Full-automatic mounting device for solar cell back plug board

Abstract

The invention discloses a full-automatic installation device for a solar cell back plug board, and relates to the technical field of solar cell panels. The feeding mechanism is arranged at the feeding end of the rack; the clamping and inserting mechanism is used for clamping the workpiece and inserting the electrifying tool on the battery back plug; the detection mechanism is arranged on the rack and used for detecting whether the tool is in a normal position or not in the transferring process; wherein the clamping and inserting mechanism comprises a first sliding rail arranged on the rack and first linear modules arranged on the first sliding rail in a sliding mode, the first linear modules are jointly provided with a bearing guide rail, and two synchronous clamping jaw assemblies are arranged on the bearing guide rail; the clamping jaw assembly comprises a second linear module arranged on the bearing guide rail, a sliding table air cylinder arranged on the second linear module, a servo motor arranged on the sliding table air cylinder and a finger clamping air cylinder arranged at the output end of the servo motor.

Description

Technical Field

[0001] This invention relates to the field of solar cell mounting technology, and more specifically to a fully automatic solar cell mounting device. Background Technology

[0002] Solar panels are devices that absorb sunlight and convert solar radiation energy directly or indirectly into electrical energy through the photoelectric effect or photochemical effect. In recent years, due to the dwindling crude oil reserves worldwide, energy issues have become a global focus. To address the energy depletion crisis, the development and utilization of various alternative energy sources are of paramount importance. With rising environmental awareness, coupled with the advantages of zero pollution and inexhaustible resources, solar energy has become the most prominent focus in related fields.

[0003] In the production process of solar panels, an electrical fixture needs to be installed on the back of the solar panel. One end of the fixture is connected to the solar panel, and the other end is connected to the battery to convert the electrical energy absorbed by the solar panel. The existing production and installation process of the electrical fixture usually involves inserting the solar panel from the side of the frame into the support, then clamping the electrical fixture to the corresponding position, and fixing the fixture after insertion. However, during the insertion process, insertion failure often occurs due to incomplete alignment or misalignment, and even damage to the fixture or solar panel, resulting in losses. Therefore, a detection and positioning device for solar panel insertion and loading is needed. Summary of the Invention

[0004] The purpose of this invention is to perform clamping and insertion operations on the power-conducting fixture by setting a gripper assembly, and to adjust the insertion angle in conjunction with a detection assembly, so as to avoid damage during the insertion process.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solution:

[0006] A fully automated solar cell backplate installation device includes a frame;

[0007] The feeding mechanism is located at the feeding end of the frame;

[0008] The clamping and insertion mechanism clamps the workpiece and inserts the energized fixture into the battery back plug;

[0009] The inspection unit, located on the frame, is used to inspect whether the tooling is in the correct position during the transfer process;

[0010] The clamping and inserting mechanism includes a first slide rail mounted on the frame, a first linear module slidably mounted on the first slide rail, the first linear module being mounted together with a receiving guide rail, and the receiving guide rail being provided with two synchronous gripper assemblies.

[0011] The gripper assembly includes a second linear module disposed on the receiving guide rail, a slide cylinder disposed on the second linear module, a servo motor disposed on the slide cylinder, and a gripping cylinder disposed at the output end of the servo motor.

[0012] As a preferred technical solution of this application, the finger-clamping cylinder includes a cylinder body, separate clamping fingers disposed on both sides of the bottom end of the cylinder body, and an L-shaped plate disposed on one of the separate clamping fingers, with one end of the L-shaped plate extending into the space between the separate clamping fingers.

[0013] As a preferred technical solution of this application, the top end of the receiving guide rail is provided with a top slide rail, and the side end of the receiving guide rail is provided with a side slide rail. Both the top slide rail and the side slide rail are provided with snap-fit ​​grooves. The bottom end of the second linear module is adapted to the snap-fit ​​grooves to slide along the top slide rail. The side wall of the slide cylinder is provided with a side slider that is slidably connected to the side slide rail.

[0014] As a preferred technical solution of this application, the bottom end of the receiving guide rail is provided with a junction box, the junction box is three-sidedly sealed, and grid openings are provided on both side walls of the junction box.

[0015] As a preferred technical solution of this application, the receiving guide rail is provided with a synchronous belt module, and each of the gripper assemblies is connected to a set of synchronous belt modules.

[0016] As a preferred technical solution of this application, the detection mechanism includes an L-shaped connecting block disposed on the frame, and a CCD camera is vertically disposed on the L-shaped connecting block, with the CCD camera vertically downward facing the solar panel.

[0017] As a preferred technical solution of this application, the top of the frame is provided with four evenly distributed flat panel lights.

[0018] As a preferred technical solution of this application, the feeding mechanism includes several sets of parallel transmission belts arranged at the feeding end of the frame. Both ends of the transmission belts are connected to a rotating shaft, and the rotating shaft is connected to all the transmission belts. A drive motor is provided at one side end of the transmission belt, and the output end of the drive motor is connected to the rotating shaft.

[0019] As a preferred technical solution of this application, the feeding mechanism includes a feeding slide rail located at the end of the conveyor belt, a clamping claw located on the feeding slide rail, the clamping claw including a sliding plate located on the feeding slide rail, a feeding cylinder located on the sliding plate, and a clamping cylinder located on the feeding cylinder.

[0020] As a preferred technical solution of this application, one end of the sliding plate extends outward, a material blocking cylinder is installed at the extended end of the sliding plate, an upper stop block is connected to the bottom end of the material blocking cylinder by a spring, and a vertical stop block is installed at the output end of the material blocking cylinder.

[0021] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0022] 1. By setting up a servo motor, a sliding sleeve cylinder, and a finger-gripping cylinder, the sliding sleeve cylinder is used to drive the servo motor to move up and down, which in turn drives the finger-gripping cylinder to move up and down. The servo motor is used to control the rotation of the finger-gripping cylinder and adjust its own angle so as to better fit the power connector on the power-on fixture. When the power-on fixture is transported to the clamping and insertion mechanism by the feeding mechanism, the finger-gripping cylinder clamps the connector. The servo motor drives the finger-gripping cylinder to rotate and adjust the angle so as to better fit the insertion angle and avoid damage during the insertion process.

[0023] 2. By setting an upper stop, the clamping cylinder picks up the electrical fixture, and the electrical fixture abuts against the upper stop to complete the positioning. The spring is used to maintain the force between the two, buffer the impact force, and prevent damage to the electrical fixture. Then, the stop cylinder drives the vertical stop to move laterally, clamping both ends of the electrical fixture, thus completing the clamping of both ends of the electrical fixture.

[0024] 3. Stable automated feeding is achieved by automatically clamping both ends and sides of the electrically powered tooling. Attached image description:

[0025] Figure 1 This is an overall structural diagram of the fully automatic solar cell backplate installation device in an embodiment of the present invention;

[0026] Figure 2 This is a structural diagram of the fully automatic solar cell backplate installation device in an embodiment of the present invention after the top of the frame has been removed;

[0027] Figure 3 This is a structural diagram of the clamping and inserting mechanism in an embodiment of the present invention;

[0028] Figure 4 This is a structural diagram of the feeding mechanism in an embodiment of the present invention;

[0029] Figure 5 for Figure 1 Enlarged view of the structure at point A;

[0030] Figure 6 for Figure 3 Enlarged view of the structure at point B.

[0031] The diagram shows: 1. Frame; 2. Feeding mechanism; 21. Transmission belt; 22. Rotary shaft; 23. Drive motor; 24. Feeding slide rail; 25. Clamping claw; 26. Sliding plate; 27. Feeding cylinder; 28. Clamping cylinder; 29. ​​Stopping cylinder; 291. Upper stop block; 292. Vertical stop block; 3. Clamping and inserting mechanism; 31. Clamping claw assembly; 311. Second linear module; 312. Slide cylinder; 313. Servo Motor; 314, Finger-clamping cylinder; 3141, Cylinder body; 3142, Clamping fingers; 3143, L-shaped plate; 32, First slide rail; 33, First linear module; 34, Receiving guide rail; 35, Top slide rail; 36, Side slide rail; 37, Snap-fit ​​groove; 38, Side slider; 39, Junction box; 4, Detection mechanism; 41, L-shaped connecting block; 42, CCD camera; 43, Flat panel light; 5, Synchronous belt module. Detailed Implementation

[0032] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0033] Therefore, the following detailed description of embodiments of the present invention is not intended to limit the scope of the claimed invention, but merely illustrates some embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0034] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the embodiments of the present invention can be combined with each other.

[0035] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0036] Example:

[0037] See Figures 1 to 2 As shown in the figure, this embodiment provides a fully automatic solar cell backplate installation device.

[0038] A fully automated solar cell backplate installation device includes a frame 1;

[0039] The loading end of the frame 1 is equipped with a loading mechanism 2, from which the power-on fixture loads materials;

[0040] See Figure 1 , Figure 2 and Figure 4As shown, the feeding mechanism 2 includes three sets of parallel transmission belts 21 located at the feeding end of the frame 1. Each transmission belt 21 has a rotating shaft 22 connected to both ends, and the rotating shaft 22 is connected to all transmission belts 21. A drive motor 23 is located on the side end of one transmission belt 21, and the output end of the drive motor 23 is connected to the rotating shaft 22. The drive motor 23 drives the rotating shaft 22 to rotate, which in turn drives the transmission belts 21 to move, thus transporting the energized fixture on the transmission belts 21 forward. In use, the energized fixture is placed on the transmission belt 21 and moved forward by the transmission belt 21.

[0041] The feeding mechanism 2 includes a feeding slide rail 24 located at the end of the conveyor belt. A clamping claw 25 is mounted on the feeding slide rail 24. The clamping claw 25 includes a sliding plate 26 mounted on the feeding slide rail 24, a feeding cylinder 27 mounted on the sliding plate 26, and a clamping cylinder 28 mounted on the feeding cylinder 27. The feeding cylinder 27 controls the clamping cylinder 28 to move up and down, causing the clamping cylinder 28 to move downwards towards the electrical fixture, whereby the clamping cylinder 28 clamps the electrical fixture.

[0042] See Figure 1 , Figure 2 and Figure 3 As shown, one end of the sliding plate 26 extends outward, and a baffle cylinder 29 is installed at the extended end of the sliding plate 26. The bottom end of the baffle cylinder 29 is connected to an upper stop block 291 via a spring, and a vertical stop block 292 is installed at the output end of the baffle cylinder 29. By setting the upper stop block 291, after the clamping cylinder 28 clamps the electrical fixture, the electrical fixture abuts against the upper stop block 291, completing the positioning. The spring is used to maintain the force between the two, buffering the impact force and preventing damage to the electrical fixture. Then, the baffle cylinder 29 drives the vertical stop block 292 to move laterally, clamping both ends of the electrical fixture, completing the clamping of both ends of the electrical fixture. Automated feeding is achieved by automatically clamping both ends of the electrical fixture.

[0043] The frame 1 is provided with a clamping and inserting mechanism 3 located behind the feeding mechanism 2 in the feeding direction. The clamping and inserting mechanism 3 is used to clamp the workpiece and insert the power-on tooling into the battery back plug.

[0044] Inspection mechanism 4, located on frame 1, is used to inspect whether the tooling is in the correct position during the transfer process;

[0045] The clamping and inserting mechanism 3 includes a first slide rail 32 mounted on the frame 1, a first linear module 33 slidably mounted on the first slide rail 32, and a receiving guide rail 34 mounted on the first linear module 33. The receiving guide rail 34 is provided with two synchronous gripper assemblies 31.

[0046] See Figure 2 , Figure 3 and Figure 6As shown, the gripper assembly 31 includes a second linear module 311 mounted on the receiving guide rail 34, a slide cylinder 312 mounted on the second linear module 311, a servo motor 313 mounted on the slide cylinder 312, and a finger-gripping cylinder 314 mounted at the output end of the servo motor 313. The second linear module 311 drives the gripper assembly 31 to slide along the receiving guide rail 34. The slide cylinder 312 drives the servo motor 313 to move up and down, thereby driving the finger-gripping cylinder 314 to move up and down. The servo motor 313 controls the rotation of the finger-gripping cylinder 314 to adjust its angle for better adaptation to the power connector on the power supply fixture. When the power supply fixture is transported to the clamping and insertion mechanism 3 by the feeding mechanism 2, the finger-gripping cylinder 314 clamps the connector. The servo motor 313 drives the finger-gripping cylinder 314 to rotate and adjust its angle for better adaptation to the insertion angle, thus avoiding damage during the insertion process.

[0047] The finger-clamping cylinder 314 includes a cylinder body 3141, two separate clamping fingers 3142 located on both sides of the bottom end of the cylinder body 3141, and an L-shaped plate 3143 mounted on one of the clamping fingers 3142, with one end of the L-shaped plate 3143 extending into the space between the clamping fingers 3142. In use, the slide cylinder 312 drives the finger-clamping cylinder 3144 downwards, causing the top of the electrical fixture to contact the L-shaped plate 3143. Upon application of force, the slide cylinder 312 stops, and the L-shaped plate 3143 limits the top of the electrical fixture for easy positioning. Afterwards, the cylinder body 3141 drives the clamping fingers 3142 to move towards the center, clamping the electrical fixture and allowing for more precise positioning.

[0048] The top of the receiving guide rail 34 is provided with a top slide rail 35, and the side end of the receiving guide rail 34 is provided with a side slide rail 36. Both the top slide rail 35 and the side slide rail 36 have locking grooves 37 on their side walls. The bottom end of the second linear module 311 is adapted to the locking groove 37 to slide along the top slide rail 35. The side wall of the slide cylinder 312 is provided with a side slider 38 that is slidably connected to the side slide rail 36. By providing the side slide rail 36 and the top slide rail 35 with locking grooves 37, the gripper assembly 31 is limited from multiple directions, ensuring the stability of the gripper assembly 31 during operation.

[0049] A junction box 39 is provided at the bottom of the receiving rail 34. The junction box 39 is sealed on three sides, and grid openings are provided on both side walls of the junction box 39. By setting up the junction box 39, the wiring of electronic components is constrained, the overall neatness is improved, and the tangling of wires is prevented.

[0050] The receiving guide rail 34 is equipped with a synchronous belt module 5, and each gripper assembly 31 is connected to a set of synchronous belt modules 5. By setting the synchronous belt modules 5, the two gripper assemblies 31 are kept in a symmetrical and synchronous state during operation, thereby improving the smoothness of operation.

[0051] See Figure 1 and 5 As shown, the detection mechanism 4 includes an L-shaped connecting block 41 mounted on the frame 1. A CCD camera 42 is vertically mounted on the L-shaped connecting block 41, and the CCD camera 42 is positioned vertically downwards towards the solar panel. The CCD camera 42 detects whether the plug is correctly inserted and simultaneously detects the position of the power-on fixture, ensuring that the power-on fixture is in the correct position. If it is not properly inserted, the control gripper assembly 31 is activated to re-grip the plug.

[0052] The top of the frame 1 is equipped with four evenly distributed flat panel lights 43. The flat panel lights 43 are used to increase the illumination, making it easier for the CCD camera 42 to distinguish and for the user to observe.

[0053] In the description of this invention, it should be noted that the terms "upper," "lower," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this invention is in use, or the orientation or positional relationship commonly understood by those skilled in the art. These terms are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0054] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described herein. Although the present invention has been described in detail with reference to the above embodiments, the present invention is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present invention, as well as all technical solutions and improvements that do not depart from the spirit and scope of the invention, are covered within the scope of the claims of the present invention.

Claims

1. A fully automatic solar cell backplate installation device, characterized in that: Includes rack (1); The feeding mechanism (2) is located at the feeding end of the frame (1); The clamping and insertion mechanism (3) clamps the workpiece and inserts the power-on fixture into the battery back plug; The inspection mechanism (4) is located on the frame (1) and is used to inspect whether the tooling is in the correct position during the transfer process; The clamping and inserting mechanism (3) includes a first slide rail (32) on the frame (1), a first linear module (33) slidably mounted on the first slide rail (32), the first linear module (33) being mounted together with a receiving guide rail (34), and the receiving guide rail (34) being provided with two synchronous gripper assemblies (31). The gripper assembly (31) includes a second linear module (311) disposed on the receiving guide rail (34), a slide cylinder (312) disposed on the second linear module (311), a servo motor (313) disposed on the slide cylinder (312), and a gripping cylinder (314) disposed at the output end of the servo motor (313).

2. The fully automatic solar cell backplate installation device as described in claim 1, characterized in that: The finger-clamping cylinder (314) includes a cylinder body (3141), two separate clamping fingers (3142) disposed on both sides of the bottom end of the cylinder body (3141), and an L-shaped plate (3143) disposed on one of the separate clamping fingers (3142), one end of the L-shaped plate (3143) extending into the space between the separate clamping fingers (3142).

3. The fully automatic solar cell backplate installation device as described in claim 2, characterized in that: The top end of the receiving guide rail (34) is provided with a top slide rail (35), and the side end of the receiving guide rail (34) is provided with a side slide rail (36). The side walls of the top slide rail (35) and the side slide rail (36) are provided with snap-fit ​​grooves (37). The bottom end of the second linear module (311) is adapted to the snap-fit ​​groove (37) to slide along the top slide rail (35). The side wall of the slide cylinder (312) is provided with a side slider (38) that is slidably connected to the side slide rail (36).

4. The fully automatic solar cell backplate installation device as described in claim 3, characterized in that: The bottom end of the receiving guide rail (34) is provided with a junction box (39), the junction box (39) is sealed on three sides, and grid openings are provided on both side walls of the junction box (39).

5. The fully automatic solar cell backplate installation device as described in claim 4, characterized in that: The receiving guide rail (34) is provided with a synchronous belt module (5), and each of the gripper assemblies (31) is connected to a set of synchronous belt modules (5).

6. The fully automatic solar cell backplate installation device as described in claim 1, characterized in that: The detection mechanism (4) includes an L-shaped connecting block (41) mounted on the frame (1), and a CCD camera (42) is vertically mounted on the L-shaped connecting block (41), with the CCD camera (42) facing the solar panel vertically downwards.

7. The fully automatic solar cell backplate installation device as described in claim 6, characterized in that: The top of the frame (1) is provided with four evenly distributed flat panel lights (43).

8. The fully automatic solar cell backplate installation device as described in claim 1, characterized in that: The feeding mechanism (2) includes several sets of parallel transmission belts (21) arranged at the feeding end of the frame (1). Both ends of the transmission belts (21) are connected to a rotating shaft (22). The rotating shaft (22) is connected to all the transmission belts (21). A drive motor (23) is provided on the side end of one of the transmission belts (21). The output end of the drive motor (23) is connected to the rotating shaft (22).

9. The fully automatic solar cell backplate installation device as described in claim 8, characterized in that: The feeding mechanism (2) includes a feeding slide rail (24) located at the end of the conveyor belt, a clamping claw (25) located on the feeding slide rail (24), the clamping claw (25) including a sliding plate (26) located on the feeding slide rail (24), a feeding cylinder (27) located on the sliding plate (26), and a clamping cylinder (28) located on the feeding cylinder (27).

10. The fully automatic solar cell backplate installation device as described in claim 9, characterized in that: One end of the sliding plate (26) extends outward, and a baffle cylinder (29) is installed at the extended end of the sliding plate (26). The bottom end of the baffle cylinder (29) is connected to an upper baffle block (291) by a spring, and a vertical baffle block (292) is installed at the output end of the baffle cylinder (29).

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