Color fixing device for composite yarn processing

By using spherical rollers and a guiding mechanism in the yarn fixing device, multiple yarns can be conveyed simultaneously, and the cleaning is enhanced by roller collision, which solves the problem of low efficiency in traditional devices and improves cleaning efficiency and convenience.

CN121760156APending Publication Date: 2026-03-31SHAOXING COUNTY SHUMEI KNITTING & TEXTILE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-01-04
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

In traditional yarn fixing devices, the rollers can only transport one strand of yarn, resulting in low work efficiency and a cumbersome cleaning process.

Method used

By replacing traditional wheel-shaped rollers with spherical rollers, and combining them with a guiding mechanism and a color-fixing and mixing mechanism, multiple yarns can be conveyed simultaneously. The cleaning effect is enhanced by the collision of the spherical rollers, and the cleaning can be completed in one step.

Benefits of technology

It improves the working efficiency of the yarn color fixing device, simplifies the cleaning steps, enhances the cleaning effect, and facilitates the yarn conveying and color fixing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a color fixing device for composite yarn processing, which comprises a base, a guide mechanism, a color fixing mixing mechanism, two driving gears and a mounting seat. The guide mechanism is arranged on the base, the two mounting seats are arranged on the base, and the driving gears are arranged on the mounting seats. And the color fixing and mixing mechanism is arranged on the two driving gears. According to the color fixing device for composite yarn processing, the base, the guiding mechanism, the color fixing mixing mechanism, the two driving gears and the mounting base are matched with one another. According to the invention, the original wheel-shaped roller used for conveying yarns is changed into the spherical roller, so that a plurality of strands of yarns can be conveyed on the spherical roller, and meanwhile, when the roller is cleaned, the yarns can be directly conveyed into the roller used for color fixation to be cleaned. And the plurality of spherical rollers collide with one another, so that the cleaning effect is enhanced, and great convenience is brought to the use of personnel.
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Description

Technical Field

[0001] This invention relates to the field of textile color-fixing equipment technology, specifically to a color-fixing device for processing composite yarns. Background Technology

[0002] After dyeing, yarn requires a color-fixing and drying process. In traditional operations, the yarn is directly fed into a color-fixing box, where it absorbs the fixing solution through its own absorbency. The yarn is transported by rollers. However, rollers typically only transport one strand of yarn at a time, significantly reducing their efficiency. Summary of the Invention

[0003] To address the shortcomings of existing technologies, this invention provides a color-fixing device for composite yarn processing.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a color-fixing device for processing composite yarns, comprising a base, a guiding mechanism, a color-fixing mixing mechanism, two drive gears, and a mounting base. The guiding mechanism is mounted on the base, the two mounting bases are mounted on the base, and the drive gears are mounted on the mounting bases. The color-fixing mixing mechanism is mounted on the two drive gears, and a yarn is disposed on the guiding mechanism. The yarn passes through the color-fixing mixing mechanism and comes into contact with the color-fixing liquid phase within the color-fixing mixing mechanism.

[0005] Preferably, the color-fixing mixing mechanism includes a housing, a toothed ring, two limiting mechanisms, and a collar plug. The toothed ring is sleeved on the housing and meshes with a drive gear. The two limiting mechanisms are symmetrically arranged at both ends of the housing, and the housing has multiple openings. The collar plug is slidably fitted onto the housing and is adapted to the multiple openings.

[0006] Preferably, the limiting mechanism includes an end housing, a mounting plate, a mounting rod, inlet / outlet water connectors, and multiple insertion terminals. The end housing is located at the end of the housing, and the mounting plate is detachably pivotally connected to the center of the end face of the end housing. The mounting rod is located at the center of the mounting plate, and the inlet / outlet water connectors are located on the mounting plate. The multiple insertion terminals are symmetrically arranged on the mounting plate, and the insertion terminals correspond to the yarns.

[0007] Preferably, the limiting mechanism further includes a drive arc-shaped slider, two plugs, multiple electromagnets, two motors, and a drive telescopic rod. An annular groove is formed on the inner side of the end housing, and multiple electromagnets are disposed in the annular groove. The drive arc-shaped slider is slidably engaged with the annular groove, and the drive arc-shaped slider is magnetically connected to the electromagnets. The two motors are symmetrically disposed on the drive arc-shaped slider. The drive telescopic rod is disposed on the output end of the motor, and the plug is disposed on the drive telescopic rod.

[0008] Preferably, the device also includes multiple guide balls, each with multiple grooves. The guide balls are detachably snapped into the plug.

[0009] Preferably, the limiting mechanism further includes multiple limiting slot seats and second drive sliders with limiting grooves. The multiple second drive sliders are slidably fitted onto the inner wall of the housing, and the limiting slot seats are disposed on the second drive sliders, with the limiting groove seats adapted to the opening.

[0010] Preferably, the limiting mechanism further includes multiple electrically operated telescopic rods and an arc-shaped baffle. A slot is formed on the end housing, and the slot communicates with an annular sliding groove. The slot is adapted to the drive arc-shaped slider, and the electrically operated telescopic rods are laterally arranged on the end housing. The arc-shaped baffle is disposed on the movable end of the electrically operated telescopic rod, and the arc-shaped baffle is adapted to the slot.

[0011] Preferably, the guiding mechanism includes a vertical plate, a top frame, and multiple guide wheel assemblies. The vertical plate is vertically mounted on the base, and the top frame is mounted on top of the vertical plate. The multiple guide wheel assemblies are slidably engaged with the top frame.

[0012] Preferably, the guide wheel assembly includes a first drive slider, a transverse slide seat, a rod, a drive motor, and a longitudinal drive mechanism. The first drive slider is slidably fitted onto the top frame. The transverse slide seat is disposed on the first drive slider, and the longitudinal drive mechanism is slidably fitted onto the transverse slide seat. The rod is linked to the longitudinal drive mechanism, and the drive motor is disposed at the bottom of the rod. The guide ball is connected to the output end of the drive motor, and the grooves on the guide ball contact multiple yarns.

[0013] This invention provides a color-fixing device for processing composite yarns. It has the following beneficial effects: 1. This color-fixing device for composite yarn processing comprises a base, a guiding mechanism, a color-fixing mixing mechanism, two drive gears, and a mounting base that work together. This allows the invention to replace the wheel-shaped rollers originally used for conveying yarn with spherical rollers. This enables the conveying of multiple strands of yarn on the spherical rollers, and during roller cleaning, the yarn can be directly fed into the original color-fixing drum for cleaning. The collision of multiple spherical rollers actually enhances the cleaning effect, greatly simplifying operation. Attached Figure Description

[0014] Figure 1 This is a first perspective view of the present invention; Figure 2 This is a second perspective view of the present invention; Figure 3 This is a third perspective view of the present invention; Figure 4 This is the fourth perspective view of the present invention; Figure 5 This is the fifth perspective view of the present invention; Figure 6 This is a front sectional view of the present invention; Figure 7 For the present invention Figure 2 Enlarged view of point A in the middle; Figure 8 This is the sixth perspective view of the present invention.

[0015] In the diagram: 1. Base, 2. Drive gear, 3. Mounting seat, 4. Gear ring, 5. Housing, 6. Ring plug, 7. Limiting mechanism, 8. Inlet / outlet water connector, 9. Mounting rod, 10. Plug end, 11. Mounting plate, 12. End housing, 13. Color fixing and mixing mechanism, 14. Top frame, 15. Guide mechanism, 16. Horizontal slide seat, 17. First drive slider, 18. Guide wheel assembly, 19. Insert rod, 20. Longitudinal drive motor, 21. Drive motor, 22. Guide ball, 23. Yarn, 24. Wire groove, 25. Vertical plate, 26. Electromagnet, 27. Opening, 28. Second drive slider, 29. Limiting groove, 30. Drive arc slider, 31. Drive telescopic rod, 32. Limiting slot seat, 33. Electric telescopic rod, 34. Arc baffle, 35. Plug, 36. Slot, 37. Ring slide groove, 38. Motor. Detailed Implementation

[0016] This invention provides a color-fixing device for processing composite yarns, such as... Figure 1-8 As shown, the device includes a base 1, a guide mechanism 15, a color-fixing and mixing mechanism 13, two drive gears 2, and a mounting base 3. The guide mechanism 15 is mounted on the base 1, the two mounting bases 3 are mounted on the base 1, and the drive gears 2 are mounted on the mounting bases 3. The color-fixing and mixing mechanism 13 is mounted on the two drive gears 2, and a yarn 23 is mounted on the guide mechanism 15. The yarn 23 passes through the color-fixing and mixing mechanism 13 and comes into contact with the color-fixing liquid phase within the color-fixing and mixing mechanism 13.

[0017] The color-fixing mixing mechanism 13 includes a housing 5, a toothed ring 4, two limiting mechanisms 7, and a collar plug 6. The toothed ring 4 is sleeved on the housing 5 and meshes with the drive gear 2. The two limiting mechanisms 7 are symmetrically arranged at both ends of the housing 5, and the housing 5 has multiple openings 27. The collar plug 6 is slidably fitted on the housing 5 and is adapted to the multiple openings 27.

[0018] The limiting mechanism 7 includes an end housing 12, a mounting plate 11, a mounting rod 9, inlet / outlet water connectors 8, and multiple connector ends 10. The end housing 12 is located at the end of the housing 5, and the mounting plate 11 is detachably pivotally connected to the center of the end face of the end housing 12. The mounting rod 9 is located at the center of the mounting plate 11, and the inlet / outlet water connectors 8 are mounted on the mounting plate 11. Multiple connector ends 10 are symmetrically arranged on the mounting plate 11, and the connector ends 10 correspond to the yarns 23.

[0019] The limiting mechanism 7 also includes a drive arc-shaped slider 30, two plugs 35, multiple electromagnets 26, two motors 38, and a drive telescopic rod 31. An annular groove 37 is formed on the inner side of the end housing 12, and multiple electromagnets 26 are disposed in the annular groove 37. The drive arc-shaped slider 30 is slidably fitted onto the annular groove 37, and the drive arc-shaped slider 30 is magnetically connected to the electromagnets 26. The two motors 38 are symmetrically arranged on the drive arc-shaped slider 30. The drive telescopic rod 31 is disposed on the output end of the motor 38, and the plugs 35 are disposed on the drive telescopic rod 31.

[0020] It also includes multiple guide balls 22, each with multiple grooves 24. The guide balls 22 are detachably snapped into the plug 35.

[0021] The limiting mechanism 7 also includes multiple limiting slot seats 32 with limiting slot seats 29 and second drive sliders 28. The multiple second drive sliders 28 are slidably engaged on the inner wall of the housing 5, the limiting slot seats 32 are disposed on the second drive sliders 28, and the limiting slot seats 29 are adapted to the opening 27.

[0022] The limiting mechanism 7 also includes multiple electrically operated telescopic rods 33 and an arc-shaped baffle 34. A slot 36 is provided on the end housing 12, which communicates with the annular sliding groove 37. The slot 36 is adapted to the drive arc-shaped slider 30, and the electrically operated telescopic rods 33 are laterally arranged on the end housing 12. The arc-shaped baffle 34 is provided on the movable end of the electrically operated telescopic rod 33, and the arc-shaped baffle 34 is adapted to the slot 36.

[0023] The guiding mechanism 15 includes a vertical plate 25, a top frame 14, and multiple guide wheel assemblies 18. The vertical plate 25 is vertically mounted on the base 1, and the top frame 14 is mounted on top of the vertical plate 25. The multiple guide wheel assemblies 18 are slidably engaged with the top frame 14.

[0024] The guide wheel assembly 18 includes a first drive slider 17, a transverse slide seat 16, a rod 19, a drive motor 21, and a longitudinal drive motor 20. The first drive slider 17 is slidably fitted onto the top frame 14. The transverse slide seat 16 is disposed on the first drive slider 17, and the longitudinal drive motor 20 is slidably fitted onto the transverse slide seat 16. The rod 19 is linked to the longitudinal drive motor 20, and the drive motor 21 is disposed at the bottom of the rod 19. The guide ball 22 is connected to the output end of the drive motor 21, and the groove 24 on the guide ball 22 contacts multiple yarns 23.

[0025] Working principle: In use, the yarn 23 is first controlled to pass sequentially through the groove 24 on the guide ball 22 and the insertion end 10 on the mounting plate 11 before being fed into the color-fixing mixing mechanism 13 for color fixing. Then, the color-fixing liquid is fed into the housing 5 through two inlet and outlet water connectors 8. Next, the two drive gears 2 are controlled to cooperate with each other, causing the housing 5 to rotate. At this time, since the mounting plate 11 is pivotally connected to the end housing 12, the position of the yarn remains unchanged. The color-fixing liquid inside the housing 5 surges and comes into contact with the yarn 23 on the two guide balls 22 located on the drive telescopic rod 31. This increases the contact area and probability between the color-fixing liquid and the yarn 23, and at the same time, the contact between the color-fixing liquid and the yarn 23 is more uniform. Then, the drive arc-shaped slider 30 is controlled to cooperate with the electromagnet 26 in the annular groove 37, forcing the two guide balls 22 to shake, causing the yarn body to vibrate, further increasing the contact absorption between the yarn and the color-fixing liquid.

[0026] After the work is completed, when cleaning the multiple guide balls 22 located on the top frame 14, the mounting plate 11 is removed from the center of the end housing 12. Then, the multiple guide balls 22 are removed from the drive motor 21 and fed into the holes left after removing the mounting plate 11. Next, the mounting plate 11 is fastened to the end housing 12, cleaning fluid is injected through the inlet / outlet water connector 8, and the housing 5 is rotated. This simultaneously cleans the inner wall of the housing 5 and the multiple guide balls 22. Furthermore, because the multiple guide balls 22 collide and tumble within the housing 5, it acts like abrasive, further improving the cleaning effect on the guide balls 22 and the inner wall surface of the housing 5. Moreover, compared to the traditional cleaning method that requires cleaning the guide balls 22 and the housing 5 sequentially, this invention can complete the process in one step, reducing cleaning steps.

[0027] When personnel need to move or maintain the color-fixing mixing mechanism 13, the control collar plug 6 moves along the housing 5, exposing the opening 27. Then, by rotating the housing 5, guide balls 22 are sequentially fed into the openings 27 at the bottom. Since the diameters of the openings 27 and the limiting slots 32 are smaller than the diameters of the guide balls 22, each guide ball 22 inserted controls the corresponding limiting slot 32 to movably engage the guide ball 22 between the opening 27 and the limiting slot 32. Personnel then place the housing 5 on the ground and move it using the four guide balls 22 in contact with the ground. This greatly facilitates handling. Furthermore, when encountering large steps or thresholds, where the exposed guide balls 22 cannot pass, the cylindrical structure of the housing 5 can be used for folding. This significantly increases the maneuverability during transport.

[0028] In summary, this color-fixing device for composite yarn processing utilizes a base 1, a guide mechanism 15, a color-fixing and mixing mechanism 13, two drive gears 2, and a mounting base 3 in mutual cooperation. This allows the invention to replace the wheel-shaped rollers originally used for conveying yarn with spherical rollers. This enables the conveying of multiple strands of yarn on the spherical rollers, and during roller cleaning, the yarn can be directly fed into the original color-fixing drum for cleaning. Furthermore, the collision of multiple spherical rollers enhances the cleaning effect, greatly simplifying operation.

Claims

1. A color fixing device for composite yarn processing, characterized by: The utility model relates to a yarn dyeing and mixing device, including base (1), guide mechanism (15), solid color mixing mechanism (13), two drive gear (2) and mounting seat (3), guide mechanism (15) sets up on base (1), two mounting seat (3) sets up on base (1), drive gear (2) sets up on mounting seat (3), solid color mixing mechanism (13) sets up on two drive gear (2), be provided with yarn (23) on guide mechanism (15), yarn (23) passes through solid color mixing mechanism (13) and is contacted with solid color liquid in solid color mixing mechanism (13).

2. A fixing device for processing composite yarn according to claim 1, characterized in that: The solid color mixing mechanism (13) includes a shell (5), a gear ring (4), two limiting mechanisms (7), and a sleeve plug (6). The gear ring (4) is sleeved on the shell (5), and the gear ring (4) is engaged with the drive gear (2). The two limiting mechanisms (7) are symmetrically arranged at both ends of the shell (5). A plurality of openings (27) are formed in the shell (5). The sleeve plug (6) is slidingly fitted on the shell (5), and the sleeve plug (6) is matched with the plurality of openings (27).

3. A fixing device for processing composite yarn according to claim 2, characterized in that: The limiting mechanism (7) includes an end head shell (12), a mounting disc (11), a mounting rod (9), a water inlet and outlet connector (8), and a plurality of wire insertion ends (10). The end head shell (12) is arranged at the end of the shell (5). The mounting disc (11) is detachably pivoted to the center of the end face of the end head shell (12). The mounting rod (9) is arranged at the center of the mounting disc (11). The water inlet and outlet connector (8) is arranged on the mounting disc (11). The plurality of wire insertion ends (10) are symmetrically arranged on the mounting disc (11). The wire insertion ends (10) correspond to the yarn (23).

4. A fixing device for processing composite yarn according to claim 3, characterized in that: The limiting mechanism (7) further includes a drive arc-shaped sliding block (30), two plugs (35), a plurality of electromagnets (26), two motors (38), and a drive telescopic rod (31). The inner side of the end head shell (12) is provided with a ring sliding groove (37). The plurality of electromagnets (26) are arranged in the ring sliding groove (37). The drive arc-shaped sliding block (30) is slidingly fitted on the ring sliding groove (37). The drive arc-shaped sliding block (30) is magnetically connected with the electromagnets (26). The two motors (38) are symmetrically arranged on the drive arc-shaped sliding block (30). The drive telescopic rod (31) is arranged on the output end of the motor (38). The plug (35) is arranged on the drive telescopic rod (31).

5. A color fixing device for processing composite yarn according to claim 4, characterized in that: Further comprising a plurality of guide rolling balls (22), a plurality of wire grooves (24) are formed in the guide rolling balls (22), and the guide rolling balls (22) are detachably connected with the plugs (35).

6. A color fixing device for processing composite yarn according to claim 5, wherein: The limiting mechanism (7) further includes a plurality of limiting slot seats (32) provided with limiting slot seats (29) and second drive sliding blocks (28). A plurality of second drive sliding blocks (28) are slidingly fitted on the inner wall of the shell (5). The limiting slot seats (32) are arranged on the second drive sliding blocks (28). The limiting slot seats (29) are matched with the openings (27).

7. A color fixing device for processing composite yarn according to claim 6, characterized in that: The limiting mechanism (7) further comprises a plurality of electric telescopic rods (33) and an arc-shaped baffle (34), a notch (36) is formed in the end head shell (12), the notch (36) is communicated with a ring sliding groove (37), the notch (36) is matched with the driving arc-shaped sliding block (30), the electric telescopic rod (33) is transversely arranged on the end head shell (12), the arc-shaped baffle (34) is arranged on the movable end of the electric telescopic rod (33), and the arc-shaped baffle (34) is matched with the notch (36).

8. A color fixing device for processing a composite yarn according to claim 7, wherein: The guiding mechanism (15) comprises a vertical plate (25), a top frame (14) and a plurality of guide wheel assemblies (18), the vertical plate (25) is vertically arranged on the base (1), the top frame (14) is arranged at the top of the vertical plate (25), and the plurality of guide wheel assemblies (18) are slidingly matched with the top frame (14).

9. A color fixing device for processing a composite yarn according to claim 8, wherein: The guide wheel assembly (18) comprises a first driving sliding block (17), a transverse sliding groove seat (16), a plug rod (19), a driving motor (21) and a longitudinal driving machine (20), the first driving sliding block (17) is slidingly matched with the top frame (14), the transverse sliding groove seat (16) is arranged on the first driving sliding block (17), the longitudinal driving machine (20) is slidingly matched with the transverse sliding groove seat (16), the plug rod (19) is connected with the longitudinal driving machine (20) in linkage, the driving motor (21) is arranged at the bottom of the plug rod (19), the guide rolling ball (22) is connected with the output end of the driving motor (21), and the wire groove (24) on the guide rolling ball (22) is in contact with a plurality of yarns (23).