor 304, the second travel motor 504, the rotary motor 802, and the winch 901. Through the PLC control system, it can control the forward and reverse rotation, start and stop, and speed adjustment of the first travel motor 304, the second travel motor 504, the rotary motor 802, and the winch 901. The central control unit is the core control hub of the entire system. It mainly receives and parses operation commands from the remote control terminal and real-time status data transmitted by the monitoring components. After receiving this information, the central control unit performs calculations according to preset control logic and then outputs specific control signals to the first travel motor 304, the second travel motor 504, the rotary motor 802, and the winch 901 to coordinate the timing and operating parameters of each component, ensuring that the equipment can perform operations according to the preset program. Simultaneously, it also undertakes the data distribution and scheduling functions between units, maintaining the continuity and coordination of the overall system operation. The data processing unit mainly receives, converts, and analyzes various types of data collected by the monitoring components. The raw data is compared with preset thresholds to generate a judgment result on the equipment's operating status, which is then fed back to the central control unit in real time, providing strong data support for the central control unit's control decisions. In addition, this unit can perform statistical analysis on historical operating data to generate equipment condition reports. The alarm unit is activated based on the anomaly judgment result output by the data processing unit or direct commands from the central control unit. When equipment operating parameters are detected to exceed safety thresholds, the alarm unit will issue an immediate warning via audible and visual alarm devices (such as warning lights and buzzers) to alert operators to the abnormal situation. Simultaneously, it will also report the alarm status to the central control unit, triggering corresponding safety protection mechanisms to prevent further escalation of the fault. The storage unit is used to persistently store various data required for system operation, including preset control programs, equipment parameters, historical operating records, and real-time acquired monitoring data. Even after a power outage, the storage unit retains the data, facilitating subsequent data retrieval, fault tracing, and system debugging.

[0039] Example 2 Combination Figures 1-9 ,like Figure 10 As shown, this invention provides a suspended remote-controlled vibration method, implemented using the aforementioned suspended remote-controlled vibration device. The specific steps are as follows: S100: The vibratory device is fixedly installed at the bottom of the tower building machine's mounting frame. The first travel motor 304 and the second travel motor 504 are controlled by the PLC control system to move the vibratory rod 10 to the position to be vibrated. S200: The PLC control system controls the rotation of the rotating motor 802 to drive the elastic rope 11 to be lowered. At the same time, it sends a lowering command to the winch 901 to drive the wire rope 902 to be released synchronously, so that the vibrator 10 is lowered vertically to the preset depth position of the concrete to be vibrated. During this process, the stroke sensor collects the displacement data of the vibratory rod in real time and transmits it to the data processing unit. The data processing unit converts the displacement data into an insertion depth value and feeds it back to the central control unit in real time. When the stroke sensor detects that the insertion depth of the vibratory rod reaches the preset vibration depth threshold, the stroke sensor sends a trigger signal to the central control unit. The central control unit immediately sends a stop lowering command to the winch and controls the vibratory rod to maintain the vibration operation at that depth until the preset vibration duration.

[0040] The pressure sensor synchronously collects pressure data at the end of the vibrating rod. When the pressure data exceeds the pressure safety threshold, the data processing unit outputs a deceleration signal to the central control unit. The central control unit drives the winch to reduce the lowering speed until the pressure data returns to the safe range, after which the speed increases back to normal.

[0041] S300: When the vibration operation at this work position is completed, the PLC control system sends a recovery command to the winch 901 to drive the wire rope 902 to rewind and drive the vibrator 10 to adjust to a new preset vibration height, and control the vibrator 10 to continue to perform vibration operation at this height. S400: When all the work in the preset vibration areas is completed, the PLC control system sends a recovery command to the winch 901 to drive the wire rope 902 to be fully wound up; at the same time, it sends a reverse rotation command to the rotating motor 802 to drive the drum 804 to wind up to recover the elastic rope 11, so that the vibrator 10 is synchronously raised to the preset safe stopping height.

[0042] Furthermore, during the vibration operation, if the monitoring components detect abnormal signals, such as abnormal fluctuations in depth data from the travel sensor, pressure values ​​continuously exceeding safety thresholds from the pressure sensor, or wind speed values ​​exceeding preset levels from the wind speed sensor, the monitoring components will transmit the abnormal signals to the data processing unit of the PLC control system in real time. The data processing unit will analyze the type, amplitude, and duration of the abnormal signals and synchronously feed this result back to the central control unit. Then, the central control unit will execute the corresponding control strategy based on the type of abnormality. If the pressure value exceeds the threshold, the central control unit will send a speed reduction command to the winch and simultaneously push a prompt message to the operator via the remote control terminal, while the equipment remains operational. If the depth data fluctuation exceeds the allowable range, the winch will be driven to pause the lowering of the vibrating rod, and the travel motor will be controlled to stop displacement. Operation will automatically resume after the abnormality is resolved. If the wind speed exceeds the limit, the vibration operation will be immediately suspended. After the abnormality is resolved, the operator sends a reset command via the remote control terminal. The central control unit will perform a self-check of the status of each component, and after confirming that there are no problems, it will restore the operation to the state before the abnormality occurred.

[0043] Those skilled in the art will readily understand that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A suspended remote controlled vibrating device, characterized in that, It comprises a transverse load-bearing beam (1), a longitudinal load-bearing beam (2), a first active walking assembly (3), a first passive walking assembly (4), a second active walking assembly (5), a second passive walking assembly (6), a steering assembly (7), a retracting assembly (8), a position adjusting assembly (9), a vibrating rod (10), an elastic pull rope (11) and a PLC control system. The longitudinal load-bearing beam (2) has two parallel longitudinal load-bearing beams (2) fixedly installed at the bottom of the mounting frame of the tower building machine, one of which is provided with the first active walking assembly (3) at the bottom, and the other is provided with the first passive walking assembly (4) at the bottom. One end of the transverse load-bearing beam (1) is fixedly installed with the retracting assembly (8) at the bottom, and the bottom is also provided with the second active walking assembly (5) and the second passive walking assembly (6), the bottom of the second passive walking assembly (6) is fixedly installed with the steering assembly (7), the bottom of the second active walking assembly (5) is fixedly installed with the position adjusting assembly (9), the position adjusting assembly (9) is hooked with the elastic pull rope (11), one end of the elastic pull rope (11) is fixed with the vibrating rod (10), and the other end passes through the steering assembly and is wound on the retracting assembly (8). The PLC control system is used to control the actions of the first active walking assembly (3), the second active walking assembly (5), the retracting assembly (8) and the position adjusting assembly (9), and through the PLC control system, the first active walking assembly (3) and the first passive walking assembly (4) can be controlled to move along the length direction of the longitudinal load-bearing beam (2), and the second active walking assembly (5) and the second passive walking assembly (6) can be controlled to move along the length direction of the transverse load-bearing beam (1), realizing two-dimensional space coverage, and through the retracting assembly (8) cooperating with the steering assembly (7) and the position adjusting assembly (9), the vertical height of the vibrating rod (10) is adjusted, realizing three-dimensional space adjustment of the vibrating rod (10).

2. A suspended remote controlled vibrating device according to claim 1, characterized in that The transverse load-bearing beam (1) and the longitudinal load-bearing beam (2) both adopt I-shaped section, and the first anti-collision buffer block (101) is fixedly installed at the end of the transverse load-bearing beam (1) away from the longitudinal load-bearing beam (2), and the second anti-collision buffer block (201) is fixedly installed at both ends of the longitudinal load-bearing beam (2).

3. A suspended remote controlled vibrating device according to claim 1, characterized in that, The first active walking assembly (3) comprises a first U-shaped plate (301), first rollers (302) and first gears (303), a first walking motor (304) and a second gear (305), both sides of the first U-shaped plate (301) are rotatably connected with two first rollers (302) respectively, and the two first rollers (302) are slidably arranged on the top of the lower flange plate on both sides of the I-shaped longitudinal load-bearing beam (2), the two first rollers (302) on one side of the first U-shaped plate (301) are coaxially fixedly connected with first gears (303), the two first gears (303) are toothed with a second gear (305), the second gear (305) is fixedly connected with the output end of the first walking motor (304), and the first walking motor (304) is fixedly installed on the outer side of the side wall of the first U-shaped plate (301). The first driven walking assembly (4) comprises a second U-shaped plate (401) and second rollers (402), both sides of the second U-shaped plate (401) are rotatably connected with two second rollers (402) respectively, and the two second rollers (402) are slidably arranged on the top of the lower flange plate on both sides of the I-shaped longitudinal load-bearing beam (2).

4. A suspended remote controlled vibrating device according to claim 1, characterized in that, The second active walking assembly (5) comprises a third U-shaped plate (501), third rollers (502) and third gears (503), a second walking motor (504) and a fourth gear (505), wherein both sides of the third U-shaped plate (501) are rotatably connected with two third rollers (502) respectively, and the two third rollers (502) are slidably arranged on the top of the lower flange plate on both sides of the I-shaped transverse load-bearing beam (1), the two third rollers (502) on one side of the third U-shaped plate (501) are coaxially fixedly connected with third gears (503), the two third gears (503) are toothed with a fourth gear (505), the fourth gear (505) is fixedly connected with the output end of the second walking motor (504), and the second walking motor (504) is fixedly installed on the outer side of the side wall of the third U-shaped plate (501). The second driven walking assembly (6) comprises a fourth U-shaped plate (601) and fourth rollers (602), both sides of the fourth U-shaped plate (601) are rotatably connected with two fourth rollers (602) respectively, and the two fourth rollers (602) are slidably arranged on the top of the lower flange plate on both sides of the I-shaped transverse load-bearing beam (1).

5. A suspended remote controlled vibrating device according to claim 4, wherein The third U-shaped plate (502) and the fourth U-shaped plate (601) are fixedly connected with a connecting rod (12).

6. A suspended remote controlled vibrating device as claimed in claim 1, wherein, The steering assembly (7) comprises a fixed plate (701), a first steering wheel (702) and a second steering wheel (703), the fixed plate (701) is fixedly installed on the bottom of the fourth U-shaped plate (601), the fixed plate (701) is U-shaped, and the first steering wheel (702) and the second steering wheel (703) are rotatably connected between the two side walls of the fixed plate (701), and the position of the first steering wheel (702) is higher than that of the second steering wheel (703).

7. A suspended remote controlled vibrating device as claimed in claim 1, wherein, The contraction assembly (8) comprises a fixed plate (801), a rotating motor (802), a reel (803) and a winding drum (804), the fixed plate (801) is fixedly installed at the bottom of the end of the transverse load-bearing beam (1) of the mounting frame of the tower building machine, the reel (803) is rotatably connected between the side walls of the fixed plate (801), one end of the reel (803) is fixedly connected with the rotating motor (802), and the outer side wall of the reel (803) is fixedly sleeved with the winding drum (804), and the outer side of the winding drum (804) is wound with the elastic pull rope (11).

8. A suspended remote controlled vibrating device according to claim 1, characterized in that, The position adjusting assembly (9) comprises a winch (901), a steel wire rope (902) and a hoist hook (903), the winch (901) is fixedly installed at the bottom of the third U-shaped plate (501), the reel of the winch (901) is wound with the steel wire rope (902), the other end of the steel wire rope (902) passes through the hoist hook (903) and is fixedly installed on the outer side wall of the winch (901), the hook of the lower end of the hoist hook (903) is hooked on the elastic pull rope (11) and is fixedly connected with the elastic pull rope (11).

9. A suspended remote controlled vibrating device according to any one of claims 1-8, characterized in that, The vibrating device further comprises a monitoring assembly, the monitoring assembly comprises a wind speed sensor arranged at the top of the transverse load-bearing beam (1), a high-definition camera (13) arranged at the top of the two ends of the transverse load-bearing beam (1) and the longitudinal load-bearing beam (2), a tension sensor embedded in the inside of the elastic pull rope (11), and a stroke sensor and a pressure sensor arranged at the top and the bottom of the vibrating rod, and the wind speed sensor, the high-definition camera (13), the tension sensor, the stroke sensor and the pressure sensor are all wirelessly connected with the PLC control system, so that the real-time transmission of the monitoring data is realized.

10. A method of suspended remote controlled vibration, characterized in that, The application is characterized in that it comprises the following steps: S100: the vibrating device is fixedly installed at the bottom of the mounting frame of the tower building machine, the first walking motor (304) and the second walking motor (504) are controlled to move the vibrating rod (10) to the position to be vibrated by the PLC control system; S200: the rotating motor (802) is controlled to rotate by the PLC control system, the elastic pull rope (11) is driven to be lowered, and at the same time, the winch (901) is sent a lowering instruction to drive the steel wire rope (902) to be released synchronously, so that the vibrating rod (10) is lowered to the preset depth position of the concrete position to be vibrated along the vertical direction; S300: when the vibrating work at the position is completed, the winch (901) is sent a recovery instruction by the PLC control system, the steel wire rope (902) is driven to be wound to drive the vibrating rod (10) to be adjusted to a new preset vibrating height, and the vibrating rod (10) is controlled to continue the vibrating work at the height; S400: When the work of all the preset vibration areas is completed, send the recovery instruction to the winch (901) through the PLC control system to drive the steel wire rope (902) to be completely wound; at the same time, send the reverse rotation instruction to the rotating motor (802) to drive the winding drum (804) to be wound to recover the elastic pull rope (11), so that the vibrating rod (10) is synchronously lifted to the preset safe parking height.

Images